CN108637404A - A kind of method of the soft aluminium part screw thread of turnery processing - Google Patents
A kind of method of the soft aluminium part screw thread of turnery processing Download PDFInfo
- Publication number
- CN108637404A CN108637404A CN201810383768.XA CN201810383768A CN108637404A CN 108637404 A CN108637404 A CN 108637404A CN 201810383768 A CN201810383768 A CN 201810383768A CN 108637404 A CN108637404 A CN 108637404A
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- China
- Prior art keywords
- screw thread
- soft aluminium
- blade
- aluminium part
- select
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 239000002826 coolant Substances 0.000 claims abstract description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 101000802640 Homo sapiens Lactosylceramide 4-alpha-galactosyltransferase Proteins 0.000 description 1
- 102100035838 Lactosylceramide 4-alpha-galactosyltransferase Human genes 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/02—Thread cutting; Automatic machines specially designed therefor on an external or internal cylindrical or conical surface, e.g. on recesses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
The present invention discloses a kind of method of the soft aluminium part screw thread of turnery processing, includes the following steps:Select the stronger coolant liquid of viscosity;The threaded blade of big 1 grade of screw pitch is selected to substitute the threaded blade for needing normal process screw pitch;Using lateral feed mode, blade is processed with being fed less than the angle of thread of relief angle;Cutting parameter is screw thread single cycle back engagement of the cutting edge ap=0.05mm~0.07mm, linear velocity Vc=55~60rpm.Screw thread is processed using G76 multiple whorls cutting recursion instruction.The top diameter polished rod size of the soft aluminium part screw thread is processing screw thread process in place, not made allowance.The present invention optimizes the entire manufacturing process system of the soft aluminium part screw thread of turnery processing, solves the problems, such as the soft aluminium part processing rotten tooth of screw thread, ensure that product quality by reasonably selecting coolant liquid, blade, programming mode, cutting parameter.
Description
Technical field
The present invention relates to technical fields of mechanical processing, the especially technical field of turnery processing screw thread.
Background technology
When turnery processing screw thread, ideally, there are more than 0.1mm~0.2mm for the crest diameter polished rod size of preceding process
Amount, using the full tooth form screw thread process of standard, when finishing screw thread, as shown in Figure 1, threaded blade(See Fig. 2)Two cutting edge a and
B can participate in cutting, it can cut the entire form of thread including crest, and cutting edge a is ensureing form of thread just
Really, cutting edge b ensures the correct of screw thread tooth top.
But due to soft aluminium(Such as LF21R/LF21)Material property, good-extensibility, plasticity_resistant deformation ability is poor,
And processing medium temperature spends height, easily occurs being stained with knife, forms built-up edge in point of a knife, causes the rotten tooth of screw thread as shown in Figure 3, Figure 4.
Invention content
To solve the above-mentioned problems, the present invention provides a kind of method solving the soft aluminium accessory turning processing rotten tooth of screw thread, easily
It in realization, and can guarantee the processing quality and dimensional accuracy of workpiece, improve production efficiency.
Technical solution of the present invention is:
A kind of method of the soft aluminium part screw thread of turnery processing of the present invention, includes the following steps:
S1:Select coolant liquid:Select the stronger coolant liquid of viscosity;
S2:Select blade:The threaded blade of big 1 grade of screw pitch is selected to substitute the threaded blade for needing normal process screw pitch;
S3:Using lateral feed mode, blade is processed with being fed less than the angle of thread of relief angle;
S4:Select cutting parameter:Screw thread single cycle back engagement of the cutting edge ap=0.05mm~0.07mm, linear velocity Vc=55~60rpm.
In the step S3, processing screw chasing programming mode is:Using the cutting recursion instruction processing of G76 multiple whorls
Screw thread.
The stronger coolant liquid of viscosity be De Luke Denucool SM8400 water solubility cuttings liquids, a concentration of 15%.
The top diameter polished rod size of the soft aluminium part screw thread is processing screw thread process in place, not made allowance.
The present invention has the beneficial effect that:
By reasonably selecting coolant liquid, blade, programming mode, cutting parameter, optimize the entire of the soft aluminium part screw thread of turnery processing
Manufacturing process system solves the problems, such as the soft aluminium part processing rotten tooth of screw thread, ensure that product quality, can be machined
Etc. industries quickly popularize in an all-round way.
Description of the drawings
Fig. 1 is the schematic diagram that the full tooth form threaded blade 16ERISO1.5 of selection standard processes screw thread;
Fig. 2 threaded blade schematic diagrames;
The rotten tooth schematic diagram of Fig. 3 screw threads;
Fig. 4 is the partial enlarged view of Fig. 3;
The big screw pitch of Fig. 5 substitutes minor thread away from machining sketch chart;
Fig. 6 is the partial enlarged view of Fig. 5;
Fig. 7 is that schematic diagram is cut in G76 screw thread process feeds;
Fig. 8 is the partial enlarged view of Fig. 5.
Wherein:1 it is screw thread, 2 be threaded blade, 21 be main cutting edge, 22 is tooth top cutting edge.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.
A kind of method of the soft aluminium part screw thread of turnery processing of the present invention, includes the following steps:
The first step:Select coolant liquid:Select the stronger coolant liquid of viscosity;
Second step:Select blade:The threaded blade 2 of big level-one screw pitch is selected to substitute the threaded blade 2 for needing normal process screw pitch;
Third walks:Select screw chasing programming mode:Using G76(Multiple whorl cuts recursion instruction)Screw thread is processed, is used
The lateral feed mode of G76 programmings, as shown in figure 5, blade less than the angle of thread of relief angle to feed
4th step:Select cutting parameter:Screw thread single cycle back engagement of the cutting edge ap=0.05mm~0.07mm, linear velocity Vc=55~
60rpm。
By taking the screw thread process of part M10 × 1.5-6h as an example:
The first step:Reasonably select coolant liquid:The stronger coolant liquid of viscosity is selected, process is fully cooled, preferably moral
The Denucool SM8400 water solubility cuttings liquids of Luke, a concentration of 15%;
Second step:Select rational blade:The threaded blade 2 of big level-one screw pitch is selected to substitute the screwer for needing normal process screw pitch
Piece, such as the alternative threaded blade ISO1.5 (pitch P=1.5) of threaded blade ISO1.75 (pitch P=1. 75);
Third walks:Select screw chasing programming mode:Using G76(Multiple whorl cuts recursion instruction)Screw thread is processed, is used
The lateral feed mode of G76 programmings, as shown in figure 5, blade less than the angle of thread of relief angle to feed
4th step:Select cutting parameter:Screw thread single cycle back engagement of the cutting edge ap=0.05mm~0.07mm, linear velocity Vc=55~
60rpm。
When processing soft aluminium part screw thread 1, the top diameter polished rod size of screw thread 1 is ensured by preceding process turning, not made allowance, then is selected
Being substituted with the threaded blade 2 of big level-one screw pitch needs the threaded blade of normal process screw pitch, as shown in Figure 5, Figure 6, threaded blade master
Cutting edge 3 and screw thread tooth top also have certain gap, when processing form of thread will not screw cutting tooth top simultaneously, can effectively avoid
Screw thread tooth top crossed cut because part is plastically deformed, will not caused by point of a knife built-up edge the rotten tooth of screw thread, tooth top cutting edge 22 is most
Ensure screw thread tooth top size afterwards.
Select screw chasing programming mode:Using G76(Multiple whorl cuts recursion instruction)Process screw thread;
Using G76 program lateral feed mode, as shown in Figure 7, Figure 8, threaded blade 2 with less than the angle of thread of relief angle feed,
Chip control performance is fine, and generated heat is small on point of a knife, also, can effectively reduce vibration using lateral feed, ensures zero
Part machined surface quality.
Programming Skills are the threaded blade for selecting 16ERISO1.75, and machining code is as follows:
N1 G28U0W0
N2 T0202
N3 G0G97M13S800
N4 G0 X11. Z3.
N5 G76 P021060 Q50 R0.01
N6 G76 X8.413 Z-10. Q50 P1000 F1.5
N7 G0X38.
N8 G28U0W0
M30
Instruction:
Screw thread compound Cycle Commands format is as follows:
G76P(m)(r)(a)Q(Δdmin)R(d)
G76X_ Z_ P(k) Q(Δd)F(p)
m:Finish number of repetition(1~99);
r:Screw-thread ending distance is the multiple of screw pitch(2 digits);
a:Form of thread angle number(2 digits);
Δdmin:Minimum cutting depth every time(Radius value is specified, unit u);
d:Allowance for finish(Unit mm);
k:Thread is high(Unit u);
p:Screw pitch.
Claims (4)
1. a kind of method of the soft aluminium part screw thread of turnery processing, which is characterized in that include the following steps:
S1:Select coolant liquid:Select the stronger coolant liquid of viscosity;
S2:Select blade:The threaded blade of big 1 grade of screw pitch is selected to substitute the threaded blade for needing normal process screw pitch;
S3:Using lateral feed mode, blade is processed with being fed less than the angle of thread of relief angle;
S4:Select cutting parameter:Screw thread single cycle back engagement of the cutting edge ap=0.05mm~0.07mm, linear velocity Vc=55~60rpm.
2. the method for the soft aluminium part screw thread of a kind of turnery processing according to claim 1, which is characterized in that the step S3
In, processing screw chasing programming mode is:Screw thread is processed using G76 multiple whorls cutting recursion instruction.
3. a kind of method of the soft aluminium part screw thread of turnery processing according to claim 1 or claim 2, which is characterized in that the viscosity
Stronger coolant liquid be De Luke Denucool SM8400 water solubility cuttings liquids, a concentration of 15%.
4. a kind of method of the soft aluminium part screw thread of turnery processing according to claim 1 or claim 2, which is characterized in that the soft aluminium
The top diameter polished rod size of part screw thread is processing screw thread process in place, not made allowance.
Priority Applications (1)
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CN201810383768.XA CN108637404A (en) | 2018-04-26 | 2018-04-26 | A kind of method of the soft aluminium part screw thread of turnery processing |
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CN201810383768.XA CN108637404A (en) | 2018-04-26 | 2018-04-26 | A kind of method of the soft aluminium part screw thread of turnery processing |
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CN201810383768.XA Pending CN108637404A (en) | 2018-04-26 | 2018-04-26 | A kind of method of the soft aluminium part screw thread of turnery processing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112805108A (en) * | 2018-10-26 | 2021-05-14 | 西铁城时计株式会社 | Machine tool and control device |
CN113084470A (en) * | 2021-03-26 | 2021-07-09 | 陕西飞机工业有限责任公司 | Control method for over-aging of aluminum alloy material during cutting |
CN113677462A (en) * | 2019-05-29 | 2021-11-19 | 西铁城时计株式会社 | Machine tool and control device for the machine tool |
Citations (4)
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GB1080522A (en) * | 1964-06-24 | 1967-08-23 | Cri Dan | Improved screw thread-cutting machine |
CN101020264A (en) * | 2007-01-25 | 2007-08-22 | 祁宝栋 | Thread turning process |
CN101569947A (en) * | 2009-06-17 | 2009-11-04 | 江西华伍重工有限责任公司 | Technology for machining burr-free screw thread |
CN102489790A (en) * | 2011-11-29 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for avoiding pointy edges at head and tail of thread in thread processing |
-
2018
- 2018-04-26 CN CN201810383768.XA patent/CN108637404A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1080522A (en) * | 1964-06-24 | 1967-08-23 | Cri Dan | Improved screw thread-cutting machine |
CN101020264A (en) * | 2007-01-25 | 2007-08-22 | 祁宝栋 | Thread turning process |
CN101569947A (en) * | 2009-06-17 | 2009-11-04 | 江西华伍重工有限责任公司 | Technology for machining burr-free screw thread |
CN102489790A (en) * | 2011-11-29 | 2012-06-13 | 沈阳黎明航空发动机(集团)有限责任公司 | Method for avoiding pointy edges at head and tail of thread in thread processing |
Non-Patent Citations (2)
Title |
---|
任志俊: "《数控车工实用技术》", 31 July 2013 * |
广州机床厂等: "《车工》", 30 September 1974 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112805108A (en) * | 2018-10-26 | 2021-05-14 | 西铁城时计株式会社 | Machine tool and control device |
CN112805108B (en) * | 2018-10-26 | 2023-09-26 | 西铁城时计株式会社 | Machine tool and control device |
CN113677462A (en) * | 2019-05-29 | 2021-11-19 | 西铁城时计株式会社 | Machine tool and control device for the machine tool |
CN113084470A (en) * | 2021-03-26 | 2021-07-09 | 陕西飞机工业有限责任公司 | Control method for over-aging of aluminum alloy material during cutting |
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