CN108587262B - Corrosion-resistant antifouling coating and preparation method thereof - Google Patents
Corrosion-resistant antifouling coating and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及功能涂层防护技术领域,具体涉及一种耐蚀防污损涂层及其制备方法。The invention relates to the technical field of functional coating protection, in particular to a corrosion-resistant and anti-fouling coating and a preparation method thereof.
背景技术Background technique
海洋环境是自然条件下金属腐蚀最严酷的环境之一,海水是一种强电介质溶液,再加上冻融、海雾、台风、暴雨、工业排放物等多重腐蚀环境的综合作用,造成了海洋腐蚀现象。据测算,在我国被海洋浸泡的钢铁中,每1秒钟就有1.5吨钢铁被腐蚀。因此,针对海工装备的耐蚀涂层研究较多。海工装备不仅受海水腐蚀,还受各种海生物(如贝类、海藻类、海草等)和其他污物的附着,其所受到的生物污损问题严峻,如船舶、海洋石油平台、海底油气管线、海底光缆等设施。生物污损往往加速腐蚀现象的发生。因此,海工装备尤其是海上构件的安全使用,所面临的最大问题在于如何减少其表面所面临的海洋生物污损问题。The marine environment is one of the most severe environments for metal corrosion under natural conditions. Seawater is a strong dielectric solution. Combined with the combined effects of multiple corrosive environments such as freezing and thawing, sea fog, typhoons, rainstorms, and industrial emissions, marine corrosion phenomenon. It is estimated that 1.5 tons of steel is corroded every second in the steel soaked in the ocean in my country. Therefore, there are many studies on corrosion-resistant coatings for offshore equipment. Offshore engineering equipment is not only corroded by seawater, but also adhered by various marine organisms (such as shellfish, seaweed, seaweed, etc.) and other pollutants. Oil and gas pipelines, submarine optical cables and other facilities. Biofouling tends to accelerate corrosion phenomena. Therefore, the biggest problem facing the safe use of marine equipment, especially marine components, is how to reduce the marine biofouling problem on its surface.
目前,减缓材料表面发生海洋生物污损现象的常用途径是涂刷防污漆、向海水中添加毒料、电解防污以及过滤、灼热、超声波等物理方法。其中,使用最多的是防污涂料。我们迫切需要一种既能抗海水腐蚀,又能抗生物污损,又能尽可能小的对海洋造成污染的防污涂层。At present, the common ways to slow down the occurrence of marine biofouling on the surface of materials are applying antifouling paint, adding poisonous materials to seawater, electrolytic antifouling, and physical methods such as filtration, scorching, and ultrasonic waves. Among them, the most used antifouling coatings. There is an urgent need for an antifouling coating that is resistant to both seawater corrosion and biofouling while causing as little pollution to the ocean as possible.
生物污损是人们开始从事海事活动以后才遇到的一种生物危害,其过程完全是一种自然现象。污损生物群落的形成是一个典型的生态演替过程,大致可分为三个阶段。(1)初期阶段:即细菌和硅藻分泌黏液在海中洁净物体表面形成微生物黏膜;(2)中期阶段:大型污损生物的幼体开始附着,种类和个体数不断增多,群落体积和质量不断增大,演替现象明显,一些个体密度大、生长迅速的种类成为群落中的主导种;(3)稳定阶段:生长期长、个体大的种类充分生长,排挤或覆盖了一些已经附着的中、小型种类,群落种类组成比较复杂和质量较大,随着时间的推移,其结构不会发生显著变化。Biofouling is a biological hazard that people encounter only after they have started to engage in maritime activities, and the process is entirely a natural phenomenon. The formation of fouling biological community is a typical ecological succession process, which can be roughly divided into three stages. (1) Early stage: bacteria and diatoms secrete mucus to form microbial mucosa on the surface of clean objects in the sea; (2) Middle stage: larvae of large fouling organisms begin to attach, the species and number of individuals continue to increase, and the size and quality of the community continue to increase. (3) Stable stage: species with long growth period and large individuals fully grow, displacing or covering some already attached medium and Small species, the community species composition is more complex and the quality is large, and its structure will not change significantly over time.
利用光催化材料的光催化功能作为海洋防污涂层是一个新的研究领域。光催化材料已广泛应用于环保、杀菌、空气净化等领域,其中二氧化钛的使用最为广泛。光催化材料的工作原理:若受到能量大于其禁带宽度的太阳光或荧光灯的照射,价带上的电子(e-)就会被激发到导带,在价带上产生相应的空穴(h+),带负电的电子和带正电的空穴与吸附在半导体表面的H2O、O2发生反应,生成活性基团如·O-2,·OH等,它们有强大的氧化分解能力,从而能够分解、清除、杀死附着在光催化材料表面的各种有机物、微生物等。因此,利用光催化技术去实现海上构建物用的防污功能是可行性的。开发耐蚀兼具光催化功能的涂层,应用于海洋构件物、路政及其他苛刻工况环境具有重要意义,将产生巨大的社会和经济效益。Harnessing the photocatalytic function of photocatalytic materials as marine antifouling coatings is a new area of research. Photocatalytic materials have been widely used in environmental protection, sterilization, air purification and other fields, of which titanium dioxide is the most widely used. The working principle of photocatalytic materials: if they are irradiated by sunlight or fluorescent lamps with energy greater than their forbidden band width, electrons (e - ) in the valence band will be excited to the conduction band, and corresponding holes ( h + ), negatively charged electrons and positively charged holes react with H 2 O and O 2 adsorbed on the semiconductor surface to generate active groups such as ·O -2 , ·OH, etc., which have strong oxidative decomposition Therefore, it can decompose, remove and kill various organic substances, microorganisms, etc. attached to the surface of the photocatalytic material. Therefore, it is feasible to use photocatalytic technology to realize the antifouling function of marine structures. It is of great significance to develop coatings with both corrosion resistance and photocatalytic function for application in marine components, road administration and other harsh working conditions, and will generate huge social and economic benefits.
发明内容SUMMARY OF THE INVENTION
本发明公开了一种耐蚀防污损涂层,在不损失涂层耐蚀性能的情况下,赋予涂层良好的防污损功能,进一步拓展其应用领域。The invention discloses an anti-corrosion and anti-fouling coating, which can endow the coating with good anti-fouling function and further expand its application field without losing the anti-corrosion performance of the coating.
具体技术方案如下:The specific technical solutions are as follows:
一种耐蚀防污损涂层,按重量百分比计,原料组成包括:A kind of anti-corrosion and anti-fouling coating, by weight percentage, the raw material composition comprises:
所述粘结剂选自磷酸二氢铝水溶液;Described binder is selected from aluminum dihydrogen phosphate aqueous solution;
所述钝化剂选自氧化铬、钨酸钠、硅酸钠中的至少一种;Described passivating agent is selected from at least one in chromium oxide, sodium tungstate, sodium silicate;
所述耐蚀功能填料选自铝粉和/或锌粉;The corrosion-resistant functional filler is selected from aluminum powder and/or zinc powder;
所述光催化功能填料选自金属掺杂纳米二氧化钛或纯纳米二氧化钛。The photocatalytic functional filler is selected from metal-doped nano-titanium dioxide or pure nano-titanium dioxide.
优选地:Preferably:
所述磷酸二氢铝水溶液的浓度为30~50wt%;The concentration of the aluminum dihydrogen phosphate aqueous solution is 30-50wt%;
所述耐蚀功能填料为球状,粒径为500nm~5μm;The corrosion-resistant functional filler is spherical, and the particle size is 500 nm to 5 μm;
所述金属掺杂纳米二氧化钛选自银掺杂纳米二氧化钛,所述银掺杂纳米二氧化钛或纯纳米二氧化钛中的二氧化钛晶型包括锐钛矿相纳米二氧化钛,粒径为5~100nm。The metal-doped nano-titanium dioxide is selected from silver-doped nano-titanium dioxide, and the titanium dioxide crystal form in the silver-doped nano-titanium dioxide or pure nano-titanium dioxide includes anatase phase nano-titanium dioxide, and the particle size is 5-100 nm.
进一步优选,所述的耐蚀防污损涂层,按重量百分比计,原料组成包括:Further preferably, the corrosion-resistant and anti-fouling coating, by weight percentage, the raw material composition includes:
再优选,所述耐蚀功能填料的粒径为2μm,光催化功能填料的粒径为5~25nm,耐蚀功能填料与光催化功能填料的质量比为0.66~1.25:1。Further preferably, the particle size of the corrosion-resistant functional filler is 2 μm, the particle size of the photocatalytic functional filler is 5-25 nm, and the mass ratio of the corrosion-resistant functional filler to the photocatalytic functional filler is 0.66-1.25:1.
本发明还公开了所述的耐蚀防污损涂层的制备方法,具体步骤包括:The invention also discloses the preparation method of the corrosion-resistant and anti-fouling coating, and the specific steps include:
(1)按质量配比称取粘结剂、钝化剂、耐蚀功能填料和光催化功能填料,再与去离子水共混,混合均匀后得到原料液;(1) Weigh the binder, passivation agent, corrosion-resistant functional filler and photocatalytic functional filler according to the mass ratio, and then blend with deionized water, and mix uniformly to obtain a raw material solution;
(2)将所述原料液涂覆在预处理的基体表面,再经加热固化得到所述耐蚀防污损涂层。(2) Coating the raw material liquid on the surface of the pretreated substrate, and then heating and curing to obtain the anti-corrosion and anti-fouling coating.
步骤(1)中:In step (1):
优选地,所述原料液中,粘结剂与去离子水的质量比为100~150:100;Preferably, in the raw material liquid, the mass ratio of the binder to the deionized water is 100-150:100;
所述混合的方式为高速搅拌,转速为800~1000r/min,时间为0.5~2h。The mixing method is high-speed stirring, the rotating speed is 800-1000r/min, and the time is 0.5-2h.
步骤(2)中:In step (2):
优选地,所述基体选自低碳钢、不锈钢、45号钢或铸铁;Preferably, the substrate is selected from low carbon steel, stainless steel, 45 gauge steel or cast iron;
所述预处理,包括除油、除锈和粗化处理,粗化方法包括喷砂、车螺纹、滚花或电拉毛。The pretreatment includes oil removal, rust removal and roughening treatment, and the roughening methods include sandblasting, threading, knurling or electric roughening.
优选地,涂覆方式包括气雾喷涂或刷涂。Preferably, the coating method includes aerosol spraying or brushing.
所述气雾喷涂,工艺参数为:气压0.4~0.8Mpa,喷涂距离为100~300mm,喷枪速度为10~300mm/s,涂层喷涂遍数为5~20遍。进一步优选,气压0.6~0.8Mpa,喷涂距离为200~300mm,喷枪速度为100~200mm/s,涂层喷涂遍数为10~20遍。For the aerosol spraying, the process parameters are: air pressure 0.4-0.8Mpa, spraying distance 100-300mm, spray gun speed 10-300mm/s, and coating spraying times 5-20 times. Further preferably, the air pressure is 0.6-0.8 Mpa, the spraying distance is 200-300 mm, the spray gun speed is 100-200 mm/s, and the coating spraying times are 10-20 times.
优选地,所述加热固化,温度为200~300℃,时间为0.5~3h。Preferably, for the heating and curing, the temperature is 200-300° C. and the time is 0.5-3 h.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明创新性添加特定尺寸的纳米光催化功能填料,再与特定尺寸的耐蚀功能填料复配,并优化粉体填料在涂料体系中的分散效果,在不损失涂层耐蚀性能的情况下,赋予涂层良好的防污损功能,进一步拓展其应用领域。(1) The present invention innovatively adds nano-photocatalytic functional fillers of a specific size, and then is compounded with a corrosion-resistant functional filler of a specific size, and optimizes the dispersion effect of the powder filler in the coating system, without losing the corrosion resistance of the coating. In this case, it gives the coating a good anti-fouling function and further expands its application field.
(2)本发明公开的耐蚀防污损涂层制备方法,操作简单、生产效率高、安全性好、成本低。(2) The preparation method of the anti-corrosion and anti-fouling coating disclosed in the present invention has the advantages of simple operation, high production efficiency, good safety and low cost.
附图说明Description of drawings
图1为本发明耐蚀防污损涂层的制备流程图,图中的功能填料包括耐蚀功能填料和光催化功能填料;Fig. 1 is the preparation flow chart of the anti-corrosion and anti-fouling coating of the present invention, and the functional fillers in the figure include anti-corrosion functional fillers and photocatalytic functional fillers;
图2为实施例1制备的耐蚀防污损涂层的表面及断面的场发射扫描电子显微镜图,(a)为表面微观形貌,(b)为断面微观形貌;2 is a field emission scanning electron microscope image of the surface and cross-section of the anti-corrosion and anti-fouling coating prepared in Example 1, (a) is the surface micro-morphology, (b) is the cross-section micro-morphology;
图3为实施例1制备的耐蚀防污损涂层与低碳钢的耐中性盐雾试验2000h对比照片,图(a)为耐蚀防污损涂层,图(b)为对照组低碳钢基体;Figure 3 is a comparison photo of the anti-corrosion and anti-fouling coating prepared in Example 1 and the low carbon steel in the 2000h neutral salt spray resistance test, Figure (a) is the anti-corrosion and anti-fouling coating, Figure (b) is the control group Low carbon steel substrate;
图4为实施例1制备的耐蚀防污损涂层降解亚甲基蓝溶液的曲线图;Fig. 4 is the graph of the corrosion-resistant and anti-fouling coating degrading methylene blue solution prepared in Example 1;
图5为实施例1制备的耐蚀防污损涂层与芽孢杆菌共混培养24h后的扫描电子显微镜图,图(a)为耐蚀防污损涂层,图(b)为对照组低碳钢。Figure 5 is a scanning electron microscope image of the anti-corrosion and anti-fouling coating prepared in Example 1 and Bacillus after co-cultivation for 24 hours, Figure (a) is the anti-corrosion and anti-fouling coating, Figure (b) is the control group with low carbon steel.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步详细描述,需要指出的是,以下实施例旨在便于对本发明的理解,而对其不起任何限定作用。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be noted that the following embodiments are intended to facilitate the understanding of the present invention, but do not have any limiting effect on it.
实施例1Example 1
(1)无机耐蚀防污损原料制备:(1) Preparation of inorganic corrosion-resistant and anti-fouling raw materials:
选择30wt%磷酸二氢铝水溶液(60g)为粘结剂,氧化铬(13g)为钝化剂,铝粉(颗粒尺寸为2μm,100g)为耐蚀功能填料和P25粉末(颗粒尺寸25nm,80g)为光催化功能填料,加入到50ml去离子水中,并进行高速搅拌0.5h(转速1000r/min),使原料各个组分均匀分散复合。Choose 30wt% aluminum dihydrogen phosphate aqueous solution (60g) as binder, chromium oxide (13g) as passivator, aluminum powder (particle size 2μm, 100g) as corrosion-resistant functional filler and P25 powder (particle size 25nm, 80g) ) is a photocatalytic functional filler, added to 50ml of deionized water, and stirred at a high speed for 0.5h (rotation speed 1000r/min), so that each component of the raw material is uniformly dispersed and compounded.
(2)基体预处理:对基体材料低碳钢表面进行除油、除锈处理,并对其表面进行喷砂处理。(2) Substrate pretreatment: Degrease and derust the surface of the low carbon steel of the substrate material, and perform sandblasting treatment on the surface.
(3)涂层制备:利用气雾喷涂方式,在预处理的基体表面制备一层100μm的无机耐蚀防污损涂层,并加热固化。其中,气雾喷涂参数为气压为0.6Mpa,喷涂距离200mm,喷枪速度200mm/s,喷涂遍数10遍;固化参数为250℃保温1h。(3) Coating preparation: A layer of 100 μm inorganic anti-corrosion and anti-fouling coating was prepared on the surface of the pretreated substrate by aerosol spraying, and then heated and cured. Among them, the aerosol spraying parameters are air pressure of 0.6Mpa, spraying distance of 200mm, spray gun speed of 200mm/s, and spraying times of 10 times; curing parameters are 250°C for 1h.
性能测试与表征:Performance testing and characterization:
1、涂层形貌表征1. Coating morphology characterization
表面微观形貌观察:将本实施例制备的涂层样品置于去离子水溶液中超声处理30min,然后80℃烘干,最后表面喷Au,利用场发射扫描电子显微镜(FESEM)观察其表面微观形貌。Observation of surface microscopic morphology: The coating sample prepared in this example was placed in a deionized aqueous solution for ultrasonic treatment for 30 min, then dried at 80 °C, and finally sprayed with Au on the surface, and the surface microscopic morphology was observed by field emission scanning electron microscope (FESEM). appearance.
断面微观形貌观察:将制备的样品依次用400#、800#、1200#、1500#、2000#砂纸打磨、抛光,然后置于去离子水溶液中超声处理5min,吹干,最后表面喷Au,利用场发射扫描电子显微镜观察其断面微观形貌。Observation of the microscopic morphology of the cross section: the prepared samples were ground and polished with 400#, 800#, 1200#, 1500#, 2000# sandpaper in turn, then placed in deionized aqueous solution for ultrasonic treatment for 5 minutes, dried, and finally sprayed with Au on the surface. The microscopic morphology of the cross section was observed by field emission scanning electron microscope.
场发射扫描电子显微镜图可见:该涂层连续、结构致密(图2中(a)),进一步观察断面形貌,可见涂层厚度为100μm(图2中(b))。The field emission scanning electron microscope image shows that the coating is continuous and dense in structure ((a) in Figure 2). Further observation of the cross-sectional morphology shows that the thickness of the coating is 100 μm ((b) in Figure 2).
2、耐蚀性能测试2. Corrosion resistance test
对本实施例制备的涂层进行中性盐雾试验测试,根据标准ISO 9227:1990《人造气氛腐蚀试验-盐雾试验》进行:The coating prepared in this example is tested by neutral salt spray test, according to the standard ISO 9227:1990 "Artificial Atmosphere Corrosion Test-Salt Spray Test":
根据标准要求,试验采用去离子水配制的化学纯NaCl溶液,浓度为50±5g/L,用盐酸或氢氧化钠调整溶液pH值,确保其范围在6.5~7.2之间,在25℃时,配置的NaCl溶液密度在1.0255~1.0400g/cm3范围内,盐雾试验样品的尺寸为30mm×20mm×3mm,盐雾试验程序如下:(a)将喷涂上本发明的含碳纤维的耐蚀减磨涂层样品和未喷涂涂层的样品(低碳钢)先用洗涤剂清洗,再用清水泡洗,最后放入无水乙醇中用超声波清洗仪清洗,四周采用热胶封边;(b)将实验样品取出来风干1小时,然后用流动清水冲洗,最后用吹风机将其吹干;(c)将试样放置在角度为45°的标准塑料支架上;(d)盐雾试验周期依据所检测样品确定,中间检查为12h一次,样品取出频率与试验周期相同;(e)盐雾箱内温度为35±2℃,喷雾空气压力为1kgf/cm2,通过调节盐雾沉降的速度,经24h喷雾后每80cm2面积上为1~2ml/h;(f)利用数码相机对盐雾试验样品进行腐蚀形貌观察。According to the standard requirements, the test uses chemically pure NaCl solution prepared with deionized water, the concentration is 50±5g/L, and the pH value of the solution is adjusted with hydrochloric acid or sodium hydroxide to ensure that the range is between 6.5 and 7.2. The density of the configured NaCl solution is in the range of 1.0255 to 1.0400 g/cm 3 , the size of the salt spray test sample is 30mm×20mm×3mm, and the salt spray test procedure is as follows: (a) The corrosion resistance of the carbon-containing fiber of the present invention is sprayed on. The ground-coated samples and the unsprayed samples (low carbon steel) were first cleaned with detergent, then soaked in clean water, and finally placed in anhydrous ethanol to be cleaned with an ultrasonic cleaner, and the edges were sealed with hot glue; (b ) Take out the experimental sample to air dry for 1 hour, then rinse it with running water, and finally dry it with a hair dryer; (c) Place the sample on a standard plastic bracket with an angle of 45°; (d) The salt spray test cycle is based on The tested samples are determined, the intermediate inspection is once every 12 hours, and the sample taking frequency is the same as the test period; (e) the temperature in the salt spray box is 35±2℃, and the spray air pressure is 1kgf/cm 2 . By adjusting the speed of salt spray deposition, After 24 hours of spraying, the rate is 1-2 ml/h per 80 cm 2 area; (f) The corrosion morphology of the salt spray test sample was observed by a digital camera.
盐雾试验结果表明,本实施例制备的无机耐蚀光催化涂层的样品可耐中性盐雾试验2000h,且未发生基体腐蚀现象。The results of the salt spray test show that the samples of the inorganic corrosion-resistant photocatalytic coating prepared in this example can withstand the neutral salt spray test for 2000 hours, and no substrate corrosion occurs.
3、光催化性能测试3. Photocatalytic performance test
对本实施例制备的涂层进行降解亚甲基蓝溶液的性能测试:The performance test of degrading methylene blue solution is carried out to the coating prepared in this example:
配制浓度为5ppm的亚甲基蓝溶液,取30ml放于直径为9cm培养皿中。将尺寸为4×4cm的纳米TiO2涂层放置于培养皿中并摇床摇晃,摇床速度为60r/min。黑暗条件下持续1小时后开启紫外灯进行紫外光照,紫外灯功率为15W,波长为365nm,样品与紫外灯管的距离为15cm。紫外灯开启后的第0h、0.5h、1.5h、2.5h、3.5h、4.5h及5.5h时,用移液枪从培养皿中提取亚甲基蓝溶液200μl,置于96孔板中进行吸光度测试并记录测试结果。根据在波长664nm处的吸光度值计算溶液中亚甲基蓝的浓度。其中黑暗条件下保持1小时是为了使涂层与亚甲基蓝溶液充分接触。每组样品至少应进行3次实验以减小误差。A methylene blue solution with a concentration of 5 ppm was prepared, and 30 ml was placed in a petri dish with a diameter of 9 cm. The nano- TiO coating with a size of 4 × 4 cm was placed in a petri dish and shaken with a shaker speed of 60 r/min. After 1 hour in the dark, the UV lamp was turned on for UV illumination. The power of the UV lamp was 15W, the wavelength was 365nm, and the distance between the sample and the UV lamp was 15cm. At 0h, 0.5h, 1.5h, 2.5h, 3.5h, 4.5h, and 5.5h after the UV lamp was turned on, extract 200 μl of methylene blue solution from the petri dish with a pipette, and place it in a 96-well plate for absorbance testing. Record test results. The concentration of methylene blue in the solution was calculated from the absorbance value at a wavelength of 664 nm. The purpose of keeping the coating in the dark for 1 hour is to make the coating fully contact with the methylene blue solution. At least 3 experiments should be performed for each group of samples to reduce errors.
试验结果表明,本实施例制备的涂层表现出良好的光催化功能,5.5h后,亚甲基蓝溶液降解率可达80%以上。The test results show that the coating prepared in this example exhibits good photocatalytic function, and the degradation rate of the methylene blue solution can reach more than 80% after 5.5 hours.
4、防污损性能测试4. Anti-fouling performance test
本实施例制备的涂层与芽孢杆菌(芽孢杆菌是一种典型的革兰氏阳性菌,由于芽孢杆菌是海洋中特有的一种细菌)菌液共混培养24小时,并观察芽孢杆菌的贴附情况。The coating prepared in this example was mixed with Bacillus (Bacillus is a typical Gram-positive bacteria, because Bacillus is a unique bacteria in the ocean) for 24 hours, and the sticking of Bacillus was observed. Attached.
将试样在去离子水中超声清洗5min,流动的空气中干燥后,放入紫外灯光下照射灭菌2h。将灭菌后的样品放入6孔板中,每个孔内加入3mL浓度为108CFU/mL的菌液并做好标记,放入振荡培养箱(温度为25℃,转速120rpm)中培养24h。经24h的培养后,使用移液枪将菌液吸出并用人工海水从样品侧面冲洗掉表面未贴附的细菌,浸洗两次,然后用浓度为2.5%的戊二醛海水溶液对贴附的细菌进行固定,并在4℃冰箱中保存24h。再用移液枪吸出戊二醛,并用人工海水冲洗2遍,之后浸没于不同浓度的酒精水溶液中进行脱水处理(25%、50%、75%、90%和100%)。最后将样品放入37℃的培养箱中干燥24h,喷金后对样品进行贴附情况观察。The samples were ultrasonically cleaned in deionized water for 5 min, dried in flowing air, and then sterilized under UV light for 2 h. Put the sterilized samples into a 6-well plate, add 3 mL of bacterial liquid with a concentration of 10 8 CFU/mL into each well, and label them well, and put them into a shaking incubator (temperature 25°C,
试验结果表明,本实施例制备的涂层表现出良好的防污损性能,相比于对照组低碳钢(即直接以没有涂层的低碳钢基材作为对比),实施例制备的涂层表面芽孢杆菌的贴附量减少了约80%。The test results show that the coatings prepared in this example show good anti-fouling performance. Compared with the low carbon steel in the control group (that is, the low carbon steel substrate without The amount of Bacillus adhering to the layer surface was reduced by about 80%.
对比例1Comparative Example 1
制备工艺与实施例1中基本相同,区别仅在于原料制备时未加入光催化功能填料。The preparation process is basically the same as that in Example 1, except that no photocatalytic functional filler is added during the preparation of the raw materials.
经测试,本对比例制备的涂层耐蚀性能良好,中性盐雾试验2000h后未发生明显的腐蚀,但其防污损性能一般,与对照组低碳钢表面相比,芽孢杆菌贴附量未发生明显的下降。After testing, the coating prepared in this comparative example has good corrosion resistance, and no obvious corrosion occurred after 2000h of neutral salt spray test, but its anti-fouling performance is average. The amount did not decrease significantly.
对比例2Comparative Example 2
制备工艺与实施例1中基本相同,区别仅在于原料制备时加入的光催化功能填料为纯金红石相TiO2,颗粒尺寸20nm。The preparation process is basically the same as that in Example 1, except that the photocatalytic functional filler added during the preparation of the raw materials is pure rutile phase TiO 2 with a particle size of 20 nm.
经测试,本对比例制备的涂层耐蚀性能良好,中性盐雾试验2000h后未发生明显的腐蚀;涂层光催化性能较差,5.5h后,亚甲基蓝溶液降解率约50%;基本不具备防污损功能,与对照组低碳钢表面相比,芽孢杆菌贴附量未发生明显的下降。After testing, the coating prepared in this comparative example has good corrosion resistance, and no obvious corrosion occurs after 2000 hours of neutral salt spray test; the photocatalytic performance of the coating is poor, and the degradation rate of methylene blue solution is about 50% after 5.5 hours; With anti-fouling function, compared with the low carbon steel surface of the control group, the adhesion amount of Bacillus did not decrease significantly.
对比例3Comparative Example 3
制备工艺与实施例1中基本相同,区别仅在于原料制备时加入的耐蚀功能填料为Ni60粉,颗粒尺寸40μm。The preparation process is basically the same as that in Example 1, except that the corrosion-resistant functional filler added during the preparation of the raw materials is Ni60 powder, and the particle size is 40 μm.
经测试,本对比例制备的涂层耐蚀性能差,中性盐雾试验100h后即可见到明显的腐蚀产物;涂层光催化性能较好,5.5h后,亚甲基蓝溶液降解率约70%;防污损功能一般,与对照组低碳钢表面相比,芽孢杆菌贴附量减少了约50%。After testing, the coating prepared by this comparative example has poor corrosion resistance, and obvious corrosion products can be seen after 100 hours of neutral salt spray test; the photocatalytic performance of the coating is good, and the degradation rate of methylene blue solution is about 70% after 5.5 hours; The anti-fouling function is average, and the amount of Bacillus adherence is reduced by about 50% compared with the control group mild steel surface.
实施例2Example 2
(1)无机耐蚀防污损原料制备:(1) Preparation of inorganic corrosion-resistant and anti-fouling raw materials:
选择30wt%磷酸二氢铝水溶液(60g)为粘结剂,硅酸钠(20g)为钝化剂,铝粉(颗粒尺寸为2μm,80g)为耐蚀功能填料,P25粉末(颗粒尺寸25nm,120g)为光催化功能填料,加入到50ml去离子水中,并进行高速搅拌1h(转速1000r/min),使原料各个组分均匀分散复合。Select 30wt% aluminum dihydrogen phosphate aqueous solution (60g) as binder, sodium silicate (20g) as passivator, aluminum powder (particle size 2μm, 80g) as corrosion-resistant functional filler, P25 powder (particle size 25nm, 120g) is a photocatalytic functional filler, added to 50ml of deionized water, and stirred at high speed for 1h (rotation speed 1000r/min), so that each component of the raw material is uniformly dispersed and compounded.
(2)基体预处理:对基体材料表面进行除油、除锈处理,并对其表面进行喷砂处理。(2) Substrate pretreatment: degreasing and rust removal are performed on the surface of the substrate material, and sandblasting is performed on the surface.
(3)涂层制备:利用气雾喷涂方式,在预处理的基体表面制备一层200μm的无机耐蚀防污损涂层,并加热固化。其中,气雾喷涂参数为气压为0.8Mpa,喷涂距离300mm,喷枪速度100mm/s,喷涂遍数20遍;固化参数为300℃保温2h。(3) Coating preparation: A layer of 200 μm inorganic anti-corrosion and anti-fouling coating was prepared on the surface of the pretreated substrate by aerosol spraying, and then heated and cured. Among them, the parameters of aerosol spraying are air pressure of 0.8Mpa, spraying distance of 300mm, spray gun speed of 100mm/s, and spraying times of 20 times; curing parameters are 300°C for 2h.
性能测试与表征:Performance testing and characterization:
1、涂层形貌表征1. Coating morphology characterization
测试过程同实施例1,经场发射扫描电子显微镜(FESEM)观察涂层微观形貌可见:该涂层连续、结构致密,涂层厚度为200μm。The test process is the same as that of Example 1. The microscopic morphology of the coating is observed by a field emission scanning electron microscope (FESEM), and it can be seen that the coating is continuous and dense in structure, and the coating thickness is 200 μm.
2、耐蚀性能测试2. Corrosion resistance test
测试过程同实施例1,结果表明,该实施例涂层样品可耐中性盐雾试验2000h,对基体实现了优异的防护功能。The test process is the same as that of Example 1. The results show that the coating sample of this example can withstand the neutral salt spray test for 2000 hours, and achieves excellent protection function for the substrate.
3、光催化性能测试3. Photocatalytic performance test
测试过程同实施例1,结果表明,该实施例涂层样品表现出良好的光催化功能,5.5h后,亚甲基蓝溶液的降解率可达82%。The test process is the same as that of Example 1. The results show that the coating sample of this example exhibits good photocatalytic function. After 5.5 hours, the degradation rate of the methylene blue solution can reach 82%.
4、防污损性能测试4. Anti-fouling performance test
测试过程同实施例1,结果表明,该实施例涂层样品防污损性能良好,相比于对照组低碳钢,实施例制备的涂层表面芽孢杆菌的贴附量减少了约88%。The test process is the same as that of Example 1. The results show that the coating samples of this example have good antifouling performance. Compared with the low carbon steel of the control group, the adhesion amount of Bacillus on the surface of the coating prepared in this example is reduced by about 88%.
实施例3Example 3
(1)无机耐蚀防污损原料制备:(1) Preparation of inorganic corrosion-resistant and anti-fouling raw materials:
选择30wt%磷酸二氢铝水溶液(55g)为粘结剂,硅酸钠(15g)为钝化剂,锌粉(颗粒尺寸为2μm,100g)为耐蚀功能填料,Ag掺杂锐钛矿相TiO2粉末(颗粒尺寸5~10nm,80g)为光催化功能填料,加入到50ml去离子水中,并进行高速搅拌1.5h(转速800r/min),使原料各个组分均匀分散复合。Choose 30wt% aluminum dihydrogen phosphate aqueous solution (55g) as binder, sodium silicate (15g) as passivator, zinc powder (particle size is 2μm, 100g) as corrosion-resistant functional filler, Ag-doped anatase phase TiO 2 powder (particle size 5-10nm, 80g) is a photocatalytic functional filler, added to 50ml of deionized water, and stirred at high speed for 1.5h (rotation speed 800r/min), so that each component of the raw material is uniformly dispersed and compounded.
(2)基体预处理:对基体材料表面进行除油、除锈处理,并对其表面进行喷砂处理。(2) Substrate pretreatment: degreasing and rust removal are performed on the surface of the substrate material, and sandblasting is performed on the surface.
(3)涂层制备:利用涂刷辊涂刷,在预处理的基体表面制备厚度为60μm的无机耐蚀防污损涂层,并加热固化。其中,涂刷辊单次涂刷厚度为20μm,涂刷3次;固化参数为250℃保温2h。(3) Coating preparation: The inorganic anti-corrosion and anti-fouling coating with a thickness of 60 μm was prepared on the surface of the pretreated substrate by brushing with a brushing roller, and heated and cured. Among them, the single brushing thickness of the brushing roller was 20 μm, and the brushing was performed three times; the curing parameter was 250 °C for 2 h.
性能测试与表征:Performance testing and characterization:
1、涂层形貌表征1. Coating morphology characterization
测试过程同实施例1,经场发射扫描电子显微镜(FESEM)观察涂层微观形貌可见:该涂层连续、结构致密,涂层厚度为60μm。The test process is the same as that of Example 1, and the microscopic morphology of the coating is observed by a field emission scanning electron microscope (FESEM), and it can be seen that the coating is continuous and dense in structure, and the coating thickness is 60 μm.
2、耐蚀性能测试2. Corrosion resistance test
测试过程同实施例1,结果表明,该实施例涂层样品可耐中性盐雾试验2000h,对基体实现了优异的防护功能。The test process is the same as that of Example 1. The results show that the coating sample of this example can withstand the neutral salt spray test for 2000 hours, and achieves excellent protection function for the substrate.
3、光催化性能测试3. Photocatalytic performance test
测试过程同实施例1,结果表明,该实施例涂层样品表现出良好的光催化功能,5.5h后,亚甲基蓝溶液的降解率可达85%。The test process is the same as that of Example 1. The results show that the coating sample of this example exhibits a good photocatalytic function. After 5.5 hours, the degradation rate of the methylene blue solution can reach 85%.
4、防污损性能测试4. Anti-fouling performance test
测试过程同实施例1,结果表明,该实施例涂层样品防污损性能良好,相比于对照组低碳钢,实施例制备的涂层表面芽孢杆菌的贴附量减少了约82%。The test process is the same as that of Example 1. The results show that the coating samples of this example have good antifouling performance. Compared with the low carbon steel of the control group, the adhesion amount of Bacillus on the surface of the coating prepared in this example is reduced by about 82%.
实施例4Example 4
(1)无机耐蚀防污损原料制备:(1) Preparation of inorganic corrosion-resistant and anti-fouling raw materials:
选择30wt%磷酸二氢铝水溶液(60g)为粘结剂,钨酸钠(10g)为钝化剂,铝粉(颗粒尺寸为2μm,80g)为耐蚀功能填料,纯锐钛矿相TiO2粉末(颗粒尺寸5~10nm,80g)为光催化功能填料,加入到50ml去离子水中,并进行高速搅拌1h(转速1000r/min),使原料各个组分均匀分散复合。30wt% aluminum dihydrogen phosphate aqueous solution (60g) was selected as binder, sodium tungstate (10g) as passivator, aluminum powder (particle size 2μm, 80g) as corrosion-resistant functional filler, pure anatase phase TiO2 Powder (particle size 5-10nm, 80g) is a photocatalytic functional filler, added to 50ml of deionized water, and stirred at high speed for 1h (rotation speed 1000r/min), so that each component of the raw material is uniformly dispersed and compounded.
(2)基体预处理:对基体材料表面进行除油、除锈处理,并对其表面进行喷砂处理。(2) Substrate pretreatment: degreasing and rust removal are performed on the surface of the substrate material, and sandblasting is performed on the surface.
(3)涂层制备:利用涂刷辊涂刷,在预处理的基体表面制备60μm的无机耐蚀防污损涂层,并加热固化。其中,涂刷辊单次涂刷厚度为20μm,涂刷3次;固化参数为250℃保温0.5h。(3) Coating preparation: use a brushing roller to paint, prepare a 60 μm inorganic anti-corrosion and anti-fouling coating on the surface of the pretreated substrate, and heat and cure it. Among them, the single brushing thickness of the brushing roller is 20 μm, and the brushing is performed three times; the curing parameter is 250 °C for 0.5 h.
性能测试与表征:Performance testing and characterization:
1、涂层形貌表征1. Coating morphology characterization
测试过程同实施例1,经场发射扫描电子显微镜(FESEM)观察涂层微观形貌可见:该涂层连续、结构致密,涂层厚度为60μm。The test process is the same as that of Example 1, and the microscopic morphology of the coating is observed by a field emission scanning electron microscope (FESEM), and it can be seen that the coating is continuous and dense in structure, and the coating thickness is 60 μm.
2、耐蚀性能测试2. Corrosion resistance test
测试过程同实施例1,结果表明,该实施例涂层样品可耐中性盐雾试验2000h,对基体实现了优异的防护功能。The test process is the same as that of Example 1. The results show that the coating sample of this example can withstand the neutral salt spray test for 2000 hours, and achieves excellent protection function for the substrate.
3、光催化性能测试3. Photocatalytic performance test
测试过程同实施例1,结果表明,该实施例涂层样品表现出良好的光催化功能,5.5h后,亚甲基蓝溶液的降解率可达75%。The test process is the same as that of Example 1. The results show that the coating sample of this example exhibits a good photocatalytic function. After 5.5 hours, the degradation rate of the methylene blue solution can reach 75%.
4、防污损性能测试4. Anti-fouling performance test
测试过程同实施例1,结果表明,该实施例涂层样品防污损性能良好,相比于对照组低碳钢,实施例制备的涂层表面芽孢杆菌的贴附量减少了约70%。The test process is the same as that of Example 1. The results show that the coating sample of this example has good antifouling performance. Compared with the low carbon steel of the control group, the adhesion amount of Bacillus on the surface of the coating prepared in this example is reduced by about 70%.
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