Disclosure of Invention
The application provides a vacuum pump suction measuring system, a vacuum pump and a vacuum system, which are used for conveniently and accurately measuring the suction of the vacuum pump on site.
The present application provides, in a first aspect, a vacuum pump suction measurement system comprising an exhaust conduit of a vacuum pump, a measurement conduit, and a gas flow meter;
The measuring pipe leads out from the exhaust pipe, the exhaust pipe is provided with a first valve after the interface position of the measuring pipe, the measuring pipe is provided with a second valve, and the measuring pipe is provided with a gas flowmeter after the second valve.
With reference to the first aspect of the present application, in a first possible implementation manner of the first aspect of the present application, the gas flowmeter is a wiiba flowmeter.
With reference to the first possible implementation manner of the first aspect of the present application, in a second possible implementation manner of the first aspect of the present application, if the measurement pipe is horizontally disposed, a first direction of the wiener flowmeter is inclined downward by 10 degrees to 90 degrees, the first direction being an extraction direction of a sensor of the wiener flowmeter, or,
If the measuring pipe is arranged vertically, the first direction is inclined downwards by 0 to 5 degrees.
With reference to the first possible implementation manner of the first aspect of the present application, in a third possible implementation manner of the first aspect of the present application, an insertion depth of a sensor of the wiener bar flowmeter is not less than 2/3 of a pipe diameter of the measurement pipe.
With reference to the first possible implementation manner of the first aspect of the present application, in a fourth possible implementation manner of the first aspect of the present application, the wiener bar flowmeter includes a differential pressure transmitter, and the differential pressure transmitter is disposed at a higher height than a sensor of the wiener bar flowmeter.
With reference to the first aspect of the present application, in a fifth possible implementation manner of the first aspect of the present application, the distance between the second valve and the interface position is 0.5m, and the distance between the second valve and the gas flowmeter is 1m.
With reference to the first aspect of the present application, in a sixth possible implementation manner of the first aspect of the present application, the exhaust pipe is provided with a three-way pipe, and the measurement pipe is led out from the exhaust pipe through the three-way pipe.
With reference to the first aspect of the present application, in a seventh possible implementation manner of the first aspect of the present application, the first valve and the second valve are both stop valves.
The present application provides in a second aspect a vacuum pump comprising a vacuum pump pumping measurement system as described above in the first aspect of the application or any one of the possible implementations of the first aspect.
The present application provides in a third aspect a vacuum system comprising a vacuum pump according to the second aspect of the application described above.
From the above technical solutions, the embodiment of the present application has the following advantages:
The vacuum pump pumping measuring system provided by the application can ensure the normal exhaust of the vacuum pump by leading out the measuring pipeline on the exhaust pipeline of the vacuum pump and adjusting the on-off state of the first valve on the exhaust pipeline and the second valve on the measuring pipeline, and measuring the vacuum pump pumping by the gas flowmeter on the measuring pipeline, the vacuum pump suction measuring system has the advantages of high measuring precision, convenient manual operation and low economic cost, and also has the advantages of low pressure loss, zero maintenance cost and convenience in on-line installation and overhaul, so that the vacuum pump suction measuring system has higher application value and popularization value in on-site production practice.
Detailed Description
The application provides a vacuum pump suction measuring system, a vacuum pump and a vacuum system, which are used for conveniently and accurately measuring the suction of the vacuum pump on site.
First, referring to fig. 1, an embodiment of a vacuum pump pumping measurement system is shown in which an exhaust line 110, a measurement line 120, and a gas flow meter 130 of a vacuum pump 100 are included.
It can be appreciated that the exhaust pipe 110 is used for exhausting air exhausted when the vacuum pump 100 is vacuumized, and the exhaust pipe 110 may be a pipe formed by extending a housing of the vacuum pump 100 itself, or may be a pipe configured in addition to the vacuum pump 100, so that a worker can configure different exhaust pipes 110 in cooperation with the vacuum pump 100 in different application scenarios, thereby facilitating the layout of the exhaust pipe 100 on site.
The measuring pipe 120 is led out from the exhaust pipe 100, the exhaust pipe 110 is provided with a first valve 111 after the interface position S of the measuring pipe 120, the first valve 111 is used for controlling the on-off state of the exhaust pipe 100 after the interface position S of the measuring pipe 120, the measuring pipe 120 is provided with a second valve 121, the second valve 121 is used for controlling the on-off state of the measuring pipe 120 after the second valve 121, and the measuring pipe 120 is further provided with a gas flowmeter 130 after the second valve 121.
In the present application, the normal operation state of the vacuum pump suction measuring system can be divided into the following two stages:
(1) Stage of measurement
In this stage, the first valve 111 is in an off state, the second valve 121 is in an on state, and the gas exhausted from the vacuum pump 100 is exhausted through the measurement pipe 120, and in this process, the gas flow meter 130 can measure the gas flow, determine a specific parameter of the vacuum pump exhaust, and output the vacuum pump exhaust to the relevant processing equipment;
(2) Normal exhaust phase
In this stage, the first valve 111 is in an on state, and the second valve 121 is in an off state, and the gas exhausted from the vacuum pump 100 is normally exhausted through the exhaust pipe 110. The exhaust pipe 110 may be further connected to a muffler, etc., to further reduce noise of the gas exhausted from the exhaust pipe 110.
From the above, it can be seen that, in the vacuum pump exhaust measuring system provided by the application, by leading out the measuring pipeline 120 on the exhaust pipeline 110 of the vacuum pump 100 and adjusting the on-off states of the first valve 111 on the exhaust pipeline 110 and the second valve 121 on the measuring pipeline 120, the measurement of the vacuum pump exhaust is performed on the measuring pipeline 120 by the gas flowmeter 130, the arrangement not only can ensure the normal exhaust of the vacuum pump 100, but also can avoid the risk of large resistance and blockage of the exhaust pipeline 110 in the prior art, and has the advantages of high measuring precision, convenient manual operation and low economic cost, but also can have the advantages of low pressure loss, zero maintenance cost and convenient on-line installation and overhaul, so that in the field production practice, the vacuum pump exhaust measuring system provided by the application has higher application value and popularization value.
For a further understanding of the application, various ways of optimizing the application in practical applications will be described further below.
For example, in practical applications, the gas flow meter 130 may specifically be a target flow meter, a V-cone flow meter, a vortex shedding flow meter, an orifice flow meter, or a wiener flow meter.
The present application is exemplified by a wiener flowmeter, which is a differential pressure type and velocity-average type gas flowmeter, and the differential pressure generated by the sensor in the gas of the measuring pipeline 120 is used for measuring the flow, so that a very stable and pulse-free differential pressure signal can be output, and the vacuum pump air pumping capacity can be determined according to the differential pressure signal, thus the present application has the advantages of relatively stability and relatively high accuracy.
Referring specifically to fig. 2, an embodiment of the wiba flowmeter is shown, where the sensor can generate accurate pressure distribution and fixed gas separation points, and the low-pressure sampling holes located on two sides behind the sensor and in front of the gas separation points can generate stable differential pressure signals, and are effectively anti-blocking and can maintain long-term high accuracy.
The vacuum pump 100 generates a high pressure distribution area in front of the sensor of the wiiba flowmeter through the gas exhausted from the measuring pipe 120, and the pressure of the high pressure distribution area is slightly higher than the static pressure of the measuring pipe 120. According to the Bernoulli equation, the gas flow through the sensor is accelerated, creating a low pressure distribution area at the rear of the sensor, where the pressure is slightly lower than the static pressure of the conduit. The sensor has several pairs of pressure sampling holes in certain regular arrangement in the high and low pressure distribution area to measure the total pressure of the gas, including average speed pressure P1 and static pressure P2, and the pressure P1 and P2 are led into the differential pressure transmitter to measure the differential pressure DeltaP=P1-P2 to indicate the average speed of the gas, so as to calculate the flow rate of the gas and to determine the pumping capacity of the vacuum pump. The sensor is provided with a plurality of pairs of pressure taking holes, so that the stable high-precision measuring effect of the power bar flowmeter can be effectively maintained.
Further, in connection with an assembly schematic diagram of the wiiba flowmeter shown in fig. 3 and 4, respectively, the installation manner of the wiiba flowmeter may be as follows:
(1) Firstly, determining the installation position and direction according to the installation requirement of the Willebrand flowmeter and the type of the measuring medium;
(2) Welding the base to a designated location of the measurement pipe 120;
(3) The on-line tapping tool is rotated to drill the tapping head into the wall of the measuring pipe 120 and to tap the tapping head completely through the wall of the measuring pipe 120;
(5) Reversely rotating the handle to retract the tapping head, and taking down the online tapping tool;
(6) The sensor head-on surface of the power flow meter is corrected by connecting the power flow meter, and the driving rod is rotated to enable the sensor of the power flow meter to be inserted into the required depth of the measuring pipeline 120, so that all screws and nuts are locked.
Further, the wiliba flowmeter may be connected to a display, and the measurement result of the vacuum pump pumping is directly displayed to the user through the display, so that the user can intuitively learn, and can judge the vacuum state of the steam turbine by combining the operation experience and the history data, manually adjust the operation power of the vacuum pump 100, or perform related processing;
Or the wiliba flowmeter can be connected with related processing equipment and send the measurement result of the vacuum pump suction, for example, the measurement result can be sent to a programmable logic controller (programmable logic controller, PLC) program control system in the vacuum system, and the PLC program control system can automatically adjust the operation power of the vacuum pump 100 according to the measurement result of the vacuum pump suction.
Further, with the vacuum pump 100 and/or the exhaust pipe 110 deployed in the field environment, the measurement pipe 120 may be further divided into two settings:
(1) Is horizontally arranged
If the measurement pipe 120 is disposed horizontally, as shown in fig. 5, the first direction of the wiener flowmeter is inclined downward by 10 to 90 degrees, where the first direction is the direction of extraction of the sensor of the wiener flowmeter.
(2) Is vertically arranged
If the measurement pipe 120 is disposed vertically, as in still another schematic assembly of the wiener flowmeter shown in fig. 6, the first direction of the wiener flowmeter is inclined downward by 0 to 5 degrees.
Through the arrangement, if some micro moisture contained in the gas exhausted by the vacuum pump 100 is accumulated on the surface of the sensor, the gas can slide down and separate from the sensor, so that the moisture in the gas can be prevented from affecting the operation of the sensor, and the measurement accuracy of the power bar flowmeter is further ensured.
Further, the insertion depth of the sensor of the wiener bar flowmeter is not less than 2/3 of the pipe diameter of the measuring pipe 120, so that a larger contact surface between the sensor and the gas in the measuring pipe 120 is ensured, the full pressure of the gas can be measured to effectively reflect the characteristic of the gas, and the measuring accuracy of the wiener bar flowmeter is ensured.
Further, the Willebrand flowmeter comprises a differential pressure transmitter, and the setting height of the differential pressure transmitter is higher than that of a sensor of the Willebrand flowmeter, so that the accuracy of differential pressure signals is guaranteed, and the accuracy of measurement of the Willebrand flowmeter is further guaranteed.
Further, the distance between the second valve 121 and the interface position S is 0.5m, and the distance between the second valve 121 and the gas flowmeter 130 is 1m, so that the gas exhausted from the vacuum pump 100 can flow smoothly when the first valve 111 and the second valve 121 are switched to be in an on-off state, and the situation of blockage is not easy to occur, thereby ensuring the normal operation of the exhaust work of the vacuum pump 100.
Further, the measuring pipeline 120 can be directly led out of the exhaust pipeline 110 in a welding mode or the like, the exhaust pipeline 110 can be further provided with connecting components such as a tee pipe fitting, the measuring pipeline 120 is led out of the exhaust pipeline 110 through the connecting components such as the tee pipe fitting, the installation of the measuring pipeline 120 is easy to achieve through the arrangement of the connecting components, the stability is high, the measuring pipeline 120 is convenient to detach, and the replacement or the disassembly and the washing of the exhaust pipeline 110 and/or the measuring pipeline 120 are convenient.
Further, the first valve 111 and the second valve 121 may be gate valves, stop valves, ball valves, butterfly valves, etc., preferably, stop valves are used, and the stop valves have the advantages of small friction, durability, small opening height, easy manufacture, convenient maintenance, etc., and are suitable for not only medium and low pressures, but also high pressures.
It will be appreciated that the present application also provides a vacuum pump 100, the vacuum pump 100 comprising the vacuum pump pumping measurement system described above. The vacuum pump 100 may be classified into a gas delivery pump and a gas trapping pump according to different types, and specifically, the vacuum pump may be further subdivided into different types according to different application environments and principles, which is not limited herein.
In addition, the application also provides a vacuum system, which comprises the vacuum pump introduced above, and also comprises a PLC program control system, an air storage tank, a vacuum pipeline, a vacuum valve and other periods and/or devices, wherein a stable vacuum source is provided under the control of the PLC program control system, so that the production requirement is met, and the vacuum system can be widely applied to the industries of electronic semiconductor industry, photoelectric backlight modules or machining and the like.
In summary, according to the vacuum pump exhaust gas measuring system, the vacuum pump and the vacuum system provided by the application, the measuring pipeline 120 is led out from the exhaust pipeline 110 of the vacuum pump 100, the on-off states of the first valve 111 on the exhaust pipeline 110 and the second valve 121 on the measuring pipeline 120 are adjusted, and the vacuum pump exhaust gas is measured by the gas flowmeter 130 in the measuring pipeline 120, so that the normal exhaust of the vacuum pump 100 can be ensured, the risk of large resistance and blockage of the exhaust pipeline 110 in the prior art is avoided, the advantages of high measuring precision, convenient manual operation and low economic cost are brought, the advantages of low pressure loss, zero maintenance cost and convenience in on-line installation and overhaul are also brought, and therefore, the vacuum pump exhaust gas measuring system provided by the application has higher application value and popularization value in the field production practice.
While the application has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that the foregoing embodiments may be modified or equivalents may be substituted for some of the features thereof, and that the modifications or substitutions do not depart from the spirit and scope of the embodiments of the application.