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CN108623140A - A kind of fused salt and its steel process for ultra-thin soda-lime glass chemical tempering - Google Patents

A kind of fused salt and its steel process for ultra-thin soda-lime glass chemical tempering Download PDF

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Publication number
CN108623140A
CN108623140A CN201810546688.1A CN201810546688A CN108623140A CN 108623140 A CN108623140 A CN 108623140A CN 201810546688 A CN201810546688 A CN 201810546688A CN 108623140 A CN108623140 A CN 108623140A
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glass
fused salt
ultra
salt
lime glass
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CN201810546688.1A
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Chinese (zh)
Inventor
邬亚斌
贾迎辉
康煌
柯城
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Fuyao Glass Industry Group Co Ltd
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Fuyao Glass Industry Group Co Ltd
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Priority to CN201810546688.1A priority Critical patent/CN108623140A/en
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Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B27/00Tempering or quenching glass products
    • C03B27/02Tempering or quenching glass products using liquid
    • C03B27/03Tempering or quenching glass products using liquid the liquid being a molten metal or a molten salt

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention provides a kind of fused salt for ultra-thin soda-lime glass chemical tempering, which includes main salt KNO3With the auxiliary salt Al of certain proportion mixing2O3、K2CO3, KOH and CsNO3.The present invention also provides a kind of techniques carrying out chemical tempering to ultra-thin soda-lime glass using above-mentioned fused salt, by using processing steps such as plasma cleaning glass surfaces, and the technological parameters such as controlling reaction temperature, time, realizing enhances the chemical tempering of ultra-thin soda-lime glass.The present invention can effectively improve the mechanical strength of ultra-thin soda-lime glass, take into account bearing stress and stress layer depth simultaneously, can obtain between 620MPa~680MPa surface stress value simultaneously, so that stress layer depth is stablized between 15 μm~16 μm, the ultra-thin soda-lime glass after reinforcing is made to disclosure satisfy that the intensity requirement of vehicle glass.

Description

A kind of fused salt and its steel process for ultra-thin soda-lime glass chemical tempering
Technical field:
The present invention relates to glass chemistry toughening technical fields more particularly to a kind of for ultra-thin soda-lime glass chemical tempering Fused salt and its steel process.
Background technology:
With the economic needs of global low-carbon, automobile is also begun to towards energy-saving and emission-reduction and development in terms of improving comfort, newly Energy automobile becomes " the development common recognition " of whole world auto industry, and zero-emission no pollution becomes the important topic of automobile industry, Vehicle glass is also contributed in terms of energy-saving and emission-reduction, and light-weighted vehicle glass can be vehicle loss of weight, reduce daily consumption Energy.Therefore exploitation is mating with new-energy automobile, and have has lighter and more preferable optical effect ultra-thin vapour than general-utility car glass Vehicle glass becomes one of the hot subject in world research field.
Due to also reducing the mechanical strength of vehicle glass while vehicle glass ultrathin, especially existed using thickness 1.1mm Ultrathin automobile glass below, which must carry out intensive treatment, could meet the intensity requirement applied on automobile.Glass is strong Change processing method and be broadly divided into physical toughened and chemical tempering, for thickness in 1.1mm Ultrathin automobile glass below, physics steel Change difficulty is big, effect is poor, and is easy that glass warp is made to deform, and can only promote Ultrathin automobile glass using chemical tempering technology Mechanical strength.The basic principle of chemical tempering is:It is that glass is immersed into KNO3Etc fused salt in, with K+Ion replaces glass Na in glass+Ion, due to K+Ionic radius is more than Na+Ionic radius, thus generate one layer of (about 10-50 μm left side in glass surface It is right) compressive stress layers.Surface compression stress caused by chemical tempering is the same original in space occupied by injection exchange ion Come caused by ion difference, therefore the exchange velocity of ion directly affects tempering effect.Glass immerses the ion exchange in fused salt Reaction can be handled by ion diffusion problem, and exchange velocity is formed with ionic species, glass chemistry and the factors such as temperature are related.
Glass chemistry is formed, aluminium content is maximum to tempering influential effect in glass:Higher aluminium content is conducive to carry The performance indicators such as bearing stress (CS), compressive stress layer depth (DOL) and the bending strength of high chemically toughened glass.However it makes The sheet glass for making vehicle glass is substantially common float glass process soda-lime glass, and soda-lime glass has a variety of outstanding under the conditions of extensively Property, including:Such as with preferable transparency and clarity, higher durability, angularity is good etc..But the aluminium of soda-lime glass Content is low, and chemical tempering difficulty is larger, and the performance indicators such as bearing stress, compressive stress layer depth and bending strength promote degree Difference.
For the problem of above-mentioned soda-lime glass chemical tempering effect difference, the Chinese invention of Patent No. CN104556649A is special Profit discloses a kind of fused salt formula and its steel process for the low lead glass chemical tempering of low alkali, it is characterised in that it mainly at Point include potassium nitrate, nano-aluminium oxide, nano silicon dioxide, potassium carbonate, wherein the addition of nano-aluminium oxide is The 0~1.0% of potassium nitrate quality, the addition of potassium carbonate be potassium nitrate quality 0.2~3%, nano-aluminium oxide with receive It is 0 when the addition difference of rice silica.Although using the above-mentioned fused salt matched and using the chemical toughening process energy of the fused salt The bearing stress and stress layer depth of soda-lime glass are improved, and shortens the time needed for chemical tempering.But when surface is pressed When stress value reaches 720MPa, stress layer depth just only has 7.3 μm, and when bearing stress value only has 450MPa, stressor layers Depth has reached 21.5 μm, and the reinforcing for same sheet glass is the result is that bearing stress value is bigger, and stress layer depth is smaller, instead It is as the same, bearing stress and stress layer depth can not be taken into account simultaneously, therefore the patented technology is to the reinforcing effect of soda-lime glass The intensity requirement of vehicle glass can not still be reached.
Invention content:
The present invention to solve the above-mentioned problems, provides a kind of chemical toughening process and fused salt of ultra-thin soda-lime glass, profit The mechanical strength of ultra-thin soda-lime glass can be effectively promoted with the present invention, while take into account bearing stress and stress layer depth, made It disclosure satisfy that the intensity requirement of vehicle glass.
In order to solve the above technical problems, the technical solution adopted by the present invention is:
A kind of fused salt for ultra-thin soda-lime glass chemical tempering, the Al of the ultra-thin soda-lime glass2O3Content is less than 0.3 ~1.5%, thickness of glass is 0.5~1.1mm, and the fused salt includes main salt and auxiliary agent, which is characterized in that the main salt is KNO3, 100 parts of weight are divided by main salt group in terms of, the auxiliary agent is grouped as by following group:
KOH can speed up exchange velocity, OH-Glass surface part silica network can be made to be broken, provided for ion exchange Channel is conducive to Na+Diffusion;Simultaneously as OH-Polarity is big so that K+、CS+Plasma is easy to be adsorbed by glass surface, more Conducive to K+And CS+It enters on the vacancy of Na+, completes ion exchange;Al2O3There is preferable absorption property to micro- insoluble matter, can disappear Except the inhibition of impurity ion pair ion exchange, promote K and Na ion exchanges;
Ca in fused salt2+、Mg2+When reaching 0.01% or more of fused salt content, the surface stress of glass can be made to decline to a great extent, K is added2CO3Fused salt Ionic Radius ratio Na can be precipitated+Smaller Ca2+、Mg2+Etc. minor radius foreign ion, to prevent smaller part Diameter ion and Na+Inversely exchanged.It has just been avoided that since in this way and weakens glass surface squeezing action, reduce the shadow of stress decrease It rings;Meanwhile K2CO3It can partial electrolyte generation OH in fused salt-, play the acceleration exchange interaction as KOH;
With Ca2+、Mg2+Etc. minor radius foreign ion the effect of glass surface stress can be made on the contrary, CsNO3In Cs+As In addition to K+Big ionic radius source in addition, main purpose are for reinforcing glass surface squeezing action.In ion exchange In the process, a small amount of Cs+Ion can be with K+Together glass surface, completion and Na are entered by ion exchange channels+Exchange; Due to Cs+Ionic radius is significantly greater than K+And Na+, so as to achieve the effect that enhance squeezing action, further promote glass Surface stress.
The present invention also provides a kind of techniques carrying out chemical tempering to ultra-thin soda-lime glass using fused salt, including following step Suddenly:
(1) glass plate is cleaned with clear water, then glass plate is put into plasma cleaning equipment and cleans glass surface, it will be clear Glass plate storage after clean is for use;
(2) KNO is taken3It is put into fused salt slot as main salt and is heated to molten condition;
(3) following formula formulation aids are pressed:
In terms of being divided into 100 parts of weight by main salt group, the auxiliary agent is grouped as by following group:
(4) prepared auxiliary agent is added to the KNO in the fused salt slot in step (2) with molten condition3After mixing To molten salt mixture;
(5) glass obtained will be handled through step (1) carry out the pre-heat treatment;
(6) glass after step (5) the pre-heat treatment is immersed into the molten salt mixture of step (4) acquisition, and will melted The temperature of salt bath is set as 410~500 DEG C, keeps the temperature 4~15 hours;
(7) glass that is handled through step (6) is taken out from fused salt slot, at room temperature after Slow cooling, you can obtain by The glass of chemical tempering enhancing.
Wherein, the plasma cleaning equipment in the step (1) carries out glass pane surface with the rate of 3~10cm/s etc. Ion processing, the specific time of processing is depending on glass size.Glass surface after plasma cleaning is not only cleaner, simultaneously Glass surface activity is improved, K is enhanced+With glass surface suction-operated, in order to accelerate ion exchange.
Wherein, the fused salt obtained after mixing in the step (4) also needs standing 3~5 hours.Make the addition in fused salt Agent and KNO3It can be uniformly mixed.
Wherein, before auxiliary agent being added in the fused salt slot of step (3) in the step (4), first the grain size of auxiliary agent is ground It is milled to 1 μm~5 μm.The grain size of micro/nano level is remarkably improved the dispersibility of additive, accelerates the rate of ion exchange.
Wherein, specific the pre-heat treatment mode is in the step (5):The glass plate that will be handled through step (1) with 10~ The rate of 20 DEG C/min is warming up to 310~360 DEG C of progress the pre-heat treatments, keeps the temperature 15 to 30 minutes.Reduce glass plate and is heated to The temperature difference between the fused salt of tempering temperature bursts when glass plate being prevented to be put into because the temperature difference is too big.
The present invention has the advantages that due to taking above-mentioned technical proposal:
The present invention can effectively improve the mechanical strength of ultra-thin soda-lime glass, while take into account bearing stress and stress layer depth Degree, can obtain between 620MPa~680MPa surface stress value simultaneously, make stress layer depth stablize at 15 μm~16 μm Between, so that the ultra-thin soda-lime glass after reinforcing is disclosure satisfy that the intensity requirement of vehicle glass.Enterprise is contained with aluminium Low common soda lime glass is measured to make the Ultrathin automobile glass product for meeting intensity requirement, is conducive to Ultrathin automobile glass product Large-scale production and cost-effective.
Specific implementation mode:
It is described in detail below with one embodiment.
Using the chemical toughening process of above-mentioned fused salt, include the following steps:
(1) it is 100mm × 100mm × 0.8mm, Al to take a block size specification2O3The ultra-thin soda-lime glass that content is 0.5% As exemplar glass, glass is first cleaned with clear water, the time that cleaning is then arranged on plasma cleaning equipment is 5s, then will Glass is put into the rate in plasma cleaning equipment with 3cm/s and carries out plasma cleaning to glass surface, by what is obtained after cleaning The glass storage of clean surface is for use.
(2) suitable KNO is first taken3It is put into fused salt slot as main salt and is heated to molten condition.
(3) following formula formulation aids are pressed:
With main salt KNO3Group is divided into 100 parts of weight meters, and the auxiliary agent is grouped as by following group:
In the specific implementation, auxiliary agent is stocked up by embodiment listed in table 1, and the unit of listed each component is weight in table 1 Than (with main salt KNO3Weight ratio).
Table 1
(4) each component of component in table 1 is hybridly prepared into auxiliary agent, is ground the grain size of auxiliary agent with ball mill after mixing The KNO in the fused salt slot in step (3) with molten condition is added to 10 μm, then by the auxiliary agent after grinding3It is mixed to be mixed to form fused salt Close object, mixing is and to install blowning installation in fused salt trench bottom not in such a way that usual stirring rod is stirred, using blowing The mode of gas mixes main salt and auxiliary agent, static 3 hours after mixing.
(5) will be arranged with the rate liter of 10 DEG C/min in step (1) treated glass is placed on Muffle furnace heating furnace Temperature keeps the temperature 15 minutes to 360 DEG C of progress the pre-heat treatments.
(6) glass after step (5) the pre-heat treatment is immersed into the molten salt mixture of step (4) acquisition, and will melted The temperature of salt bath is set as 450 DEG C, keeps the temperature 5 hours.
(7) glass that is handled through step (6) is taken out from fused salt slot, at room temperature after Slow cooling, you can obtain by The ultra-thin soda-lime glass of chemical tempering enhancing.
(8) bearing stress and compressive stress layer depth of glass are measured using FSM-6000LE types tester.Table 1 In each embodiment experimental result such as the following table 2:
Table 2
From 2 data of upper table it is found that in range various auxiliary agents proportioning can make glass surface stress value improve to While 620MPa~680MPa, stress layer depth is made to stablize between 15 μm~16 μm.Wherein CsNO3Serve not only as auxiliary agent at Point, or one of alternative ion exchange source, stress variation caused by dosage is maximum.
(9) it from a kind of combination randomly selected in table 1 in auxiliary agent proportional region, is carried out under the conditions of different technical parameters Chemical tempering processing, variation and the difference of the main mechanical properties of the glass before and after auxiliary agent is added in comparison, to obtain the knot of table 3 (the resistance to compression force value of glass carries out bicyclic counter-bending test to glass using universal testing machine and obtains fruit, surface K+Concentration is used X-ray fluorescence spectrometry instrument tests to obtain).
Table 3
It can be seen that before the chemical tempering effect after auxiliary agent is added relatively is not added with and significantly increase from the data in table 3. Compare especially for related mechanical experimental results, the incrementss of stress value are all higher than 100MPa, answering after addition auxiliary agent Force value can reach 650MPa or more;By it is bicyclic it is counter-bending test resistance to compression force value it was found that, be added auxiliary agent after, chemical tempering The resistance to compression force value (flexural strength) of glass is obviously improved, about twice of general chemistry tempered glass.In addition, from glass surface K+After concentration distribution can be seen that addition auxiliary agent, glass surface K+Concentration is apparently higher than un-added situation, actually ion The increased performance of exchange capacity, glass surface K+With Na+Exchange capacity increase, cause the squeezing action of glass surface to enhance, therefore, Glass surface K+The increase of concentration can also reflect the enhancing of glass surface ion squeezing action effect, can be proved from another angle The addition of auxiliary agent makes chemical tempering effect enhance.
It is of the invention the above content is a further detailed description of the present invention in conjunction with specific preferred embodiments Specific implementation mode is not limited merely to these explanations.For those skilled in the art, do not taking off Under the premise of from present inventive concept, several simple deduction or replace can also be made, all shall be regarded as belonging to the guarantor of the present invention Protect range.

Claims (6)

1. a kind of fused salt for ultra-thin soda-lime glass chemical tempering, the Al of the ultra-thin soda-lime glass2O3Content is less than 0.3%- 1.5%, thickness of glass is 0.5~1.1mm, and the fused salt includes main salt and auxiliary agent, which is characterized in that the main salt is KNO3, In terms of being divided into 100 parts of weight by main salt group, the auxiliary agent is grouped as by following group:
2. a kind of technique carrying out chemical tempering to ultra-thin soda-lime glass using fused salt, which is characterized in that include the following steps:
(1) glass is cleaned with clear water, then glass is put into plasma cleaning equipment and cleans glass surface, by the glass after cleaning Glass storage is for use;
(2) KNO is taken3It is put into fused salt slot as main salt and is heated to molten condition;
(3) following formula formulation aids are pressed:
In terms of being divided into 100 parts of weight by main salt group, the auxiliary agent is grouped as by following group:
(4) prepared auxiliary agent is added to the KNO in the fused salt slot in step (2) with molten condition3Fused salt is obtained after mixing Mixture;
(5) glass obtained will be handled through step (1) carry out the pre-heat treatment;
(6) glass after step (5) the pre-heat treatment is immersed into the molten salt mixture of step (4) acquisition, and by fused salt slot Temperature be set as 410~500 DEG C, keep the temperature 4~15 hours;
(7) glass handled through step (6) is taken out from fused salt slot, at room temperature after Slow cooling, you can obtain by chemistry The glass of tempering enhancing.
3. chemical toughening process according to claim 2, which is characterized in that the plasma cleaning in the step (1) is set The standby rate with 3~10cm/s carries out plasma treatment to glass pane surface, and the time of processing is 10~30s.
4. chemical toughening process according to claim 2, which is characterized in that obtained after mixing in the step (4) Fused salt also need standing 3~5 hours.
5. chemical toughening process according to claim 2, which is characterized in that auxiliary agent is added to step in the step (4) Suddenly in the fused salt slot of (3) before, the grain size of auxiliary agent is first ground to 1 μm~5 μm.
6. chemical toughening process according to claim 2, which is characterized in that specific the pre-heat treatment in the step (5) Mode is:Glass is warming up to 310~360 DEG C of progress the pre-heat treatments with the rate of 10~20 DEG C/min, keeps the temperature 15 to 30 minutes.
CN201810546688.1A 2018-05-31 2018-05-31 A kind of fused salt and its steel process for ultra-thin soda-lime glass chemical tempering Withdrawn CN108623140A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110963715A (en) * 2019-12-27 2020-04-07 深圳市惠乐光电有限公司 Chemical strengthening method for flexible ultrathin glass cover plate
CN112062480A (en) * 2020-09-11 2020-12-11 河南卓金光电科技股份有限公司 Surface strengthening treatment method for ultrathin large-plate-surface glass
CN112745016A (en) * 2020-12-24 2021-05-04 安徽立光电子材料股份有限公司 Pretreatment method before film coating of 0.10mm glass

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102557482A (en) * 2011-12-13 2012-07-11 安徽世林照明股份有限公司 Method for improving intensity of glass devices for light-emitting diode (LED) lamp
CN105271661A (en) * 2014-06-30 2016-01-27 正达国际光电股份有限公司 Glass member strengthening treatment method
CN105502957A (en) * 2015-12-30 2016-04-20 东旭科技集团有限公司 Chemical enhancement method of cover plate glass, glass prepared by method and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102557482A (en) * 2011-12-13 2012-07-11 安徽世林照明股份有限公司 Method for improving intensity of glass devices for light-emitting diode (LED) lamp
CN105271661A (en) * 2014-06-30 2016-01-27 正达国际光电股份有限公司 Glass member strengthening treatment method
CN105502957A (en) * 2015-12-30 2016-04-20 东旭科技集团有限公司 Chemical enhancement method of cover plate glass, glass prepared by method and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110963715A (en) * 2019-12-27 2020-04-07 深圳市惠乐光电有限公司 Chemical strengthening method for flexible ultrathin glass cover plate
CN112062480A (en) * 2020-09-11 2020-12-11 河南卓金光电科技股份有限公司 Surface strengthening treatment method for ultrathin large-plate-surface glass
CN112745016A (en) * 2020-12-24 2021-05-04 安徽立光电子材料股份有限公司 Pretreatment method before film coating of 0.10mm glass

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