CN108620839B - Slider conveying device and conveying method thereof - Google Patents
Slider conveying device and conveying method thereof Download PDFInfo
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- CN108620839B CN108620839B CN201710167759.2A CN201710167759A CN108620839B CN 108620839 B CN108620839 B CN 108620839B CN 201710167759 A CN201710167759 A CN 201710167759A CN 108620839 B CN108620839 B CN 108620839B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
Description
技术领域technical field
本发明涉及一种制品组装工序中的搬送装置,且特别涉及拉链组装工序中的拉头的搬送装置及其搬送方法。The present invention relates to a conveying device in a product assembling process, and more particularly, to a conveying device and a conveying method of a slider in a slide fastener assembling process.
背景技术Background technique
拉链(slide fastener)是由多个零件组装,且至少包括一对链布带(tape)、安装于链布带上的链牙((element链齿)、在链牙上滑动以开闭链布带两侧的拉头(slider)及其他零件等。通过拉动拉链的拉头,可快速开闭链布带两侧,使得拉链已广泛、多用途地应用在多种产品中,例如上衣、裤子、鞋子、手提包、背包、活动衣橱、行李箱等。The slide fastener is assembled from a plurality of parts, and includes at least a pair of tapes, fastener elements (element fasteners) mounted on the tapes, and sliding on the fastener elements to open and close the fastener tapes The slider and other parts on both sides of the belt, etc. By pulling the slider of the zipper, the two sides of the chain cloth belt can be quickly opened and closed, so that the zipper has been widely and multi-purposely used in a variety of products, such as jackets and trousers. , shoes, handbags, backpacks, mobile wardrobes, luggage, etc.
一般拉链的组装方式是将链牙安装在链布带上,并将拉头安装到已经有链牙的链布带上。在这样的组装方式中需要使拉头以预定的姿势安装到链布带,所以需要以规定的姿势将拉头搬送到某场所并进行排列后安装,例如搬送到拉头排列装置,由拉头排列装置加以排列,然后从拉头排列装置连续地安装到链布带。The general zipper assembly method is to install the fastener elements on the chain belt, and install the slider to the chain belt that already has the fastener elements. In such an assembling method, it is necessary to attach the slider to the fastener tape in a predetermined posture, so the slider needs to be transported to a certain place in a predetermined posture, and then lined up and then attached, for example, transported to a slider arranging device, and the slider The arranging device is arranged, and then successively installed to the chain belt from the slider arranging device.
但是,拉头至少包括拉头主体、及挂在拉头主体上的拉片,其种类非常多,拉头主体的形状、尺寸各式各样,拉片的形状、尺寸也是各式各样,可以规定的姿势搬送某拉头的装置未必能够搬送其他拉头。订制各拉头专用的搬送装置是不切实际的。尤其,拉片虽然挂在拉头主体上,但实际上两者之间还是相互晃动的,因此以规定的姿势进行搬送将变得更困难。However, the slider at least includes a slider body and a pull tab hanging on the slider body. There are many types of the slider body, and the shape and size of the slider body are various. An apparatus capable of conveying a certain slider in a predetermined posture may not necessarily be able to convey another slider. It is impractical to order a dedicated transport device for each slider. In particular, although the pull tab is hung on the slider main body, the two are actually shaken with each other, so it becomes more difficult to convey in a predetermined posture.
发明内容SUMMARY OF THE INVENTION
基于上述问题,本发明提供一种拉头的搬送装置及其搬送方法,可以自动化地搬送不同姿势、方向的拉头,不需用人工来分类并排列拉头,可削减人工。Based on the above problems, the present invention provides a slider conveying device and a conveying method thereof, which can automatically convey sliders with different postures and directions, without manual sorting and arrangement of sliders, which can reduce labor.
本发明提供一种拉头的搬送装置,搬送拉头,所述拉头的搬送装置包括:图像传感器,识别拉头的姿势、方向;机械手臂,在前端具有用以搬送所述拉头的搬送部及姿势重设部;以及控制器。控制器接收图像传感器的识别结果,并判断拉头是否为可搬送,当判断为可搬送时,控制器控制机械手臂的搬送部来搬送拉头,当判断为无法搬送时,控制器控制机械手臂的姿势重设部来变更拉头的姿势、方向。The invention provides a conveying device for a slider, which conveys the slider. The conveying device for the slider includes: an image sensor for recognizing the posture and direction of the slider; and a pose repositioning section; and a controller. The controller receives the recognition result of the image sensor, and determines whether the slider can be transported. When it is determined that the slider can be transported, the controller controls the transport part of the robotic arm to transport the slider. When it is determined that the slider cannot be transported, the controller controls the robotic arm. to change the posture and direction of the slider.
本发明还提供一种拉头的搬送方法,搬送拉头,所述拉头的搬送方法包括:The present invention also provides a method for conveying the slider, which conveys the slider, and the method for conveying the slider includes:
感测步骤,利用图像传感器识别拉头的姿势、方向;以及a sensing step, using an image sensor to identify the posture and direction of the slider; and
判断步骤,根据图像传感器的识别结果,判断拉头是否处于可搬送形态,所述可搬送形态包括能够搬送的多种的拉头姿势、方向;Judging step, according to the recognition result of the image sensor, judging whether the slider is in a transportable form, and the transportable form includes a variety of slider postures and directions that can be transported;
当判断步骤的判断结果为否时,进行姿势重设步骤,变更拉头的姿势、方向,并再次进行感测步骤与判断步骤。When the judging result of the judging step is no, the posture resetting step is performed, the posture and direction of the slider are changed, and the sensing step and the judging step are performed again.
在上述拉头的搬送装置中,姿势重设部利用板状弹性体推撞拉头来变更拉头的姿势、方向。此一对板状弹性体可开闭地安装在机械手臂的前端而具有夹持功能。姿势重设部通过利用板状弹性体的夹持功能,夹持拉头并使其移动至规定的高度后落下,以变更拉头的姿势、方向。In the conveying apparatus of the said slider, the attitude|position resetting part pushes a slider with a plate-shaped elastic body, and changes the attitude|position and direction of a slider. The pair of plate-shaped elastic bodies is openably and closably mounted on the front end of the robot arm and has a gripping function. The posture resetting part uses the clamping function of the plate-shaped elastic body to clamp the slider, move it to a predetermined height, and then drop it to change the posture and direction of the slider.
在上述拉头的搬送方法中,姿势重设步骤包括在图像传感器的识别范围内推撞拉头的拉头主体。姿势重设步骤也可包括在图像传感器的识别范围内夹持拉头并使其移动至规定的高度后落下。In the above-mentioned method for transporting the slider, the posture resetting step includes pushing the slider body of the slider within the recognition range of the image sensor. The posture resetting step may also include gripping the slider within the recognition range of the image sensor, moving the slider to a predetermined height, and then dropping it.
在上述拉头的搬送方法、拉头的搬送装置中,判断拉头是否为可搬送形态包括:将识别结果与预设的多个可搬送形态相比较,判断所述多个可搬送形态中有无与所述识别结果一致的可搬送形态,当判断结果为多个可搬送形态中具有与所述识别结果一致的可搬送形态时,则根据与识别结果一致的可搬送形态来决定搬送手段,并根据决定的搬送手段来搬送拉头。搬送手段包括夹持或吸附拉头。In the above-mentioned method for transporting the slider and the device for transporting the slider, determining whether the slider is in a transportable form includes: comparing the recognition result with a plurality of preset transportable forms, and judging whether there are any of the plurality of transportable forms There is no transportable form that matches the recognition result, and when it is determined that there is a transportable form that matches the identification result among the plurality of transportable forms, the transport means is determined according to the transportable form that matches the identification result, And the slider is conveyed according to the determined conveyance means. The conveying means include gripping or sucking the slider.
在上述拉头的搬送方法、拉头的搬送装置中,上述拉头包括拉头主体及安装在拉头主体上的拉片。拉头主体具有上板、下板、及连接于上板与下板之间的连接柱。在上板上具有安装拉片的安装柱。拉头还可包括覆盖且固定在所述安装柱上的罩子。In the conveyance method of the said slider, and the conveyance apparatus of a slider, the said slider is equipped with the slider main body and the handle attached to the slider main body. The slider body has an upper plate, a lower plate, and a connecting column connected between the upper plate and the lower plate. There are mounting posts on the upper plate for mounting the pull tabs. The slider may further include a cover covering and fixed on the mounting post.
在上述拉头的搬送方法、拉头的搬送装置中,上述可搬送形态包括:安装柱(或罩子)朝上的多种的拉头姿势、方向,下板朝上的多种的拉头姿势、方向,连接柱朝上的多种的拉头姿势、方向。In the conveying method of the slider and the conveying device of the slider, the conveyable form includes: various slider postures and directions in which the mounting column (or cover) faces upwards, and various slider postures in which the lower plate faces upwards. , direction, the connection column is upwards for a variety of slider postures and directions.
在上述拉头的搬送装置中,机械手臂的搬送部可包括爪部、吸附部,搬送手段是由爪部夹持拉头,并由吸附部吸附拉头。In the above-mentioned slider conveying device, the conveying part of the robot arm may include a claw part and a suction part, and the conveying means is that the slider is clamped by the claw part, and the slider is suctioned by the suction part.
在上述拉头的搬送方法、拉头的搬送装置中,当与识别结果一致的可搬送形态是下板朝上的可搬送形态时,所述搬送手段是吸附所述拉头主体的所述下板。当与识别结果一致的可搬送形态是连接柱朝上的可搬送形态时,决定的搬送手段是夹持拉头主体的连接柱。当与识别结果一致的可搬送形态是安装柱(或罩子)朝上的可搬送形态时,决定的搬送手段是夹持拉头主体的安装柱(或罩子)。In the above-mentioned slider conveyance method and slider conveyance device, when the conveyable form that matches the recognition result is the conveyable form in which the lower plate faces upward, the conveying means is to adsorb the lower part of the slider body. plate. When the transportable form that matches the recognition result is the transportable form in which the connecting column faces upward, the transporting means to be determined is the connecting column that clamps the slider body. When the transportable form that matches the recognition result is the transportable form in which the mounting post (or cover) faces upward, the transport means to be determined is the mounting post (or cover) holding the slider body.
附图说明Description of drawings
图1是本发明搬送的拉头的一例的立体示意图。FIG. 1 : is a perspective schematic diagram of an example of the slider conveyed by this invention.
图2是本发明搬送的拉头的其他例的立体示意图。Fig. 2 is a schematic perspective view of another example of the slider conveyed in the present invention.
图3是本发明的实施方式中的拉头的搬送装置的立体示意图。It is a perspective schematic diagram of the conveying apparatus of the slider in embodiment of this invention.
图4是本发明的实施方式中的拉头的搬送方法的流程图。It is a flowchart of the conveyance method of the slider in embodiment of this invention.
图5A~图5C是本发明的实施方式中的可搬送形态的示意图(省略了拉片)。5A-5C are schematic diagrams of the transportable form in the embodiment of the present invention (the handle is omitted).
图6A~图6C是分别从平台103的前方观看的可搬送形态的拉头被搬送部122拿取的立体示意图。FIGS. 6A to 6C are schematic perspective views of the slider in the transportable form being picked up by the
图7是本发明的另一实施方式中的机械手臂的机械手的立体示意图。7 is a schematic perspective view of a manipulator of a manipulator in another embodiment of the present invention.
图8是本发明的另一实施方式中的拉头的搬送方法的流程图。It is a flowchart of the conveyance method of the slider in another embodiment of this invention.
图9A、图9B是本发明的另一实施方式中的姿势重设方法的示意图。9A and 9B are schematic diagrams of a posture resetting method in another embodiment of the present invention.
附图标记说明Description of reference numerals
10、10′:拉头10, 10′: Puller
12、12′:拉头主体12, 12': main body of the slider
12a:上板12a: Upper board
12b:下板12b: Lower plate
12c:连接柱12c: connecting column
12d:安装柱12d: Mounting Post
12e:罩子12e: cover
14:拉片14: Pull tab
100:拉头的搬送装置100: Conveying device for slider
101:装置本体101: Device body
103:平台103: Platform
110:图像传感器110: Image sensor
120:机械手臂120: Robotic Arm
121:机械手121: Manipulator
122:搬送部122: Transfer Department
122a:爪部122a: Claw
122aw:握持爪122aw: grip claw
122b:吸附部122b: Adsorption part
124:姿势重设部124: Posture Reset Department
124a:板状弹性体124a: Plate Elastomer
130:控制器130: Controller
S100:感测步骤S100: Sensing step
S200:判断步骤S200: Judgment Step
S300:姿势重设步骤S300: Posture reset steps
S400:搬送步骤S400: Conveying step
θ:角度θ: angle
具体实施方式Detailed ways
在拉链的组装工序中,当将拉头安装到链布带时,需要以规定的姿势、方向将拉头安装到链布带中。当以决定的规定姿势、方向将拉头安装到链布带时,需要以相同的方向来朝链布带连续地供给拉头。In the assembling process of the slide fastener, when attaching the slider to the fastener tape, it is necessary to attach the slider to the fastener tape in a predetermined posture and direction. When attaching the slider to the fastener tape in the predetermined predetermined posture and direction, it is necessary to continuously supply the slider to the fastener tape in the same direction.
机器人常用来拿取物体,当机器人与能够识别物体的距离、位置、形状的图像传感器组合时,可以识别物体的位置,拿取物体,并将物体调整成规定的姿势而加以搬送。但是,识别物体需要时间,尤其是当要识别的物体姿势、方向散乱而未固定时,需要较多时间。又,当要拿取的物体种类繁多时,则需要更多的时间。Robots are often used to pick up objects. When the robot is combined with an image sensor that can recognize the distance, position, and shape of the object, it can recognize the position of the object, pick up the object, and adjust the object to a predetermined posture for transportation. However, it takes time to recognize the object, especially when the pose and direction of the object to be recognized are scattered and not fixed, it takes a lot of time. Also, when there are many kinds of objects to be picked up, more time is required.
本发明通过机械手臂与图像传感器的组合,由搬送装置来拿取不同姿势、方向的拉头,并将由搬送装置已拿取的拉头搬送到拉头排列部,在拉头排列部中以所决定的姿势、方向连续地排列拉头。在拉链的组装工序中,可以规定的姿势、方向从拉头排列部朝链布带供给拉头。且本案发明人根据拉头的特性,以能够拿取拉头的多个可搬送形态的形式预先存储在控制器中,让控制器判断拉头的姿势、方向是否属于多个可搬送形态中的一种模式。控制器根据判断出的可搬送形态来决定搬送手段,控制机械手臂并根据决定的搬送手段来搬送拉头。当控制器判断出拉头不属于可搬送形态时,进行姿势重设步骤,改变拉头的姿势、方向,再次进行识别、判断。In the present invention, through the combination of the robot arm and the image sensor, the conveying device picks up the sliders with different postures and directions, and the sliders picked up by the conveying device are conveyed to the slider arranging part. Arrange the sliders in succession in the determined posture and direction. In the assembling process of the slide fastener, the slider can be supplied to the fastener tape from the slider arrangement part in a predetermined posture and direction. And according to the characteristics of the slider, the inventor of the present application pre-stored in the controller in the form of a plurality of transportable forms that can take the slider, and let the controller determine whether the posture and direction of the slider belong to the plurality of transportable forms. a pattern. The controller determines the conveying means based on the determined conveyable form, and controls the robot arm to convey the slider according to the determined conveying means. When the controller determines that the slider is not in the transportable form, it performs a posture resetting step, changes the posture and direction of the slider, and performs recognition and judgment again.
当参照图1时,示出本发明要搬送的拉头中的一例。拉头10包括拉头主体12、及安装在拉头主体12上的拉片14。拉头主体12具有上板12a、下板12b、及连接于上板12a与下板12b之间的连接柱12c,在上板12a上具有安装拉片14的安装柱12d。When referring to FIG. 1, an example of the slider to be conveyed by this invention is shown. The
当参照图2时,示出本发明要搬送的拉头中的其他例。图2与图1的不同点在于,拉头10′的拉头主体12′安装着罩子12e,罩子12e覆盖且固定在未图示的安装柱上(由于图2的拉头10′的结构与图1的拉头10的结构略有不同,这些的安装柱也略有不同,但在此并未图示)。在拉头10′的上板12a设有未图示的安装柱,在此安装柱上具备使拉头的移动停止的锁销弹簧(lock pin spring),锁销弹簧与罩子12e接触。罩子12e被局部按压而固定在安装柱上。图1、图2仅为一般拉头的例子,根据图1、图2而为以下两种形态:当将拉头10、10′的下板12b放置于平坦面上时,通常是安装柱12d露于上方(图1),或者是罩子12e露于上方(图2)。其他现有的拉头的例子为如日本专利特开平10-127313、日本专利特开平11-127918等。这些均是一般市售的拉头,在此不对拉头的结构作详细说明。When referring to FIG. 2, another example of the slider to be conveyed by this invention is shown. The difference between FIG. 2 and FIG. 1 is that the slider body 12' of the slider 10' is mounted with a
当参照图3、图4时,图3示出本发明的实施方式中的拉头的搬送装置的立体示意图,图4示出本发明的实施方式中的拉头的搬送方法的流程图。关于上下、左右、前后方向,如图3的箭头所示。3, FIG. 4, FIG. 3 shows the perspective schematic diagram of the conveying apparatus of the slider in embodiment of this invention, FIG. 4 shows the flowchart of the conveyance method of the slider in embodiment of this invention. The up-down, left-right, and front-rear directions are shown by arrows in FIG. 3 .
拉头的搬送装置100包括图像传感器110、机械手臂120、控制器130。在拉头的搬送装置100的装置本体101上设有机械手臂120。在机械手臂120的前端具有机械手121,机械手121上设有搬送部122,用以搬送拉头10、10′。在机械手臂120的上方设有图像传感器110,图像传感器110例如可以任意的方法配置在机械手臂120的上方,只要可以对要搬送的拉头10、10′进行识别即可。图像传感器110及机械手臂120为市售品的产品,其中图像传感器110是3D的视觉传感器,配合传感器技术以及运算处理,可识别物体的距离、位置、形状,机械手臂120可以是多关节型的,例如为垂直多关节机械手臂,只要是可根据图像传感器110的识别结果来拿取不同姿势、方向的物体并搬送即可。由机械手臂120的搬送部122对不同姿势、方向的拉头10、10′进行搬送,并将拉头10、10′搬运到未图示的拉头排列部,依序、连续地供给到拉头排列部并以相同的方向来排列。The
在装置本体101上具有平台103,多个拉头10(或10′)在平台103上分别以不同的方向位于不同的位置上。各个拉头10(或10′)有时以不同的姿势、方向隔开地放置在平台103上,或有时以不同的姿势、方向上下左右重叠地堆叠在一起。在机械手臂120的下方、且在图像传感器110可感测的范围内,拉头10(或10′)是被未图示的拉头供给装置以任意的姿势、方向送入平台103。在感测步骤S100中,图像传感器110识别拉头10(或10′)的位置、姿势、方向,并将识别结果传送给控制器130。在判断步骤S200中,控制器130根据上述识别结果,判断拉头10(或10′)是否为可搬送形态。在搬送步骤S400中,控制器130根据上述可搬送形态的判断结果来决定搬送手段,控制机械手臂120的机械手121的搬送部122并根据决定的搬送手段将拉头10(或10′)调整成规定的姿势并搬送。以下进一步说明判断步骤S200、搬送步骤S400。A
本案发明人发现,在平台103上当以任意的姿势、方向把拉头10、10′送到图像传感器110的识别范围(传感器可检测及识别对象物的范围)内时,至少有几种拉头10、10’的姿势、方向是机械手121的搬送部122能够稳定地拿取拉头10、10′并加以搬送的形态。关于例子,如图5A~图5C所示,以下称为可搬送形态。The inventor of the present application found that when the
图5A~图5C是从图像传感器110的视角观看的可搬送形态的图(省略拉片14),以出纸面朝上的方向为上方(图3所示的上方)。图6A~图6C是分别从平台103的前方观看的可搬送形态的拉头被搬送部122拿取的立体示意图。图6A~图6C是以没有罩子的拉头10作为例子,也可以是其他的拉头(有无罩子、其他各种外形、大小的拉头)及其他外形、尺寸的拉片。可搬送形态至少包括以下数种。FIGS. 5A to 5C are views of the transportable form (the
第一,如图5A所示,拉头10呈安装柱12d朝上的多种姿势、方向。图1所示的姿势、方向是安装柱12d朝上的其中一种形态。当为其他种类的拉头10′时,是指罩子12e朝上的多种姿势、方向。图2所示的姿势、方向是罩子12e朝上的其中一种形态。图6A是由搬送部122的爪部122a拿取拉头10的安装柱12d的例子。First, as shown in FIG. 5A , the
第二,如图5B所示,拉头10呈下板12b朝上的多种姿势、方向。图6B是由搬送部122的吸附部122b吸附拉头10的下板12b的例子。Second, as shown in FIG. 5B , the
第三,如图5C所示,拉头10呈连接柱12c朝上的多种姿势、方向。图6C是由搬送部122的爪部122a拿取拉头10的连接柱12c的例子。Third, as shown in FIG. 5C , the
图5A~图5C中仅例示了5个可搬送形态,实际上可搬送形态有更多。例如,由于机械手121的运动轨迹的不同,此种拉头10的姿势下的任意角度θ从0°~360°的范围中存在90°、180°、270°等角度,利用机械手121的搬送部122而均处于可搬送形态内。上述搬送形态的例子中,以每隔90°为一个可搬送形态,但可对应于机械手臂的特性、性能、拉头的大小、形状而设定为不同的角度间隔。In FIGS. 5A to 5C , only five transportable forms are illustrated, but there are actually many more transportable forms. For example, due to the difference in the movement trajectory of the
在判断步骤S200中,控制器130接收图像传感器110的识别结果,并根据图像传感器110的识别结果,判断拉头10(或10′)是否属于可搬送形态。而且,控制器130根据包含可搬送的多种的拉头姿势、方向的可搬送形态、与识别结果进行比较来决定搬送手段。In the determination step S200, the
如图3所示,在多关节型的机械手臂120的前端具有机械手121,机械手121具备搬送拉头10、10′的搬送部122。机械手臂120的机械手121的搬送部122包括爪部122a,搬送手段可以是由爪部122a夹持拉头主体12的安装柱12d(图6A)或连接柱12c(图6C)。当搬送的是如图2的其他种类的拉头10′时,搬送手段可以是由爪部122a夹持拉头主体12′的罩子12e或连接柱12c。搬送部122还可以加上吸附部122b,例如为吸盘、真空夹盘(chuck)、电磁铁等,且搬送手段还可以是由吸附部122b吸附拉头主体12的下板12b(图6B)。吸盘通过挤出空气来产生吸力,真空夹盘以抽真空的方式产生吸力,电磁铁通过通电来产生吸力,通过这些方式可吸附拉头10(或10′)。在图3中例示的搬送部122具有爪部122a及吸附部122b,当然也可以仅具有爪部122a,也可以仅具有吸附部122b。As shown in FIG. 3 , a
搬送部122具备爪部122a,爪部122a包括握持拉头10、10′的至少一个握持爪122aw,即,可以在机械手121的搬送部122上仅安装一个握持爪122aw,也可以安装多个(图3中是以两个为例)握持爪122aw。当在搬送部122上安装一个握持爪122aw时,该握持爪122aw例如是兼用以夹持拉头主体12的安装柱12d(或罩子12e)及拉头主体12的连接柱12c的握持爪122aw。当在搬送部122(的爪部122a)上安装两个握持爪122aw时,也可以使两个握持爪122aw采用相同形状的爪,所述两个握持爪分别用以夹持拉头主体12的安装柱12d(或罩子12e)与拉头主体12的连接柱12c。当然这些握持爪122aw是可替换的,可对应于要握持且拿取的拉头10(或10′)而以人手(手动)替换为形状合适的握持爪122aw。或者可使机械手臂120前端的机械手121旋转来自动地切换为形状合适的握持爪122aw。图3中以安装于爪部122a的两个相同形状的握持爪122aw为例,但是由于拉头主体12的安装柱12d(或罩子12e)与拉头主体12的连接柱12c的形状不同,因此对应于握持拉头10(或10′)的位置而在爪部122a中安装两个(或多个)不同形状的握持爪122aw。当图像传感器110识别不同姿势、方向的拉头10(或10′)时,由控制器130控制机械手臂120前端的机械手121来选择适当的握持爪122aw,并由对应于拉头10(或10′)的安装柱12d(或罩子12e)、或连接柱12c的形状的握持爪122aw进行握持并搬送拉头10(或10′)。握持爪122aw是由分开的一对爪所构成,一对爪朝内侧移动而可握持拉头10(或10′),通过使一对爪朝外侧移动来解除拉头10(或10′)的握持。又,由于要握持的拉头10(或10′)的大小、形状不同,因此可以将多个不同形状的握持爪122aw安装于爪部122a。The conveying
在控制器130中预设多个上述可搬送形态,在判断步骤S200中,例如控制器130将图像传感器110识别的结果与预设的多个可搬送形态相比较,找出有无与识别结果一致的可搬送形态。当找出与识别结果一致的可搬送形态时,进行搬送步骤S400,根据与识别结果一致的可搬送形态来决定搬送手段,并根据搬送手段来搬送拉头10(或10′)。当找出的可搬送形态是拉头10(或10′)呈安装柱12d(或罩子12e)朝上的姿势、方向的可搬送形态时,控制器130决定的搬送手段是利用爪部122a的握持爪122aw夹持拉头主体12(或12′)的安装柱12d(或罩子12e)。当找出的可搬送形态是下板12b朝上时,控制器130决定的搬送手段是利用吸附部122b吸附拉头主体12(或12′)的下板12b。当找出的可搬送形态是连接柱12c朝上时,控制器130决定的搬送手段是利用爪部122a的握持爪122aw夹持拉头主体12(或12′)的连接柱12c。A plurality of the above-mentioned transportable forms are preset in the
当参照图7、图8时,图7示出机械手臂120前端的机械手121的变化例,图8示出该变化例中的拉头搬送方法的流程图。已说明的符号及步骤在该变化例中仍适用,并不再重复说明。Referring to FIGS. 7 and 8 , FIG. 7 shows a modification of the
当多个拉头在前后左右方向或上下方向重叠而各个拉头以不同的姿势、方向放置于平台103上时,有时在机械手臂120的可动区域中利用搬送部122的爪部122a或吸附部122b等的搬送手段仍无法握持或无法吸附拉头10(或10′),从而无法进行搬送。例如,此种情况为在判断步骤S200中拉头10(或10′)是否处于可搬送形态的“否”的情况(参照图8的判断步骤S200之后的“否”)。机械手臂120的前端的机械手121还包括姿势重设部124。姿势重设部124包括一对板状弹性体124a,当在判断步骤S200中,识别结果与可搬送形态比较的结果为无与识别结果一致的可搬送形态时(参照图8的判断步骤S200之后的“否”),进行姿势重设步骤S300,控制器130控制机械手臂120的机械手121的姿势重设部124来变更拉头的姿势、方向。When a plurality of sliders are overlapped in the front-rear, left-right, or up-down direction, and each slider is placed on the
关于姿势重设部124变更拉头的姿势、方向的方法,在图像传感器110的识别范围(指传感器可检测及识别对象物的范围)内,使机械手臂120的前端的机械手121移动到拉头10(或10′),由板状弹性体124a推撞该拉头10(或10′)来变更拉头10(或10′)的姿势、方向。如图9A中间的例子,这是不属于可搬送形态的一种拉头的姿势、方向,当控制器130根据图像传感器110的识别结果判断目前的拉头10(或10′)不属于可搬送形态时(图8的判断步骤S200的“否”),沿虚线方向推撞拉头10(或10′),例如朝图9A的箭头A1方向推撞,结果可能使得拉头10(或10′)变成安装柱12d(或罩子12e)朝上的情况,即变成可搬送形态。例如朝图9A的箭头A2方向推撞,结果可能使得拉头10(或10′)变成下板12b朝上的情况,即变成可搬送形态。例如,可使一对板状弹性体124a中的其中一者或两者与包括拉片4的拉头10(或10′)的一部分接触,接触时板状弹性体124a以弯曲状、弧状进行变形。板状弹性体124a并不限定于如图7所示的长方形形状,只要是能够变形的形状、厚度即可。As for the method of changing the posture and direction of the slider by the
板状弹性体124a例如可开闭地安装在机械手臂120的前端的机械手121而具有夹持功能。机械手臂120的前端的机械手121移动,如图9B所示,姿势重设部124利用板状弹性体124a的夹持功能,在图像传感器110的识别范围(指传感器可检测及识别对象物的范围)内,夹持拉头10(或10′)之后使其移动到规定的高度而解除板状弹性体124a的握持,然后使拉头10(或10′)落下,由此来变更拉头10(或10′)的姿势、方向。由于姿势重设部124的板状弹性体124a具有可挠性,所以即便拉头10(或10′)不属于可搬送形态,也可以夹持拉头10(或10′)。对于推撞了一次或数次仍不属于可搬送形态的拉头10(或10′),夹持并使其落下也是一种变更姿势、方向的方法。当然上述变更拉头的姿势、方向的方法只是举例,可以只推撞拉头,或者也可以夹持拉头后使其落下,也可以将这些方法组合。The plate-shaped
在变更了拉头10(或10′)的姿势、方向后,可再次重复感测步骤S100,识别拉头10(或10′)的姿势、方向,并进行判断步骤S200,再次找出与识别结果一致的可搬送形态。当找出与识别结果一致的可搬送形态时(图8的判断步骤S200的“是”),进行搬送步骤S400,控制器130根据找出的可搬送形态来决定搬送手段,并控制机械手臂120的机械手121的搬送部122根据决定的搬送手段来搬送拉头10(或10′)。After changing the posture and direction of the slider 10 (or 10'), the sensing step S100 can be repeated again to identify the posture and direction of the slider 10 (or 10'), and the judgment step S200 is performed to find and identify again Conveyable form with consistent results. When the transportable form that matches the recognition result is found (“Yes” in the determination step S200 in FIG. 8 ), the transport step S400 is performed, and the
本发明的拉头的搬送装置、拉头的搬送方法中,通过图像传感器的识别结果与可搬送形态的比较来决定搬送手段,并根据搬送手段来搬送拉头,可搬送以散乱的姿势、方向放置的拉头。In the slider conveying device and the slider conveying method of the present invention, the conveying means is determined by comparing the recognition result of the image sensor and the conveyable form, and the slider is conveyed according to the conveying means, and the slider can be conveyed in a scattered posture and direction. placed slider.
本发明的拉头的搬送装置、拉头的搬送方法中,通过利用姿势重设部对不属于可搬送形态的拉头重设其姿势、方向,可以将拉头变成可搬送形态后加以搬送。In the slider conveyance device and the slider conveyance method of the present invention, by resetting the posture and direction of the slider not in the conveyable form by the posture resetting unit, the slider can be conveyed after being in the conveyable form. .
上述图1或图2的拉头10(或10′)仅为例示,本发明可应用的拉头各式各样,基本上只要拉头主体12(或12′)有安装柱12d(或罩子12e)、连接柱12c、下板12b,则不限定其形状,均为本发明可应用的范围。The slider 10 (or 10 ′) shown in FIG. 1 or FIG. 2 is only an example, and the present invention can be applied to various sliders. Basically, as long as the slider body 12 (or 12 ′) has a mounting
此外,作为其他拉头,是在安装柱上形成沟槽,将锁销弹簧插入并固定到所述沟槽中,利用锁销弹簧来使拉头的移动停止,这样的拉头也是本发明可应用的范围。In addition, as another slider, a groove is formed on the mounting post, a locking pin spring is inserted and fixed into the groove, and the movement of the slider is stopped by the locking pin spring. Such a slider can also be used in the present invention. scope of application.
本发明已如以上的实施方式示出,但本发明并不限定于此,任何所属技术领域中技术人员能够在不脱离本发明精神的范围内作变更与修正,故本发明的保护范围扩及至均等的范围内。The present invention has been shown in the above embodiment, but the present invention is not limited to this, any person skilled in the art can make changes and corrections within the scope of the spirit of the present invention, so the protection scope of the present invention extends to within an equal range.
例如,由于拉头10(或10′)的大小或形状,也能够利用吸附部122b来吸附安装柱12d(或罩子12e)。在拉头主体的上板与下板两侧设有安装柱或罩子、且在上板与下板的两面安装拉片的拉头也可利用本发明的搬送装置及其搬送方法。只要可以通过本发明的搬送装置及其搬送方法来握持或吸附拉头的一部分即可。For example, depending on the size or shape of the slider 10 (or 10'), the
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