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CN108613818B - A complete road simulation detection device and method for motor vehicle environmental inspection - Google Patents

A complete road simulation detection device and method for motor vehicle environmental inspection Download PDF

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Publication number
CN108613818B
CN108613818B CN201810761096.1A CN201810761096A CN108613818B CN 108613818 B CN108613818 B CN 108613818B CN 201810761096 A CN201810761096 A CN 201810761096A CN 108613818 B CN108613818 B CN 108613818B
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speed
chassis dynamometer
motor
consistent
load
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CN108613818A (en
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田维
楚云路
李锦会
张洪川
杜德峰
李均同
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Suzhou Inti Automotive Technology Co ltd
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Xihua University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles

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Abstract

本发明公开一种机动车环检用完全道路模拟检测设备及方法,设备包括结构相同的前、后底盘测功机;前底盘测功机包括主架,主架左部设有左滚筒,右部设有右滚筒,中部设有电机,电机通过传动轴驱动左滚筒和右滚筒,传动轴上设有转速传感器和扭矩传感器;还包括电控单元,所述电机、转速传感器和扭矩传感器均连接到电控单元;通过前、后底盘测功机的转速传感器信号,判断前、后轮转速是否一致,若一致则继续检测;若不一致,则计算此时前后轮速度差,再根据前、后轮转速大小以及检测车辆所处工况进行调节。本发明检测更全面,适用性更广,能够实现检测过程完全模拟道路情况的机动车环检用完全道路模拟检测设备及方法。

The invention discloses a complete road simulation detection device and method for motor vehicle environmental inspection. The device includes front and rear chassis dynamometers with the same structure; the front chassis dynamometer includes a main frame. There is a right roller in the middle, a motor in the middle, the motor drives the left roller and the right roller through the transmission shaft, and the speed sensor and the torque sensor are arranged on the transmission shaft; it also includes an electronic control unit, and the motor, the speed sensor and the torque sensor are all connected to the to the electronic control unit; judge whether the front and rear wheel speeds are consistent through the speed sensor signals of the front and rear chassis dynamometers, and if they are consistent, continue to detect; if not, calculate the speed difference between the front and rear wheels at this time, and then according to the Adjust the wheel speed and detect the working conditions of the vehicle. The invention has more comprehensive detection and wider applicability, and can realize the complete road simulation detection equipment and method for motor vehicle environmental inspection which completely simulates road conditions in the detection process.

Description

一种机动车环检用完全道路模拟检测设备及方法A complete road simulation detection device and method for motor vehicle environmental inspection

技术领域technical field

本发明涉及机动车环保测试技术领域,具体为一种机动车环检用完全道路模拟检测设备及方法。The invention relates to the technical field of motor vehicle environmental testing, in particular to a complete road simulation testing device and method for motor vehicle environmental testing.

背景技术Background technique

国家环境保护总局和国家质量监督检验检疫总局于2005年5月30日联合发布了GB18285—2005《点燃式发动机汽车排气污染物排放限值及测量方法双怠速法及简易工况法》和GB3847—2005《车用压燃式发动机和压燃式发动机汽车排气烟度排放限值及测量方法》,并于2005年7月1日正式实施 。标准中除规定双怠速法、简易瞬态工况法、加载减速试验不透光烟度法、自由加速试验不透光烟度法等在用汽车测量方法。The State Environmental Protection Administration and the State Administration of Quality Supervision, Inspection and Quarantine jointly issued GB18285-2005 "Limits and Measurement Methods of Exhaust Pollutants from Ignition Engine Vehicles on May 30, 2005, Double Idle Speed Method and Simple Working Condition Method" and GB3847 —2005 "Vehicle Compression Ignition Engine and Compression Ignition Engine Vehicle Exhaust Smoke Emission Limits and Measurement Methods", which was officially implemented on July 1, 2005. In addition to stipulating double-idle speed method, simple transient condition method, loaded deceleration test opacity method, free acceleration test opacity method and other measurement methods for vehicles in use.

目前环保机构在进行机动车环保检测时存在两大问题:一是由于机动车道路环保检测缺乏底盘测功机,无法使用简易瞬态工况法、加载减速试验不透光烟度法等方法进行检测;二是部分机动车由于ESP系统无法关闭、车辆为全时四驱或适时四驱等原因,无法用简易瞬态工况法或加载减速试验不透光烟度法进行检测。At present, environmental protection agencies have two major problems when conducting environmental protection testing of motor vehicles: one is that due to the lack of chassis dynamometers for road environmental protection testing of motor vehicles, it is impossible to use simple transient working conditions, loading deceleration test opaque smoke method and other methods. The second is that some motor vehicles cannot be detected by the simple transient working condition method or the opaque smoke method of the loading deceleration test because the ESP system cannot be turned off, and the vehicle is a full-time four-wheel drive or a timely four-wheel drive.

发明内容Contents of the invention

针对上述问题,本发明的目的在于提供一种检测更全面,适用性更广,能够使用简易瞬态工况法、加载减速试验不透光烟度法等方法,能够实现检测过程完全模拟道路情况的机动车环检用完全道路模拟检测设备及方法。技术方案如下:In view of the above problems, the purpose of the present invention is to provide a method with more comprehensive detection and wider applicability, which can use simple transient working condition method, loading deceleration test opaque smoke method and other methods, and can realize the detection process to completely simulate the road conditions The complete road simulation detection equipment and method for motor vehicle environment inspection. The technical solution is as follows:

一种机动车环检用完全道路模拟检测设备,包括结构相同的前底盘测功机和后底盘测功机;前底盘测功机包括主架,主架左部设有左滚筒,右部设有右滚筒,中部设有电机,电机通过传动轴驱动左滚筒和右滚筒,传动轴上设有转速传感器和扭矩传感器;主架对应于左滚筒和右滚筒处前后均设有搭接在主架台面和地面之间的坡板;还包括电控单元,所述电机、转速传感器和扭矩传感器均连接到电控单元。A complete road simulation detection device for motor vehicle environmental inspection, including a front chassis dynamometer and a rear chassis dynamometer with the same structure; the front chassis dynamometer includes a main frame, the left part of the main frame is provided with a left roller, and the right part There is a right roller, and a motor is installed in the middle. The motor drives the left and right rollers through the transmission shaft. The speed sensor and torque sensor are installed on the transmission shaft; A ramp between the surface and the ground; and an electric control unit to which the motor, the rotational speed sensor and the torque sensor are all connected.

进一步的,所述主架左右两端分别设有左自动限位装置和右自动限位装置,左自动限位装置和右自动限位装置底部与主架滑动连接,通过左右滑动调节宽度。Further, the left and right automatic limiting devices are respectively provided at the left and right ends of the main frame, and the bottoms of the left automatic limiting device and the right automatic limiting device are slidingly connected with the main frame, and the width is adjusted by sliding left and right.

更进一步的,所述后底盘测功机的主架上后侧两坡板之间设有用于限制车辆检测过程中前后移动的地锚牵引装置。Further, the main frame of the rear chassis dynamometer is provided with a ground anchor traction device between the two ramps on the rear side for limiting the forward and backward movement during the vehicle inspection process.

更进一步的,还包括安装于左滚筒和右滚筒下方的称重装置。Furthermore, it also includes a weighing device installed under the left and right drums.

更进一步的,所述主架四角设有定位销,用于调节水平度及固定于地面。Furthermore, the four corners of the main frame are provided with positioning pins for adjusting the levelness and fixing to the ground.

更进一步的,所述后底盘测功机的后方还设有与车辆排气管连接的尾气测量设备。Further, the rear of the rear chassis dynamometer is also provided with exhaust gas measuring equipment connected to the vehicle exhaust pipe.

一种机动车环检用完全道路模拟检测方法,包括:A complete road simulation detection method for motor vehicle environmental inspection, comprising:

根据车辆的轴距调整前底盘测功机和后底盘测功机的距离,使待测车辆由坡板行驶至底盘测功机上方,前后车轮停留在对应的滚筒上方;将尾气测量设备连接至车辆排气管;Adjust the distance between the front chassis dynamometer and the rear chassis dynamometer according to the wheelbase of the vehicle, so that the vehicle to be tested travels from the ramp to the top of the chassis dynamometer, and the front and rear wheels stay above the corresponding rollers; connect the exhaust gas measurement equipment to vehicle exhaust pipes;

通过电控单元启动电机,读取前底盘测功机和后底盘测功机的转速传感器信号,判断前、后轮转速是否一致,若一致则继续检测;若不一致,则计算此时前后轮速度差,再根据前、后轮转速大小以及检测车辆所处工况进行调节:Start the motor through the electronic control unit, read the speed sensor signals of the front chassis dynamometer and the rear chassis dynamometer, and judge whether the front and rear wheel speeds are consistent. If they are consistent, continue to detect; if not, calculate the speed of the front and rear wheels at this time. Then adjust according to the speed of the front and rear wheels and the working condition of the detected vehicle:

若前轮转速大于后轮转速且此时为加速工况,则增加后轮转速,并且计算此时后底盘测功机电机负荷的增加量ΔP1,并且通过前底盘测功机电机给前轮额外加上ΔP1的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the front wheels is greater than the speed of the rear wheels and it is an acceleration condition, increase the speed of the rear wheels, and calculate the increase ΔP 1 of the motor load of the rear chassis dynamometer at this time, and feed the load to the front wheels through the motor of the front chassis dynamometer. Add the additional load of ΔP 1 , and then judge again whether the front and rear wheel speeds are consistent. If not, repeat the cycle until they are consistent; if they are consistent, continue testing;

若前轮转速大于后轮转速且此时为减速工况,则降低前轮转速,并且计算此时前底盘测功机电机负荷的减少量ΔP2,并且通过后底盘测功机电机使后轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the front wheel is greater than the speed of the rear wheel and it is a deceleration condition at this time, then reduce the speed of the front wheel, and calculate the load reduction ΔP 2 of the motor load of the front chassis dynamometer at this time, and make the rear wheel Reduce the load of ΔP 2 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if consistent, continue testing;

若后轮转速大于前轮转速且此时为加速工况,则增加前轮转速,并且计算此时前底盘测功机电机负荷的增加量ΔP3,并且通过后底盘测功机电机给后轮额外加上ΔP3的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the rear wheels is greater than the speed of the front wheels and it is an acceleration condition, increase the speed of the front wheels, and calculate the increase ΔP 3 of the motor load of the front chassis dynamometer at this time, and feed the load to the rear wheels through the motor of the rear chassis dynamometer. Add an additional load of ΔP 3 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if they are consistent, continue testing;

若后轮转速大于前轮转速且此时为减速工况,则降低后轮转速,并且计算此时后底盘测功机电机负荷的减少量ΔP4,并且通过前底盘测功机电机使前轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the rear wheel speed is greater than the front wheel speed and it is a deceleration condition at this time, then reduce the rear wheel speed, and calculate the load reduction ΔP 4 of the rear chassis dynamometer motor at this time, and use the front chassis dynamometer motor to make the front wheel Reduce the load of ΔP 2 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if consistent, continue testing;

检测完毕后关闭电机和尾气测量设备,断开尾气测量设备与车辆排气管的连接;车辆驶下底盘测功机。After the test is completed, turn off the motor and the exhaust gas measuring equipment, disconnect the exhaust gas measuring equipment from the vehicle exhaust pipe; drive the vehicle off the chassis dynamometer.

本发明的有益效果是:The beneficial effects of the present invention are:

1) 本发明通过可移动的底盘测功机使机动车道路环保检测更全面,同时本装置可用于道路和场地检测,解决了机动车道路环保检测无法使用简易瞬态工况法、加载减速试验不透光烟度法等方法的问题;1) The invention makes the motor vehicle road environmental protection detection more comprehensive through the movable chassis dynamometer. At the same time, the device can be used for road and field detection, which solves the problem that the simple transient working condition method and loading deceleration test cannot be used in the motor vehicle road environmental protection detection Problems with methods such as the opaque method;

2) 本发明通过可变轴距的底盘测功机使大部分机动车都可以在底盘测功机上进行检测,解决了ESP系统无法关闭、驱动方式为全时四驱等机动车无法使用简易瞬态工况法、加载减速试验不透光烟度法等方法检测的问题;2) The present invention enables most motor vehicles to be tested on the chassis dynamometer through the variable wheelbase chassis dynamometer, which solves the problem that the ESP system cannot be turned off and the driving mode is full-time four-wheel drive. State working condition method, loading deceleration test opaque smoke method and other methods to detect problems;

3) 本发明通过独立且可组合的底盘测功机使多轴车辆轴数大于二的车辆也可进行检测,解决了多轴车辆无法使用简易瞬态工况法、加载减速试验不透光烟度法等方法检测的问题;3) The invention uses an independent and combinable chassis dynamometer to enable detection of multi-axle vehicles with more than two axles, which solves the problem that multi-axle vehicles cannot use the simple transient working condition method, and the load deceleration test is opaque. The problems detected by methods such as degree method;

4) 本发明通过底盘测功机可同时测量车辆驱动轮和非驱动,同时还可测量车辆各轴质量,实现了检测过程完全模拟道路情况。4) The present invention can simultaneously measure the driving wheels and non-driving wheels of the vehicle through the chassis dynamometer, and can also measure the mass of each axle of the vehicle at the same time, so that the detection process can completely simulate the road conditions.

附图说明Description of drawings

图1为底盘测功机结构示意图,A、前底盘测功机;B、后底盘测功机。Figure 1 is a schematic structural diagram of the chassis dynamometer, A, the front chassis dynamometer; B, the rear chassis dynamometer.

图2为机动车环检用完全道路模拟检测设备使用示意图。Figure 2 is a schematic diagram of the use of complete road simulation testing equipment for environmental inspection of motor vehicles.

图3为机动车环检用完全道路模拟检测设备控制路线示意图。Fig. 3 is a schematic diagram of the control route of the complete road simulation detection equipment for motor vehicle environmental inspection.

图4为机动车环检用完全道路模拟检测设备控制策略图。Fig. 4 is a control strategy diagram of the complete road simulation detection equipment for motor vehicle environmental inspection.

图中:1、定位销;2、右滚筒;3、坡板;4、传动轴;5、转速传感器;6、扭矩传感器;7、测功电机;8、主架;9、左滚筒;10、右自动限位装置;11、左自动限位装置;12、称重装置;13、地锚牵引装置;14、排气管;15、尾气测量设备;16、地面;17、前底盘测功机转速传感器;18、前底盘测功机扭矩传感器;19、前底盘测功机电机;20、后底盘测功机转速传感器;21、后底盘测功机扭矩传感器;22、后底盘测功机电机;23、电源;24、电控单元。In the figure: 1. positioning pin; 2. right roller; 3. ramp; 4. transmission shaft; 5. speed sensor; 6. torque sensor; 7. dynamometer motor; 8. main frame; 9. left roller; 10 , Right automatic limit device; 11, Left automatic limit device; 12, Weighing device; 13, Ground anchor traction device; 14, Exhaust pipe; 15, Exhaust gas measuring equipment; 16, Ground; 17, Front chassis dynamometer 18. Front chassis dynamometer torque sensor; 19. Front chassis dynamometer motor; 20. Rear chassis dynamometer speed sensor; 21. Rear chassis dynamometer torque sensor; 22. Rear chassis dynamometer Motor; 23, power supply; 24, electronic control unit.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明做进一步详细说明。如图1所示,一种机动车环检用完全道路模拟检测设备,包括结构相同的前底盘测功机和后底盘测功机;前底盘测功机包括主架8,主架8左部设有左滚筒9,右部设有右滚筒2,中部设有电机7,电机用于功率测量、加载负荷和驱动车轮。电机7通过传动轴4驱动左滚筒9和右滚筒2,传动轴4上设有转速传感器5和扭矩传感器6;主架8对应于左滚筒9和右滚筒2处前后均设有搭接在主架8台面和地面之间的坡板3,便于待测车辆驶上主架和驶离主架;还包括电控单元,所述电机7、转速传感器5和扭矩传感器6均连接到电控单元。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. As shown in Figure 1, a complete road simulation testing equipment for motor vehicle environment inspection includes front chassis dynamometer and rear chassis dynamometer with the same structure; the front chassis dynamometer includes main frame 8, the left part of main frame 8 A left drum 9 is provided, a right drum 2 is provided at the right part, and a motor 7 is provided at the middle part, and the motor is used for power measurement, load loading and driving wheels. The motor 7 drives the left drum 9 and the right drum 2 through the transmission shaft 4, and the transmission shaft 4 is provided with a rotational speed sensor 5 and a torque sensor 6; The ramp 3 between the frame 8 table and the ground is convenient for the vehicle to be tested to drive on the main frame and drive away from the main frame; it also includes an electric control unit, and the motor 7, the rotational speed sensor 5 and the torque sensor 6 are all connected to the electric control unit .

所述主架8左右两端分别设有左自动限位装置11和右自动限位装置10,左自动限位装置11和右自动限位装置10底部与主架8滑动连接,通过左右滑动调节宽度。左自动限位装置用于限制车轮在水平方向上向左的移动,右自动限位装置用于限制车轮在水平方向上向右的移动。后底盘测功机的主架8上后侧两坡板3之间设有用于限制车辆检测过程中前后移动的地锚牵引装置13。The left and right automatic limiters 11 and the right automatic limiter 10 are respectively provided at the left and right ends of the main frame 8, and the bottoms of the left automatic limiter 11 and the right automatic limiter 10 are slidably connected with the main frame 8 and adjusted by sliding left and right. width. The left automatic limiter is used to limit the movement of the wheel to the left in the horizontal direction, and the right automatic limiter is used to limit the movement of the wheel to the right in the horizontal direction. On the main frame 8 of the rear chassis dynamometer, a ground anchor traction device 13 is provided between the two slope plates 3 on the rear side for limiting the forward and backward movement during the vehicle inspection process.

还包括安装于左滚筒9和右滚筒2下方的称重装置12。称重装置用于测量车辆的单轴质量。主架8四角设有定位销1,用于调节水平度及固定于地面16,后底盘测功机的后方还设有与车辆排气管连接的尾气测量设备。It also includes a weighing device 12 installed below the left drum 9 and the right drum 2 . A weighing device is used to measure the single-axle mass of the vehicle. The four corners of the main frame 8 are provided with positioning pins 1, which are used to adjust the levelness and be fixed on the ground 16, and the rear of the rear chassis dynamometer is also provided with an exhaust gas measuring device connected to the vehicle exhaust pipe.

控制系统由控制单元和电源组成。控制单元分别与前底盘测功机中转速扭矩传感器和后底盘测功机中转速扭矩传感器相连。电源分别与前底盘测功机电机、后底盘测功机电机和控制单元相连。The control system consists of a control unit and a power supply. The control unit is respectively connected with the rotational speed torque sensor in the front chassis dynamometer and the rotational speed torque sensor in the rear chassis dynamometer. The power supply is respectively connected with the front chassis dynamometer motor, the rear chassis dynamometer motor and the control unit.

由于在目前的机动车环检检测过程中,大部分车辆只检测驱动轮而忽略了非驱动轮的检测。例如:前驱车在道路行驶时,前轮作为驱动轮是在做正功,而后轮作为非驱动轮在做负功,而检测过程中前驱车只检测前轮,这样无法完全模拟车辆在道路行驶的情况。本发明通过将非驱动轮产生的负荷加载到驱动轮上的控制方法,真实模拟了车辆在道路的情况。Because in the current environmental inspection and detection process of motor vehicles, most vehicles only detect the driving wheels and ignore the detection of non-driving wheels. For example: when a front-wheel-drive vehicle is driving on the road, the front wheel is doing positive work as the driving wheel, and the rear wheel is doing negative work as a non-driving wheel. However, the front-wheel drive vehicle only detects the front wheels during the detection process, which cannot completely simulate the vehicle driving on the road. Case. The invention truly simulates the situation of the vehicle on the road through the control method of loading the load generated by the non-driving wheels on the driving wheels.

控制方法如下:The control method is as follows:

读取前、后底盘测功机转速传感器信号,判断前、后轮转速是否一致,若一致则继续检测;若不一致,则计算此时前后轮速度差,再根据前、后轮转速大小以及检测车辆所处工况进行调节:Read the speed sensor signals of the front and rear chassis dynamometers to determine whether the front and rear wheel speeds are consistent, and if they are consistent, continue to detect; if not, calculate the speed difference between the front and rear wheels at this time, and then use Adjust the working condition of the vehicle:

若前轮转速大于后轮转速且此时为加速工况,则增加后轮转速,并且计算此时后底盘测功机电机负荷的增加量ΔP1,并且通过前底盘测功机电机给前轮额外加上ΔP1的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测。If the speed of the front wheels is greater than the speed of the rear wheels and it is an acceleration condition, increase the speed of the rear wheels, and calculate the increase ΔP 1 of the motor load of the rear chassis dynamometer at this time, and feed the load to the front wheels through the motor of the front chassis dynamometer. Add the additional load of ΔP 1 , and then judge again whether the speeds of the front and rear wheels are consistent. If not, repeat the cycle until they are consistent; if they are consistent, continue testing.

若前轮转速大于后轮转速且此时为减速工况,则降低前轮转速,并且计算此时前底盘测功机电机负荷的减少量ΔP2,并且通过后底盘测功机电机使后轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测。If the speed of the front wheel is greater than the speed of the rear wheel and it is a deceleration condition at this time, then reduce the speed of the front wheel, and calculate the load reduction ΔP 2 of the motor load of the front chassis dynamometer at this time, and make the rear wheel Reduce the load of ΔP 2 , and then judge again to determine whether the front and rear wheel speeds are consistent. If not, repeat the cycle until they are consistent; if they are consistent, continue testing.

若后轮转速大于前轮转速且此时为加速工况,则增加前轮转速,并且计算此时前底盘测功机电机负荷的增加量ΔP3,并且通过后底盘测功机电机给后轮额外加上ΔP3的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测。If the speed of the rear wheels is greater than the speed of the front wheels and it is an acceleration condition, increase the speed of the front wheels, and calculate the increase ΔP 3 of the motor load of the front chassis dynamometer at this time, and feed the load to the rear wheels through the motor of the rear chassis dynamometer. Add the additional load of ΔP 3 , and then judge again to determine whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if they are consistent, continue testing.

若后轮转速大于前轮转速且此时为减速工况,则降低后轮转速,并且计算此时后底盘测功机电机负荷的减少量ΔP4,并且通过前底盘测功机电机使前轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测。If the rear wheel speed is greater than the front wheel speed and it is a deceleration condition at this time, then reduce the rear wheel speed, and calculate the load reduction ΔP 4 of the rear chassis dynamometer motor at this time, and use the front chassis dynamometer motor to make the front wheel Reduce the load of ΔP 2 , and then judge again to determine whether the front and rear wheel speeds are consistent. If not, repeat the cycle until they are consistent; if they are consistent, continue testing.

其中,车辆所处工况是由国标(GB18285—2005《点燃式发动机汽车排气污染物排放限值及测量方法(双怠速法及简易工况法)》和GB3847—2005《车用压燃式发动机和压燃式发动机汽车排气烟度排放限值及测量方法》)中规定的检测过程决定的。电控单元通过读取程序中车辆此时对应的工况。Among them, the working condition of the vehicle is determined by the national standard (GB18285-2005 "Limits and Measurement Methods of Exhaust Pollutants from Ignition Engine Vehicles (Double Idling Method and Simple Working Condition Method)" and GB3847-2005 "Compression Ignition Engine for Vehicles" Engine and compression ignition engine vehicle exhaust smoke emission limits and measurement methods ") determined by the testing process specified. The electronic control unit reads the corresponding working conditions of the vehicle in the program at this time.

具体的检测流程如下:The specific detection process is as follows:

1)当有车辆需要检测时,根据车辆的轴距将前、后底盘测功机放置好,使前、后底盘测功机的中心距离与车辆轴距相等。1) When there is a vehicle to be tested, place the front and rear chassis dynamometers according to the wheelbase of the vehicle so that the center distance between the front and rear chassis dynamometers is equal to the vehicle wheelbase.

2)启动定位装置使底盘测功机呈水平放置。2) Start the positioning device so that the chassis dynamometer is placed horizontally.

3)将车辆驶上底盘测功机并且将地锚牵引装置连接在车辆上。3) Drive the vehicle onto the chassis dynamometer and connect the ground anchor traction device to the vehicle.

4)将尾气测量设备连接至车辆排气管。4) Connect the exhaust gas measuring device to the vehicle exhaust pipe.

5)启动机动车环检用完全道路模拟检测设备,测量车辆各轴质量并按照所测质量加载转动惯量。5) Start the complete road simulation testing equipment for motor vehicle environmental inspection, measure the mass of each axle of the vehicle and load the moment of inertia according to the measured mass.

6)按照国家标准中规定的检测方法进行检测。6) Test according to the testing method stipulated in the national standard.

7)检测完毕后停止机动车环检用完全道路模拟检测设备和尾气测量设备,断开尾气测量设备与车辆排气管的连接;从车辆上卸下地锚牵引装置,车辆驶下底盘测功机。7) After the inspection is completed, stop the motor vehicle environment inspection and use the complete road simulation inspection equipment and exhaust gas measurement equipment, disconnect the exhaust gas measurement equipment from the vehicle exhaust pipe; remove the ground anchor traction device from the vehicle, and drive the vehicle off the chassis dynamometer .

Claims (1)

1.一种机动车环检用完全道路模拟检测方法,其特征在于,检测设备包括结构相同的前底盘测功机和后底盘测功机;前底盘测功机包括主架(8),主架(8)左部设有左滚筒(9),右部设有右滚筒(2),中部设有电机(7),电机(7)通过传动轴(4)驱动左滚筒(9)和右滚筒(2),传动轴(4)上设有转速传感器(5)和扭矩传感器(6);主架(8)对应于左滚筒(9)和右滚筒(2)处前后均设有搭接在主架(8)台面和地面之间的坡板(3);还包括电控单元,所述电机(7)、转速传感器(5)和扭矩传感器(6)均连接到电控单元;1. A complete road simulation detection method for motor vehicle environmental inspection, characterized in that the detection equipment includes a front chassis dynamometer and a rear chassis dynamometer with the same structure; the front chassis dynamometer includes a main frame (8), and the main chassis dynamometer The left part of the frame (8) is provided with a left roller (9), the right part is provided with a right roller (2), the middle part is provided with a motor (7), and the motor (7) drives the left roller (9) and the right roller through a transmission shaft (4). The drum (2), the transmission shaft (4) is provided with a speed sensor (5) and a torque sensor (6); the main frame (8) is corresponding to the front and rear of the left drum (9) and the right drum (2). The ramp (3) between the main frame (8) table and the ground; also includes an electric control unit, the motor (7), the speed sensor (5) and the torque sensor (6) are all connected to the electric control unit; 检测方法包括:Detection methods include: 根据车辆的轴距调整前底盘测功机和后底盘测功机的距离,使待测车辆由坡板行驶至底盘测功机上方,前后车轮停留在对应的滚筒上方;将尾气测量设备连接至车辆排气管;Adjust the distance between the front chassis dynamometer and the rear chassis dynamometer according to the wheelbase of the vehicle, so that the vehicle to be tested travels from the ramp to the top of the chassis dynamometer, and the front and rear wheels stay above the corresponding rollers; connect the exhaust gas measurement equipment to vehicle exhaust pipes; 通过电控单元启动电机,读取前底盘测功机和后底盘测功机的转速传感器信号,判断前、后轮转速是否一致,若一致则继续检测;若不一致,则计算此时前后轮速度差,再根据前、后轮转速大小以及检测车辆所处工况进行调节:Start the motor through the electronic control unit, read the speed sensor signals of the front chassis dynamometer and the rear chassis dynamometer, and judge whether the front and rear wheel speeds are consistent. If they are consistent, continue to detect; if not, calculate the speed of the front and rear wheels at this time. Then adjust according to the speed of the front and rear wheels and the working condition of the detected vehicle: 若前轮转速大于后轮转速且此时为加速工况,则增加后轮转速,并且计算此时后底盘测功机电机负荷的增加量ΔP1,并且通过前底盘测功机电机给前轮额外加上ΔP1的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the front wheels is greater than the speed of the rear wheels and it is an acceleration condition, increase the speed of the rear wheels, and calculate the increase ΔP 1 of the motor load of the rear chassis dynamometer at this time, and feed the load to the front wheels through the motor of the front chassis dynamometer. Add the additional load of ΔP 1 , and then judge again whether the front and rear wheel speeds are consistent. If not, repeat the cycle until they are consistent; if they are consistent, continue testing; 若前轮转速大于后轮转速且此时为减速工况,则降低前轮转速,并且计算此时前底盘测功机电机负荷的减少量ΔP2,并且通过后底盘测功机电机使后轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the front wheel is greater than the speed of the rear wheel and it is a deceleration condition at this time, then reduce the speed of the front wheel, and calculate the load reduction ΔP 2 of the motor load of the front chassis dynamometer at this time, and make the rear wheel Reduce the load of ΔP 2 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if consistent, continue testing; 若后轮转速大于前轮转速且此时为加速工况,则增加前轮转速,并且计算此时前底盘测功机电机负荷的增加量ΔP3,并且通过后底盘测功机电机给后轮额外加上ΔP3的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the speed of the rear wheels is greater than the speed of the front wheels and it is an acceleration condition, increase the speed of the front wheels, and calculate the increase ΔP 3 of the motor load of the front chassis dynamometer at this time, and feed the load to the rear wheels through the motor of the rear chassis dynamometer. Add an additional load of ΔP 3 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if they are consistent, continue testing; 若后轮转速大于前轮转速且此时为减速工况,则降低后轮转速,并且计算此时后底盘测功机电机负荷的减少量ΔP4,并且通过前底盘测功机电机使前轮减少ΔP2的负荷量,然后再次判断判断前、后轮转速是否一致,若不一致则重复该循环直至一致;若一致则继续检测;If the rear wheel speed is greater than the front wheel speed and it is a deceleration condition at this time, then reduce the rear wheel speed, and calculate the load reduction ΔP 4 of the rear chassis dynamometer motor at this time, and use the front chassis dynamometer motor to make the front wheel Reduce the load of ΔP 2 , and then judge again whether the front and rear wheel speeds are consistent, if not, repeat the cycle until they are consistent; if consistent, continue testing; 检测完毕后关闭电机和尾气测量设备,断开尾气测量设备与车辆排气管的连接;车辆驶下底盘测功机。After the test is completed, turn off the motor and the exhaust gas measuring equipment, disconnect the exhaust gas measuring equipment from the vehicle exhaust pipe; drive the vehicle off the chassis dynamometer.
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