CN108644501B - Flange assembly type large-caliber high-pressure pipeline connecting device - Google Patents
Flange assembly type large-caliber high-pressure pipeline connecting device Download PDFInfo
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- CN108644501B CN108644501B CN201810694784.0A CN201810694784A CN108644501B CN 108644501 B CN108644501 B CN 108644501B CN 201810694784 A CN201810694784 A CN 201810694784A CN 108644501 B CN108644501 B CN 108644501B
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- 238000007789 sealing Methods 0.000 claims abstract description 31
- 238000010276 construction Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/16—Flanged joints characterised by the sealing means
- F16L23/18—Flanged joints characterised by the sealing means the sealing means being rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L23/00—Flanged joints
- F16L23/02—Flanged joints the flanges being connected by members tensioned axially
- F16L23/024—Flanged joints the flanges being connected by members tensioned axially characterised by how the flanges are joined to, or form an extension of, the pipes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
Abstract
本发明涉及管道施工技术领域,尤其涉及一种法兰装配式大口径高压管道连接装置。包括第一管道、第二管道、第一定位套、第二定位套、密封圈、第一法兰和第二法兰;第一管道端部设有密封槽,密封圈置于密封槽中;第一管道与第二管道外部设有第一沟槽,第一法兰与第二法兰外部设有第二沟槽,第一定位套与第二定位套设有与第一沟槽适配的第一凸起,与第二沟槽适配的第二凸起;第一法兰与第二法兰套在第一管道与第二管道外部,通过螺栓连接,并为管道提供轴向预紧力,压紧密封圈;定位套通过其凸起放置于沟槽内将管道与法兰定位。提高了施工效率,节能环保,密封性好,适用于高压管道系统,操作简便,成本低,适用于直径较大的管道。
The invention relates to the technical field of pipeline construction, and in particular to a flange-assembled large-diameter high-pressure pipeline connection device. It includes a first pipe, a second pipe, a first positioning sleeve, a second positioning sleeve, a sealing ring, a first flange and a second flange; a sealing groove is provided at the end of the first pipe, and the sealing ring is placed in the sealing groove; A first groove is provided on the outside of the first pipe and the second pipe, a second groove is provided on the outside of the first flange and the second flange, and the first positioning sleeve and the second positioning sleeve are provided with a matching first groove. The first protrusion and the second protrusion are adapted to the second groove; the first flange and the second flange are sleeved on the outside of the first pipe and the second pipe, connected by bolts, and provide axial preset for the pipe. The tightening force compresses the sealing ring; the positioning sleeve is placed in the groove through its protrusion to position the pipe and flange. It improves construction efficiency, is energy-saving and environmentally friendly, has good sealing performance, is suitable for high-pressure pipeline systems, is easy to operate, has low cost, and is suitable for pipes with larger diameters.
Description
技术领域Technical field
本发明涉及管道施工技术领域,尤其涉及一种法兰装配式大口径高压管道连接装置。The invention relates to the technical field of pipeline construction, and in particular to a flange-assembled large-diameter high-pressure pipeline connection device.
背景技术Background technique
随着社会发展和科学技术的进步,建筑安装业也得到了极大的发展。装配式建筑由于污染小、节能环保、效率高等特点越来越受到人们的关注。目前正在逐步兴起。With the development of society and the advancement of science and technology, the construction and installation industry has also developed greatly. Prefabricated buildings have attracted more and more attention due to their low pollution, energy saving, environmental protection, and high efficiency. It is gradually emerging.
装配式管道减少了管道施工过程的复杂程度,施工现场无需焊接,管道系统只需装配式组装,极大提高施工效率,缩短工期。管道系统布局合理,整体性好,大幅度减少接口数量,降低管道系统泄漏风险。但现有的装配式管道普遍采用沟槽连接方式,密封性差,只能适用于消防水等压力较低的管道系统,无法适用液压等高压管道系统。Prefabricated pipelines reduce the complexity of the pipeline construction process. No welding is required at the construction site, and the pipeline system only requires prefabricated assembly, which greatly improves construction efficiency and shortens the construction period. The pipeline system has a reasonable layout and good integrity, which greatly reduces the number of interfaces and reduces the risk of leakage in the pipeline system. However, existing fabricated pipelines generally adopt groove connection methods, which have poor sealing properties and can only be applied to low-pressure pipeline systems such as fire-fighting water, and cannot be applied to high-pressure pipeline systems such as hydraulic pressure.
发明内容Contents of the invention
为了克服现有技术的不足,本发明提供一种法兰装配式大口径高压管道连接装置。采用装配式组装,无需焊接,提高了施工效率;同时密封性好,适用于高压管道系统。In order to overcome the shortcomings of the prior art, the present invention provides a flange-assembled large-diameter high-pressure pipeline connection device. It adopts prefabricated assembly without welding, which improves construction efficiency; at the same time, it has good sealing performance and is suitable for high-pressure pipeline systems.
为了达到上述目的,本发明采用以下技术方案实现:In order to achieve the above objects, the present invention adopts the following technical solutions:
一种法兰装配式大口径高压管道连接装置,包括第一管道、第二管道、第一定位套、第二定位套、密封圈、第一法兰和第二法兰;所述第一管道端部设有密封槽,密封圈置于密封槽中;第一管道与第二管道外部设有第一沟槽,第一法兰与第二法兰外部设有第二沟槽,第一定位套与第二定位套设有与第一沟槽适配的第一凸起,与第二沟槽适配的第二凸起;第一法兰与第二法兰套在第一管道与第二管道外部,通过螺栓连接,并为管道提供轴向预紧力,压紧密封圈;定位套通过其凸起放置于沟槽内将管道与法兰定位连接。A flange-assembled large-diameter high-pressure pipeline connection device, including a first pipe, a second pipe, a first positioning sleeve, a second positioning sleeve, a sealing ring, a first flange and a second flange; the first pipe A sealing groove is provided at the end, and the sealing ring is placed in the sealing groove; a first groove is provided outside the first pipe and the second pipe, a second groove is provided outside the first flange and the second flange, and the first positioning The sleeve and the second positioning sleeve are provided with a first protrusion adapted to the first groove and a second protrusion adapted to the second groove; the first flange and the second flange are sleeved between the first pipe and the second flange. The outside of the second pipe is connected by bolts, and provides axial pre-tightening force for the pipe to compress the sealing ring; the positioning sleeve is placed in the groove through its protrusion to position and connect the pipe to the flange.
所述第一管道与第二管道内外径相同,法兰结合面与管道结合端面错位布置。The inner and outer diameters of the first pipe and the second pipe are the same, and the flange joint surface and the pipe joint end surface are arranged in an offset manner.
所述第一定位套与第二定位套结构相同,为剖分式圆环套,各部分通过螺栓连接,组成圆环套。The first positioning sleeve and the second positioning sleeve have the same structure and are split annular sleeves. Each part is connected by bolts to form a circular sleeve.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)设有密封槽,通过管道端部将密封圈压紧,密封性好,适用于装配式高压管道系统;(1) It is equipped with a sealing groove, and the sealing ring is pressed tightly through the end of the pipeline, which has good sealing performance and is suitable for assembled high-pressure pipeline systems;
(2)采用装配式组装,无需焊接,减少施工过程的复杂程度,提高施工效率;(2) It adopts prefabricated assembly without welding, which reduces the complexity of the construction process and improves construction efficiency;
(3)管道之间通过定位套与法兰连接,相较螺纹连接,法兰连接安装简单,成本较低,适用于直径较大的管道。(3) Pipes are connected to flanges through positioning sleeves. Compared with threaded connections, flange connections are simple to install and cost-effective, and are suitable for pipes with larger diameters.
附图说明Description of the drawings
图1为本发明结构示意主视剖视图;Figure 1 is a schematic front cross-sectional view of the structure of the present invention;
图2为本发明结构示意侧视剖视图;Figure 2 is a schematic side cross-sectional view of the structure of the present invention;
图3为本发明结构示意俯视图;Figure 3 is a schematic top view of the structure of the present invention;
图4为本发明第一法兰与第二法兰结构示意主视剖视图;Figure 4 is a schematic front cross-sectional view of the structure of the first flange and the second flange of the present invention;
图5为本发明第一法兰与第二法兰结构示意侧视图;Figure 5 is a schematic side view of the first flange and second flange structures of the present invention;
图6为本发明第一定位套与第二定位套结构示意主视剖视图;Figure 6 is a schematic front cross-sectional view of the structure of the first positioning sleeve and the second positioning sleeve of the present invention;
图7为本发明第一定位套与第二定位套结构示意侧视剖视图。Figure 7 is a schematic side cross-sectional view of the structure of the first positioning sleeve and the second positioning sleeve of the present invention.
图中:1-第一管道 2-第二管道 3-第一定位套 4-第二定位套 5-密封圈 6-第一法兰 7-第二法兰 8-密封槽 9-第一沟槽 10-第二沟槽 11-第一凸起 12-第二凸起 13-上定位套 14-下定位套 15-法兰盘 16-套筒In the picture: 1-First pipe 2-Second pipe 3-First positioning sleeve 4-Second positioning sleeve 5-Sealing ring 6-First flange 7-Second flange 8-Sealing groove 9-First groove Groove 10 - second groove 11 - first protrusion 12 - second protrusion 13 - upper positioning sleeve 14 - lower positioning sleeve 15 - flange 16 - sleeve
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1、图2、图3所示,一种法兰装配式大口径高压管道连接装置,包括第一管道1、第二管道2、第一定位套3、第二定位套4、密封圈5、第一法兰6和第二法兰7。As shown in Figures 1, 2, and 3, a flange-assembled large-diameter high-pressure pipeline connection device includes a first pipe 1, a second pipe 2, a first positioning sleeve 3, a second positioning sleeve 4, and a sealing ring. 5. The first flange 6 and the second flange 7.
第一管道1与第二管道2的管道内径与外径均相同,第一管道1与第二管道2外部均设有第一沟槽9,第一管道1的端部设有与密封圈5相适配的密封槽8。The inner and outer diameters of the first pipe 1 and the second pipe 2 are the same. The first pipe 1 and the second pipe 2 are both provided with first grooves 9 on the outside. The end of the first pipe 1 is provided with a sealing ring 5 Matching sealing groove 8.
如图4、图5所示,第一法兰6和第二法兰7结构相同,由法兰盘15与套筒16两部分构成,套筒16外部设有第二沟槽10,法兰盘15为法兰结构,法兰盘15上均布6个用于螺栓连接的螺栓孔。As shown in Figures 4 and 5, the first flange 6 and the second flange 7 have the same structure and are composed of a flange plate 15 and a sleeve 16. The sleeve 16 is provided with a second groove 10 on the outside. The plate 15 has a flange structure, and 6 bolt holes for bolt connections are evenly distributed on the flange plate 15.
如图6、图7所示,第一定位套3与第二定位套4结构相同,为部分式圆环套,由上定位套13与下定位套14两部分组成,上定位套13与下定位套14设有螺栓孔,上定位套13与下定位套14通过螺栓连接,组成圆环套。As shown in Figures 6 and 7, the first positioning sleeve 3 and the second positioning sleeve 4 have the same structure and are partial annular sleeves. They are composed of an upper positioning sleeve 13 and a lower positioning sleeve 14. The upper positioning sleeve 13 and the lower positioning sleeve The positioning sleeve 14 is provided with bolt holes, and the upper positioning sleeve 13 and the lower positioning sleeve 14 are connected by bolts to form a circular sleeve.
如图1、图2、图3所示,本发明的安装过程为:As shown in Figures 1, 2, and 3, the installation process of the present invention is:
(1)将第一法兰6套入第一管道1的端部,并用第一定位套3将第一法兰6与第一管道连接定位,第一凸起11放置于第一沟槽9内,第二凸起12放置于第二沟槽10内。(1) Put the first flange 6 into the end of the first pipe 1, and use the first positioning sleeve 3 to connect and position the first flange 6 with the first pipe. The first protrusion 11 is placed in the first groove 9 Inside, the second protrusion 12 is placed in the second groove 10 .
(2)将第二法兰7套入第一管道2的端部,并用第二定位套4将第二法兰7与第一管道连接定位,第一凸起11放置于第一沟槽9内,第二凸起12放置于第二沟槽10内。(2) Put the second flange 7 into the end of the first pipe 2, and use the second positioning sleeve 4 to connect and position the second flange 7 with the first pipe. The first protrusion 11 is placed in the first groove 9 Inside, the second protrusion 12 is placed in the second groove 10 .
(3)将密封圈5放置在密封槽8内;(3) Place the sealing ring 5 in the sealing groove 8;
(4)将第一管道1与第二管道2端面相对放置,并且对齐;(4) Place the end faces of the first pipe 1 and the second pipe 2 opposite each other and align them;
(5)通过螺栓将第一法兰6与第二法兰7把和,带动第一管道1与第二管道2端面相互靠近,将密封圈5压紧,使第一管道1与第二管道2两段管道密封连接。(5) Connect the first flange 6 and the second flange 7 with bolts to bring the end faces of the first pipe 1 and the second pipe 2 closer to each other, and press the sealing ring 5 tightly so that the first pipe 1 and the second pipe 2Two sections of pipeline are sealed and connected.
本发明采用装配式组装,无需焊接,降低施工过程的复杂程度,提高施工效率。设有密封圈,通过紧固法兰螺栓将密封圈压紧,密封性好,适用于高压管道系统。管道之间通过定位套与法兰连接,相较螺纹连接,法兰连接安装简单,成本较低,适用于安装空间较大,直径较大的管道。The invention adopts prefabricated assembly without welding, thereby reducing the complexity of the construction process and improving construction efficiency. It is equipped with a sealing ring, which is pressed tightly by tightening the flange bolts. It has good sealing performance and is suitable for high-pressure pipeline systems. Pipes are connected to flanges through positioning sleeves. Compared with threaded connections, flange connections are simpler to install and less expensive. They are suitable for pipes with larger installation spaces and larger diameters.
以上实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于上述的实施例。上述实施例中所用方法如无特别说明均为常规方法。The above embodiments are implemented on the premise of the technical solution of the present invention, and detailed implementation modes and specific operating processes are given. However, the protection scope of the present invention is not limited to the above-mentioned embodiments. Unless otherwise specified, the methods used in the above examples are conventional methods.
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CN110106916A (en) * | 2019-05-10 | 2019-08-09 | 中建八局第四建设有限公司 | A kind of pipeline mounting construction method in piping lane |
CN113007454A (en) * | 2019-12-19 | 2021-06-22 | 华庚新材料科技(嘉兴)有限公司 | Pipe and method of connecting the same |
CN111677977A (en) * | 2020-06-08 | 2020-09-18 | 临沂华庚新材料科技有限公司 | Pipeline and pipeline system |
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