CN108635921B - An ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force - Google Patents
An ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force Download PDFInfo
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- CN108635921B CN108635921B CN201810790181.0A CN201810790181A CN108635921B CN 108635921 B CN108635921 B CN 108635921B CN 201810790181 A CN201810790181 A CN 201810790181A CN 108635921 B CN108635921 B CN 108635921B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
- B01D25/21—Plate and frame presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D25/00—Filters formed by clamping together several filtering elements or parts of such elements
- B01D25/12—Filter presses, i.e. of the plate or plate and frame type
- B01D25/21—Plate and frame presses
- B01D25/215—Construction of the filter plates, frames
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Abstract
Description
技术领域Technical field
本发明属于污泥深度脱水技术领域,涉及一种污泥深度脱水设备,特别涉及一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机。The invention belongs to the technical field of deep sludge dehydration, and relates to a deep sludge dehydration equipment, and in particular to an ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force.
背景技术Background technique
超高压弹性压榨机是一种高效率的板框压滤设备,它是由若干组滤板框依次排列,通过滤板框的挤压,使污泥内的水通过滤布排出,达到脱水目的。传统的超高压弹性压榨机通常是采用一个大油缸(柱塞缸)提供压榨力,其滤板框是在固定板框(承力板框)和活动板框之间四周设置若干弹簧和若干导向套、轴,完全靠压缩弹簧来缩小滤室容积,以实现对滤板框的挤压,达到脱水目的。The ultra-high pressure elastic press is a high-efficiency plate and frame filter press equipment. It is composed of several groups of filter plates and frames arranged in sequence. Through the extrusion of the filter plate frames, the water in the sludge is discharged through the filter cloth to achieve the purpose of dehydration. . Traditional ultra-high-pressure elastic presses usually use a large oil cylinder (piston cylinder) to provide the pressing force. The filter plate frame is surrounded by several springs and guides between the fixed plate frame (load-bearing plate frame) and the movable plate frame. The sleeve and shaft rely entirely on compression springs to reduce the volume of the filter chamber to squeeze the filter plate frame and achieve dehydration.
现有的超高压弹性压榨机存在以下缺陷:The existing ultra-high pressure elastic press has the following defects:
(1)压榨机的推力板、滤板框和止推板通常是正方形的。采用一个大油缸提供压榨力,大油缸活塞与推力板的连接只能位于正方形的正中间。大油缸传递的力,在正方形的中间、正方形的边线和正方形的对角线是极度不均衡的。(1) The thrust plate, filter plate frame and thrust plate of the press are usually square. A large oil cylinder is used to provide the pressing force, and the connection between the piston of the large oil cylinder and the thrust plate can only be located in the middle of the square. The force transmitted by the large oil cylinder is extremely unbalanced in the middle of the square, the sides of the square and the diagonals of the square.
(2)滤板框密封力是由压榨力压缩弹簧后产生的弹簧力,弹簧力随着弹簧被压缩位移的增加而增加。当弹簧力超过了滤板框所需的最小密封力后,多余的弹簧力反而是有害的,它将抵消一部分有效压榨力。并且,弹簧易折断,造成生产停顿,更换弹簧费时费力。(2) The sealing force of the filter plate frame is the spring force generated by the compression force of the spring. The spring force increases as the compression displacement of the spring increases. When the spring force exceeds the minimum sealing force required by the filter plate frame, the excess spring force is harmful and will offset part of the effective pressing force. Moreover, the spring is easy to break, causing production to stop, and replacing the spring is time-consuming and laborious.
(3)在压榨过程中,滤板框的固定板框(承力板框)和活动板框必须保持平行移动。为保证滤板框的固定板框(承力板框)和活动板框平行移动,通常是在滤板框的固定板框(承力板框)和活动板框之间设置若干导向套、轴。而这些导向套、轴易受腐蚀磨损,当导向套、轴磨损一定量后,导向失效,在压榨过程中,多个滤板框会向上或向左右弯曲变形,造成喷泥。(3) During the pressing process, the fixed plate frame (load-bearing plate frame) and the movable plate frame of the filter plate frame must keep moving in parallel. In order to ensure that the fixed plate frame (load-bearing plate frame) and the movable plate frame of the filter plate frame move in parallel, a number of guide sleeves and shafts are usually set between the fixed plate frame (load-bearing plate frame) and the movable plate frame of the filter plate frame. . These guide sleeves and shafts are susceptible to corrosion and wear. When the guide sleeves and shafts wear to a certain extent, the guides will fail. During the pressing process, multiple filter plate frames will bend upward or left and right, causing mud spraying.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种能减缓导向套轴磨损、避免滤板框弯曲变形的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机。The purpose of the present invention is to overcome the shortcomings of the prior art and provide an ultra-high-pressure elastic press that can slow down the wear of the guide sleeve, avoid bending and deformation of the filter plate frame, maintain a balanced pressing force, and maintain a constant sealing force of the filter plate frame.
本发明的技术方案如下:The technical solution of the present invention is as follows:
本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机,它包括机架,机架上依次排列若干组滤板框;机架前部设推力板,机架后部设止推板;推力板和若干组滤板框均安装固定在机架的两根大梁上;机架的两根大梁安装固定在底座上;若干组滤板框位于止推板、推力板之间;若干组滤板框下部两侧设有接水板;机架前端设有油缸安装座;四个同规格的压榨油缸均布设置在油缸安装座中,四个压榨油缸的活塞杆(即四根活塞杆)垂直于推力板的受压面;四根活塞杆的头部与推力板固定连接(可通过法兰和螺栓固定连接);四根活塞杆与推力板的连接点,均布在推力板的受压面上,可保证四个同规格的压榨油缸传递给推力板的压榨力是均衡的。The invention is an ultra-high-pressure elastic press with balanced pressing force and constant filter plate frame sealing force. It includes a frame on which several sets of filter plate frames are arranged in sequence; a thrust plate is provided at the front of the frame, and a thrust plate is provided at the rear of the frame. The thrust plate; the thrust plate and several sets of filter plate frames are installed and fixed on the two beams of the frame; the two beams of the frame are installed and fixed on the base; several sets of filter plate frames are located between the thrust plate and the thrust plate ; There are water receiving plates on both sides of the lower part of several sets of filter plate frames; there is an oil cylinder mounting seat at the front end of the frame; four pressing oil cylinders of the same specifications are evenly distributed in the oil cylinder mounting seats, and the piston rods of the four pressing oil cylinders (i.e. four piston rods) perpendicular to the pressure surface of the thrust plate; the heads of the four piston rods are fixedly connected to the thrust plate (can be fixedly connected through flanges and bolts); the connection points of the four piston rods and the thrust plate are evenly distributed on The pressure-bearing surface of the thrust plate can ensure that the pressing force transmitted to the thrust plate by four pressing cylinders of the same specification is balanced.
进一步地,所述推力板的受压面为正方形或长方形;四根活塞杆与推力板的连接点,位于推力板受压面的正方形或长方形的对角线四等分对应点上,可保证四个同规格的压榨油缸传递给推力板的压榨力是均衡的。Furthermore, the pressure-bearing surface of the thrust plate is square or rectangular; the connection points of the four piston rods and the thrust plate are located at the corresponding points corresponding to the diagonal quarters of the square or rectangle on the pressure-bearing surface of the thrust plate, which can ensure The pressing force transmitted to the thrust plate by four pressing cylinders of the same specification is balanced.
进一步地,所述压榨机的滤板框,每组滤板框由:一件承力板框、若干件(二十件)带自导向套轴的柱塞缸、一件活动板框、若干连接件和过滤配件组成;(在压榨过程中,柱塞缸提供的密封力保持恒定,因此也叫恒力柱塞缸);每件柱塞缸带两级导向套轴,亦即:每个柱塞缸共设有两级导向机构(包含两级导向套轴):柱塞杆兼作一级导向轴和二级导向套座;缸体兼作一级导向套座;缸底的凸杆兼作二级导向轴。每件柱塞缸包括缸体、缸底和柱塞杆;柱塞杆兼作一级导向轴和二级导向套座;缸底包括底部圆块和从底部圆块中间部分凸出且垂直于底部圆块的凸杆,缸底的凸杆作为二级导向轴;柱塞杆后段内部是一个空腔,柱塞杆后段套装在缸底的凸杆外面(即柱塞杆后段内部挖空成一个与凸杆对应的可容纳凸杆的空腔),柱塞杆兼作二级导向套座,亦即二级导向轴即缸底的凸杆的导向套座;柱塞杆头部是实心的,柱塞杆头部插入活动板框的安装孔内;缸体呈圆筒形,设置于承力板框的内凹孔(即安装孔)中;缸体头部有一个法兰,缸体通过法兰及其四周的固定螺钉与承力板框固定连接;缸体底部套装在缸底的底部圆块外面;缸体前部套装在柱塞杆外面,缸体兼作一级导向套座,亦即一级导向轴即柱塞杆的导向套座。Further, each group of filter plate frames of the press consists of: one load-bearing plate frame, several (twenty pieces) plunger cylinders with self-guided sleeve shafts, one movable plate frame, several It consists of connecting parts and filter accessories; (during the pressing process, the sealing force provided by the plunger cylinder remains constant, so it is also called a constant force plunger cylinder); each plunger cylinder has a two-stage guide sleeve shaft, that is: each The plunger cylinder is equipped with a two-level guide mechanism (including two-level guide sleeve shafts): the plunger rod also serves as the first-level guide shaft and the second-level guide sleeve seat; the cylinder body also serves as the first-level guide sleeve seat; the convex rod at the bottom of the cylinder also serves as the second-level guide sleeve seat. Level guide shaft. Each plunger cylinder includes a cylinder body, a cylinder bottom and a plunger rod; the plunger rod also serves as a primary guide shaft and a secondary guide sleeve; the bottom of the cylinder includes a bottom round block and a middle part protruding from the bottom round block and perpendicular to the bottom The round convex rod and the convex rod at the bottom of the cylinder serve as the secondary guide shaft; there is a cavity inside the rear section of the plunger rod, and the rear section of the plunger rod is sleeved on the outside of the convex rod at the bottom of the cylinder (that is, the rear section of the plunger rod is dug inside The plunger rod also serves as a secondary guide sleeve, that is, the secondary guide shaft is the guide sleeve of the convex rod at the bottom of the cylinder; the plunger rod head is Solid, the head of the plunger rod is inserted into the mounting hole of the movable plate frame; the cylinder body is cylindrical and is set in the recessed hole (i.e., the mounting hole) of the load-bearing plate frame; the cylinder head has a flange, The cylinder body is fixedly connected to the load-bearing plate frame through the flange and the fixing screws around it; the bottom of the cylinder body is mounted on the outside of the bottom round block at the bottom of the cylinder; the front part of the cylinder body is mounted on the outside of the plunger rod, and the cylinder body also serves as a primary guide sleeve seat, that is, the primary guide shaft is the guide sleeve seat of the plunger rod.
进一步地,柱塞杆为不锈钢材质,缸体为铸钢材质,缸底为碳钢材质。Further, the plunger rod is made of stainless steel, the cylinder body is made of cast steel, and the bottom of the cylinder is made of carbon steel.
进一步地,在承力板框的四周边框内部设有相连通的工艺油道;在承力板框的一侧底部设有工艺油道总进口和总出口(设有进回油管接头);在每件柱塞缸的缸体圆筒上开设有一组或几组工艺油进出口(每组包括一侧一个工艺油进口、另一侧一个工艺油出口),该工艺油进出口与缸体与柱塞杆之间的空隙(较大的空间)相通;设在承力板框的四个角转角处不需要连通的工艺油出口处设有工艺油道螺堵;缸体与柱塞杆之间的空隙(较大的空间)为各柱塞缸共用的进、回油通道;缸底内部是一个空腔;缸体外壁与承力板框之间留有一定间隙(较小的空间),缸体、缸底的底部与承力板框之间也留有一定间隙(较小的空间),这些间隙相通,并且与缸底内部的空腔相通;这些间隙(较小的空间)与缸底内部的空腔是每个柱塞缸的进、回油通道(亦称为本地进、回油通道)。Further, connected process oil passages are provided inside the surrounding frames of the load-bearing plate frame; a main inlet and a total outlet of the process oil passage (with inlet and return oil pipe joints) are provided at the bottom of one side of the load-bearing plate frame; The cylinder cylinder of each plunger cylinder is provided with one or more groups of process oil inlets and outlets (each group includes a process oil inlet on one side and a process oil outlet on the other side). The process oil inlet and outlet are connected with the cylinder body. The gaps (larger spaces) between the plunger rods are connected; there are process oil channel screw plugs at the process oil outlets that do not need to be connected at the four corners of the load-bearing plate frame; between the cylinder block and the plunger rod The gap (larger space) between them is the oil inlet and return passage shared by each plunger cylinder; the inside of the cylinder bottom is a cavity; there is a certain gap (smaller space) between the outer wall of the cylinder and the load-bearing plate frame , there are also certain gaps (smaller spaces) between the cylinder body, the bottom of the cylinder bottom and the load-bearing plate frame. These gaps are connected and connected with the cavity inside the cylinder bottom; these gaps (smaller spaces) are connected with The cavity inside the cylinder bottom is the oil inlet and return channel of each plunger cylinder (also known as the local oil inlet and return channel).
进一步地,在柱塞杆外壁与缸体内壁相接处,设有第一耐磨环(作为一级导向套);在柱塞杆后段空腔内壁与缸底的凸杆相接处,设有第二耐磨环(作为二级导向套);两级导向套(一级导向套和二级导向套)采用耐磨、低摩擦系数、强度高、材料为聚甲醛的耐磨环。Further, at the junction between the outer wall of the plunger rod and the inner wall of the cylinder, a first wear-resistant ring (as a primary guide sleeve) is provided; at the junction between the inner wall of the cavity in the rear section of the plunger rod and the convex rod at the bottom of the cylinder, There is a second wear-resistant ring (as a secondary guide sleeve); the two-level guide sleeves (primary guide sleeve and secondary guide sleeve) adopt wear-resistant rings with low friction coefficient, high strength and polyformaldehyde material.
进一步地,一级导向套座即缸体圆筒内壁由两圈深凹槽加中间一圈浅内凸块组成,即一级导向套座为:两圈深凹槽中间设置一圈浅内凸块形成的凹凸式结构。两圈深凹槽中间设置一圈浅内凸块形成的这种凹凸式结构能起到更好的固定一级导向套的作用。Further, the first-level guide sleeve seat, that is, the inner wall of the cylinder cylinder is composed of two circles of deep grooves and a circle of shallow inner bumps in the middle. That is, the first-level guide sleeve seat is formed by: a circle of shallow inner bumps in the middle of the two circles of deep grooves. Concave-convex structure. The concave-convex structure formed by a shallow inner bump in the middle of two deep grooves can better fix the primary guide sleeve.
进一步地,二级导向套座即柱塞杆后段空腔内壁由两圈深凹槽加中间一圈浅内凸块组成,即二级导向套座为:两圈深凹槽中间设置一圈浅内凸块形成的凹凸式结构。两圈深凹槽中间设置一圈浅内凸块形成的这种凹凸式结构能起到更好的固定二级导向套的作用。Furthermore, the secondary guide sleeve seat, that is, the inner wall of the cavity of the rear section of the plunger rod is composed of two circles of deep grooves and a circle of shallow inner bumps in the middle. That is, the secondary guide sleeve seat is: a circle of shallow inner bumps is set in the middle of the two circles of deep grooves. Concave-convex structure formed by bumps. The concave-convex structure formed by a shallow inner bump in the middle of two deep grooves can better fix the secondary guide sleeve.
进一步地,在活塞杆与活动板框连接处,设有偏心补偿调整环(聚甲醛材质,用于补偿调整承力板框和活动板框加工孔的位置误差),即:活塞杆头部插入活动板框的安装孔内,在活动板框的安装孔内与活塞杆头部相接处,设有偏心补偿调整环;该偏心补偿调整环的内圈为椭圆形,外圈为圆形,活动板框的安装孔内圈为圆形,活塞杆头部外圈为圆形;偏心补偿调整环的外圈与活动板框的安装孔内圈贴合,偏心补偿调整环的内圈与活塞杆头部外圈之间留有空隙,活塞杆头部可在该空隙内稍作偏移,由此可自动补偿调整承力板框和活动板框的安装孔的加工位置误差。Further, at the connection between the piston rod and the movable plate frame, there is an eccentricity compensation adjustment ring (made of polyacetal, used to compensate and adjust the position error of the load-bearing plate frame and the movable plate frame), that is, the piston rod head is inserted into the There is an eccentric compensation adjustment ring in the installation hole of the movable plate frame where it meets the piston rod head; the inner ring of the eccentric compensation adjustment ring is oval and the outer ring is circular. The inner ring of the mounting hole of the movable plate frame is round, and the outer ring of the piston rod head is round; the outer ring of the eccentricity compensation adjustment ring fits the inner ring of the installation hole of the movable plate frame, and the inner ring of the eccentricity compensation adjustment ring fits the piston. There is a gap between the outer rings of the rod head, and the piston rod head can be slightly offset within the gap, thereby automatically compensating and adjusting the processing position error of the mounting holes of the load-bearing plate frame and the movable plate frame.
进一步地,活塞杆头部开设有螺钉孔,在活动板框是也开设有对应的螺钉孔,这两个螺钉孔(活塞杆的螺钉孔、活动板框的螺钉孔)处安装有连接螺钉,在连接螺钉与活动板框的螺钉孔之间设有防松动的弹簧垫圈。Further, the piston rod head is provided with screw holes, and the movable plate frame is also provided with corresponding screw holes. These two screw holes (the screw holes of the piston rod and the screw holes of the movable plate frame) are equipped with connecting screws. There is a spring washer to prevent loosening between the connecting screw and the screw hole of the movable plate frame.
进一步地,在柱塞缸的缸体与承力板框相接的油缸口与活塞杆相接处,设有防尘密封圈(作为柱塞缸防尘,挡滤液)。Further, a dust-proof sealing ring is provided at the joint between the cylinder port of the plunger cylinder and the load-bearing plate frame and the piston rod (to prevent dust from the plunger cylinder and block filtrate).
进一步地,在柱塞缸的缸体与承力板框相接处,设有O型密封圈(作为柱塞缸静密封)。Further, at the junction between the cylinder body of the plunger cylinder and the load-bearing plate frame, an O-ring is provided (as a static seal of the plunger cylinder).
本发明的有益效果:Beneficial effects of the present invention:
本发明的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机,具有如下特点:The ultra-high-pressure elastic press of the present invention with balanced pressing force and constant filter plate and frame sealing force has the following characteristics:
(1)用四个同规格的压榨油缸取代一个大油缸,施加在压榨机的推力板上进行压榨。四个同规格的压榨油缸与推力板的连接点位于推力板受压面的正方形(或长方形)的对角线的中点即四等分对应点上。这样,四个同规格的压榨油缸传递的力是相等的,油缸传递力点与正方形中间点、正方形对角点和正方形边线中点的距离是相等的。从而,可保证四个同规格的压榨油缸传递给推力板的压榨力是均衡的。(1) Use four pressing oil cylinders of the same specifications to replace one large oil cylinder and apply them to the thrust plate of the press for pressing. The connection points between four press cylinders of the same specifications and the thrust plate are located at the midpoint of the diagonal line of the square (or rectangle) of the pressure surface of the thrust plate, that is, at the corresponding quarter point. In this way, the force transmitted by four press cylinders of the same specification is equal, and the distance between the force transmission point of the cylinder and the middle point of the square, the diagonal point of the square and the midpoint of the side line of the square is equal. Therefore, it can be ensured that the pressing force transmitted to the thrust plate by four pressing cylinders of the same specification is balanced.
(2)适当控制单作用柱塞缸的背压回油压力恒定不变,当柱塞缸的柱塞杆上有压榨力作用时,此时,柱塞缸就相当于一个恒力弹簧,这个恒力在压榨过程中保持不变。本发明首次将恒力弹簧的功能应用于超高压弹性压榨机的滤板框中,使滤板框在压榨过程中,滤板框之间密封力足够大,又保持恒定。(2) Properly control the back pressure and oil return pressure of the single-acting plunger cylinder to be constant. When there is a pressing force on the plunger rod of the plunger cylinder, at this time, the plunger cylinder is equivalent to a constant force spring. This The constant force remains constant during the pressing process. This invention applies the function of a constant force spring to the filter plate frame of an ultra-high-pressure elastic press for the first time, so that during the pressing process, the sealing force between the filter plate frames is large enough and remains constant.
(3)本发明将承力板框和活动板框之间的导向,开发、设计成工作在油液中的两级导向套轴的内导向。不锈钢柱塞设计成兼作一级导向轴和二级导向套座;铸钢缸体设计成兼作一级导向套座;碳钢缸底设计成兼作二级导向轴;两级导向套采用耐磨、低摩擦系数、强度高、材料为聚甲醛的耐磨环成品。两级导向套轴均工作在油液中,其磨损和摩擦阻力非常小,从而保证了滤板框的承力板框和活动板框在压榨过程中的平行度。(3) The present invention develops and designs the guide between the load-bearing plate frame and the movable plate frame as the inner guide of the two-stage guide sleeve shaft working in oil. The stainless steel plunger is designed to double as a primary guide shaft and a secondary guide sleeve; the cast steel cylinder is designed to double as a primary guide sleeve; the carbon steel cylinder bottom is designed to double as a secondary guide shaft; the two-stage guide sleeves are made of wear-resistant, Finished wear-resistant ring with low friction coefficient, high strength and made of polyformaldehyde. The two-stage guide sleeve shafts both work in oil, and their wear and friction resistance are very small, thus ensuring the parallelism of the load-bearing plate frame and the movable plate frame of the filter plate frame during the pressing process.
(4)该压榨力均衡、滤板框密封力恒定的超高压弹性压榨机,在活塞杆头部与活动板框连接处,设置内圈为椭圆形、外圈为圆形的偏心补偿调整环,可自动补偿调整承力板框和活动板框的加工孔的位置误差,大大降低固定板框和活动板框上的安装孔的加工要求。(4) This ultra-high-pressure elastic press with balanced pressing force and constant sealing force of the filter plate and frame is equipped with an eccentric compensation adjustment ring with an elliptical inner ring and a circular outer ring at the connection between the piston rod head and the movable plate and frame. , can automatically compensate and adjust the position error of the processing holes of the load-bearing frame and the movable frame, greatly reducing the processing requirements for the mounting holes on the fixed frame and the movable frame.
附图说明Description of the drawings
图1是本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of an ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force according to the present invention;
图2是本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的四个同规格的压榨油缸的活塞杆与推力板的连接;Figure 2 is the connection between the piston rods and thrust plates of four pressing cylinders of the same specification in an ultra-high-pressure elastic press of the present invention with balanced pressing force and constant sealing force of the filter plate frame;
图3是图2中的A-A放大图;Figure 3 is an enlarged view of A-A in Figure 2;
图4是本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的液压原理图;Figure 4 is a hydraulic principle diagram of an ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force according to the present invention;
图5是本发明中的带自导向套轴恒力柱塞缸的滤板框的主视结构示意图;Figure 5 is a schematic front structural view of the filter plate frame with a self-guided sleeve shaft constant force plunger cylinder in the present invention;
图6是图5中的B-B剖切图(伸出状态);Figure 6 is a cross-sectional view along line B-B in Figure 5 (extended state);
图7是本发明中的带自导向套轴恒力柱塞缸的滤板框的左视结构示意图;Figure 7 is a schematic left structural view of the filter plate frame with a self-guided sleeve shaft constant force plunger cylinder in the present invention;
图8是图7中的A-A剖切图;Figure 8 is a cross-sectional view along line A-A in Figure 7;
图9是本发明中的带自导向套轴恒力柱塞缸的滤板框的俯视结构示意图;Figure 9 is a schematic top structural view of the filter plate frame with a self-guided sleeve shaft constant force plunger cylinder in the present invention;
图10是图5中的C-C剖切图(伸出状态);Figure 10 is a C-C cross-sectional view in Figure 5 (extended state);
图11是图5中的C-C剖切图(压榨状态);Figure 11 is a C-C cross-sectional view in Figure 5 (pressing state);
图12是图10中的I/局部放大图;Figure 12 is a partial enlarged view of I/ in Figure 10;
图13是图12中的D-D剖切/局部放大图;Figure 13 is a D-D section/partial enlargement of Figure 12;
图14是图10中的Ⅱ/局部放大图;Figure 14 is an enlarged view of II/part of Figure 10;
图15是图11中的Ⅲ/局部放大图;Figure 15 is an enlarged view of III/part of Figure 11;
图16是本发明中的缸体61的结构示意图;Figure 16 is a schematic structural diagram of the cylinder 61 in the present invention;
图17是本发明中的柱塞杆66的结构示意图;Figure 17 is a schematic structural diagram of the plunger rod 66 in the present invention;
图18是本发明中的缸底62的结构示意图;Figure 18 is a schematic structural diagram of the cylinder bottom 62 in the present invention;
图19是本发明中的偏心补偿调整环53的立体结构示意图;Figure 19 is a schematic three-dimensional structural diagram of the eccentric compensation adjustment ring 53 in the present invention;
图20是本发明中的偏心补偿调整环53的正面结构示意图;Figure 20 is a schematic front structural view of the eccentric compensation adjustment ring 53 in the present invention;
图21是本发明中的柱塞缸伸出状态的示意图;Figure 21 is a schematic diagram of the extended state of the plunger cylinder in the present invention;
图22是本发明中的柱塞缸退回状态的示意图。Figure 22 is a schematic diagram of the retracted state of the plunger cylinder in the present invention.
图1-图3中:45-油缸安装座 46-压榨油缸 47-活塞杆 48-推力板 49-止推板 50-滤板框 71-大梁 72-安装底座 73-接水板Figure 1 - Figure 3: 45-cylinder mounting seat 46-pressing cylinder 47-piston rod 48-thrust plate 49-thrust plate 50-filter plate frame 71-beam 72-installation base 73-water plate
图5-图20中:51、承力板框 52、活动板框 53、偏心补偿调整环 531、偏心补偿调整环内圈 532、偏心补偿调整环外圈 54、防尘密封圈 55、O型密封圈 56、安装孔 57、弹簧垫圈 58、连接螺钉 59、固定螺钉 60、柱塞缸 61、缸体 62、缸底 63、空腔 64、凸杆 65、空腔66、柱塞杆 660、柱塞杆外圈 67、第一耐磨环 68、第二耐磨环 69、滴水孔 70、凹凸式结构In Figure 5-20: 51, load-bearing plate frame 52, movable plate frame 53, eccentric compensation adjustment ring 531, eccentric compensation adjustment ring inner ring 532, eccentric compensation adjustment ring outer ring 54, dust-proof sealing ring 55, O-type Seal ring 56, mounting hole 57, spring washer 58, connecting screw 59, fixing screw 60, plunger cylinder 61, cylinder body 62, cylinder bottom 63, cavity 64, protruding rod 65, cavity 66, plunger rod 660, Plunger rod outer ring 67, first wear-resistant ring 68, second wear-resistant ring 69, drip hole 70, concave and convex structure
80、工艺油道 81、进回油管接头 82、工艺油进口 83、工艺油出口 84、工艺油道螺堵80. Process oil passage 81. Inlet and return oil pipe joint 82. Process oil inlet 83. Process oil outlet 84. Process oil passage screw plug
具体实施方式Detailed ways
以下结合附图和实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and examples.
实施例Example
如图1、图2、图3所示,本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机,它包括机架,机架上依次排列若干组滤板框50;机架前部设推力板48,机架后部设止推板49;推力板48和若干组滤板框50均安装固定在机架的两根大梁71上;机架的两根大梁71安装固定在安装底座72上;若干组滤板框50位于止推板49、推力板48之间;若干组滤板框50下部两侧设有接水板73;机架前端设有油缸安装座45;四个同规格的压榨油缸46均布设置在(安装在)油缸安装座45中,四个压榨油缸46的活塞杆47(即四根活塞杆47)垂直于推力板48的受压面,四根活塞杆47平行且对称设置;四根活塞杆47的头部与推力板48固定连接(可通过法兰和螺栓固定连接);四根活塞杆47与推力板48的连接点,均布在推力板48的受压面上。As shown in Figures 1, 2, and 3, the present invention is an ultra-high-pressure elastic press with balanced pressing force and constant filter plate frame sealing force. It includes a frame on which several sets of filter plate frames 50 are arranged in sequence; A thrust plate 48 is provided at the front of the frame, and a thrust plate 49 is provided at the rear of the frame; the thrust plate 48 and several sets of filter plate frames 50 are installed and fixed on the two girders 71 of the frame; the two girders 71 of the frame are installed Fixed on the installation base 72; several sets of filter plate frames 50 are located between the thrust plate 49 and the thrust plate 48; several sets of filter plate frames 50 are provided with water receiving plates 73 on both sides of the lower part; and the front end of the frame is provided with an oil cylinder mounting seat 45 ; Four press cylinders 46 of the same specifications are evenly distributed (installed in) the cylinder mounting seat 45, and the piston rods 47 of the four press cylinders 46 (i.e., the four piston rods 47) are perpendicular to the pressure surface of the thrust plate 48, The four piston rods 47 are arranged in parallel and symmetrically; the heads of the four piston rods 47 are fixedly connected to the thrust plate 48 (can be fixedly connected through flanges and bolts); the connection points of the four piston rods 47 and the thrust plate 48 are evenly distributed On the pressure surface of thrust plate 48.
如图1所示,本发明的超高压弹性压榨机的机架主要由大梁71、油缸安装座45、止推板49和安装底座72构成;它承载全部的压榨力,以及它上方部件的重量和污泥的重量。推力板48和若干组滤板框50均安装在机架的两根大梁71上(可拆卸下来)。As shown in Figure 1, the frame of the ultra-high-pressure elastic press of the present invention is mainly composed of a beam 71, a cylinder mounting seat 45, a thrust plate 49 and a mounting base 72; it carries all the pressing force, as well as the weight of the components above it and sludge weight. The thrust plate 48 and several sets of filter plate frames 50 are installed on the two beams 71 of the frame (removable).
如图2所示,推力板48的受压面为正方形;四根活塞杆47与推力板48的连接点,位于推力板48受压面正方形的对角线四等分对应点上,由此可保证四个同规格的压榨油缸46传递给推力板48的压榨力是均衡的。As shown in Figure 2, the pressure-receiving surface of the thrust plate 48 is square; the connection points of the four piston rods 47 and the thrust plate 48 are located at the corresponding points corresponding to the diagonal quarters of the square pressure-receiving surface of the thrust plate 48. Therefore, It can be ensured that the pressing force transmitted to the thrust plate 48 by four pressing oil cylinders 46 of the same specification is balanced.
图4所示是本发明一种压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的液压原理图。图4中各部件名称和功能如下:Figure 4 shows the hydraulic principle diagram of an ultra-high-pressure elastic press with balanced pressing force and constant filter plate frame sealing force according to the present invention. The names and functions of the components in Figure 4 are as follows:
1---油箱;存放液压油,液压油散热。1---Oil tank; stores hydraulic oil and dissipates heat of hydraulic oil.
2---低压球阀;检修时排放液压油。2---Low-pressure ball valve; discharge hydraulic oil during maintenance.
3---液位计;显示油箱内存油量。3---Liquid level gauge; displays the amount of oil in the tank.
4---空气滤清器;油箱呼吸口,加油口。4---Air filter; fuel tank breathing port, refueling port.
5---液位继电器;油箱内液位低时报警。5---Liquid level relay; alarm when the liquid level in the tank is low.
6---磁性过滤器;过滤掉油液中磁性杂质。6---Magnetic filter; filter out magnetic impurities in the oil.
7---电动机;将电能转换成机械能。7---Electric motor; converts electrical energy into mechanical energy.
8---钟罩联轴器;联接电动机和定级变量柱塞泵。8---Bell coupling; connects the motor and the rated variable plunger pump.
9---吸油过滤器;过滤掉液压油中杂质。9---Oil suction filter; filters out impurities in hydraulic oil.
10--定级变量柱塞泵;将机械能转换成液压能。低压时流量大,高压时流量小。10--Graded variable plunger pump; converts mechanical energy into hydraulic energy. The flow rate is large at low pressure and small at high pressure.
11--压力表缓冲器;缓冲压力油冲击压力表。11--Pressure gauge buffer; buffer pressure oil impacts the pressure gauge.
12--压力表;显示当前油压力。12--Pressure gauge; displays the current oil pressure.
13--电磁溢流阀;得电建立压力,断电卸荷。13--Electromagnetic relief valve; builds pressure when powered, and unloads when powered off.
14--单向阀;防止液压油倒流。14--One-way valve; prevents hydraulic oil from flowing back.
15--电液换向阀;得电变换压力油流向。15--Electro-hydraulic reversing valve; it can change the flow direction of pressure oil with electricity.
16--液控单向阀;保持油路中油压力。16--Hydraulic control check valve; maintains oil pressure in the oil circuit.
17--单向节流阀;稳定油路中油液流动。17--One-way throttle valve; stabilizes the flow of oil in the oil circuit.
18--压力转换器;将当前油压力转换成电信号。18--Pressure converter; converts the current oil pressure into an electrical signal.
19--压力表缓冲器;缓冲压力油冲击压力表。19--Pressure gauge buffer; buffer pressure oil impacts the pressure gauge.
20--压力表;显示当前油压力。20--Pressure gauge; displays current oil pressure.
21--压力表;显示当前油压力。21--Pressure gauge; displays the current oil pressure.
22--压力表缓冲器;缓冲压力油冲击压力表。22--Pressure gauge buffer; buffer pressure oil impacts the pressure gauge.
23--压力继电器;将当前油压力转换成开关信号。23--Pressure relay; converts the current oil pressure into a switching signal.
24--电磁换向阀;得电变换压力油流向。24--Electromagnetic reversing valve; it can change the flow direction of pressure oil with electricity.
25--液控单向阀;保持油路中油压力。25--Hydraulic control check valve; maintains oil pressure in the oil line.
26--溢流阀;在蓄能器卸荷时,释放掉多余的控制压力油。26--Relief valve; releases excess control pressure oil when the accumulator is unloaded.
27--溢流阀;在压榨时,背压排放柱塞缸中的压力油,保持柱塞缸中力恒定。27--Relief valve; during squeezing, the back pressure discharges the pressure oil in the plunger cylinder and keeps the force in the plunger cylinder constant.
28--高压球阀;在蓄能器充氮气时关闭。28--High-pressure ball valve; closed when the accumulator is filled with nitrogen.
29--蓄能器;压榨过程中,保持柱塞缸中的油压力。29--Accumulator; maintains the oil pressure in the plunger cylinder during the pressing process.
30--压力表缓冲器;缓冲压力油冲击压力表。30--Pressure gauge buffer; buffer pressure oil impacts the pressure gauge.
31--压力表;显示当前油压力。31--Pressure gauge; displays current oil pressure.
32--压力转换器;将当前油压力转换成电信号。32--Pressure converter; converts the current oil pressure into an electrical signal.
33--限位开关;压榨到底时,发出开关信号。33--Limit switch; when pressing to the bottom, a switch signal is sent out.
34--限位开关;推力板到达锁紧位置时,发出开关信号。34--Limit switch; when the thrust plate reaches the locking position, it sends a switch signal.
35--限位开关;压榨油缸退回到底时,发出开关信号。35--Limit switch; when the pressing cylinder returns to the bottom, a switch signal is sent out.
36--溢流阀;压榨过程中,压榨油缸④压力大于压榨油缸②时,④向②排油。36--Relief valve; during the pressing process, when the pressure of the pressing oil cylinder ④ is greater than that of the pressing oil cylinder ②, ④ will discharge oil to ②.
37--溢流阀;压榨过程中,压榨油缸②压力大于压榨油缸④时,②向④排油。37--Relief valve; during the pressing process, when the pressure of pressing oil cylinder ② is greater than that of pressing oil cylinder ④, ② will discharge oil to ④.
38--同步阀;压榨过程中,保持压榨油缸②和压榨油缸④同步移动。38--Synchronization valve; during the pressing process, the pressing oil cylinder ② and the pressing oil cylinder ④ are kept moving synchronously.
39--溢流阀;压榨过程中,压榨油缸②和④压力大于压榨油缸①和③时,②和④向①和③排油。39--Relief valve; during the pressing process, when the pressure of the pressing oil cylinders ② and ④ is greater than that of the pressing oil cylinders ① and ③, ② and ④ will discharge oil to ① and ③.
40--溢流阀;压榨过程中,压榨油缸①和③压力大于压榨油缸②和④时,①和③向②和④排油。40--Relief valve; during the pressing process, when the pressure of the pressing oil cylinders ① and ③ is greater than that of the pressing oil cylinders ② and ④, ① and ③ discharge oil to ② and ④.
41--同步阀;压榨过程中,保持压榨油缸①和③与压榨油缸②和④同步移动。41--Synchronization valve; during the pressing process, keep the pressing oil cylinders ① and ③ and the pressing oil cylinders ② and ④ moving synchronously.
42--同步阀;压榨过程中,保持压榨油缸①和压榨油缸③同步移动。42--Synchronization valve; during the pressing process, the pressing oil cylinder ① and the pressing oil cylinder ③ are kept moving synchronously.
43--溢流阀;压榨过程中,压榨油缸①压力大于压榨油缸③时,①向③排油。43--Relief valve; during the pressing process, when the pressure of pressing oil cylinder ① is greater than that of pressing oil cylinder ③, ① will discharge oil to ③.
44--溢流阀;压榨过程中,压榨油缸③压力大于压榨油缸①时,③向①排油。44--Relief valve; during the pressing process, when the pressure of the pressing oil cylinder ③ is greater than that of the pressing oil cylinder ①, ③ will discharge oil to ①.
45-油缸安装座 46-压榨油缸①②③④ 47-活塞杆 48-推力板 49-止推板 50-滤板框45-Cylinder mounting seat 46-Press cylinder ①②③④ 47-Piston rod 48-Thrust plate 49-Thrust plate 50-Filter plate frame
如图5-图20所示,本发明的超高压弹性压榨机的滤板框50是带自导向套轴恒力柱塞缸的滤板框,每组滤板框50由:一件承力板框51、二十件带自导向套轴的恒力柱塞缸60、一件活动板框52、若干连接件和过滤配件组成;(在压榨过程中,柱塞缸提供的密封力保持恒定,因此也叫恒力柱塞缸);每件柱塞缸60带两级导向套轴,亦即:每件柱塞缸共设有两级导向机构(包含两级导向套轴):柱塞杆66兼作一级导向轴和二级导向套座;缸体61兼作一级导向套座;缸底62的凸杆64兼作二级导向轴。柱塞杆66为不锈钢材质,缸体61为铸钢材质,缸底62为碳钢材质。As shown in Figures 5 to 20, the filter plate frame 50 of the ultra-high pressure elastic press of the present invention is a filter plate frame with a self-guided sleeve shaft constant force plunger cylinder. Each set of filter plate frames 50 is composed of: one load-bearing piece It consists of a plate frame 51, twenty pieces of constant force plunger cylinders 60 with self-guided sleeves, a movable plate frame 52, several connectors and filter accessories; (during the pressing process, the sealing force provided by the plunger cylinder remains constant , so it is also called a constant force plunger cylinder); each plunger cylinder 60 is equipped with a two-stage guide sleeve shaft, that is, each plunger cylinder is equipped with a two-stage guide mechanism (including a two-stage guide sleeve shaft): plunger The rod 66 doubles as a primary guide shaft and a secondary guide sleeve seat; the cylinder 61 doubles as a primary guide sleeve seat; and the protruding rod 64 of the cylinder bottom 62 doubles as a secondary guide shaft. The plunger rod 66 is made of stainless steel, the cylinder body 61 is made of cast steel, and the cylinder bottom 62 is made of carbon steel.
每件柱塞缸60包括缸体61、缸底62和柱塞杆66;柱塞杆66兼作一级导向轴和二级导向套座;缸底62包括底部圆块和从底部圆块中间部分凸出且垂直于底部圆块的凸杆64,缸底的凸杆64作为二级导向轴;柱塞杆66后段内部是一个空腔65,柱塞杆66后段套装在缸底的凸杆64外面(即柱塞杆66后段内部挖空成一个与凸杆64对应的可容纳凸杆64的空腔65),柱塞杆66兼作二级导向套座,亦即二级导向轴(缸底的凸杆64)的导向套座;柱塞杆66头部是实心的,柱塞杆66头部插入活动板框52的安装孔56内;缸体61呈圆筒形,设置于承力板框51的内凹孔(即安装孔)中;缸体61头部有一个法兰,缸体61通过法兰及其四周的固定螺钉59与承力板框51固定连接;缸体61底部套装在缸底62的底部圆块外面;缸体61前部套装在柱塞杆66外面,缸体61兼作一级导向套座,亦即一级导向轴(柱塞杆66)的导向套座。Each plunger cylinder 60 includes a cylinder body 61, a cylinder bottom 62 and a plunger rod 66; the plunger rod 66 also serves as a primary guide shaft and a secondary guide sleeve; the cylinder bottom 62 includes a bottom round block and a middle part from the bottom round block. The convex rod 64 protrudes and is perpendicular to the bottom round block, and the convex rod 64 at the bottom of the cylinder serves as a secondary guide shaft; there is a cavity 65 inside the rear section of the plunger rod 66, and the rear section of the plunger rod 66 is sleeved on the convex section at the bottom of the cylinder. Outside the rod 64 (i.e., the rear section of the plunger rod 66 is hollowed out into a cavity 65 corresponding to the convex rod 64 that can accommodate the convex rod 64), the plunger rod 66 also serves as a secondary guide sleeve, that is, a secondary guide shaft (the convex rod 64 at the bottom of the cylinder); the head of the plunger rod 66 is solid, and the head of the plunger rod 66 is inserted into the mounting hole 56 of the movable plate frame 52; the cylinder 61 is cylindrical and is arranged on In the recessed hole (that is, the installation hole) of the load-bearing plate frame 51; the cylinder 61 has a flange on its head, and the cylinder 61 is fixedly connected to the load-bearing plate frame 51 through the flange and the fixing screws 59 around it; The bottom of 61 is sleeved on the outside of the bottom round block of cylinder bottom 62; the front part of cylinder 61 is sleeved on the outside of plunger rod 66, and cylinder 61 doubles as a first-level guide sleeve, that is, the guide for the first-level guide shaft (plunger rod 66). Set of seats.
在承力板框51的四周边框内部设有相连通的工艺油道80;在承力板框51的一侧底部设有工艺油道总进口和总出口(即进回油管接头81);在每件柱塞缸60的缸体61圆筒上开设有四个工艺油进出口(两组,每组包括一侧一个工艺油进口82即柱塞缸的进油口、另一侧一个工艺油出口83即柱塞缸的出油口),与缸体61与柱塞杆66之间的空隙(较大的空间)相通;设在承力板框的四个角转角处不需要相通的工艺油出口83处设有工艺油道螺堵84,用螺堵堵住(位于承力板框51的四个角上的四个柱塞缸60共有八个工艺油出口83,其中,七个工艺油出口83用螺堵堵住,一个工艺油出口83通);缸体61与柱塞杆66之间的空隙(较大的空间)为各柱塞缸60共用的进回油通道;缸底62内部有一个空腔63;缸体61外壁与承力板框51之间留有一定间隙(较小的空间),缸体61、缸底62的底部与承力板框51之间也留有一定间隙(较小的空间),这些间隙相通,并且与缸底内部的空腔63相通;这些间隙(较小的空间)与缸底62内部的空腔63是每个柱塞缸60的进回油通道(亦称为本地进回油通道)。在承力板框51的底部边框上还设有多个滴水孔69,用于滤液的排出。Connected process oil passages 80 are provided inside the four peripheral frames of the load-bearing plate frame 51; a main inlet and a total outlet of the process oil passage (ie, inlet and return oil pipe joints 81) are provided at the bottom of one side of the load-bearing plate frame 51; The cylinder body 61 of each plunger cylinder 60 is provided with four process oil inlets and outlets (two groups, each group includes a process oil inlet 82 on one side, that is, the oil inlet of the plunger cylinder, and a process oil inlet on the other side. The outlet 83 (i.e., the oil outlet of the plunger cylinder) is connected to the gap (larger space) between the cylinder 61 and the plunger rod 66; it is located at the four corners of the load-bearing plate frame and does not require any communication process. The oil outlet 83 is provided with a process oil passage screw plug 84, which is blocked (the four plunger cylinders 60 located at the four corners of the load-bearing plate frame 51 have a total of eight process oil outlets 83, of which seven process oil outlets 83 are installed. The oil outlet 83 is blocked with a screw plug, and one process oil outlet 83 is open); the gap (larger space) between the cylinder 61 and the plunger rod 66 is the oil inlet and return passage shared by each plunger cylinder 60; the bottom of the cylinder There is a cavity 63 inside 62; there is a certain gap (smaller space) between the outer wall of the cylinder 61 and the load-bearing plate frame 51, and there is also a gap between the cylinder 61, the bottom of the cylinder bottom 62 and the load-bearing plate frame 51. There are certain gaps (smaller spaces), these gaps are connected, and are connected with the cavity 63 inside the cylinder bottom; these gaps (smaller spaces) and the cavity 63 inside the cylinder bottom 62 are part of each plunger cylinder 60 Inlet and return oil passage (also called local inlet and return oil passage). A plurality of drip holes 69 are also provided on the bottom frame of the load-bearing plate frame 51 for draining the filtrate.
在柱塞杆66外壁与缸体61内壁相接处,设有第一耐磨环67(作为一级导向套);在柱塞杆66后段空腔65内壁与缸底62的凸杆64相接处,设有第二耐磨环68(作为二级导向套);两级导向套采用耐磨、低摩擦系数、强度高、材料为聚甲醛的耐磨环。A first wear-resistant ring 67 is provided at the junction between the outer wall of the plunger rod 66 and the inner wall of the cylinder 61 (as a primary guide sleeve); At the joint, a second wear-resistant ring 68 (as a secondary guide sleeve) is provided; the two-level guide sleeve adopts a wear-resistant ring with low friction coefficient, high strength and polyformaldehyde material.
一级导向套座即缸体61圆筒内壁由两圈深凹槽加中间一圈浅内凸块组成,即一级导向套座为:两圈深凹槽中间设置一圈浅内凸块形成的凹凸式结构70。两圈深凹槽中间设置一圈浅内凸块形成的这种凹凸式结构能起到更好的固定一级导向套的作用。The first-level guide sleeve seat, that is, the inner wall of the cylinder 61 of the cylinder body is composed of two circles of deep grooves and a circle of shallow inner bumps in the middle. That is, the first-level guide sleeve seat is: the concavity and convexity formed by a circle of shallow inner bumps in the middle of the two circles of deep grooves. Formula structure 70. The concave-convex structure formed by a shallow inner bump in the middle of two deep grooves can better fix the primary guide sleeve.
二级导向套座即柱塞杆66后段空腔65内壁由两圈深凹槽加中间一圈浅内凸块组成,即二级导向套座为:两圈深凹槽中间设置一圈浅内凸块形成的凹凸式结构70。两圈深凹槽中间设置一圈浅内凸块形成的这种凹凸式结构能起到更好的固定二级导向套的作用。The secondary guide sleeve seat, that is, the inner wall of the cavity 65 in the rear section of the plunger rod 66 is composed of two circles of deep grooves and a shallow inner protrusion in the middle. That is, the secondary guide sleeve seat is: a shallow inner protrusion is set in the middle of the two circles of deep grooves. Concave-convex structure 70 formed by blocks. The concave-convex structure formed by a shallow inner bump in the middle of two deep grooves can better fix the secondary guide sleeve.
如图12、图13所示,在柱塞杆66与活动板框52连接处,设有偏心补偿调整环53(聚甲醛材质,用于补偿调整承力板框51和活动板框52的加工孔的位置误差),即:柱塞杆66头部插入活动板框52的安装孔56内,在活动板框52的安装孔56内与柱塞杆66头部相接处,设有偏心补偿调整环53;该偏心补偿调整环53的内圈(即偏心补偿调整环内圈531)为椭圆形,该偏心补偿调整环53的外圈(即偏心补偿调整环外圈532)为圆形(如图19、图20所示,该偏心补偿调整环的外圈圆的直径为63mm;该偏心补偿调整环的内圈椭圆的两个相对端的距离,最大的为52mm,最小的为50mm);活动板框52的安装孔56内圈为圆形,柱塞杆66头部外圈(即柱塞杆外圈660)为圆形;偏心补偿调整环53的外圈与活动板框52的安装孔56内圈贴合,偏心补偿调整环内圈531与柱塞杆外圈660之间左右部分留有空隙(即在偏心补偿调整环的内椭圆与柱塞杆的外圆之间,在360°方向上,有±1mm的偏心补偿调整量),柱塞杆66头部可在该空隙内稍作偏移,由此可自动补偿调整承力板框51和活动板框52的安装孔的加工位置误差。As shown in Figures 12 and 13, at the connection between the plunger rod 66 and the movable plate frame 52, an eccentric compensation adjustment ring 53 (made of polyformaldehyde, used to compensate and adjust the processing of the load-bearing plate frame 51 and the movable plate frame 52 hole position error), that is: the head of the plunger rod 66 is inserted into the mounting hole 56 of the movable plate frame 52, and an eccentricity compensation is provided at the joint between the mounting hole 56 of the movable plate frame 52 and the head of the plunger rod 66 Adjustment ring 53; the inner ring of the eccentric compensation adjustment ring 53 (i.e., the eccentric compensation adjustment ring inner ring 531) is oval, and the outer ring of the eccentric compensation adjustment ring 53 (i.e., the eccentric compensation adjustment ring outer ring 532) is circular ( As shown in Figures 19 and 20, the diameter of the outer circle of the eccentric compensation adjustment ring is 63mm; the distance between the two opposite ends of the inner ellipse of the eccentric compensation adjustment ring is 52mm at the maximum and 50mm at the minimum); The inner ring of the mounting hole 56 of the movable plate frame 52 is circular, and the outer ring of the plunger rod 66 head (i.e., the plunger rod outer ring 660) is circular; the outer ring of the eccentric compensation adjustment ring 53 and the movable plate frame 52 are installed The inner ring of hole 56 fits, and there is a gap on the left and right between the inner ring 531 of the eccentric compensation adjustment ring and the outer ring 660 of the plunger rod (that is, between the inner ellipse of the eccentric compensation adjustment ring and the outer circle of the plunger rod, at 360 ° direction, there is an eccentricity compensation adjustment amount of ±1mm), and the head of the plunger rod 66 can be slightly offset within this gap, thereby automatically compensating and adjusting the mounting holes of the load-bearing plate frame 51 and the movable plate frame 52 Processing position error.
柱塞杆66头部(前端中心处)开设有螺钉孔,在活动板框52是也开设有对应的螺钉孔,这两个螺钉孔(活塞杆的螺钉孔、活动板框的螺钉孔)处安装有连接螺钉58,在连接螺钉58与活动板框52的螺钉孔之间设有防松动的弹簧垫圈57。A screw hole is provided at the head of the plunger rod 66 (at the center of the front end), and a corresponding screw hole is also provided at the movable plate frame 52. These two screw holes (the screw hole of the piston rod and the screw hole of the movable plate frame) are A connecting screw 58 is installed, and a spring washer 57 to prevent loosening is provided between the connecting screw 58 and the screw hole of the movable plate frame 52 .
在柱塞缸60的缸体61与承力板框51相接的油缸口与柱塞杆66相接处,设有防尘密封圈54(作为柱塞缸防尘,挡滤液)。A dust-proof sealing ring 54 is provided at the joint between the cylinder port 61 of the plunger cylinder 60 and the load-bearing plate frame 51 and the plunger rod 66 (to prevent dust from the plunger cylinder and block filtrate).
在柱塞缸60的缸体61与承力板框51相接处,设有O型密封圈55(作为柱塞缸静密封)。An O-ring 55 is provided at the junction between the cylinder body 61 of the plunger cylinder 60 and the load-bearing plate frame 51 (as a static seal of the plunger cylinder).
本发明的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的安装使用方法如下:使用时,在压榨机的每组滤板框的固定板框和活动板框之间原来安装二十件导向套轴的位置,改成安装二十件本发明的带自导向套轴的恒力柱塞缸。亦即,在承力板框51(固定板框)的四周边框上每隔一定间距挖一个内凹孔(安装孔),在活动板框52上也相应地每隔一定间距挖一个对应的内凹孔(安装孔),在承力板框51和活动板框52的安装孔内安装上带自导向套轴的恒力柱塞缸。每件带自导向套轴的恒力柱塞缸的具体安装方法为:首先,将柱塞缸60的缸体61圆筒放入承力板框51的安装孔内,通过将固定螺钉59插入柱塞缸60的缸体61外圈法兰的螺钉孔和承力板框51的螺钉孔中并拧紧,将柱塞缸60的缸体61安装固定在承力板框51上;然后,将柱塞缸60的缸底62安装在缸体61圆筒内;之后,将柱塞杆66的后段安装在缸体61与缸底62之间,将柱塞杆66的前端插入活动板框52的安装孔内,通过自动补偿偏心套环53补偿调整承力板框和活动板框加工孔的位置误差;最后,将连接螺钉58插入活动板框52的螺钉孔和柱塞杆66的螺钉孔中并拧紧,即可将柱塞杆66前端与活动板框52固定连接在一起。The installation and use method of the ultra-high-pressure elastic press with balanced pressing force and constant filter plate and frame sealing force of the present invention is as follows: during use, two original plates are installed between the fixed plate frame and the movable plate frame of each group of filter plate frames of the press. The position of the ten guide sleeves is changed to install twenty constant force plunger cylinders with self-guided sleeves of the present invention. That is, dig out recessed holes (mounting holes) at regular intervals on the surrounding frames of the load-bearing frame 51 (fixed frame), and dig corresponding recessed holes (mounting holes) at regular intervals on the movable frame 52. Concave holes (mounting holes), install a constant force plunger cylinder with a self-guided sleeve shaft in the mounting holes of the load-bearing plate frame 51 and the movable plate frame 52. The specific installation method of each constant force plunger cylinder with a self-guided sleeve is: first, put the cylinder 61 of the plunger cylinder 60 into the installation hole of the load-bearing plate frame 51, and insert the fixing screw 59 The screw holes of the outer ring flange of the cylinder body 61 of the plunger cylinder 60 and the screw holes of the load-bearing plate frame 51 are tightened, and the cylinder body 61 of the plunger cylinder 60 is installed and fixed on the load-bearing plate frame 51; then, The cylinder bottom 62 of the plunger cylinder 60 is installed in the cylinder of the cylinder 61; then, the rear section of the plunger rod 66 is installed between the cylinder 61 and the cylinder bottom 62, and the front end of the plunger rod 66 is inserted into the movable plate frame 52, the position error of the load-bearing plate frame and the movable plate frame is compensated and adjusted through the automatic compensation eccentric collar 53; finally, the connecting screw 58 is inserted into the screw hole of the movable plate frame 52 and the screw hole of the plunger rod 66 And tighten, the front end of the plunger rod 66 and the movable plate frame 52 can be fixedly connected together.
本发明的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的动作原理如下:The operating principle of the ultra-high-pressure elastic press with balanced pressing force and constant sealing force of the filter plate and frame of the present invention is as follows:
如图8、图10、图14、图21所示,从液压站油箱出来的压力油通过工艺油道总进口和总出口(即进回油管接头81)、进回油通道(即工艺油道80)、工艺油进口82进入柱塞缸60(进油),一部分进入缸体61与柱塞杆66之间的空隙,从工艺油出口83出来(即各柱塞缸共用的进、回油通道),进入下一件柱塞缸60;另一部分进入缸体61外壁与承力板框51之间的间隙,再进入缸体61、缸底62的底部与承力板框51之间的间隙,之后再进入缸底内部的空腔63,之后再进入柱塞杆66后段的空腔65(即本地进回油通道),依靠柱塞缸内的油压力推动柱塞杆66伸出,将力传递给活动板框52。As shown in Figures 8, 10, 14, and 21, the pressure oil coming out of the hydraulic station tank passes through the main inlet and outlet of the process oil passage (i.e., the inlet and return oil pipe joint 81), the inlet and return oil channel (i.e., the process oil passage) 80), the process oil inlet 82 enters the plunger cylinder 60 (oil inlet), part of it enters the gap between the cylinder 61 and the plunger rod 66, and comes out from the process oil outlet 83 (that is, the oil inlet and return oil common to each plunger cylinder) channel), enters the next piece of plunger cylinder 60; the other part enters the gap between the outer wall of the cylinder 61 and the load-bearing plate frame 51, and then enters the gap between the cylinder 61, the bottom of the cylinder bottom 62 and the load-bearing plate frame 51 gap, and then enters the cavity 63 inside the cylinder bottom, and then enters the cavity 65 in the rear section of the plunger rod 66 (i.e., the local oil inlet and return passage), relying on the oil pressure in the plunger cylinder to push the plunger rod 66 out , transmit the force to the movable plate frame 52.
如图8、图11、图15、图22所示,外力通过活动板框52作用在柱塞杆66上,柱塞杆66退回,柱塞缸内的油通过本地进回油通道排出柱塞缸60(回油),再通过各柱塞缸共用的进、回油通道和工艺油道80,回油到下一件柱塞缸60,最后通过进回油管接头81,回油到液压站油箱。As shown in Figures 8, 11, 15, and 22, external force acts on the plunger rod 66 through the movable plate frame 52, the plunger rod 66 retracts, and the oil in the plunger cylinder is discharged from the plunger through the local oil inlet and return channel. cylinder 60 (oil return), and then through the oil inlet and return passages and the process oil passage 80 shared by each plunger cylinder, the oil is returned to the next plunger cylinder 60, and finally through the inlet and return oil pipe joint 81, the oil is returned to the hydraulic station tank.
本发明的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机的压榨过程如下:The pressing process of the ultra-high-pressure elastic press with balanced pressing force and constant sealing force of the filter plate and frame of the present invention is as follows:
一.柱塞缸伸出1. The plunger cylinder extends
电动机7启动--定级变量柱塞泵10的液压油经电磁溢流阀13,卸荷流回油箱1--电磁溢流阀13的电磁铁DT0和电磁换向阀24的电磁铁DT3得电--定级变量柱塞泵10的液压油依次经单向阀14、电磁换向阀24的P和B口、液控单向阀25、柱塞缸60流向滤板框--当压力转换器32压力到达16MPa时,柱塞缸60全部伸出,DT0和DT3断开,柱塞缸60伸出结束。电动机7仍然启动,定级变量柱塞泵10的液压油经电磁溢流阀13,卸荷流回油箱1,等待下一个动作。Motor 7 starts - the hydraulic oil from the rated variable plunger pump 10 passes through the electromagnetic relief valve 13, unloads and flows back to the oil tank 1 - the electromagnet DT0 of the electromagnetic relief valve 13 and the electromagnet DT3 of the electromagnetic reversing valve 24 are Electric - the hydraulic oil of the rated variable plunger pump 10 flows to the filter plate frame through the one-way valve 14, the P and B ports of the electromagnetic reversing valve 24, the hydraulic control one-way valve 25, and the plunger cylinder 60 - when the pressure When the pressure of the converter 32 reaches 16MPa, the plunger cylinder 60 is fully extended, DT0 and DT3 are disconnected, and the extension of the plunger cylinder 60 is completed. The electric motor 7 is still started, and the hydraulic oil of the fixed-stage variable plunger pump 10 passes through the electromagnetic relief valve 13, unloads and flows back to the oil tank 1, waiting for the next action.
二.压榨油缸快进2. Press cylinder fast forward
电磁溢流阀13的电磁铁DT0和电液换向阀15的电磁铁DT1得电--定级变量柱塞泵10的液压油依次经单向阀14、电液换向阀15的P和B口、液控单向阀16、单向节流阀17、同步阀41、同步阀38和同步阀42,从压榨油缸无杆腔流进--从压榨油缸有杆腔流出,经电液换向阀15的A和T口,流回油箱1。此时液压油压力低流量大,定级变量柱塞泵10自动转换成低压大流量运行模式。压榨油缸46快速移动--当推力板压到限位开关34时,DT0和DT1断开,压榨油缸46快进结束,准备进泥。此时,电动机7仍然启动,定级变量柱塞泵10的液压油经电磁溢流阀13,卸荷流回油箱1,等待下一个动作。The electromagnet DT0 of the electromagnetic relief valve 13 and the electromagnet DT1 of the electro-hydraulic reversing valve 15 are energized - the hydraulic oil of the rated variable plunger pump 10 passes through the one-way valve 14, the P and P of the electro-hydraulic reversing valve 15 in turn. Port B, hydraulic control one-way valve 16, one-way throttle valve 17, synchronization valve 41, synchronization valve 38 and synchronization valve 42, flow in from the rodless cavity of the pressing oil cylinder - outflow from the rod cavity of the pressing oil cylinder, through the electro-hydraulic The A and T ports of the reversing valve 15 flow back to the fuel tank 1. At this time, the hydraulic oil pressure is low and the flow rate is large, and the graded variable plunger pump 10 automatically switches to a low-pressure, large-flow operating mode. The squeezing cylinder 46 moves quickly - when the thrust plate presses the limit switch 34, DT0 and DT1 are disconnected, and the squeezing cylinder 46 ends in fast forward and is ready to feed mud. At this time, the electric motor 7 is still started, and the hydraulic oil of the fixed-stage variable plunger pump 10 passes through the electromagnetic relief valve 13, unloads and flows back to the oil tank 1, waiting for the next action.
三.压榨油缸保压,进泥3. Pressure cylinder maintains pressure and feeds mud
进泥时,柱塞缸60是靠蓄能器29和液控单向阀25保压;压榨油缸46是靠液控单向阀16保压。如果压力转换器32压力低于16MPa时,DT0和DT3得电,对柱塞缸60进行补压。进泥过程中,限位开关34必须是接通的,如果限位开关34断开,DT0和DT3得电,对压榨油缸46进行补压。进泥压力达到1.2MPa(进泥压力由进泥管路上的压力传感器测得)时,进泥结束。When entering mud, the plunger cylinder 60 relies on the accumulator 29 and the hydraulically controlled one-way valve 25 to maintain pressure; the squeezing cylinder 46 relies on the hydraulically controlled one-way valve 16 to maintain pressure. If the pressure of the pressure converter 32 is lower than 16MPa, DT0 and DT3 are powered to compensate for the pressure of the plunger cylinder 60. During the mud feeding process, the limit switch 34 must be turned on. If the limit switch 34 is turned off, DT0 and DT3 will be powered to compensate for the pressure of the pressing cylinder 46. When the mud feeding pressure reaches 1.2MPa (the mud feeding pressure is measured by the pressure sensor on the mud feeding pipe), the mud feeding ends.
四.压榨油缸断续压榨4. Intermittent pressing in pressing oil cylinder
进泥结束,转换到断续压榨过程。电磁溢流阀13的电磁铁DT0和电液换向阀15的电磁铁DT1断续得电、断开,进行压榨。此时,压榨油缸46的压榨压力断续上升,液压油压力高流量小,定级变量柱塞泵10自动转换成高压小流量运行模式。同时,柱塞缸60被压缩,其背压回油是通过溢流阀27被强行打开来实现的。溢流阀27的压力调整为20MPa,柱塞缸内的压力也是20MPa,所以柱塞缸所传递的力是恒定的。也就是说,这里柱塞缸60相当于一种恒力弹簧。当推力板压到限位开关33时,或者压力转换器18的压力到达24MPa时,均可作为压榨过程结束的条件,压榨过程结束。DT0和DT1断开,准备下一个动作。After the mud feeding is completed, it switches to the intermittent pressing process. The electromagnet DT0 of the electromagnetic relief valve 13 and the electromagnet DT1 of the electro-hydraulic reversing valve 15 are intermittently energized and disconnected to perform squeezing. At this time, the pressing pressure of the pressing cylinder 46 rises intermittently, the hydraulic oil pressure is high and the flow rate is small, and the rated variable plunger pump 10 automatically switches to a high-pressure, small-flow operation mode. At the same time, the plunger cylinder 60 is compressed, and its back pressure oil return is realized by forcibly opening the relief valve 27. The pressure of the relief valve 27 is adjusted to 20MPa, and the pressure in the plunger cylinder is also 20MPa, so the force transmitted by the plunger cylinder is constant. That is to say, the plunger cylinder 60 here is equivalent to a constant force spring. When the thrust plate presses the limit switch 33, or when the pressure of the pressure converter 18 reaches 24MPa, it can be regarded as the condition for the end of the pressing process, and the pressing process ends. DT0 and DT1 are disconnected and ready for the next action.
五.压榨油缸保压,延时5. Pressure cylinder maintains pressure and delays
断续压榨过程结束,压榨油缸需要保压,延时一段时间。延时时间长短主要污泥特性而定,通常60秒到120秒。保压,延时结束后,打开接水板。After the intermittent pressing process ends, the pressing cylinder needs to maintain pressure and delay for a period of time. The length of the delay time mainly depends on the characteristics of the sludge, usually 60 seconds to 120 seconds. Keep the pressure, and after the delay is over, open the water plate.
六.柱塞缸释压6. Pressure relief of plunger cylinder
电磁溢流阀13的电磁铁DT0和电磁换向阀24的电磁铁DT4得电--定级变量柱塞泵10的液压油依次经单向阀14、电磁换向阀24的P和A口、液控单向阀25的控制油口、溢流阀26流回油箱;同时,柱塞缸60内的液压油经液控单向阀25反向流动,再经电磁换向阀24的B和T口流回油箱。柱塞缸60释压3秒就可完成。The electromagnet DT0 of the electromagnetic relief valve 13 and the electromagnet DT4 of the electromagnetic reversing valve 24 are energized - the hydraulic oil of the rated variable plunger pump 10 passes through the P and A ports of the one-way valve 14 and the electromagnetic reversing valve 24 in sequence. , the control oil port of the hydraulic control check valve 25 and the relief valve 26 flow back to the oil tank; at the same time, the hydraulic oil in the plunger cylinder 60 flows in the reverse direction through the hydraulic control check valve 25, and then passes through B of the electromagnetic reversing valve 24. and T port flows back to the tank. The pressure relief of plunger cylinder 60 can be completed in 3 seconds.
七.压榨油缸快速退回7. Quick return of press cylinder
电磁溢流阀13的电磁铁DT0和电液换向阀15的电磁铁DT2得电--定级变量柱塞泵10的液压油经单向阀14,电液换向阀15的P和A口,压榨油缸有杆腔,压榨油缸无杆腔,同步阀38和同步阀42,同步阀41,单向节流阀17,控单向阀16,电液换向阀15的B和T口,流回油箱。此时液压油压力低流量大,定级变量柱塞泵10自动转换成低压大流量运行模式。压榨油缸快速退回--当推力板压到限位开关35时,DT0和DT2断开,压榨油缸快速退回结束。电动机7关闭,准备出泥。The electromagnet DT0 of the electromagnetic relief valve 13 and the electromagnet DT2 of the electro-hydraulic reversing valve 15 are energized - the hydraulic oil of the rated variable plunger pump 10 passes through the one-way valve 14, and the P and A of the electro-hydraulic reversing valve 15 port, the pressing oil cylinder has a rod cavity, the pressing oil cylinder has a rodless cavity, synchronization valve 38 and synchronization valve 42, synchronization valve 41, one-way throttle valve 17, control one-way valve 16, B and T ports of the electro-hydraulic reversing valve 15 , flows back to the fuel tank. At this time, the hydraulic oil pressure is low and the flow rate is large, and the graded variable plunger pump 10 automatically switches to a low-pressure, large-flow operating mode. Rapid retraction of the pressing cylinder - when the thrust plate presses to the limit switch 35, DT0 and DT2 are disconnected, and the rapid retraction of the pressing cylinder ends. Motor 7 is turned off and ready to discharge mud.
本发明的压榨力均衡、滤板框密封力恒定的超高压弹性压榨机,具有如下特点:The ultra-high-pressure elastic press of the present invention with balanced pressing force and constant filter plate and frame sealing force has the following characteristics:
(1)压榨机的推力板、滤板框和止推板仍然是正方形的。用四个同规格的压榨油缸取代一个大油缸。四个同规格的压榨油缸与推力板的连接位于正方形对角线的中点即四等分对应点上。这样,四个同规格的压榨油缸传递的力是相等的,油缸传递力点与正方形中间点、正方形对角点和正方形边线中点的距离是相等的。从而,可保证四个同规格的压榨油缸传递给推力板的压榨力是均衡的。(1) The thrust plate, filter plate frame and thrust plate of the press are still square. Use four pressing oil cylinders of the same specifications to replace one large oil cylinder. The connection between four press cylinders of the same specifications and the thrust plate is located at the midpoint of the diagonal line of the square, which is the corresponding point of the quarter. In this way, the force transmitted by four press cylinders of the same specification is equal, and the distance between the force transmission point of the cylinder and the middle point of the square, the diagonal point of the square and the midpoint of the side line of the square is equal. Therefore, it can be ensured that the pressing force transmitted to the thrust plate by four pressing cylinders of the same specification is balanced.
(2)滤板框采用带两级自导向套轴的恒力柱塞缸,能保证滤板框的承力板框和活动板框在压榨过程中的平行度;也使滤板框在压榨过程中,滤板框之间密封力足够大,又保持恒定。将承力板框和活动板框之间的导向,开发设计成工作在油液中的两级导向套轴的内导向,大大减小了磨损和摩擦阻力。(2) The filter plate frame adopts a constant force piston cylinder with a two-stage self-guided sleeve shaft, which can ensure the parallelism of the load-bearing plate frame and the movable plate frame of the filter plate frame during the pressing process; it also ensures that the filter plate frame During the process, the sealing force between the filter plate frame is large enough and remains constant. The guide between the load-bearing plate frame and the movable plate frame is developed and designed as an inner guide of a two-stage guide sleeve working in oil, which greatly reduces wear and frictional resistance.
(3)承力板框的四周边框采用铸钢件,工艺油道在浇铸时制成,解决了钻深孔的困难问题(现有的承力板框的四周边框是用方钢做成的)。承力板框铸钢件在机加工后,在压榨过程中刚性好,不易变形,解决了压榨过程中因板框变形而造成的喷泥问题。(3) The surrounding frames of the load-bearing plate frame are made of steel castings, and the process oil passages are made during casting, which solves the difficulty of drilling deep holes (the existing surrounding frames of the load-bearing plate frame are made of square steel ). After machining, the load-bearing plate and frame steel castings have good rigidity and are not easily deformed during the pressing process, which solves the problem of mud spraying caused by the deformation of the plate and frame during the pressing process.
(4)在活塞杆头部与活动板框连接处,设置内圈为椭圆形、外圈为圆形的偏心补偿调整环,可自动补偿调整承力板框和活动板框的安装孔的加工位置误差,大大降低固定板框和活动板框上的安装孔的加工要求。(4) At the connection between the piston rod head and the movable plate frame, an eccentric compensation adjustment ring with an oval inner ring and a circular outer ring can automatically compensate and adjust the mounting holes of the load-bearing plate frame and the movable plate frame. The position error greatly reduces the processing requirements for the mounting holes on the fixed frame and movable frame.
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CN110667159B (en) * | 2019-10-17 | 2025-01-10 | 上海同臣智能装备有限公司 | An improved hydraulic system for a press |
CN113443807B (en) * | 2021-08-30 | 2021-11-19 | 天津市星拓科技发展有限公司 | High-pressure sealed filter plate unit structure and using method |
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