CN108625931A - The effective exhaust gas processing device of low speed machine - Google Patents
The effective exhaust gas processing device of low speed machine Download PDFInfo
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- CN108625931A CN108625931A CN201810533451.XA CN201810533451A CN108625931A CN 108625931 A CN108625931 A CN 108625931A CN 201810533451 A CN201810533451 A CN 201810533451A CN 108625931 A CN108625931 A CN 108625931A
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- exhaust gas
- ammonia
- injection device
- carbon dioxide
- ammonium hydroxide
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- 239000007789 gas Substances 0.000 claims abstract description 60
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 54
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 27
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 27
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 24
- 230000003197 catalytic effect Effects 0.000 claims abstract description 24
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 23
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000001179 sorption measurement Methods 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 17
- 239000007924 injection Substances 0.000 claims abstract description 17
- 230000003647 oxidation Effects 0.000 claims abstract description 10
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 10
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 8
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 229910001868 water Inorganic materials 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 9
- 239000013618 particulate matter Substances 0.000 claims description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 7
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 claims description 5
- 238000010531 catalytic reduction reaction Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000908 ammonium hydroxide Substances 0.000 claims 7
- 239000012530 fluid Substances 0.000 claims 3
- 230000001590 oxidative effect Effects 0.000 claims 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 claims 1
- 238000006555 catalytic reaction Methods 0.000 claims 1
- 238000001914 filtration Methods 0.000 claims 1
- 235000011114 ammonium hydroxide Nutrition 0.000 abstract description 19
- 239000007788 liquid Substances 0.000 abstract description 9
- 235000019645 odor Nutrition 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 3
- 239000002912 waste gas Substances 0.000 description 10
- 238000002485 combustion reaction Methods 0.000 description 7
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 3
- 231100000614 poison Toxicity 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000003440 toxic substance Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 230000000711 cancerogenic effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007096 poisonous effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002602 strong irritant Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/033—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices
- F01N3/035—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters in combination with other devices with catalytic reactors, e.g. catalysed diesel particulate filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/04—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust using liquids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0821—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents combined with particulate filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/0807—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents
- F01N3/0828—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by using absorbents or adsorbents characterised by the absorbed or adsorbed substances
- F01N3/0857—Carbon oxides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
- F01N3/2073—Selective catalytic reduction [SCR] with means for generating a reducing substance from the exhaust gases
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
- Treating Waste Gases (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
本发明的目的在于提供低速机有效尾气处理装置,包括依次相连的氨水注入装置、催化器、催化氧化装置、冷却器、微粒过滤器、二氧化碳吸附箱、干燥箱和活性炭吸附箱,氨水注入装置其上方设置储液罐,储液罐下方为喷洒头,所述催化器包括依次相连的氨扩散器、氨催化转化器、消音器,氨扩散器与氨水注入装置相连,消音器与催化氧化装置相连,所述冷却器为水冷方式,所述微粒过滤器采用一次性纸质过滤器,氨水注入装置的入口连接尾气的进气管,活性炭吸附箱的出口连接尾气的排气管。本发明结构简单,通过这些技术措施能有效去除废气中氮氧化物、CO、碳氢化合物,对废气中颗粒具有高效的过滤性,此外还能吸附废气中的臭气,使柴油机尾气排放达到标准。
The object of the present invention is to provide the effective tail gas treatment device of low-speed machine, comprise ammonia water injection device, catalytic converter, catalytic oxidation device, cooler, particle filter, carbon dioxide adsorption box, dry box and activated carbon adsorption box connected successively, ammonia water injection device and its A liquid storage tank is arranged above the liquid storage tank, and a sprinkler head is located below the liquid storage tank. The catalytic converter includes an ammonia diffuser, an ammonia catalytic converter, and a muffler connected in sequence. The ammonia diffuser is connected to the ammonia water injection device, and the muffler is connected to the catalytic oxidation device. , the cooler is water-cooled, the particulate filter is a disposable paper filter, the inlet of the ammonia water injection device is connected to the intake pipe of the exhaust gas, and the outlet of the activated carbon adsorption box is connected to the exhaust pipe of the exhaust gas. The invention has a simple structure, can effectively remove nitrogen oxides, CO, and hydrocarbons in the exhaust gas through these technical measures, has high-efficiency filterability for particles in the exhaust gas, and can also absorb odors in the exhaust gas, so that the emission of diesel engine exhaust can reach the standard .
Description
技术领域technical field
本发明涉及的是一种尾气处理装置,具体地说是柴油机尾气处理装置。The invention relates to a tail gas treatment device, in particular to a diesel engine tail gas treatment device.
背景技术Background technique
柴油机燃烧过程比较复杂,影响因素很多,由于种种原因,内燃机燃料与空气常常很难达到完全燃烧的程度,在局部或者整个燃烧空间内出现不完全燃烧是完全可能的,因此,柴油机排气中一般含有不完全燃烧产物和燃烧中间产物。其中包括:一氧化碳CO、碳氢化合物HC、氮氧化物NOx、二氧化硫SO2、颗粒物PM和醛类等。这些大部分是有毒的,或者具有强烈的刺激性、臭味和致癌作用,是排气中的有害成分。燃料本身也常含有其他有毒物质和添加剂,这些有毒物质的总和,在柴油机的排气中不到排气总量的1%。虽然其含量在排气中所占的百分比并不太大,但随着柴油机保有量的不断增加,排放总量对大气环境的污染不可低估,对人和物、植物的毒副作用很大,是造成大气污染的重要污染源,成为大气环境治理的重点和难点,已引起人们的高度重视。The combustion process of a diesel engine is relatively complicated, and there are many influencing factors. Due to various reasons, it is often difficult for the fuel and air of an internal combustion engine to achieve complete combustion, and it is entirely possible to have incomplete combustion in a part or the entire combustion space. Contains incomplete combustion products and combustion intermediates. These include: carbon monoxide CO, hydrocarbons HC, nitrogen oxides NOx, sulfur dioxide SO2, particulate matter PM and aldehydes. Most of these are poisonous, or have a strong irritant, odor and carcinogenic effects, and are harmful components in the exhaust. The fuel itself also often contains other toxic substances and additives. The sum of these toxic substances is less than 1% of the total exhaust in the exhaust of diesel engines. Although the percentage of its content in the exhaust gas is not too large, with the continuous increase of the number of diesel engines, the pollution of the total emission to the atmospheric environment cannot be underestimated, and the toxic and side effects on people, things and plants are very serious. The important pollution sources that cause air pollution have become the focus and difficulty of atmospheric environmental governance, and have attracted people's attention.
发明内容Contents of the invention
本发明的目的在于提供可满足相关排放标准的低速机有效尾气处理装置。The purpose of the present invention is to provide an effective tail gas treatment device for low-speed machines that can meet relevant emission standards.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明低速机有效尾气处理装置,其特征是:包括依次相连的氨水注入装置、催化器、催化氧化装置、冷却器、微粒过滤器、二氧化碳吸附箱、干燥箱和活性炭吸附箱,所述氨水注入装置,其上方设置储液罐,储液罐下方为喷洒头,所述催化器包括依次相连的氨扩散器、氨催化转化器、消音器,氨扩散器与氨水注入装置相连,消音器与催化氧化装置相连,所述冷却器为水冷方式,所述微粒过滤器采用一次性纸质过滤器,氨水注入装置的入口连接尾气的进气管,活性炭吸附箱的出口连接尾气的排气管。The effective tail gas treatment device of the low-speed machine of the present invention is characterized in that: it comprises sequentially connected ammonia water injection device, catalytic converter, catalytic oxidation device, cooler, particle filter, carbon dioxide adsorption box, drying oven and activated carbon adsorption box, and the ammonia water injection A liquid storage tank is arranged above the liquid storage tank, and a sprinkler head is located below the liquid storage tank. The catalytic converter includes an ammonia diffuser, an ammonia catalytic converter, and a muffler connected in sequence. The ammonia diffuser is connected to the ammonia water injection device, and the muffler is connected to the catalytic converter. The oxidation device is connected, the cooler is water-cooled, the particulate filter is a disposable paper filter, the inlet of the ammonia water injection device is connected to the intake pipe of the exhaust gas, and the outlet of the activated carbon adsorption box is connected to the exhaust pipe of the exhaust gas.
本发明还可以包括:The present invention may also include:
1、废气进入尾气的进气管,流经氨水注入装置中,储液罐内的氨水经喷洒头喷洒到流动的废气中,废气和氨水接触后产生氨并进入催化器内,催化器的氨扩散器使废气中的氨分布到氨催化转化器表面,氨和氮氧化物在其内经催化还原反应生成氮气和水,氮气直接排到大气中,分解出氨气的废气流经消音器后进入到催化氧化装置内,将一氧化碳和碳氢化合物经氧化生成二氧化碳和水,之后流经冷却器,之后的废气流到微粒过滤器内,对其中的颗粒物PM进行过滤,过滤后的废气进入二氧化碳吸附箱内,二氧化碳被吸附,去除二氧化碳的废气流入干燥箱内进行干燥,去除废气中含有的水分,之后废气进入活性炭吸附箱,对废气进行最后的甲醛吸附,去除臭味,经排气管排到大气中。1. The exhaust gas enters the intake pipe of the exhaust gas and flows through the ammonia water injection device. The ammonia water in the liquid storage tank is sprayed into the flowing exhaust gas through the spray head. After the exhaust gas contacts with the ammonia water, ammonia is generated and enters the catalytic converter. The ammonia in the catalytic converter diffuses The device distributes the ammonia in the exhaust gas to the surface of the ammonia catalytic converter, and the ammonia and nitrogen oxides undergo a catalytic reduction reaction in it to generate nitrogen and water. The nitrogen is directly discharged into the atmosphere, and the exhaust gas decomposed into ammonia flows through the muffler and then enters the In the catalytic oxidation device, carbon monoxide and hydrocarbons are oxidized to form carbon dioxide and water, and then flow through the cooler, and then the exhaust gas flows into the particulate filter, where the particulate matter PM is filtered, and the filtered exhaust gas enters the carbon dioxide adsorption box In the interior, carbon dioxide is absorbed, and the waste gas from which carbon dioxide is removed flows into the drying box for drying to remove the moisture contained in the waste gas, and then the waste gas enters the activated carbon adsorption box for final formaldehyde adsorption on the waste gas to remove the odor, and is discharged to the atmosphere through the exhaust pipe middle.
本发明的优势在于:氨水与柴油机废气接触产生氨,在催化器内发生催化还原反应,将氮氧化物转化为无害的氮气和水;分解出氮气的柴油机废气经过催化氧化装置,将废气内的一氧化碳和碳氢化合物氧化成二氧化碳和水,之后经过后面装置的二氧化碳吸附箱,将废气内的二氧化碳吸附掉,不会排到大气中;此外废气经过微粒过滤器时,会将废气内的颗粒物过滤掉,过滤器内为一次性的滤芯,更换比较方便;冷却器的设置可以适当降低废气的温度;干燥箱的设置可以去除废气在催化器和氧化装置发生化学反应产生的水;最后活性炭吸附箱的设置可以吸收废气中的甲醛,去除臭味;经过一系列装置后,废气中的一氧化碳、碳氢化合物、氮氧化物、颗粒物和甲醛得到有效清除,经排气管可排到大气中,满足排放标准。The advantage of the present invention is that ammonia water is contacted with diesel engine exhaust gas to produce ammonia, and a catalytic reduction reaction occurs in the catalyst to convert nitrogen oxides into harmless nitrogen and water; the diesel engine exhaust gas decomposed into nitrogen passes through a catalytic oxidation device to convert the nitrogen oxides in the exhaust gas The carbon monoxide and hydrocarbons in the exhaust gas are oxidized into carbon dioxide and water, and then the carbon dioxide in the exhaust gas is absorbed by the carbon dioxide adsorption box installed behind, and will not be discharged into the atmosphere; in addition, when the exhaust gas passes through the particulate filter, the particulate matter in the exhaust gas will be Filter out, the filter is a disposable filter element, which is more convenient to replace; the setting of the cooler can properly reduce the temperature of the exhaust gas; the setting of the drying box can remove the water produced by the chemical reaction of the exhaust gas in the catalytic converter and the oxidation device; finally, activated carbon adsorption The setting of the box can absorb the formaldehyde in the exhaust gas and remove the odor; after a series of devices, the carbon monoxide, hydrocarbons, nitrogen oxides, particulate matter and formaldehyde in the exhaust gas are effectively removed, and can be discharged into the atmosphere through the exhaust pipe. meet emission standards.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
结合图1,本发明公开了一种柴油机尾气处理装置。柴油机尾气处理装置包括进气管1、氨水注入装置2、催化器3、催化氧化装置7、冷却器8、微粒过滤器9、二氧化碳吸附箱10、干燥箱11、活性炭吸附箱12、排气管13。废气经柴油机排出缸外后,进入该尾气处理装置进气管1,先流经氨水注入装置2中,储液罐内的氨水经喷头喷洒到流动的废气中;废气和氨水充分接触后产生氨,进入催化器3内,其内部的氨扩散器4将废气中的氨均匀地分布到氨催化转化器5表面,氨和氮氧化物在其内经催化还原反应最终生成无害的氮气和水,氮气可直接排到大气中不会造成环境破坏;分解出氨气的废气流经消音器6后进入到催化氧化装置7内,将一氧化碳和碳氢化合物经氧化生成二氧化碳和水;之后流经冷却器8降低废气温度;之后废气流到微粒过滤器9内,对其中的颗粒物PM进行一次高效率的过滤,过滤后废气中的颗粒物含量将很低;过滤后的废气来到二氧化碳吸附箱10内,能将其内的二氧化碳统统吸附,达到去除废气中二氧化碳的效果;去除二氧化碳的废气流入干燥箱11内进行干燥,去除废气中含有的水分;之后废气来到活性炭吸附箱12,对废气进行最后的甲醛吸附,去除臭味;这样经过一系列装置后,废气中的一氧化碳、碳氢化合物、氮氧化物、颗粒物和甲醛得到有效清除,经排气管13可排到大气中,满足排放标准。With reference to Fig. 1, the present invention discloses a diesel engine exhaust treatment device. Diesel engine exhaust treatment device includes intake pipe 1, ammonia water injection device 2, catalytic converter 3, catalytic oxidation device 7, cooler 8, particulate filter 9, carbon dioxide adsorption box 10, drying box 11, activated carbon adsorption box 12, exhaust pipe 13 . After the exhaust gas is discharged out of the cylinder by the diesel engine, it enters the intake pipe 1 of the exhaust gas treatment device, and first flows through the ammonia water injection device 2. The ammonia water in the liquid storage tank is sprayed into the flowing exhaust gas through the nozzle; the exhaust gas and the ammonia water are fully contacted to produce ammonia. Entering the catalytic converter 3, the ammonia diffuser 4 inside the exhaust gas evenly distributes the ammonia in the exhaust gas to the surface of the ammonia catalytic converter 5, and ammonia and nitrogen oxides undergo catalytic reduction reactions in it to finally generate harmless nitrogen and water, nitrogen It can be directly discharged into the atmosphere without causing environmental damage; the waste gas decomposed into ammonia flows through the muffler 6 and then enters the catalytic oxidation device 7, where carbon monoxide and hydrocarbons are oxidized to carbon dioxide and water; then flows through the cooler 8. Reduce the temperature of the exhaust gas; then the exhaust gas flows into the particulate filter 9, and the particulate matter PM therein is filtered with high efficiency, and the particulate matter content in the filtered exhaust gas will be very low; the filtered exhaust gas enters the carbon dioxide adsorption box 10, It can absorb all the carbon dioxide in it to achieve the effect of removing carbon dioxide in the waste gas; the waste gas from which carbon dioxide is removed flows into the drying box 11 for drying to remove the moisture contained in the waste gas; after that, the waste gas comes to the activated carbon adsorption box 12 for final treatment of the waste gas Formaldehyde is adsorbed to remove odors; after a series of devices, carbon monoxide, hydrocarbons, nitrogen oxides, particulate matter and formaldehyde in the exhaust gas are effectively removed, and can be discharged into the atmosphere through the exhaust pipe 13 to meet the emission standard.
氨水注入装置中,上方为储液罐,下方为喷洒头,喷洒头均布规则圆孔,氨水喷洒效果类似淋浴,使氨水与废气较好接触。冷却器采用水冷方式,废气从规则排列的管内流动,管与管间注入水。微粒过滤器滤芯采用一次性纸质过滤器,将其折成褶状。二氧化碳吸附箱内布置一圈二氧化碳吸附剂,主要利用纳米技术将层状水滑石和氧化钙等具有很强吸附CO2特性的材料进行结构优化,这种二氧化碳吸附剂不仅能在很宽的温度范围使用,而且还能再生,重复使用,具有很好的节能和环保效果。In the ammonia water injection device, the upper part is the liquid storage tank, and the lower part is the spray head. The spray heads are evenly distributed with regular round holes. The ammonia water spraying effect is similar to that of a shower, so that the ammonia water and the exhaust gas are in good contact. The cooler adopts a water-cooling method, the exhaust gas flows from the regularly arranged tubes, and water is injected between the tubes. The particulate filter element is a disposable paper filter folded into pleats. A circle of carbon dioxide adsorbent is arranged in the carbon dioxide adsorption box, and the structure of layered hydrotalcite and calcium oxide and other materials with strong CO2 adsorption properties are mainly optimized by using nanotechnology. This carbon dioxide adsorbent can not only be used in a wide temperature range , and can be regenerated and reused, which has good energy-saving and environmental protection effects.
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