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CN108648173A - It is merged facial mask method for correcting position and device - Google Patents

It is merged facial mask method for correcting position and device Download PDF

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CN108648173A
CN108648173A CN201810292526.XA CN201810292526A CN108648173A CN 108648173 A CN108648173 A CN 108648173A CN 201810292526 A CN201810292526 A CN 201810292526A CN 108648173 A CN108648173 A CN 108648173A
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mask
workbench
marker
absolute coordinates
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肖永军
黄永林
胡蝶
张升义
徐智辉
丁涛
李梦君
熊良斌
赵娜
马洪华
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Hubei Engineering University
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/0002Inspection of images, e.g. flaw detection
    • G06T7/0004Industrial image inspection
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    • GPHYSICS
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/70Determining position or orientation of objects or cameras
    • G06T7/73Determining position or orientation of objects or cameras using feature-based methods
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V10/00Arrangements for image or video recognition or understanding
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    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
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    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
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    • G06T2207/10004Still image; Photographic image
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/30Subject of image; Context of image processing
    • G06T2207/30108Industrial image inspection
    • G06T2207/30144Printing quality

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Abstract

本发明实施例提供一种合拼面膜位置校正方法和装置,该方法包括获取图像获取装置发送的第一标志点图像和第二标志点图像;将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;接收所述图像获取装置拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。本发明实施例能够有效提高面膜印刷质量检测精度和检测效率。

An embodiment of the present invention provides a method and device for correcting the position of a merged film, the method includes acquiring a first marker image and a second marker image sent by an image acquisition device; and combining the first marker image and the second marker image The image is matched with the standard image respectively, and the absolute coordinates of the first marker point and the second marker point on the workbench are calculated; according to the absolute coordinates of the first marker point and the second marker point on the workbench and the standard image The absolute coordinates on the workbench calculate the rotation angle between the mask to be checked and the standard image; receive the image of the mask to be checked taken and sent by the image acquisition device, and process the image according to the rotation angle Correction, the corrected image is used as the mask image to be checked. The embodiments of the present invention can effectively improve the detection accuracy and detection efficiency of mask printing quality.

Description

合拼面膜位置校正方法和装置Combined mask position correction method and device

技术领域technical field

本发明涉及塑质面膜制造技术领域,具体而言,涉及一种合拼面膜位置校正方法和装置。The invention relates to the technical field of plastic mask manufacturing, in particular to a method and device for correcting the position of a composite mask.

背景技术Background technique

在现有的PVC(polyvinyl Chloride)面膜丝网印刷中容易出现各种印刷质量问题,如位于面膜上的字、线条或符号等不整齐、光亮度差、字迹不丰满、锯齿、断线、虚边及弹油等,但目前对于现存的各种印刷问题主要依靠人工进行检测和排错处理,从而使得印刷质量检测效率低下,同时还大幅提高了面膜制造过程中的人力成本等。Various printing quality problems are prone to occur in the existing PVC (polyvinyl Chloride) mask screen printing, such as irregular characters, lines or symbols on the mask, poor brightness, incomplete writing, jagged, broken lines, virtual Edge and bullet oil, etc., but at present, various existing printing problems mainly rely on manual inspection and troubleshooting, which makes the printing quality inspection efficiency low, and also greatly increases the labor cost in the mask manufacturing process.

发明内容Contents of the invention

有鉴于此,本发明实施例的目的在于提供一种合拼面膜位置校正方法和装置,能够有效改善上述问题。In view of this, the purpose of the embodiments of the present invention is to provide a method and device for correcting the position of a merged film, which can effectively improve the above problems.

本发明较佳实施例提供了一种合拼面膜位置校正方法,应用于面膜印刷质量检测系统中的主控设备,待检面膜上设置有第一标记点和第二标志点,所述主控设备中预存有标准图像以及标准图像在工作台上的绝对坐标,所述合拼面膜位置校正方法包括:A preferred embodiment of the present invention provides a method for correcting the position of a combined mask, which is applied to the main control device in the mask printing quality inspection system. The mask to be inspected is provided with a first mark point and a second mark point, and the master control The standard image and the absolute coordinates of the standard image on the workbench are pre-stored in the device, and the position correction method of the combined mask includes:

获取图像获取装置发送的第一标志点图像和第二标志点图像;Acquiring the first marker point image and the second marker point image sent by the image acquisition device;

将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;Matching the first marker point image and the second marker point image with the standard image respectively, and calculating the absolute coordinates of the first marker point and the second marker point on the workbench;

根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;calculating the rotation angle between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench;

接收所述图像获取装置拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。receiving the image of the mask to be inspected taken and sent by the image acquisition device, correcting the image according to the rotation angle, and using the corrected image as the image of the mask to be inspected.

进一步地,所述旋转角α通过以下公式计算:Further, the rotation angle α is calculated by the following formula:

其中,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜的第一标志点和第二标志点在工作台上的绝对坐标;M′1(x′1,y′1)和M′2(x'2,y'2)为待检面膜上的两个标志点在工作台上的绝对坐标。 in, M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point of the standard mask on the workbench; M′ 1 ( x' 1 ,y' 1 ) and M' 2 (x' 2 ,y' 2 ) are the absolute coordinates of the two marker points on the mask to be tested on the workbench.

进一步地,所述方法还包括:Further, the method also includes:

根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算待检面膜与所述标准图像的偏移量;calculating the offset between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench;

其中,所述偏移量(Δx,Δy)通过公式表示,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M′1(x′1,y′1)为待检面膜上的两个标志点在工作台上的绝对坐标。Wherein, the offset (Δx, Δy) is passed by the formula Indicates that M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M ′ 1 (x′ 1 ,y′ 1 ) is the absolute coordinates of the two marker points on the mask to be tested on the workbench.

进一步地,接收图像获取装置发送的第一标志点图像和第二标志点图像的步骤,包括:Further, the step of receiving the first marker image and the second marker image sent by the image acquisition device includes:

发送控制指令给驱动装置以使该驱动装置驱动图像获取装置在预设范围内搜索所述第一标志点和所述第二标志点;Sending a control command to the driving device so that the driving device drives the image acquisition device to search for the first marker point and the second marker point within a preset range;

在所述图像获取装置搜索到第一标志点和第二标志点时,控制该图像获取装置获取第一标志点图像和第二标志点图像并发送。When the image acquisition device searches for the first marker point and the second marker point, the image acquisition device is controlled to acquire the first marker point image and the second marker point image and send them.

进一步地,所述待检面膜中包括多个基本面膜,在执行将校正后的图像作为待检面膜图像的步骤之后,所述方法还包括:Further, the mask to be checked includes a plurality of basic masks, and after performing the step of using the corrected image as the mask image to be checked, the method further includes:

基于所述待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像;Based on the image of the mask to be checked, extract the basic mask image corresponding to each of the basic masks;

针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像;For each basic mask image, differential processing is performed on the basic mask image and a preset mask image to obtain a differential image;

根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值;calculating an error value between the basic mask image and a preset mask image according to the difference image;

判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。It is judged whether the error value is smaller than a preset threshold, and if it is smaller, it is judged that the printing quality of the mask to be inspected is qualified.

进一步地,所述方法还包括:Further, the method also includes:

若所述误差值大于等于所述预设阈值时,则判定待检面膜的印刷质量为不合格;If the error value is greater than or equal to the preset threshold, it is determined that the printing quality of the mask to be inspected is unqualified;

记录印刷质量不合格的待检面膜的位置信息,并根据该位置信息对印刷质量不合格的待检面膜进行标记。Record the location information of the unqualified printed mask to be inspected, and mark the unqualified printed mask to be inspected according to the location information.

本发明较佳实施例还提供一种合拼面膜位置校正装置,应用于面膜印刷质量检测系统中的主控设备,待检面膜上设置有第一标记点和第二标志点,所述主控设备中预存有标准图像以及标准图像在工作台上的绝对坐标,所述合拼面膜位置校正装置包括:A preferred embodiment of the present invention also provides a combined mask position correction device, which is applied to the main control equipment in the mask printing quality inspection system. The mask to be inspected is provided with a first mark point and a second mark point. The standard image and the absolute coordinates of the standard image on the workbench are pre-stored in the equipment, and the position correction device for the merged film includes:

标志点图像获取模块,用于获取图像获取装置发送的第一标志点图像和第二标志点图像;A landmark image acquisition module, configured to acquire the first landmark image and the second landmark image sent by the image acquisition device;

坐标计算模块,用于将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;A coordinate calculation module, configured to match the first marker point image and the second marker point image with the standard image respectively, and calculate the absolute coordinates of the first marker point and the second marker point on the workbench;

旋转角计算模块,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;The rotation angle calculation module is used to calculate the distance between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench. rotation angle;

图像校正模块,用于接收所述图像获取装置拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。The image correction module is used to receive the image of the mask to be inspected taken and sent by the image acquisition device, correct the image according to the rotation angle, and use the corrected image as the image of the mask to be inspected.

进一步地,所述旋转角α通过以下公式计算:Further, the rotation angle α is calculated by the following formula:

其中,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M′1(x′1,y′1)和M′2(x'2,y'2)为待检面膜上的两个标志点在工作台上的绝对坐标。 in, M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M′ 1 (x' 1 ,y' 1 ) and M' 2 (x' 2 ,y' 2 ) are the absolute coordinates of the two marker points on the mask to be tested on the workbench.

进一步地,所述装置还包括:Further, the device also includes:

偏移量计算模块,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算待检面膜与所述标准图像的偏移量;An offset calculation module, configured to calculate the offset between the mask to be checked and the standard image based on the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench ;

其中,所述偏移量(Δx,Δy)通过公式表示,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的两个绝对坐标;M′1(x′1,y′1)为待检面膜上的两个标志点在工作台上的绝对坐标。Wherein, the offset (Δx, Δy) is passed by the formula Indicates that M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the two absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench ; M′ 1 (x′ 1 , y′ 1 ) is the absolute coordinates of the two marker points on the mask to be tested on the workbench.

进一步地,所述待检面膜中包括多个基本面膜,在执行将校正后的图像作为待检面膜图像的步骤之后,所述装置还包括:Further, the mask to be checked includes a plurality of basic masks, and after performing the step of using the corrected image as the image of the mask to be checked, the device further includes:

图像提取模块,用于基于所述待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像;The image extraction module is used to extract the basic mask images corresponding to each of the basic masks based on the image of the mask to be checked;

差分运算模块,用于针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像;The differential operation module is used to perform differential processing on the basic mask image and the preset mask image to obtain a differential image for each basic mask image;

误差计算模块,用于根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值;An error calculation module, configured to calculate an error value between the basic mask image and a preset mask image according to the difference image;

判断模块,用于判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。The judging module is used to judge whether the error value is smaller than a preset threshold, and if it is smaller, it is judged that the printing quality of the mask to be inspected is qualified.

与现有技术相比,本发明实施例提供的合拼面膜位置校正方法和装置,通过设置于待检面膜上的标志点实现对待检面膜的位置定位,避免由于面膜检测过程中出现的待检面膜位置偏差导致的面膜检测精度低的问题。同时,本发明能够有效提高面膜质量检测过程的智能性,提高检测效率。Compared with the prior art, the combined mask position correction method and device provided by the embodiments of the present invention realize the positioning of the mask to be inspected by marking points set on the mask to be inspected, and avoid the occurrence of the mask to be inspected during the mask detection process. The problem of low mask detection accuracy caused by mask position deviation. At the same time, the invention can effectively improve the intelligence of the mask quality detection process and improve detection efficiency.

为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为本发明实施例提供的存在印刷质量问题的面膜图像示意图。Fig. 1 is a schematic diagram of a mask image with printing quality problems provided by an embodiment of the present invention.

图2为本发明实施例提供的面膜印刷质量检测系统的结构示意图。Fig. 2 is a schematic structural diagram of a mask printing quality inspection system provided by an embodiment of the present invention.

图3为本发明实施例提供的面膜印刷质量检测系统的方框结构示意图。Fig. 3 is a block diagram of a mask printing quality inspection system provided by an embodiment of the present invention.

图4为本发明较佳实施例提供的合拼面膜位置校正方法的流程示意图。Fig. 4 is a schematic flow chart of a method for correcting the position of a combined mask provided by a preferred embodiment of the present invention.

图5为本发明较佳实施例提供的合拼面膜的面膜结构示意图。Fig. 5 is a schematic diagram of the mask structure of the assembled mask provided by the preferred embodiment of the present invention.

图6为图4中所示的步骤S10的子流程示意图。FIG. 6 is a schematic diagram of a sub-flow of step S10 shown in FIG. 4 .

图7为本发明实施例提供的图像获取装置的视场范围示意图。Fig. 7 is a schematic diagram of the field of view of the image acquisition device provided by the embodiment of the present invention.

图8为待检面膜上的标志点的偏移量示意图。Fig. 8 is a schematic diagram of the offset of the mark points on the mask to be tested.

图9为本发明较佳实施例提供的合拼面膜位置校正方法的另一流程示意图。Fig. 9 is another schematic flow chart of the method for correcting the position of merged masks provided by a preferred embodiment of the present invention.

图10为本发明较佳实施例提供的合拼面膜位置校正装置的方框结构示意图。Fig. 10 is a schematic diagram of the block structure of the device for correcting the combined film position provided by the preferred embodiment of the present invention.

图标:10-面膜印刷质量检测系统;11-主控设备;110-标志点图像获取模块;111-坐标计算模块;112-旋转角计算模块;113-图像校正模块;114-偏移量计算模块;115-图像提取模块;116-差分运算模块;117-误差计算模块;118-判断模块;12-图像获取装置;13-支撑架;14-工作台;15-导轨;16-驱动装置;17-灯光照明装置;18-标记装置。Icons: 10-mask printing quality inspection system; 11-main control equipment; 110-mark point image acquisition module; 111-coordinate calculation module; 112-rotation angle calculation module; 113-image correction module; 114-offset calculation module 115-image extraction module; 116-difference calculation module; 117-error calculation module; 118-judgment module; 12-image acquisition device; 13-support frame; - Lighting device; 18 - Marking device.

具体实施方式Detailed ways

经发明人研究发现,对于现有的面膜印刷质量问题,如位于面膜上的字、线条或符号等不整齐、光亮度差、字迹不丰满、锯齿、断线、虚边及弹油等,具体可参阅图1,其中图1(a)为面膜的标准印刷效果,图1(b)是面膜存在虚边问题而造成边线模糊,图1(c)是面膜存在短线问题造成印刷字体显示不完整,图1(d)是面膜存在弹油问题而形成整个印刷面膜的表面污点等,针对前述各印刷问题,现有技术中并没有相对有效的问题检测设备或方法,而是主要依赖人工对印刷后的印刷质量进行校验、排错及标记,但对于一个熟练的工人而言,每分钟仅可核查约40张9拼面膜。由此可以明显看出,现有的人工排错效率很低,难以满足企业现代化大批量面膜生产的需要。基于此,本发明实施例提供了一种合拼面膜位置校正方法和装置,用以解决上述问题。The inventor found that for the existing printing quality problems of the mask, such as irregular words, lines or symbols on the mask, poor brightness, unfulfilled handwriting, jagged lines, broken lines, virtual edges and bullet oil, etc., specific Please refer to Figure 1, where Figure 1(a) is the standard printing effect of the mask, Figure 1(b) is the blurred edge caused by the virtual edge problem of the mask, and Figure 1(c) is the incomplete display of the printed characters due to the short line problem of the mask , Figure 1(d) shows the surface stains of the entire printed mask due to the problem of elastic oil in the mask. For the aforementioned printing problems, there is no relatively effective problem detection equipment or method in the prior art, but it mainly relies on manual printing. Check, troubleshoot and mark the final printing quality, but for a skilled worker, only about 40 9-piece films can be checked per minute. It can be clearly seen from this that the efficiency of existing manual troubleshooting is very low, and it is difficult to meet the needs of modern large-scale facial mask production of enterprises. Based on this, an embodiment of the present invention provides a method and device for correcting the position of a merged film to solve the above problems.

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts belong to the protection scope of the present invention.

应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.

请结合参阅图2和图3,为本发明给出的面膜印刷质量检测系统10的结构示意图,该面膜印刷质量检测系统10包括主控设备11、图像获取装置12、支撑架13、工作台14、多个导轨15以及用于在所述主控设备11的控制下驱使图像获取装置12沿着导轨15朝不同方向运动的驱动装置16,如X轴方向、Y轴方向等。可选地,所述驱动装置16可以为但不限于电机等。Please refer to Fig. 2 and Fig. 3, which is a schematic structural diagram of a facial mask printing quality inspection system 10 provided by the present invention, which includes a main control device 11, an image acquisition device 12, a support frame 13, and a workbench 14 , a plurality of guide rails 15 and a driving device 16 for driving the image acquisition device 12 to move in different directions along the guide rails 15 under the control of the main control device 11 , such as the X-axis direction and the Y-axis direction. Optionally, the driving device 16 may be, but not limited to, a motor or the like.

其中,所述主控设备11作为所述面膜印刷质量检测系统10的核心控制模块,可采用LQFP100封装的高性能低功耗单片机STM32F103ZET6,该单片机拥有三个I2C及SCI接口、多个PWM通道、丰富的IO口以及其它一些丰富的外设资源,可完成与其它处理器的通信等。可选地,所述主控设备11中可集成有图像处理器以用于图像数据的处理等,由于涉及到图像上的大量运算或算法较为复杂,而普通单片机内存资源过于匮乏,易导致进行图像处理时计算速度慢,如需要分行处理等必然会减慢处理速度,因此本发明实施中可采用专用图像处理器进行图像的排错信息的处理,如TMS320DM642图像专用处理器等。另外,实际实施时,所述主控设备11可由多个小型的控制器、处理器等构成,本实施例在此不做限制。Wherein, the main control device 11, as the core control module of the mask printing quality detection system 10, can adopt a high-performance and low-power single-chip microcomputer STM32F103ZET6 packaged in LQFP100. This single-chip microcomputer has three I2C and SCI interfaces, multiple PWM channels, Abundant IO ports and other abundant peripheral resources can complete communication with other processors. Optionally, an image processor may be integrated in the main control device 11 for image data processing, etc., because a large number of calculations or algorithms involved in the image are relatively complicated, and ordinary single-chip memory resources are too scarce, which may easily lead to Calculation speed is slow during image processing, and processing speed must be slowed down if branch processing is required, so a dedicated image processor can be used to process image error information in the implementation of the present invention, such as TMS320DM642 dedicated image processor. In addition, in actual implementation, the master control device 11 may be composed of multiple small controllers, processors, etc., which is not limited in this embodiment.

所述图像获取装置12用于获取所述待检面膜的面膜图像,可采用但不限于标准市售高帧频CMOS图像传感器MT9V034模块(下文简称CMOS图像传感器),其感光面积为1/3英寸,像素点为VGA752*480,全分辨率输出速度为60帧/秒,采用全局快门,超高灵敏度。另外,所述图像获取装置12的镜头可以采用6mm/3.5mm/9mm等不同尺寸可调焦距镜头,本实施例在此不做限定。实际实施时,所述图像获取装置12上可设置有可调节挡板以用于调节所述图像获取装置12的有效视场的形状和大小,另外,所述图像获取装置12可以为单独的摄像头,也可以由多个摄像头共同构成,本实施例在此不做限制。The image acquisition device 12 is used to obtain the mask image of the mask to be checked, and can adopt but not limited to the standard commercially available high frame rate CMOS image sensor MT9V034 module (hereinafter referred to as CMOS image sensor), and its photosensitive area is 1/3 inch , the pixel is VGA752*480, the full resolution output speed is 60 frames per second, the global shutter is adopted, and the sensitivity is super high. In addition, the lens of the image acquisition device 12 may be an adjustable focal length lens of different sizes such as 6 mm/3.5 mm/9 mm, which is not limited in this embodiment. During actual implementation, the image acquisition device 12 may be provided with an adjustable baffle for adjusting the shape and size of the effective field of view of the image acquisition device 12. In addition, the image acquisition device 12 may be a separate camera , may also be composed of multiple cameras, which is not limited in this embodiment.

进一步地,请再次参阅图3,所述面膜印刷质量检测系统10还可包括位于为所述图像获取装置12获取待检面膜图像提供背光的灯光照明装置17,以及用于对面膜进行标记的标记装置18。其中,所述灯光照明装置17设置于所述工作台14且位于所述待检面膜的下方,可选地,所述灯光照明装置17可采用但不限于无影光源和用LED模组搭配无影灯灯罩实现。另外,所述灯光照明装置17还可设置有LED调光电路,该LED调光电路可用于实现对背景光源的亮度调光和控制等,本实施例在此不做限制。Further, referring to Fig. 3 again, the mask printing quality detection system 10 may also include a lighting device 17 located at the backlight for the image acquisition device 12 to acquire the image of the mask to be inspected, and a mark for marking the mask device 18. Wherein, the lighting device 17 is arranged on the workbench 14 and is located under the mask to be inspected. Optionally, the lighting device 17 can adopt but not limited to a shadowless light source and an LED module with a shadowless lamp. The shade is realized. In addition, the lighting device 17 may also be provided with an LED dimming circuit, and the LED dimming circuit may be used to realize dimming and control of the brightness of the background light source, which is not limited in this embodiment.

所述标记装置18用于对完成检测的面膜进行标记,以便于后续的面膜分拣。可选地,所述标记装置18包括步进电机、直线舵机和标记印章,所述步进电机与所述主控设备11连接,所述直线舵机与所述步进电机和所述标记印章分别连接。The marking device 18 is used to mark the detected facial masks, so as to facilitate the subsequent sorting of facial masks. Optionally, the marking device 18 includes a stepping motor, a linear steering gear and a marking stamp, the stepping motor is connected to the main control device 11, the linear steering gear is connected to the stepping motor and the marking The seals are attached separately.

具体地,所述步进电机用于在所述主控设备11的控制下驱动所述直线舵机运动至预设位置,并使得与该直线舵机连接的标记印章对所述待检面膜进行标记。可选地,所述标记印章可固定在所述直线舵机的杆头处,以在该直线舵机的带动下做上下运动。另外,所述直线舵机可通过步进电机固定在支架上,从而使得步进电机以实现快速、准确的运动。实际实施时,所述直线舵机1071运动速度可以为3.7电压下0.11sec/60°Specifically, the stepper motor is used to drive the linear steering gear to a preset position under the control of the main control device 11, and make the marking seal connected to the linear steering gear carry out the inspection on the film to be inspected. mark. Optionally, the marking stamp can be fixed at the rod head of the linear steering gear, so as to move up and down driven by the linear steering gear. In addition, the linear steering gear can be fixed on the bracket through a stepping motor, so that the stepping motor can realize fast and accurate movement. In actual implementation, the motion speed of the linear steering gear 1071 can be 0.11sec/60° under 3.7 voltage

进一步地,所述面膜印刷质量检测系统10还设置有人机交互界面,所述人机交互界面包括人机交互按键及显示屏,其中,所述机交互按键可以采用Risym 4×4薄膜矩形键盘,所述显示屏可采用LCD1602液晶屏等。另外,实际实施时,所述面膜印刷质量检测系统10也可通过与其相连的客户端实现人机交互、参数设定和检测控制等,本实施例在此不做限制。Further, the facial mask printing quality detection system 10 is also provided with a human-computer interaction interface, the human-computer interaction interface includes human-computer interaction keys and a display screen, wherein the machine interaction keys can use a Risym 4×4 film rectangular keyboard, Described display screen can adopt LCD1602 liquid crystal screen etc. In addition, during actual implementation, the facial mask printing quality detection system 10 can also realize human-computer interaction, parameter setting, detection control, etc. through the client connected to it, which is not limited in this embodiment.

进一步地,基于对上述面膜印刷质量检测系统10的设计和描述,如图4所示,是本发明较佳实施例提供的合拼面膜位置校正方法的流程示意图,所述合拼面膜位置校正方法应用于上述面膜印刷质量检测系统10中的主控设备11。其中,在进行待检面膜的印刷质量的检测之前,需要对所述面膜印刷质量检测系统10的进行初始化以及相应参数的设定。Further, based on the design and description of the above-mentioned mask printing quality detection system 10, as shown in Figure 4, it is a schematic flow chart of the combined mask position correction method provided by the preferred embodiment of the present invention, the combined mask position correction method It is applied to the main control device 11 in the above-mentioned mask printing quality inspection system 10 . Wherein, before performing the detection of the printing quality of the mask to be inspected, it is necessary to initialize the mask printing quality inspection system 10 and set corresponding parameters.

例如,对所述面膜印刷质量检测系统10的系统初始化包括时钟、定时器、SCI通信接口、I2C接口以及McBSP接口等进行初始化,其中,所述时钟可以为但不限于600MHz。另外还可通过I2C接口对集成在主控设备11中的图像处理器如1010SAA7115芯片等进行初始化;又例如,相应参数的设定可以包括,但不限于合拼面膜上的基本面膜的数量、标记印章的初始高度及初始位置、标记印章在XY方向的运动速度、待检面膜的厚度、预设标准图像以及其他管理信息等,本实施例在此不做具体限制。For example, the system initialization of the mask printing quality inspection system 10 includes initialization of clock, timer, SCI communication interface, I2C interface and McBSP interface, etc., wherein the clock can be but not limited to 600MHz. In addition, the image processor integrated in the main control device 11 such as 1010SAA7115 chip, etc. can be initialized through the I2C interface; and for example, the setting of corresponding parameters can include, but not limited to, the number and marking of the basic masks on the combined mask The initial height and position of the stamp, the movement speed of the marked stamp in the XY direction, the thickness of the mask to be inspected, the preset standard image, and other management information are not specifically limited in this embodiment.

进一步地,下面将结合图4对所述合拼面膜位置校正方法的具体流程及步骤进行详细阐述。Further, the specific flow and steps of the method for correcting the combined mask position will be described in detail below with reference to FIG. 4 .

步骤S10,获取图像获取装置12发送的第一标志点图像和第二标志点图像。Step S10 , acquiring the first marker point image and the second marker point image sent by the image acquisition device 12 .

首先需要说明的是,本实施中的待检面膜为合拼面膜(如合拼塑质面膜等),即该合拼面膜中包括多个阵列印刷的基本面膜,如图5所示,假设所述待检面膜为4X2的合拼面膜,且该合拼面膜中的对角线的两边角处分别设置有用于定位的第一标志点和第二标志点,本实施例中,所述第一标志点和所述第二标志点可以是但不限于圆形标志点。此外,所述主控设备11中预存有标准图像以及标准图像在工作台上的绝对坐标。可选地,如图6所示,上述步骤S10可通过步骤S100和步骤S101实现。First of all, it should be noted that the mask to be inspected in this implementation is a combined mask (such as a combined plastic mask, etc.), that is, the combined mask includes a plurality of basic masks printed in arrays, as shown in Figure 5, assuming that all The mask to be inspected is a 4X2 combined mask, and the two corners of the diagonal in the combined mask are respectively provided with a first marker point and a second marker point for positioning. In this embodiment, the first The marker point and the second marker point may be, but not limited to, circular marker points. In addition, the master control device 11 pre-stores the standard image and the absolute coordinates of the standard image on the workbench. Optionally, as shown in FIG. 6 , the above step S10 may be implemented through step S100 and step S101 .

步骤S100,发送控制指令给驱动装置16以使该驱动装置16驱动图像获取装置12在预设范围内搜索所述第一标志点和所述第二标志点。Step S100, sending a control instruction to the driving device 16 so that the driving device 16 drives the image acquisition device 12 to search for the first marker point and the second marker point within a preset range.

步骤S101,在所述图像获取装置12搜索到第一标志点和第二标志点时,控制该图像获取装置12获取第一标志点图像和第二标志点图像并发送。Step S101, when the image acquisition device 12 searches for the first marker point and the second marker point, control the image acquisition device 12 to acquire the first marker point image and the second marker point image and send them.

本实施例,在所述图像获取装置12搜索所述第一标志点和所述第二标志点时,该图像获取装置12的视场范围可预先设置为覆盖所述待检面膜中的某个基本面膜。实际实施时,如图7所示,所述图像获取装置12的内框架正切第一标志点,且该图像获取装置12的视场中心点(O(x,y))与第一标志点的圆心重合,并适当放大内框架,进而进行第一标志点和第二标志点的搜索,并在搜索到时分别获取第一标志点图像和第二标志点图像,其中,图7中的1为图像获取装置12的内框架视场范围,2为图像获取装置12的视场范围。应注意,所述预设范围可根据实际情况进行灵活设计,可以是整个工作台14等,也可以是上述内框架的大小,或所述第一标志点或第二标志点的直径的2倍等。In this embodiment, when the image acquisition device 12 searches for the first marker point and the second marker point, the field of view of the image acquisition device 12 can be preset to cover a certain part of the mask to be inspected. Basic mask. During actual implementation, as shown in FIG. 7 , the inner frame of the image acquisition device 12 is tangent to the first marker point, and the center point of the field of view (O(x, y)) of the image acquisition device 12 is the same as the first marker point. The center of the circle coincides, and the inner frame is properly enlarged, and then the search for the first marker point and the second marker point is carried out, and the first marker point image and the second marker point image are respectively obtained when the search is found, wherein 1 in Figure 7 is The field of view of the inner frame of the image acquisition device 12 , 2 is the field of view of the image acquisition device 12 . It should be noted that the preset range can be flexibly designed according to the actual situation, which can be the entire workbench 14, etc., or can be the size of the above-mentioned inner frame, or twice the diameter of the first marker point or the second marker point Wait.

步骤S11,将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台14上的绝对坐标。Step S11 , respectively matching the first marker point image and the second marker point image with the standard image, and calculating the absolute coordinates of the first marker point and the second marker point on the workbench 14 .

其中,假设标准面膜的标志点在工作台14上的两个绝对坐标分别为M'01(x'01,y'01)和M'02(x'02,y'02),那么可基于Hough变换圆检测算法将所述第一标志点图像与标准图像进行模板匹配以确认第一标志点,进而计算所述第一标志点的圆心在工作台14上的绝对坐标M′1(x′1,y′1)。同理可得到第二标志点的圆心在所述工作台14上的绝对坐标M'2(x'2,y'2)。Among them, assuming that the two absolute coordinates of the mark points of the standard mask on the workbench 14 are M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ), then based on Hough The transformed circle detection algorithm performs template matching on the image of the first marker point and the standard image to confirm the first marker point, and then calculates the absolute coordinates M′ 1 (x′ 1 ) of the circle center of the first marker point on the workbench 14 ,y′ 1 ). Similarly, the absolute coordinates M' 2 (x' 2 , y' 2 ) of the circle center of the second marker point on the workbench 14 can be obtained.

步骤S12,根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台14上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角。Step S12 , calculating the rotation angle between the mask to be inspected and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench 14 .

其中,如图8所示,基于上述步骤S11中计算得到的所述第一标志点M′1(x′1,y′1)和所述第二标志点M'2(x'2,y'2)。那么所述旋转角α可通过公式计算得到,其中, Wherein, as shown in FIG. 8 , based on the first marker point M' 1 (x' 1 , y' 1 ) and the second marker point M' 2 (x' 2 , y ' 2 ). Then the rotation angle α can be obtained by the formula Calculated, among them,

步骤S13,接收所述图像获取装置12拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。Step S13, receiving the image of the mask to be inspected taken and sent by the image acquisition device 12, correcting the image according to the rotation angle, and using the corrected image as the image of the mask to be inspected.

其中,在根据所述旋转量进行误差补偿时,可采用图像旋转的方法实现,本实施例在此不做赘述。另外,在本实施例中,除上述的旋转量之外,还可通过公式计算待检面膜与标准面膜之间的偏移量(Δx,Δy),并通过调节待检面膜在工作台14上的位置实现偏移量消除。Wherein, when error compensation is performed according to the rotation amount, it may be implemented by using an image rotation method, which will not be described in detail here in this embodiment. In addition, in this embodiment, in addition to the above-mentioned rotation amount, the formula Calculate the offset (Δx, Δy) between the mask to be tested and the standard mask, and eliminate the offset by adjusting the position of the mask to be checked on the workbench 14 .

可以理解的是,由于旋转量(旋转角)和偏差量对同一个合拼面膜上的所有基本面膜是一致的,因此,无需重复计算可直接应用。It can be understood that since the rotation amount (rotation angle) and the deviation amount are consistent for all basic masks on the same merged mask, they can be directly applied without repeated calculation.

进一步地,如图9所示,基于上述校正后的待检面膜图像,本发明实施例还给出了面膜印刷质量检测过程,具体如下步骤S14-步骤S19所示。Further, as shown in FIG. 9 , based on the corrected image of the mask to be inspected above, the embodiment of the present invention also provides a mask printing quality inspection process, which is specifically shown in the following steps S14-Step S19.

步骤S14,基于所述待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像。Step S14, based on the image of the mask to be checked, respectively extract the basic mask images corresponding to each of the basic masks.

步骤S15,针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像。Step S15, for each basic mask image, perform differential processing on the basic mask image and a preset mask image to obtain a differential image.

在步骤S14和步骤S15中,由于所述待检面膜中包括多个基本面膜,因此,可基于校正后的待检面膜图像提取出各基本面膜图像,并将该基本面膜图像与预设面膜图像进行差分处理。其中,假设S代表一个基本面膜的基本面膜图像,T代表预设面膜图像,那么,针对一个基本面膜图像,所述差分图像可以表示为F(m,n)=|(T-S)|。In steps S14 and S15, since the mask to be checked includes a plurality of basic masks, each basic mask image can be extracted based on the corrected mask image to be checked, and the basic mask image and the preset mask image Perform differential processing. Wherein, assuming that S represents a basic mask image of a basic mask, and T represents a preset mask image, then, for a basic mask image, the differential image can be expressed as F(m,n)=|(T-S)|.

步骤S16,根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值。Step S16, calculating an error value between the basic mask image and a preset mask image according to the difference image.

基于上述步骤S15中得到的差分图像F(m,n),可通过自适应阈值Th对F(m,n)进行二值化处理得到二值化图像在此应注意,所述自适应阈值Th的选取对于二值化的结果尤为重要,例如,合适的阈值可使得差分后的图像的处理结果更加准确。Based on the difference image F(m,n) obtained in the above step S15, F(m,n) can be binarized by adaptive threshold Th to obtain a binarized image It should be noted here that the selection of the adaptive threshold Th is particularly important for the binarization result, for example, an appropriate threshold can make the processing result of the differentiated image more accurate.

另外,所述误差值(平均误差)可根据公式获得,其中,误差值E越大,则说明待检面膜图像与预设标准图像之间的误差越大,反之,则说明误差越小。In addition, the error value (average error) can be based on the formula Obtained, wherein, the larger the error value E, the larger the error between the mask image to be checked and the preset standard image, and vice versa, the smaller the error.

步骤S17,判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。Step S17, judging whether the error value is smaller than a preset threshold, if smaller, judging that the printing quality of the mask to be inspected is qualified.

步骤S18,若所述误差值大于等于所述预设阈值,则判定待检面膜的印刷质量为不合格。Step S18, if the error value is greater than or equal to the preset threshold, it is determined that the printing quality of the mask to be inspected is unqualified.

步骤S19,记录印刷质量不合格的待检面膜的位置信息,并根据该位置信息对印刷质量不合格的待检面膜进行标记。Step S19, recording the location information of the unqualified printed mask to be inspected, and marking the unqualified printed mask to be inspected according to the location information.

其中,步骤S17-步骤S19中是根据误差值判断待检面膜的印刷质量是否合格,并在待检面膜的印刷质量不合格时,通过标记装置18中的标记印章对不合格的待检面膜进行标记。实际实施时,为了增加面膜检测的合格率,避免造成生产浪费,在预设阈值的设定时应注意,针对以下问题可适当调大误差容限,即调大预设阈值。例如:印刷上如果出现少许文字印刷不整齐或者面膜存在透光现象,此时面膜图像匹配虽然会存在一定的误差但并不影响产品的正常使用;又例如,有些产品并不注重面膜的质量或者使用者与产品存在一定的距离,正常使用时肉眼观察不到产品面膜上的微小缺陷等,可根据实际情况适当地调整所述预设阈值。Wherein, step S17-step S19 is to judge whether the printing quality of the mask to be checked is qualified according to the error value, and when the printing quality of the mask to be checked is unqualified, the unqualified mask to be checked is checked by the marking stamp in the marking device 18 mark. In actual implementation, in order to increase the pass rate of mask detection and avoid production waste, attention should be paid to the setting of the preset threshold, and the error tolerance can be appropriately increased for the following problems, that is, the preset threshold should be increased. For example: if there is a little irregular printing on the printing or the mask has light transmission, although there will be some errors in the mask image matching at this time, it will not affect the normal use of the product; for example, some products do not pay attention to the quality of the mask or There is a certain distance between the user and the product, and the tiny defects on the product mask cannot be observed by the naked eye during normal use. The preset threshold can be adjusted appropriately according to the actual situation.

进一步地,如图10所示,本发明实施例还提供一种合拼面膜位置校正装置,该合拼面膜位置校正装置应用于所述面膜印刷质量检测系统10中的主控设备11,所述合拼面膜位置校正装置包括标志点图像获取模块110、坐标计算模块111、旋转角计算模块112、图像校正模块113、偏移量计算模块114、图像提取模块115、差分运算模块116、误差计算模块117和判断模块118。Further, as shown in Figure 10, the embodiment of the present invention also provides a combined mask position correction device, which is applied to the main control device 11 in the mask printing quality detection system 10, the The combined film position correction device includes a marker point image acquisition module 110, a coordinate calculation module 111, a rotation angle calculation module 112, an image correction module 113, an offset calculation module 114, an image extraction module 115, a difference calculation module 116, and an error calculation module 117 and judgment module 118.

所述标志点图像获取模块110,用于获取图像获取装置12发送的第一标志点图像和第二标志点图像;本实施例中,关于标志点图像获取模块110的描述具体可参考上述步骤S10的详细描述,也即,所述步骤S10可以由标志点图像获取模块110执行,因而在此不作更多说明。The marker point image acquisition module 110 is configured to acquire the first marker point image and the second marker point image sent by the image acquisition device 12; in this embodiment, the description about the marker point image acquisition module 110 can refer to the above step S10 for details. , that is, the step S10 can be executed by the landmark image acquisition module 110, so no further description is given here.

所述坐标计算模块111,用于将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;本实施例中,关于坐标计算模块111的描述具体可参考上述步骤S12的详细描述,也即,所述步骤S11可以由坐标计算模块111执行,因而在此不作更多说明。The coordinate calculation module 111 is configured to match the first marker image and the second marker image with the standard image respectively, and calculate the absolute coordinates of the first marker point and the second marker point on the workbench; In this embodiment, for the description of the coordinate calculation module 111, reference may be made to the detailed description of the above-mentioned step S12, that is, the step S11 may be executed by the coordinate calculation module 111, so no further description is given here.

所述旋转角计算模块112,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;本实施例中,关于旋转角计算模块112的描述具体可参考上述步骤S12的详细描述,也即,所述步骤S12可以由旋转角计算模块112执行,因而在此不作更多说明。The rotation angle calculation module 112 is used to calculate the mask to be inspected and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench The rotation angle between; in this embodiment, the description about the rotation angle calculation module 112 can refer to the detailed description of the above-mentioned step S12, that is, the step S12 can be executed by the rotation angle calculation module 112, so no further changes will be made here Explain more.

所述图像校正模块113,用于接收所述图像获取装置12拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。本实施例中,关于图像校正模块113的描述具体可参考上述步骤S13的详细描述,也即,所述步骤S13可以由图像校正模块113执行,因而在此不作更多说明。The image correction module 113 is configured to receive the image of the mask to be inspected taken and sent by the image acquisition device 12, and correct the image according to the rotation angle, and use the corrected image as the image of the mask to be inspected. In this embodiment, for the description of the image correction module 113, reference may be made to the detailed description of the above step S13, that is, the step S13 may be executed by the image correction module 113, so no further description is given here.

所述偏移量计算模块114,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算待检面膜与所述标准图像的偏移量。本实施例中,关于偏移量计算模块114的描述具体可参考上述步骤S13的详细描述,也即,所述步骤S13可以由偏移量计算模块114执行,因而在此不作更多说明。The offset calculation module 114 is used to calculate the distance between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench. Offset. In this embodiment, for the description of the offset calculation module 114, reference may be made to the detailed description of the above-mentioned step S13, that is, the step S13 may be executed by the offset calculation module 114, so no further description is given here.

所述图像提取模块115,用于基于校正后的待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像;本实施例中,关于图像提取模块115的描述具体可参考上述步骤S14的详细描述,也即,所述步骤S14可以由图像提取模块115执行,因而在此不作更多说明。The image extraction module 115 is used to extract the basic mask images corresponding to each of the basic masks based on the corrected mask image to be checked; in this embodiment, the description of the image extraction module 115 can refer to the above-mentioned step S14. For detailed description, that is, the step S14 can be executed by the image extraction module 115, so no further description is given here.

所述差分运算模块116,用于针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像;本实施例中,关于差分运算模块116的描述具体可参考上述步骤S15的详细描述,也即,所述步骤S15可以由差分运算模块116执行,因而在此不作更多说明。The difference operation module 116 is used to perform differential processing on the basic mask image and the preset mask image for each basic mask image to obtain a difference image; in this embodiment, the description about the difference operation module 116 can refer to the above-mentioned The detailed description of step S15, that is, the step S15 can be executed by the difference operation module 116, so no further description is given here.

所述误差计算模块117,用于根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值;本实施例中,关于误差计算模块117的描述具体可参考上述步骤S16的详细描述,也即,所述步骤S16可以由误差计算模块117执行,因而在此不作更多说明。The error calculation module 117 is used to calculate the error value between the basic mask image and the preset mask image according to the difference image; in this embodiment, the description of the error calculation module 117 can refer to the above-mentioned step S16 specifically. For detailed description, that is, the step S16 can be executed by the error calculation module 117, so no further description is given here.

所述判断模块118,用于判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。本实施例中,关于判断模块118的描述具体可参考上述步骤S17的详细描述,也即,所述步骤S17可以由判断模块118执行,因而在此不作更多说明。The judging module 118 is used to judge whether the error value is smaller than a preset threshold, and if it is smaller, it is judged that the printing quality of the mask to be inspected is qualified. In this embodiment, for the description of the judging module 118, reference may be made to the detailed description of the above-mentioned step S17, that is, the step S17 may be executed by the judging module 118, so no further description is given here.

综上所述,本发明实施例提供的合拼面膜位置校正方法和装置,通过设置于待检面膜上的标志点实现对待检面膜的位置定位,避免由于面膜检测过程中出现的待检面膜位置偏差导致的面膜检测精度低的问题。同时,本发明能够有效提高面膜质量检测过程的智能性,提高检测效率。In summary, the method and device for correcting the position of the combined mask provided by the embodiments of the present invention realize the positioning of the mask to be inspected by marking points arranged on the mask to be inspected, and avoid the position of the mask to be inspected due to the position of the mask to be inspected during the mask detection process. The problem of low mask detection accuracy caused by deviation. At the same time, the invention can effectively improve the intelligence of the mask quality detection process and improve detection efficiency.

在本发明实施例所提供的几个实施例中,应该理解到,所揭露的装置和方法,也可以通过其它的方式实现。以上所描述的装置和方法实施例仅仅是示意性的,例如,附图中的流程图和框图显示了根据本发明的多个实施例的装置、方法和计算机程序产品的可能实现的体系架构、功能和操作。在这点上,流程图或框图中的每个方框可以代表一个模块、程序段或代码的一部分,所述模块、程序段或代码的一部分包含一个或多个用于实现规定的逻辑功能的可执行指令。也应当注意,在有些作为替换的实现方式中,方框中所标注的功能也可以以不同于附图中所标注的顺序发生。例如,两个连续的方框实际上可以基本并行地执行,它们有时也可以按相反的顺序执行,这依所涉及的功能而定。也要注意的是,框图和/或流程图中的每个方框、以及框图和/或流程图中的方框的组合,可以用执行规定的功能或动作的专用的基于硬件的系统来实现,或者可以用专用硬件与计算机指令的组合来实现。In the several embodiments provided by the embodiments of the present invention, it should be understood that the disclosed devices and methods may also be implemented in other ways. The device and method embodiments described above are only illustrative. For example, the flowcharts and block diagrams in the accompanying drawings show possible implementation architectures of devices, methods and computer program products according to multiple embodiments of the present invention, function and operation. In this regard, each block in a flowchart or block diagram may represent a module, program segment, or part of code that includes one or more Executable instructions. It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks in succession may, in fact, be executed substantially concurrently, or they may sometimes be executed in the reverse order, depending upon the functionality involved. It should also be noted that each block of the block diagrams and/or flowchart illustrations, and combinations of blocks in the block diagrams and/or flowchart illustrations, can be implemented by a dedicated hardware-based system that performs the specified function or action , or may be implemented by a combination of dedicated hardware and computer instructions.

另外,在本发明各个实施例中的各功能模块可以集成在一起形成一个独立的部分,也可以是各个模块单独存在,也可以两个或两个以上模块集成形成一个独立的部分。In addition, each functional module in each embodiment of the present invention can be integrated together to form an independent part, or each module can exist independently, or two or more modules can be integrated to form an independent part.

所述功能如果以软件功能模块的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,电子设备,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、磁碟或者光盘等各种可以存储程序代码的介质。需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。If the functions are implemented in the form of software function modules and sold or used as independent products, they can be stored in a computer-readable storage medium. Based on this understanding, the essence of the technical solution of the present invention or the part that contributes to the prior art or the part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a storage medium, including Several instructions are used to make a computer device (which may be a personal computer, an electronic device, or a network device, etc.) execute all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), magnetic disk or optical disk and other media that can store program codes. . It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述仅为本发明的可选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only optional embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种合拼面膜位置校正方法,其特征在于,应用于面膜印刷质量检测系统中的主控设备,待检面膜上设置有第一标记点和第二标志点,所述主控设备中预存有标准图像以及标准图像在工作台上的绝对坐标,所述合拼面膜位置校正方法包括:1. A method for correcting the position of a combined mask is characterized in that it is applied to the master control device in the mask printing quality detection system, the mask to be checked is provided with a first mark point and a second mark point, and in the master control device The standard image and the absolute coordinates of the standard image on the workbench are pre-stored, and the method for correcting the combined mask position includes: 获取图像获取装置发送的第一标志点图像和第二标志点图像;Acquiring the first marker point image and the second marker point image sent by the image acquisition device; 将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;Matching the first marker point image and the second marker point image with the standard image respectively, and calculating the absolute coordinates of the first marker point and the second marker point on the workbench; 根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;calculating the rotation angle between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench; 接收所述图像获取装置拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。receiving the image of the mask to be inspected taken and sent by the image acquisition device, correcting the image according to the rotation angle, and using the corrected image as the image of the mask to be inspected. 2.根据权利要求1所述的合拼面膜位置校正方法,其特征在于,所述旋转角α通过以下公式计算:2. The method for correcting the position of the combined film according to claim 1, wherein the angle of rotation α is calculated by the following formula: 其中,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M'1(x'1,y'1)和M'2(x'2,y'2)为待检面膜上的两个标志点在工作台上的绝对坐标。 in, M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M' 1 (x' 1 ,y' 1 ) and M' 2 (x' 2 ,y' 2 ) are the absolute coordinates of the two marker points on the mask to be tested on the workbench. 3.根据权利要求1所述的合拼面膜位置校正方法,其特征在于,所述方法还包括:3. The method for correcting the position of the combined mask according to claim 1, wherein the method further comprises: 根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算待检面膜与所述标准图像的偏移量;calculating the offset between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench; 其中,所述偏移量(Δx,Δy)通过公式表示,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M'1(x'1,y'1)为待检面膜上的两个标志点在工作台上的绝对坐标。Wherein, the offset (Δx, Δy) is passed by the formula Indicates that M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M ' 1 (x' 1 ,y' 1 ) is the absolute coordinates of the two marker points on the mask to be tested on the workbench. 4.根据权利要求1所述的合拼面膜位置校正方法,其特征在于,接收图像获取装置发送的第一标志点图像和第二标志点图像的步骤,包括:4. The method for correcting the position of the merged film according to claim 1, wherein the step of receiving the first marker image and the second marker image sent by the image acquisition device includes: 发送控制指令给驱动装置以使该驱动装置驱动图像获取装置在预设范围内搜索所述第一标志点和所述第二标志点;Sending a control command to the driving device so that the driving device drives the image acquisition device to search for the first marker point and the second marker point within a preset range; 在所述图像获取装置搜索到第一标志点和第二标志点时,控制该图像获取装置获取第一标志点图像和第二标志点图像并发送。When the image acquisition device searches for the first marker point and the second marker point, the image acquisition device is controlled to acquire the first marker point image and the second marker point image and send them. 5.根据权利要求1所述的合拼面膜位置校正方法,其特征在于,所述待检面膜中包括多个基本面膜,在执行将校正后的图像作为待检面膜图像的步骤之后,所述方法还包括:5. The method for correcting the position of the combined mask according to claim 1, wherein the mask to be checked comprises a plurality of basic masks, and after performing the step of using the corrected image as the mask image to be checked, the Methods also include: 基于所述待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像;Based on the image of the mask to be checked, extract the basic mask image corresponding to each of the basic masks; 针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像;For each basic mask image, differential processing is performed on the basic mask image and a preset mask image to obtain a differential image; 根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值;calculating an error value between the basic mask image and a preset mask image according to the difference image; 判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。It is judged whether the error value is smaller than a preset threshold, and if it is smaller, it is judged that the printing quality of the mask to be inspected is qualified. 6.根据权利要求5所述的合拼面膜位置校正方法,其特征在于,所述方法还包括:6. The method for correcting the position of the combined mask according to claim 5, wherein the method further comprises: 若所述误差值大于等于所述预设阈值,则判定待检面膜的印刷质量为不合格;If the error value is greater than or equal to the preset threshold, it is determined that the printing quality of the mask to be inspected is unqualified; 记录印刷质量不合格的待检面膜的位置信息,并根据该位置信息对印刷质量不合格的待检面膜进行标记。Record the location information of the unqualified printed mask to be inspected, and mark the unqualified printed mask to be inspected according to the location information. 7.一种合拼面膜位置校正装置,其特征在于,应用于面膜印刷质量检测系统中的主控设备,待检面膜上设置有第一标记点和第二标志点,所述主控设备中预存有标准图像以及标准图像在工作台上的绝对坐标,所述合拼面膜位置校正装置包括:7. A device for correcting the position of a combined mask is characterized in that it is applied to the master control equipment in the mask printing quality detection system, the mask to be checked is provided with a first mark point and a second mark point, and in the master control device The standard image and the absolute coordinates of the standard image on the workbench are pre-stored, and the combined mask position correction device includes: 标志点图像获取模块,用于获取图像获取装置发送的第一标志点图像和第二标志点图像;A landmark image acquisition module, configured to acquire the first landmark image and the second landmark image sent by the image acquisition device; 坐标计算模块,用于将所述第一标志点图像和第二标志点图像与所述标准图像分别进行匹配,计算第一标志点和第二标志点在工作台上的绝对坐标;A coordinate calculation module, configured to match the first marker point image and the second marker point image with the standard image respectively, and calculate the absolute coordinates of the first marker point and the second marker point on the workbench; 旋转角计算模块,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算所述待检面膜与所述标准图像之间的旋转角;The rotation angle calculation module is used to calculate the distance between the mask to be checked and the standard image according to the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench. rotation angle; 图像校正模块,用于接收所述图像获取装置拍摄并发送的待检面膜的图像,并根据所述旋转角对该图像进行校正,将校正后的图像作为待检面膜图像。The image correction module is used to receive the image of the mask to be inspected taken and sent by the image acquisition device, correct the image according to the rotation angle, and use the corrected image as the image of the mask to be inspected. 8.根据权利要求7所述的合拼面膜位置校正装置,其特征在于,所述旋转角α通过以下公式计算:8. The device for correcting the position of the combined film according to claim 7, wherein the angle of rotation α is calculated by the following formula: 其中,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M'1(x'1,y'1)和M'2(x'2,y'2)为待检面膜上的两个标志点在工作台上的绝对坐标。 in, M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M' 1 (x' 1 ,y' 1 ) and M' 2 (x' 2 ,y' 2 ) are the absolute coordinates of the two marker points on the mask to be tested on the workbench. 9.根据权利要求7所述的合拼面膜位置校正装置,其特征在于,所述装置还包括:9. The device for correcting the position of the combined film according to claim 7, wherein the device further comprises: 偏移量计算模块,用于根据所述第一标志点和第二标志点在工作台上的绝对坐标以及标准图像在工作台上的绝对坐标计算待检面膜与所述标准图像的偏移量;An offset calculation module, configured to calculate the offset between the mask to be checked and the standard image based on the absolute coordinates of the first marker point and the second marker point on the workbench and the absolute coordinates of the standard image on the workbench ; 其中,所述偏移量(Δx,Δy)通过公式表示,M'01(x'01,y'01)和M'02(x'02,y'02)为标准面膜上的第一标志点和第二标志点在工作台上的绝对坐标;M'1(x'1,y'1)为待检面膜上的两个标志点在工作台上的绝对坐标。Wherein, the offset (Δx, Δy) is passed by the formula Indicates that M' 01 (x' 01 , y' 01 ) and M' 02 (x' 02 , y' 02 ) are the absolute coordinates of the first mark point and the second mark point on the standard mask on the workbench; M ' 1 (x' 1 ,y' 1 ) is the absolute coordinates of the two marker points on the mask to be tested on the workbench. 10.根据权利要求7所述的合拼面膜位置校正装置,其特征在于,所述待检面膜中包括多个基本面膜,在执行将校正后的图像作为待检面膜图像的步骤之后,所述装置还包括:10. The device for correcting the position of the combined mask according to claim 7, wherein the mask to be checked includes a plurality of basic masks, and after performing the step of using the corrected image as the image of the mask to be checked, the The device also includes: 图像提取模块,用于基于所述待检面膜图像,分别提取各所述基本面膜对应的基本面膜图像;The image extraction module is used to extract the basic mask images corresponding to each of the basic masks based on the image of the mask to be checked; 差分运算模块,用于针对每一个基本面膜图像,将该基本面膜图像与预设面膜图像进行差分处理以得到差分图像;The differential operation module is used to perform differential processing on the basic mask image and the preset mask image to obtain a differential image for each basic mask image; 误差计算模块,用于根据所述差分图像计算所述基本面膜图像与预设面膜图像之间的误差值;An error calculation module is used to calculate the error value between the basic mask image and the preset mask image according to the difference image; 判断模块,用于判断所述误差值是否小于预设阈值,若小于,则判定待检面膜的印刷质量为合格。The judging module is used to judge whether the error value is smaller than a preset threshold, and if it is smaller, it is judged that the printing quality of the mask to be inspected is qualified.
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