CN108586727B - A method of utilizing aqueous two-phase separation and Extraction epsilon-polylysine - Google Patents
A method of utilizing aqueous two-phase separation and Extraction epsilon-polylysine Download PDFInfo
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- 108010039918 Polylysine Proteins 0.000 title claims abstract description 110
- 238000000034 method Methods 0.000 title claims abstract description 57
- 238000005191 phase separation Methods 0.000 title claims abstract description 15
- 238000000605 extraction Methods 0.000 title abstract description 41
- 239000003960 organic solvent Substances 0.000 claims abstract description 40
- 238000000926 separation method Methods 0.000 claims abstract description 26
- 238000000855 fermentation Methods 0.000 claims description 138
- 230000004151 fermentation Effects 0.000 claims description 138
- 239000007788 liquid Substances 0.000 claims description 52
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 50
- 239000000243 solution Substances 0.000 claims description 38
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 26
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 22
- 238000005119 centrifugation Methods 0.000 claims description 21
- 241000894006 Bacteria Species 0.000 claims description 19
- 239000012141 concentrate Substances 0.000 claims description 18
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 15
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 13
- 239000011780 sodium chloride Substances 0.000 claims description 11
- 238000007670 refining Methods 0.000 claims description 9
- 210000002966 serum Anatomy 0.000 claims description 8
- 125000002091 cationic group Chemical group 0.000 claims description 7
- 239000000284 extract Substances 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 239000004472 Lysine Substances 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 238000004042 decolorization Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000012071 phase Substances 0.000 claims 67
- 239000012527 feed solution Substances 0.000 claims 17
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims 10
- KDXKERNSBIXSRK-UHFFFAOYSA-N Lysine Natural products NCCCCC(N)C(O)=O KDXKERNSBIXSRK-UHFFFAOYSA-N 0.000 claims 3
- 238000011033 desalting Methods 0.000 claims 3
- 150000004683 dihydrates Chemical class 0.000 claims 1
- 239000012074 organic phase Substances 0.000 claims 1
- 239000002904 solvent Substances 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 18
- 230000002829 reductive effect Effects 0.000 abstract description 8
- 238000005342 ion exchange Methods 0.000 abstract description 7
- 150000003839 salts Chemical class 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 5
- 239000002351 wastewater Substances 0.000 abstract description 4
- 239000008346 aqueous phase Substances 0.000 abstract 1
- 238000011017 operating method Methods 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 39
- 229910017053 inorganic salt Inorganic materials 0.000 description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 14
- 239000000706 filtrate Substances 0.000 description 13
- 239000012266 salt solution Substances 0.000 description 13
- 238000002360 preparation method Methods 0.000 description 12
- 238000010276 construction Methods 0.000 description 11
- 239000011259 mixed solution Substances 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 8
- 238000000746 purification Methods 0.000 description 8
- 230000001580 bacterial effect Effects 0.000 description 7
- 235000013305 food Nutrition 0.000 description 7
- 239000012528 membrane Substances 0.000 description 7
- 238000001728 nano-filtration Methods 0.000 description 7
- 239000006228 supernatant Substances 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- 238000010790 dilution Methods 0.000 description 4
- 239000012895 dilution Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005292 vacuum distillation Methods 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 239000005452 food preservative Substances 0.000 description 3
- 235000019249 food preservative Nutrition 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- KDXKERNSBIXSRK-YFKPBYRVSA-N L-lysine Chemical compound NCCCC[C@H](N)C(O)=O KDXKERNSBIXSRK-YFKPBYRVSA-N 0.000 description 2
- NVNLLIYOARQCIX-MSHCCFNRSA-N Nisin Chemical compound N1C(=O)[C@@H](CC(C)C)NC(=O)C(=C)NC(=O)[C@@H]([C@H](C)CC)NC(=O)[C@@H](NC(=O)C(=C/C)/NC(=O)[C@H](N)[C@H](C)CC)CSC[C@@H]1C(=O)N[C@@H]1C(=O)N2CCC[C@@H]2C(=O)NCC(=O)N[C@@H](C(=O)N[C@H](CCCCN)C(=O)N[C@@H]2C(NCC(=O)N[C@H](C)C(=O)N[C@H](CC(C)C)C(=O)N[C@H](CCSC)C(=O)NCC(=O)N[C@H](CS[C@@H]2C)C(=O)N[C@H](CC(N)=O)C(=O)N[C@H](CCSC)C(=O)N[C@H](CCCCN)C(=O)N[C@@H]2C(N[C@H](C)C(=O)N[C@@H]3C(=O)N[C@@H](C(N[C@H](CC=4NC=NC=4)C(=O)N[C@H](CS[C@@H]3C)C(=O)N[C@H](CO)C(=O)N[C@H]([C@H](C)CC)C(=O)N[C@H](CC=3NC=NC=3)C(=O)N[C@H](C(C)C)C(=O)NC(=C)C(=O)N[C@H](CCCCN)C(O)=O)=O)CS[C@@H]2C)=O)=O)CS[C@@H]1C NVNLLIYOARQCIX-MSHCCFNRSA-N 0.000 description 2
- 108010053775 Nisin Proteins 0.000 description 2
- 241000972623 Streptomyces albulus Species 0.000 description 2
- 241000187759 Streptomyces albus Species 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 238000010612 desalination reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000008103 glucose Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 235000010298 natamycin Nutrition 0.000 description 2
- 239000004311 natamycin Substances 0.000 description 2
- NCXMLFZGDNKEPB-FFPOYIOWSA-N natamycin Chemical compound O[C@H]1[C@@H](N)[C@H](O)[C@@H](C)O[C@H]1O[C@H]1/C=C/C=C/C=C/C=C/C[C@@H](C)OC(=O)/C=C/[C@H]2O[C@@H]2C[C@H](O)C[C@](O)(C[C@H](O)[C@H]2C(O)=O)O[C@H]2C1 NCXMLFZGDNKEPB-FFPOYIOWSA-N 0.000 description 2
- 229960003255 natamycin Drugs 0.000 description 2
- 235000010297 nisin Nutrition 0.000 description 2
- 239000004309 nisin Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 241000193830 Bacillus <bacterium> Species 0.000 description 1
- 241000192125 Firmicutes Species 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 235000019766 L-Lysine Nutrition 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 1
- 241000187747 Streptomyces Species 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000009655 industrial fermentation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 235000013622 meat product Nutrition 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229920000729 poly(L-lysine) polymer Polymers 0.000 description 1
- 229920000656 polylysine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000011027 product recovery Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/02—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
- C08G69/08—Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
- C08G69/10—Alpha-amino-carboxylic acids
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Preparation Of Compounds By Using Micro-Organisms (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种利用双水相分离提取ε-聚赖氨酸的方法,属于提取分离技术领域。The invention relates to a method for extracting ε-polylysine by using two-phase separation and belongs to the technical field of extraction and separation.
背景技术Background technique
ε-聚赖氨酸(ε-PL)是由链霉菌、丝状真菌或芽孢杆菌等微生物胞外分泌产生的一种同型氨基酸聚合物,它一般由25-35个L-赖氨酸单体通过α-COOH和ε-NH2脱水缩合而成,分子量通常为2500-4500Da。ε-polylysine (ε-PL) is a homotype amino acid polymer produced by extracellular secretion of microorganisms such as Streptomyces, filamentous fungi or Bacillus, which generally consists of 25-35 L-lysine monomers through It is formed by dehydration condensation of α-COOH and ε-NH2, and its molecular weight is usually 2500-4500Da.
由于具有水溶性好、热稳定性强、抑菌谱广等优点,ε-PL目前主要作为生物食品防腐剂广泛应用于日本、韩国、欧美等国家和地区的食品工业。2014年,我国也正式批准ε-PL及其盐酸盐在果蔬、米面制品、肉制品、调味品、饮料和焙烤等食品领域中的应用。Due to the advantages of good water solubility, strong thermal stability, and broad antibacterial spectrum, ε-PL is currently mainly used as a biological food preservative and widely used in the food industry in Japan, South Korea, Europe, America and other countries and regions. In 2014, my country also officially approved the application of ε-PL and its hydrochloride in the food fields such as fruits and vegetables, rice and flour products, meat products, condiments, beverages and baking.
事实上,ε-PL与其他生物食品防腐剂,如乳酸链球菌素和纳他霉素,在抑菌谱即使用范围上存在显著互补性。ε-PL能显著抑制革兰氏阳性和革兰氏阴性细菌,乳酸链球菌素只对革兰氏阳性细菌和芽孢有显著抑制作用,而纳他霉素只对霉菌和酵母菌有良好抑制效果,若将它们联合应用于食品工业中,即能最大程度的保证抑菌的效果。In fact, ε-PL has significant complementarity with other biological food preservatives, such as nisin and natamycin, in terms of antibacterial spectrum, that is, the scope of use. ε-PL can significantly inhibit Gram-positive and Gram-negative bacteria, nisin can only significantly inhibit Gram-positive bacteria and spores, and natamycin can only have a good inhibitory effect on mold and yeast , if they are used in combination in the food industry, the antibacterial effect can be guaranteed to the greatest extent.
因此,开发和推广ε-PL及其盐在食品工业中的应用,对于解决当前化学食品防腐剂引发的食品安全问题具有重要意义。Therefore, the development and promotion of the application of ε-PL and its salt in the food industry is of great significance for solving the food safety problems caused by the current chemical food preservatives.
然而,ε-PL生产偏高却成为限制其在食品工业中广泛应用的主要因素。However, the high production of ε-PL has become the main factor limiting its wide application in the food industry.
ε-PL的制备主要包括两部分:微生物发酵、提取与精制。在微生物发酵方面,国内学者已经将5L规模ε-PL的发酵水平从10g/L左右提高到30g/L以上(ZL201410156360.0),最高突破到50g/L以上(ZL201510021744.6,ZL20091003033.0)。实际上,ε-PL发酵单位已经达到大多数工业化发酵产品的发酵水平,表明ε-PL发酵成本接近大规模工业化生产可接受程度。The preparation of ε-PL mainly includes two parts: microbial fermentation, extraction and refining. In terms of microbial fermentation, domestic scholars have increased the fermentation level of 5L-scale ε-PL from about 10g/L to more than 30g/L (ZL201410156360.0), and the highest breakthrough is above 50g/L (ZL201510021744.6, ZL20091003033.0) . In fact, ε-PL fermentation units have reached the fermentation level of most industrial fermentation products, indicating that the cost of ε-PL fermentation is close to the acceptable level of large-scale industrial production.
在提取与精制方面,自ZL200910152931.2公开以来,离子交换技术一直是ε-PL提取的核心方法,受到众多研究者的关注。基于该核心操作单元,ε-PL提取工艺也得到了改进,如,CN107164417A将离子交换树脂的离子类型由氢型改变成铵型,省去了后续的脱盐操作,简化了操作流程;CN106380592A建立了两步离子交换方法,用于从高ε-PL浓度和高杂质环境的发酵液中分离提取ε-PL;ZL201110053004.2利用离子交换树脂从发酵液中提取ε-PL的同时,还将副产物γ-聚二氨基丁酸进行了分离。In terms of extraction and purification, since the disclosure of ZL200910152931.2, ion exchange technology has been the core method of ε-PL extraction and has attracted the attention of many researchers. Based on this core operation unit, the ε-PL extraction process has also been improved. For example, CN107164417A changes the ion type of ion exchange resin from hydrogen type to ammonium type, which saves the subsequent desalination operation and simplifies the operation process; CN106380592A establishes Two-step ion exchange method, used to separate and extract ε-PL from fermentation broth with high ε-PL concentration and high impurity environment; ZL201110053004.2 uses ion exchange resin to extract ε-PL from fermentation broth, and also extracts by-products γ-polydiaminobutyric acid was isolated.
然而,相比较在发酵水平方面上取得的进步,ε-PL后提取技术并未发生实质性进展,主要在于并未革除离子交换工艺。However, compared with the progress made in the fermentation level, the ε-PL post-extraction technology has not made substantial progress, mainly because the ion exchange process has not been eliminated.
众所周知,离子交换技术虽然具有产物回收率高、除杂能力强和操作成熟等优点,但其在活化和再生环节中酸碱消耗量大、废水量多的缺陷却始终无法避免。As we all know, although ion exchange technology has the advantages of high product recovery rate, strong impurity removal ability and mature operation, its defects of large acid and alkali consumption and large amount of wastewater in the activation and regeneration process are still unavoidable.
因此,在环保要求越来越高的背景下,建立无离子交换的ε-PL提取工艺,对于绿色ε-PL产业的建立和未来发展具有重要意义。Therefore, in the context of increasingly stringent environmental protection requirements, the establishment of an ion-exchange-free ε-PL extraction process is of great significance for the establishment and future development of the green ε-PL industry.
发明内容Contents of the invention
为克服传统离子交换技术的不足,本发明运用有机溶剂/无机盐双水相体系,提供了一种既能够减少废水产生、简化操作步骤、降低提取成本,又具有提取回收率高、提取成品纯度高等优势的ε-聚赖氨酸(ε-PL)提取方法。In order to overcome the shortcomings of the traditional ion exchange technology, the present invention uses an organic solvent/inorganic salt two-phase system to provide a method that can reduce waste water production, simplify operation steps, reduce extraction costs, and has high extraction recovery rate and high purity of extracted products. Advanced ε-polylysine (ε-PL) extraction method.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明提供了一种分离提取ε-聚赖氨酸的方法,所述方法为处理ε-聚赖氨酸发酵液,去除ε-聚赖氨酸发酵液中的菌体,获得发酵液清液;处理发酵液清液,使得其pH值为4.0~11.0,获得ε-聚赖氨酸料液;在ε-聚赖氨酸料液中先加入无机盐,使得无机盐的质量比终浓度为10-30%,然后再加入有机溶剂,使得有机溶剂的质量比终浓度为10-30%,得到双水相体系;将得到的双水相体系静置分相后进行上下相分离,得到上相和下相;将得到的上相进行处理,回收有机溶剂并提取ε-聚赖氨酸;The invention provides a method for separating and extracting ε-polylysine. The method is to process ε-polylysine fermentation liquid, remove bacteria in the ε-polylysine fermentation liquid, and obtain the fermentation broth clear liquid ; Treat the fermented broth so that its pH value is 4.0 to 11.0 to obtain ε-polylysine feed liquid; add inorganic salt to the ε-polylysine feed liquid, so that the mass ratio of the inorganic salt to the final concentration is 10-30%, and then add an organic solvent, so that the mass ratio of the organic solvent to a final concentration of 10-30%, to obtain a two-phase system; after the obtained two-phase system is left to stand for phase separation, the upper and lower phases are separated, and the upper and lower phases are obtained. phase and the lower phase; the obtained upper phase is processed, the organic solvent is recovered and the ε-polylysine is extracted;
所述ε-聚赖氨酸发酵液是利用产ε-聚赖氨酸菌进行发酵得到的。The ε-polylysine fermentation broth is obtained by fermentation with ε-polylysine-producing bacteria.
在本发明的一种实施方式中,所述方法为通过离心或过滤处理ε-聚赖氨酸发酵液,去除ε-聚赖氨酸发酵液中的菌体,获得发酵液清液;用硫酸、盐酸或阳离子树脂处理发酵液清液,使得其pH值为4.0~11.0,获得ε-聚赖氨酸料液;在ε-聚赖氨酸料液中先加入无机盐,使得无机盐的质量比终浓度为10-30%,并充分混合和溶解,然后再加入有机溶剂,使得有机溶剂的质量比终浓度为10-30%,充分震荡或者搅拌后,得到双水相体系;将得到的双水相体系静置分相后进行上下相分离,得到上相和下相;将得到的上相进行处理,回收有机溶剂并提取ε-聚赖氨酸。In one embodiment of the present invention, the method is to treat the ε-polylysine fermentation broth by centrifugation or filtration, remove the bacteria in the ε-polylysine fermentation broth, and obtain the fermentation broth clear liquid; , hydrochloric acid or cationic resin to treat the fermentation broth clear liquid, so that its pH value is 4.0 to 11.0, and obtain the ε-polylysine feed liquid; add inorganic salt to the ε-polylysine feed liquid first, so that the quality of the inorganic salt The specific final concentration is 10-30%, fully mixed and dissolved, and then an organic solvent is added so that the mass ratio of the organic solvent is 10-30% final concentration, and after sufficient shaking or stirring, a two-phase aqueous system is obtained; the obtained The upper and lower phases are obtained by separating the upper and lower phases of the aqueous two-phase system after static phase separation; the upper phase is processed to recover the organic solvent and extract ε-polylysine.
在本发明的一种实施方式中,所述方法为通过离心或过滤处理ε-聚赖氨酸发酵液,去除ε-聚赖氨酸发酵液中的菌体,获得发酵液清液;用硫酸、盐酸或阳离子树脂处理发酵液清液,使得其pH值为9.0,获得ε-聚赖氨酸料液;在ε-聚赖氨酸料液中先加入无机盐,使得无机盐的质量比终浓度为20%,并充分混合和溶解,然后再加入有机溶剂,使得有机溶剂的质量比终浓度为20%,充分震荡或者搅拌后,得到双水相体系;将得到的双水相体系静置分相后进行上下相分离,得到上相和下相;将得到的上相进行处理,回收有机溶剂并提取ε-聚赖氨酸。In one embodiment of the present invention, the method is to treat the ε-polylysine fermentation broth by centrifugation or filtration, remove the bacteria in the ε-polylysine fermentation broth, and obtain the fermentation broth clear liquid; , hydrochloric acid or cationic resin to treat the fermentation broth clear liquid, so that its pH value is 9.0, and obtain ε-polylysine feed liquid; first add inorganic salt in ε-polylysine feed liquid, so that the mass ratio of inorganic salt is finally The concentration is 20%, and fully mixed and dissolved, and then add an organic solvent, so that the mass ratio of the organic solvent to a final concentration of 20%, after sufficient shaking or stirring, a two-phase system is obtained; the obtained two-phase system is left to stand After phase separation, upper and lower phases are separated to obtain an upper phase and a lower phase; the obtained upper phase is processed, the organic solvent is recovered and ε-polylysine is extracted.
在本发明的一种实施方式中,所述无机盐为NaCl、Na2CO3、CaCl2、(NH4)2SO4、KH2PO4或K2HPO4中一种或几种。In one embodiment of the present invention, the inorganic salt is one or more of NaCl, Na 2 CO 3 , CaCl 2 , (NH 4 ) 2 SO 4 , KH 2 PO 4 or K 2 HPO 4 .
在本发明的一种实施方式中,所述无机盐为(NH4)2SO4。In one embodiment of the present invention, the inorganic salt is (NH 4 ) 2 SO 4 .
在本发明的一种实施方式中,所述有机溶剂为甲醇、乙醇、正丙醇、异丙醇或丙酮中一种或几种。In one embodiment of the present invention, the organic solvent is one or more of methanol, ethanol, n-propanol, isopropanol or acetone.
在本发明的一种实施方式中,所述有机溶剂为乙醇。In one embodiment of the present invention, the organic solvent is ethanol.
在本发明的一种实施方式中,所述静置分相的时间为1-3h。In one embodiment of the present invention, the time for standing still for phase separation is 1-3 hours.
在本发明的一种实施方式中,所述静置分相的时间为2.0h。In one embodiment of the present invention, the time for the static phase separation is 2.0 h.
在本发明的一种实施方式中,所述上下相分离为将上下相进行自然分离或离心分离。In one embodiment of the present invention, the upper and lower phases are separated by natural separation or centrifugal separation of the upper and lower phases.
在本发明的一种实施方式中,所述将上相进行处理为将得到的上相进行蒸馏,回收有机溶剂并收集ε-聚赖氨酸浓缩液进行后续精制处理,得到ε-聚赖氨酸。In one embodiment of the present invention, the processing of the upper phase is to distill the obtained upper phase, recover the organic solvent and collect the ε-polylysine concentrate for subsequent refining treatment to obtain ε-polylysine acid.
在本发明的一种实施方式中,所述将上相进行蒸馏的温度为40-60℃。In one embodiment of the present invention, the temperature for distilling the upper phase is 40-60°C.
在本发明的一种实施方式中,所述将上相进行蒸馏的温度为50℃。In one embodiment of the present invention, the temperature for distilling the upper phase is 50°C.
在本发明的一种实施方式中,所述ε-聚赖氨酸浓缩液的后续精制处理包括脱色、脱盐和干燥。In one embodiment of the present invention, the subsequent refining treatment of the ε-polylysine concentrate includes decolorization, desalination and drying.
在本发明的一种实施方式中,所述将上相进行处理为在得到的上相中加入无机盐溶液,使得无机盐的质量比终浓度为20-30%,对ε-聚赖氨酸进行多次萃取后,再进行有机溶剂的回收以及ε-聚赖氨酸的提取。In one embodiment of the present invention, the upper phase is treated by adding an inorganic salt solution to the upper phase obtained, so that the mass ratio of the final concentration of the inorganic salt is 20-30%, and the ε-polylysine After multiple extractions, recovery of the organic solvent and extraction of ε-polylysine are carried out.
在本发明的一种实施方式中,所述将上相进行处理为在得到的上相中加入无机盐溶液,使得无机盐的质量比终浓度为20%,对ε-聚赖氨酸进行3次萃取后,再进行有机溶剂的回收以及ε-聚赖氨酸的提取。In one embodiment of the present invention, the upper phase is treated as adding an inorganic salt solution to the obtained upper phase, so that the mass ratio of the final concentration of the inorganic salt is 20%, and ε-polylysine is subjected to 3 After the second extraction, the recovery of the organic solvent and the extraction of ε-polylysine were carried out.
在本发明的一种实施方式中,所述方法还包含将得到的下相进行处理,回收有机溶剂以及无机盐。In one embodiment of the present invention, the method further includes processing the obtained lower phase to recover the organic solvent and the inorganic salt.
在本发明的一种实施方式中,所述将下相进行处理为将下相进行蒸馏,回收有机溶剂并得到无机盐浓缩液,将得到的无机盐浓缩液进行浓缩、结晶回收无机盐;In one embodiment of the present invention, the processing of the lower phase is to distill the lower phase, recover the organic solvent and obtain the concentrated solution of the inorganic salt, concentrate and crystallize the obtained concentrated solution of the inorganic salt, and recover the inorganic salt;
或在下相中加入有机溶剂,过滤回收沉淀的无机盐并得到滤液,将得到的滤液进行蒸馏回收有机溶剂。Or add an organic solvent to the lower phase, filter and recover the precipitated inorganic salt to obtain a filtrate, and distill the obtained filtrate to recover the organic solvent.
在本发明的一种实施方式中,所述将下相进行处理为将下相在40-60℃下进行蒸馏,回收有机溶剂并得到无机盐浓缩液,将得到的无机盐浓缩液在55-80℃下进行浓缩、4-10℃下进行结晶回收无机盐;In one embodiment of the present invention, the lower phase is treated as distilling the lower phase at 40-60°C, recovering the organic solvent and obtaining the concentrated solution of inorganic salts, and distilling the concentrated solution of the obtained inorganic salts at 55- Concentrate at 80°C and crystallize at 4-10°C to recover inorganic salts;
或在下相中加入体积为下相0.5-3倍的有机溶剂,过滤回收沉淀的无机盐并得到滤液,将得到的滤液于50-80℃进行蒸馏回收有机溶剂。Or add an organic solvent 0.5-3 times the volume of the lower phase to the lower phase, filter and recover the precipitated inorganic salt to obtain a filtrate, and distill the obtained filtrate at 50-80° C. to recover the organic solvent.
在本发明的一种实施方式中,所述将下相进行处理为将下相在50℃下进行蒸馏,回收有机溶剂并得到无机盐浓缩液,将得到的无机盐浓缩液在50℃下进行浓缩、10℃下进行结晶回收无机盐;In one embodiment of the present invention, the processing of the lower phase is to distill the lower phase at 50°C, recover the organic solvent and obtain the concentrated solution of the inorganic salt, and then carry out the process of distilling the concentrated solution of the obtained inorganic salt at 50°C. Concentrate and crystallize at 10°C to recover inorganic salts;
或在下相中加入体积为下相5倍的有机溶剂,过滤回收沉淀的无机盐并得到滤液,将得到的滤液于50℃进行蒸馏回收有机溶剂。Or add an organic solvent 5 times the volume of the lower phase to the lower phase, filter and recover the precipitated inorganic salt to obtain a filtrate, and distill the obtained filtrate at 50° C. to recover the organic solvent.
本发明提供了应用上述一种分离提取ε-聚赖氨酸的方法分离提取得到的ε-聚赖氨酸。The present invention provides ε-polylysine obtained by separating and extracting ε-polylysine by applying the above method for separating and extracting ε-polylysine.
本发明提供了上述一种分离提取ε-聚赖氨酸的方法在生产ε-聚赖氨酸方面的应用。The present invention provides the application of the above-mentioned method for separating and extracting ε-polylysine in the production of ε-polylysine.
本发明提供了上述一种分离提取ε-聚赖氨酸的方法或上述分离提取得到的ε-聚赖氨酸在食品领域的应用。The present invention provides the above method for separating and extracting ε-polylysine or the application of the ε-polylysine obtained by the above separation and extraction in the food field.
有益效果:Beneficial effect:
(1)本发明是通过在除菌后的料液中直接构建有机溶剂/无机盐双水相体系用于ε-PL的分离与提取,相较于传统离子交换提取方法,基本消除了废水产生和酸碱消耗;(1) The present invention directly constructs an organic solvent/inorganic salt two-phase system in the feed liquid after sterilization for the separation and extraction of ε-PL. Compared with the traditional ion exchange extraction method, the generation of waste water is basically eliminated. and acid-base consumption;
(2)本发明使用的有机溶剂和无机盐均被重复利用,因此,本发明的实施将大幅度地降低ε-PL提取成本;(2) The organic solvent and inorganic salt used in the present invention are all reused, therefore, the implementation of the present invention will greatly reduce the extraction cost of ε-PL;
(3)本发明工艺流程简单、操作时间短、投资成本低、便于工业放大,具有很高的实际应用价值且优势明显;(3) The technical process of the present invention is simple, the operation time is short, the investment cost is low, it is convenient for industrial scale-up, and it has high practical application value and obvious advantages;
(4)采用本发明的方法分离提取ε-聚赖氨酸,回收率可高达98%以上。(4) Adopting the method of the present invention to separate and extract ε-polylysine, the recovery rate can be as high as more than 98%.
具体实施方式Detailed ways
下面结合实施例,对本发明进行进一步的阐述。Below in conjunction with embodiment, the present invention is further elaborated.
下述实施例中的ε-PL发酵液由下述方法制备而得,具体操作步骤为:The ε-PL fermented liquid in the following examples is prepared by the following method, and the specific operation steps are:
将小白链霉菌CGMCC NO.10480的种子液,按照6%的接种量接种到装有发酵培养基的5L发酵罐中,利用氨水或NaOH溶液将培养基pH值调节至7.5,开始发酵。在发酵过程中,温度控制在30℃左右,搅拌转速控制为200-800rpm,通气量为0.5-2vvm,溶氧浓度控制在30%左右;当pH值自发下降为5.0时,自动流加氨水或NaOH溶液将pH值控制在5.0左右,保持10h;随后将pH值下调至3.0左右,并维持24h左右,后将pH值上调到4.5左右并维持至发酵结束。当发酵液中残留的甘油或葡萄糖浓度下降为10g/L时,自动流加灭菌后的纯甘油或500g/L的葡萄糖溶液,使其在发酵液中的浓度控制在10g/L左右;当发酵液中NH4+-N浓度降到1g/L时,自动流加硫酸铵溶液,使其浓度维持在1g/L。The seed liquid of Streptomyces albus CGMCC NO.10480 was inoculated into a 5L fermenter equipped with a fermentation medium according to an inoculation amount of 6%, and the pH value of the medium was adjusted to 7.5 with ammonia water or NaOH solution to start fermentation. During the fermentation process, the temperature is controlled at about 30°C, the stirring speed is controlled at 200-800rpm, the ventilation rate is 0.5-2vvm, and the dissolved oxygen concentration is controlled at about 30%; when the pH value drops spontaneously to 5.0, ammonia water or NaOH solution controls the pH value at about 5.0 and keeps it for 10 hours; then lowers the pH value to about 3.0 and keeps it for about 24 hours, then raises the pH value to about 4.5 and keeps it until the end of fermentation. When the residual glycerin or glucose concentration in the fermentation broth drops to 10g/L, automatically add sterilized pure glycerin or 500g/L glucose solution to control the concentration in the fermentation broth at about 10g/L; When the concentration of NH 4+ -N in the fermentation broth drops to 1g/L, ammonium sulfate solution is automatically added to keep the concentration at 1g/L.
按照上述发酵控制方法,经过192h补料分批发酵,ε-PL产量可以达到50g/L。According to the above-mentioned fermentation control method, after 192 hours of fed-batch fermentation, the yield of ε-PL can reach 50g/L.
上述小白链霉菌CGMCC NO.10480已于2016年6月15日在Appl BiochemBiotechnol杂志的《Genome Shuffling and Gentamicin-Resistance to Improveε-Poly-L-Lysine Productivity of Streptomyces albulus W-156》一文中公开。The above-mentioned Streptomyces albus CGMCC NO.10480 was disclosed in the article "Genome Shuffling and Gentamicin-Resistance to Improveε-Poly-L-Lysine Productivity of Streptomyces albulus W-156" in Appl Biochem Biotechnol magazine on June 15, 2016.
下述实施例中涉及的检测方法如下:The detection methods involved in the following examples are as follows:
回收率、纯度检测方法参考文献:Kahar P.,Iwata T.,Hiraki J.,Park E.Y.,Okabe M.,Enhancement ofε-polylysine production by Streptomyces albulus strain410using pH control,J.Biosci.Bioeng.91(2001)190–194.Recovery and purity detection method references: Kahar P., Iwata T., Hiraki J., Park E.Y., Okabe M., Enhancement ofε-polylysine production by Streptomyces albulus strain410using pH control, J.Biosci.Bioeng.91(2001) 190–194.
实施例1Example 1
1)发酵液的菌体去除:发酵液经过稀释后,利用离心机对发酵稀释液进行离心处理,获得发酵清液;1) Bacteria removal from the fermentation broth: after the fermentation broth is diluted, use a centrifuge to centrifuge the fermentation dilution to obtain the fermentation broth;
2)pH值调节和无机盐溶液的配制:将10gNaCl(10%)溶解于90mLε-PL发酵清液中,采用1.0M的NaOH调节该混合溶液pH至4.0;2) Adjustment of pH value and preparation of inorganic salt solution: Dissolve 10 g of NaCl (10%) in 90 mL of ε-PL fermentation broth, and use 1.0 M NaOH to adjust the pH of the mixed solution to 4.0;
3)双水相体系的构建:向上述pH4.0、含有NaCl的ε-PL发酵清液中加入10ml乙醇(10%),充分振荡、混匀后,于室温静置1.0h,再利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 10ml of ethanol (10%) to the ε-PL fermentation broth containing NaCl at pH 4.0 above, shake and mix well, then let stand at room temperature for 1.0h, and then reuse The liquid funnel removes the lower phase and collects the upper phase;
4)从上相中分离提取ε-PL:将上相在40℃下进行减压蒸馏和浓缩,回收乙醇,收集ε-PL浓缩液进行真空干燥,得到ε-PL样品。4) Separation and extraction of ε-PL from the upper phase: the upper phase was subjected to vacuum distillation and concentration at 40° C. to recover ethanol, and the ε-PL concentrated solution was collected for vacuum drying to obtain ε-PL samples.
本实施例从发酵清液中提取ε-PL的回收率为98.5%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 98.5%.
实施例2Example 2
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将30g K2HPO4(30%)溶解于90mLε-PL发酵清液中,采用1.0M的NaOH调节该混合溶液pH至11.0;2) Adjustment of pH value and preparation of inorganic salt solution: 30g K 2 HPO 4 (30%) was dissolved in 90mL ε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 11.0;
3)双水相体系的构建:向上述pH 11.0、含有K2HPO4的ε-PL发酵清液中加入30ml丙酮(30%),充分振荡、混匀后,于室温静置3.0h,再利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 30ml of acetone (30%) to the above-mentioned ε-PL fermentation broth containing K 2 HPO 4 at pH 11.0, shake and mix well, then let stand at room temperature for 3.0 h, then Use a separatory funnel to remove the lower phase and collect the upper phase;
4)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收乙醇,收集ε-PL浓缩液进行真空干燥,得到ε-PL样品。4) Separation and extraction of ε-PL from the upper phase: the upper phase was subjected to vacuum distillation and concentration at 60° C. to recover ethanol, and the ε-PL concentrated solution was collected for vacuum drying to obtain ε-PL samples.
本实施例从发酵清液中提取ε-PL的回收率为94.6%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 94.6%.
实施例3Example 3
1)发酵液的菌体去除:发酵液经过稀释后,利用离心机对发酵稀释液进行离心处理,获得发酵清液;1) Bacteria removal from the fermentation broth: after the fermentation broth is diluted, use a centrifuge to centrifuge the fermentation dilution to obtain the fermentation broth;
2)pH值调节和无机盐溶液的配制:将200g(NH4)2SO4(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至9.0;2) pH value adjustment and preparation of inorganic salt solution: 200g (NH 4 ) 2 SO 4 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 9.0;
3)双水相体系的构建:向上述pH 9.0、含有(NH4)2SO4的ε-PL发酵清液中加入200ml乙醇(20%),充分振荡、混匀后,于室温静置1.5h,再利用离心移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 200ml of ethanol (20%) to the above-mentioned ε-PL fermentation broth containing (NH 4 ) 2 SO 4 at pH 9.0, shake and mix well, and then let it stand at room temperature for 1.5 h, then use centrifugation to remove the lower phase and collect the upper phase;
4)上相中再分离提取ε-PL:向收集的上相中,加入900mL 20%(NH4)2SO4溶液,充分振荡、混匀后,于室温静置1.0h,离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: add 900mL 20% (NH 4 ) 2 SO 4 solution to the collected upper phase, oscillate and mix well, let stand at room temperature for 1.0h, and remove the lower phase by centrifugation. phase, collect phase;
5)从上相中分离提取ε-PL:将上相在50℃下进行减压蒸馏和浓缩,回收乙醇,收集ε-PL浓缩液;5) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 50°C, recovering ethanol, and collecting the ε-PL concentrate;
6)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。6) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL samples.
本实施例从发酵清液中提取ε-PL的回收率为98.3%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 98.3%.
实施例4Example 4
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g(NH4)2SO4(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至10.0;2) Adjustment of pH value and preparation of inorganic salt solution: 200g (NH 4 ) 2 SO 4 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 10.0;
3)双水相体系的构建:向上述pH 10.0、含有(NH4)2SO4的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of a two-phase aqueous system: Add 200ml of n-propanol (20%) to the ε-PL fermentation broth containing (NH 4 ) 2 SO 4 at pH 10.0 above, shake and mix thoroughly, and then stand at room temperature. Set aside for 2.0 h, remove the lower phase with a separatory funnel, and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%Na2CO3溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: Add 900mL of 10% Na 2 CO 3 solution to the upper phase collected for the first time, shake and mix well, let stand at room temperature for 2.0h, and remove by centrifugation Lower phase, collect upper phase;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%KH2PO4溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Re-separation and extraction of ε-PL from the upper phase: add 900mL 25% KH 2 PO 4 solution to the upper phase collected for the second time, shake and mix well, let stand at room temperature for 1.5h, and remove by centrifugation Lower phase, collect upper phase;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本实施例从发酵清液中提取ε-PL的回收率为99.1%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 99.1%.
实施例5Example 5
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g Na2CO3(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至10.0;2) pH value adjustment and preparation of inorganic salt solution: 200g Na 2 CO 3 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 10.0;
3)双水相体系的构建:向上述pH 10.0、含有Na2CO3的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 200ml of n-propanol (20%) to the ε-PL fermentation broth containing Na 2 CO 3 at pH 10.0, shake and mix well, and then stand at room temperature for 2.0 h , using a separatory funnel to remove the lower phase and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%Na2CO3溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: Add 900mL of 10% Na 2 CO 3 solution to the upper phase collected for the first time, shake and mix well, let stand at room temperature for 2.0h, and remove by centrifugation Lower phase, collect upper phase;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%Na2CO3溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Separation and extraction of ε-PL from the upper phase: add 900mL 25% Na 2 CO 3 solution to the upper phase collected for the second time, shake and mix well, then let stand at room temperature for 1.5h, and remove by centrifugation Lower phase, collect upper phase;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本实施例从发酵清液中提取ε-PL的回收率为98.1%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 98.1%.
实施例6Example 6
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g CaCl2(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至7.0;2) pH value adjustment and preparation of inorganic salt solution: 200g CaCl 2 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 7.0;
3)双水相体系的构建:向上述pH 7.0、含有CaCl2的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 200ml of n-propanol (20%) to the above pH 7.0, ε-PL fermented liquid containing CaCl 2 , shake and mix well, then let stand at room temperature for 2.0h, use Remove the lower phase from the separatory funnel and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%CaCl2溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: Add 900mL of 10% CaCl 2 solution to the upper phase collected for the first time, shake and mix well, then let it stand at room temperature for 2.0h, and remove the lower phase by centrifugation , collect photograms;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%CaCl2溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Separation and extraction of ε-PL from the upper phase: add 900mL 25% CaCl 2 solution to the upper phase collected for the second time, shake and mix well, then let stand at room temperature for 1.5h, and remove the lower phase by centrifugation , collect photograms;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本实施例从发酵清液中提取ε-PL的回收率为97.1%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 97.1%.
实施例7Example 7
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g KH2PO4(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至9.0;2) pH value adjustment and preparation of inorganic salt solution: 200g KH 2 PO 4 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 9.0;
3)双水相体系的构建:向上述pH 9.0、含有KH2PO4的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: add 200ml of n-propanol (20%) to the above pH 9.0 ε-PL fermentation broth containing KH 2 PO 4 , shake and mix well, and then stand at room temperature for 2.0h , using a separatory funnel to remove the lower phase and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%K2HPO4溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: add 900mL 10% K 2 HPO 4 solution to the upper phase collected for the first time, shake and mix well, let stand at room temperature for 2.0h, and remove by centrifugation Lower phase, collect upper phase;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%K2HPO4溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Separation and extraction of ε-PL from the upper phase: add 900mL 25% K 2 HPO 4 solution to the upper phase collected for the second time, shake and mix well, let stand at room temperature for 1.5h, and remove by centrifugation Lower phase, collect upper phase;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本实施例从发酵清液中提取ε-PL的回收率为98.7%。In this example, the recovery rate of ε-PL extracted from the fermentation supernatant was 98.7%.
对比例1Comparative example 1
1)发酵液的菌体去除:发酵液经过稀释后,利用离心机对发酵稀释液进行离心处理,获得发酵清液;1) Bacteria removal from the fermentation broth: after the fermentation broth is diluted, use a centrifuge to centrifuge the fermentation dilution to obtain the fermentation broth;
2)pH值调节和无机盐溶液的配制:将10gNaCl(10%)溶解于90mLε-PL发酵清液中,采用1.0M的NaOH调节该混合溶液pH至5.0;2) Adjustment of pH value and preparation of inorganic salt solution: Dissolve 10 g of NaCl (10%) in 90 mL of ε-PL fermentation broth, and use 1.0 M NaOH to adjust the pH of the mixed solution to 5.0;
3)双水相体系的构建:向上述pH5.0、含有NaCl的ε-PL发酵清液中加入10ml乙醇(10%),充分振荡、混匀后,于室温静置1.0h,再利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 10ml of ethanol (10%) to the ε-PL fermentation broth containing NaCl at pH 5.0 above, shake and mix well, let stand at room temperature for 1.0h, and reuse The liquid funnel removes the lower phase and collects the upper phase;
4)从上相中分离提取ε-PL:将上相在40℃下进行减压蒸馏和浓缩,回收乙醇,收集ε-PL浓缩液进行真空干燥,得到ε-PL样品。4) Separation and extraction of ε-PL from the upper phase: the upper phase was subjected to vacuum distillation and concentration at 40° C. to recover ethanol, and the ε-PL concentrated solution was collected for vacuum drying to obtain ε-PL samples.
本对比例从发酵清液中提取ε-PL的回收率为72.8%。In this comparative example, the recovery rate of ε-PL extracted from the fermentation serum was 72.8%.
对比例2Comparative example 2
1)发酵液的菌体去除:发酵液经过稀释后,利用离心机对发酵稀释液进行离心处理,获得发酵清液;1) Bacteria removal from the fermentation broth: after the fermentation broth is diluted, use a centrifuge to centrifuge the fermentation dilution to obtain the fermentation broth;
2)pH值调节和无机盐溶液的配制:将10gNaCl(10%)溶解于90mLε-PL发酵清液中,采用1.0M的NaOH调节该混合溶液pH至3.0;2) Adjustment of pH value and preparation of inorganic salt solution: Dissolve 10 g of NaCl (10%) in 90 mL of ε-PL fermentation broth, and use 1.0 M NaOH to adjust the pH of the mixed solution to 3.0;
3)双水相体系的构建:向上述pH3.0、含有NaCl的ε-PL发酵清液中加入10ml乙醇(10%),充分振荡、混匀后,于室温静置1.0h,再利用分液漏斗移除下相,收集上相;3) Construction of the two-phase aqueous system: Add 10ml of ethanol (10%) to the ε-PL fermentation broth containing NaCl at pH 3.0, shake and mix well, then let stand at room temperature for 1.0h, and then reuse The liquid funnel removes the lower phase and collects the upper phase;
4)从上相中分离提取ε-PL:将上相在40℃下进行减压蒸馏和浓缩,回收乙醇,收集ε-PL浓缩液进行真空干燥,得到ε-PL样品。4) Separation and extraction of ε-PL from the upper phase: the upper phase was subjected to vacuum distillation and concentration at 40° C. to recover ethanol, and the ε-PL concentrated solution was collected for vacuum drying to obtain ε-PL samples.
本对比例从发酵清液中提取ε-PL的回收率为81.5%。In this comparative example, the recovery rate of ε-PL extracted from the fermentation serum was 81.5%.
对比例3Comparative example 3
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g CaCl2(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至9.0;2) pH value adjustment and preparation of inorganic salt solution: 200g CaCl 2 (20%) was dissolved in 900mLε-PL fermentation broth, and 1.0M NaOH was used to adjust the pH of the mixed solution to 9.0;
3)双水相体系的构建:向上述pH 9.0、含有CaCl2的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of a two-phase aqueous system: Add 200ml of n-propanol (20%) to the above pH 9.0, ε-PL fermentation broth containing CaCl 2 , shake and mix well, then let stand at room temperature for 2.0h, use Remove the lower phase from the separatory funnel and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%CaCl2溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: Add 900mL of 10% CaCl 2 solution to the upper phase collected for the first time, shake and mix well, then let it stand at room temperature for 2.0h, and remove the lower phase by centrifugation , collect photograms;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%CaCl2溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Separation and extraction of ε-PL from the upper phase: add 900mL 25% CaCl 2 solution to the upper phase collected for the second time, shake and mix well, then let stand at room temperature for 1.5h, and remove the lower phase by centrifugation , collect photograms;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本对比例从发酵清液中提取ε-PL的回收率为87.4%。In this comparative example, the recovery rate of ε-PL extracted from the fermentation serum was 87.4%.
对比例4Comparative example 4
1)发酵液的菌体去除:发酵液经过板框过滤后,获得发酵清液;1) Bacterial removal of the fermentation broth: after the fermentation broth is filtered through a plate frame, the fermentation clear liquid is obtained;
2)pH值调节和无机盐溶液的配制:将200g Na2CO3(20%)溶解于900mLε-PL发酵清液中,采用1.0M的NaOH调节混合溶液pH至7.0;2) Adjustment of pH value and preparation of inorganic salt solution: Dissolve 200g Na 2 CO 3 (20%) in 900mLε-PL fermentation broth, and adjust the pH of the mixed solution to 7.0 with 1.0M NaOH;
3)双水相体系的构建:向上述pH 7.0、含有Na2CO3的ε-PL发酵清液中加入200ml正丙醇(20%),充分振荡、混匀后,于室温静置2.0h,利用分液漏斗移除下相,收集上相;3) Construction of a two-phase aqueous system: Add 200ml of n-propanol (20%) to the ε-PL fermentation broth containing Na 2 CO 3 at pH 7.0, shake and mix well, and then let stand at room temperature for 2.0 hours , using a separatory funnel to remove the lower phase and collect the upper phase;
4)上相中再分离提取ε-PL:向第一次收集的上相中,加入900mL 10%Na2CO3溶液,充分振荡、混匀后,于室温静置2.0h,利用离心移除下相,收集上相;4) Separation and extraction of ε-PL from the upper phase: Add 900mL of 10% Na 2 CO 3 solution to the upper phase collected for the first time, shake and mix well, let stand at room temperature for 2.0h, and remove by centrifugation Lower phase, collect upper phase;
5)上相中再分离提取ε-PL:向第二次收集的上相中,加入900mL 25%Na2CO3溶液,充分振荡、混匀后,于室温静置1.5h,利用离心移除下相,收集上相;5) Separation and extraction of ε-PL from the upper phase: add 900mL 25% Na 2 CO 3 solution to the upper phase collected for the second time, shake and mix well, then let stand at room temperature for 1.5h, and remove by centrifugation Lower phase, collect upper phase;
6)从上相中分离提取ε-PL:将上相在60℃下进行减压蒸馏和浓缩,回收正丙醇,收集ε-PL浓缩液;6) Separating and extracting ε-PL from the upper phase: Distilling and concentrating the upper phase under reduced pressure at 60° C., recovering n-propanol, and collecting the ε-PL concentrate;
7)ε-PL精制:将ε-PL浓缩液进行活性炭脱色后,过滤液利用纳滤膜脱盐浓缩后进行真空干燥,得到ε-PL样品。7) Purification of ε-PL: After decolorizing the ε-PL concentrated solution with activated carbon, the filtrate was desalted and concentrated by nanofiltration membrane, and then vacuum-dried to obtain ε-PL sample.
本对比例从发酵清液中提取ε-PL的回收率为79.8%。In this comparative example, the recovery rate of ε-PL extracted from the fermentation serum was 79.8%.
虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore The scope of protection of the present invention should be defined by the claims.
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