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CN108575386A - A kind of tea tree deep pruning machine - Google Patents

A kind of tea tree deep pruning machine Download PDF

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Publication number
CN108575386A
CN108575386A CN201810578266.2A CN201810578266A CN108575386A CN 108575386 A CN108575386 A CN 108575386A CN 201810578266 A CN201810578266 A CN 201810578266A CN 108575386 A CN108575386 A CN 108575386A
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China
Prior art keywords
tea tree
frame
rotary cutter
driven
right rotary
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Chinese (zh)
Inventor
肖宏儒
宋志禹
丁文芹
韩余
梅松
夏先飞
赵映
金月
杨光
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Priority to CN201810578266.2A priority Critical patent/CN108575386A/en
Publication of CN108575386A publication Critical patent/CN108575386A/en
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G3/00Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
    • A01G3/08Other tools for pruning, branching or delimbing standing trees
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01BSOIL WORKING IN AGRICULTURE OR FORESTRY; PARTS, DETAILS, OR ACCESSORIES OF AGRICULTURAL MACHINES OR IMPLEMENTS, IN GENERAL
    • A01B51/00Undercarriages specially adapted for mounting-on various kinds of agricultural tools or apparatus
    • A01B51/02Undercarriages specially adapted for mounting-on various kinds of agricultural tools or apparatus propelled by a motor

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Soil Sciences (AREA)
  • Biodiversity & Conservation Biology (AREA)
  • Ecology (AREA)
  • Forests & Forestry (AREA)
  • Harvesting Machines For Specific Crops (AREA)

Abstract

本发明涉及一种茶树台刈机,属于农林机械技术领域。该机包括支撑在履带式底盘上的机架,所述机架朝后延伸出扶手,所述机架前端通过上、下摆杆与刀架铰接构成平行四边形机构;所述刀架装有动力源驱动的下垂状左、右旋切刀组,各旋切刀组分别具有由上至下直径渐缩的一组圆盘切刀,左、右旋切刀组的相邻切刀边缘交叠。由于本发明下垂状的左、右旋切刀组可以先后将茶树切成多段,而且理论上几乎可以贴地切割,因此不仅避免了树枝的堆积阻塞,而且能切实满足台刈的农艺要求,加之履带式底盘行进通畅,不会损伤茶树,因此克服了现有技术存在的种种弊端。

The invention relates to a tea tree mowing machine, which belongs to the technical field of agricultural and forestry machinery. The machine includes a frame supported on a crawler-type chassis, and the frame extends backwards with handrails, and the front end of the frame is hinged with the knife rest through upper and lower swing bars to form a parallelogram mechanism; the knife rest is equipped with a power source The driven pendant left and right rotary cutter groups each have a group of disc cutters whose diameters gradually shrink from top to bottom, and the edges of adjacent cutters of the left and right rotary cutter groups overlap. Because the drooping left and right rotary cutter groups of the present invention can successively cut the tea tree into multiple sections, and can cut the tea tree almost close to the ground in theory, it not only avoids the accumulation and blockage of branches, but also can effectively meet the agronomic requirements of mowing. The tracked chassis moves smoothly without damaging the tea tree, thus overcoming various drawbacks in the prior art.

Description

一种茶树台刈机A tea tree mowing machine

技术领域technical field

本发明涉及一种适用切段还田覆盖作业的机械,尤其是一种茶树台刈机,属于农林机械技术领域。The invention relates to a machine suitable for section-returning and covering operations, in particular to a tea tree platform mowing machine, which belongs to the technical field of agricultural and forestry machinery.

背景技术Background technique

台刈是彻底改造树冠的方法之一。实践表明,衰老茶树采用修剪高度距离地面30-40cm的重修剪已不能恢复树势,即使增强肥培管理产量仍然不高,因为茶树内部都是粗老枝干,枯枝率高,起骨架作用的茎秆上地衣苔藓多,芽叶稀少,枝干灰褐色,不台刈不足以改变茶树的树势。台刈后新抽生的枝梢从根茎部萌发而成,其生理年龄小,抽出的枝条生命力旺盛,可以形成整齐的树冠和健壮的树势,在加强肥培管理条件下,能使茶树迅速恢复生产,达到增产提质的目的。Tai mowing is one of the ways to completely transform the tree canopy. Practice has shown that the heavy pruning of aging tea trees with a pruning height of 30-40cm from the ground can no longer restore the tree vigor. Even if the fertilizer management is enhanced, the yield is still not high, because the inside of the tea tree is full of thick and old branches, with a high rate of dead branches, which act as a skeleton. There are many lichens and mosses on the stems, few buds and leaves, and the branches are grayish brown. It is not enough to change the tree vigor of the tea tree without mowing. The newly drawn shoots germinate from the rhizomes after platform mowing. Their physiological age is young, and the drawn out branches have strong vitality, which can form a neat crown and a strong tree vigor. Under the condition of strengthening fertilizer management, the tea tree can quickly recover. Production, to achieve the purpose of increasing production and improving quality.

长期以来,台刈一直采用大砍刀、大剪刀等人工劈、砍、剪等传统方式进行作业,作业强度大,效率低,一般需2-3人辅助作业才能完成,成本极高。近年来虽然出现的台刈机一般为背负式园林单圆盘锯,作业效率较传统纯人工劈砍方式有较大提升,但作业时仍需2人辅助将切下的茶树搬离茶园,无法连续作业,且切口易出现撕裂、不齐等症状,易感染病毒,造成茶树死亡。For a long time, traditional methods such as machetes and large scissors have been used for manual chopping, chopping, and shearing. The work is intensive and inefficient. It usually requires 2-3 people to assist in the operation, and the cost is extremely high. In recent years, although the platform mowers that have emerged are generally backpack-type garden single-disc saws, the operating efficiency has been greatly improved compared with the traditional purely manual cutting method, but two people are still required to assist in moving the cut tea trees away from the tea garden. Continuous operation, and the incision is prone to tearing, unevenness and other symptoms, and it is easy to be infected with viruses and cause the death of tea trees.

检索可知,申请号为201610323190 .X的中国专利申请公开了利为一种手扶式两侧边修剪机,该机通过调节2把往复式切割刀与地面的角度(0-90°)可完成茶树侧边和茶蓬修剪,由于受往复式切割器及其机械结构限制,该机仅适合茶树轻、重及深修剪作业,无法完成台刈作业。申请号为201711036364 .5中国专利申请公开的圆盘式茶树修剪机虽有所改进,采用了双侧对称布置的圆盘式切割器,据介绍可以实现台刈作业;但实际应用存在以下问题:1)由于采用轮式底盘且无导枝板,作业时机具只能在茶行中间行走,行进过程中极易撞到茶树,不仅会损伤茶树,而且茶树枝容易插入机具中阻碍行走; 2)采用单排切割器只能解决单切割面切割,切割下的部分会随机堆积在机具上、下、左、右各个位置,当进行重修剪时,修剪下的枝条高度过高,极易造成机具卡住无法继续作业,而如配备人工辅助移走切割下的树枝,则必然作业效率严重下降;3)尤其是该机的切割器调节范围无法达到台刈农艺要求的离地5-10cm,故仅适用于深、重修剪,实际不能满足台刈要求。According to the search, the Chinese patent application with the application number 201610323190.X discloses a kind of walk-behind side trimmer, which can be completed by adjusting the angle (0-90°) between two reciprocating cutting knives and the ground. For tea tree side and tea canopy trimming, due to the limitation of reciprocating cutter and its mechanical structure, this machine is only suitable for light, heavy and deep tea tree trimming operations, and cannot complete table mowing operations. The application number is 201711036364.5. Although the disc-type tea tree pruning machine disclosed in the Chinese patent application has been improved, it adopts a disc-type cutter arranged symmetrically on both sides. According to reports, it can realize table mowing operations; however, there are the following problems in practical application: 1) Due to the wheeled chassis and no branch guide plate, the implements can only walk in the middle of the tea row during operation, and it is very easy to hit the tea trees during the process, which will not only damage the tea trees, but also easily insert tea branches into the implements to hinder walking; 2) The use of a single-row cutter can only solve the cutting of a single cutting surface, and the cut parts will be randomly piled up on the upper, lower, left, and right positions of the machine tool. If it is stuck, the operation cannot be continued, and if it is equipped with manual assistance to remove the cut branches, the operation efficiency will inevitably be seriously reduced; 3) In particular, the adjustment range of the cutter of this machine cannot reach the 5-10cm from the ground required by the platform mowing agronomy, so It is only suitable for deep and heavy pruning, and it cannot actually meet the requirements of platform mowing.

发明内容Contents of the invention

本发明目的在于:针对上述现有技术存在的问题,提出一种可以一次性顺利完成茶树切下、切段、还田作业,可以切实满足台刈农艺要求的茶树台刈机。The object of the present invention is: aiming at the problems existing in the above-mentioned prior art, propose a tea tree platform mowing machine that can successfully complete the operations of tea tree cutting, segmenting, and returning to the field at one time, and can effectively meet the agronomic requirements of the platform mowing.

为达到上述目的,本发明的茶树台刈机基本技术方案为:包括支撑在履带式底盘上的机架,所述机架朝后延伸出扶手,所述机架前端通过上、下摆杆与刀架铰接构成平行四边形机构;所述刀架装有动力源驱动的下垂状左、右旋切刀组,各旋切刀组分别具有由上至下直径渐缩的一组圆盘切刀,左、右旋切刀组的相邻切刀边缘交叠。In order to achieve the above object, the basic technical solution of the tea tree mowing machine of the present invention is as follows: it includes a frame supported on the crawler chassis, the frame extends backwards from the handrail, and the front end of the frame passes through the upper and lower swing rods and the knife. The frame is hinged to form a parallelogram mechanism; the knife frame is equipped with drooping left and right rotary cutter groups driven by a power source, and each rotary cutter group has a group of disc cutters whose diameter gradually shrinks from top to bottom. , The edges of the adjacent cutters of the right-handed cutter group overlap.

本发明进一步的完善是,所述左、右旋切刀组的两侧安装前端渐开的拢枝装置。The further improvement of the present invention is that, the two sides of the left and right rotary cutter groups are equipped with branch gathering devices with involute front ends.

本发明更进一步的完善是,所述刀架由两侧框、后框以及顶架构成,所述后框后侧安装具有水平轴从动轮的传动箱,所述顶架装有动力源通过传动箱驱动的下垂状左、右旋切刀组。A further improvement of the present invention is that the tool rest is composed of two side frames, a rear frame and a top frame, and a transmission box with a horizontal axis driven wheel is installed on the rear side of the rear frame, and the top frame is equipped with a power source through transmission Box-driven pendant left and right rotary cutters.

本发明再进一步的完善是,所述机架中部安置动力源带动的变速箱,所述变速箱通过其上方的水平轴驱动轮与水平轴从动轮皮带传动连接,所述水平轴驱动轮与水平轴从动轮的连心线平行且等长于摆杆的两铰接点连线。A further improvement of the present invention is that a gearbox driven by a power source is placed in the middle of the frame, and the gearbox is connected to the horizontal axis driven wheel through the horizontal axis driving wheel above it, and the horizontal axis driving wheel is connected to the horizontal axis. The line connecting the centers of the axle driven wheels is parallel and equal to the line connecting the two hinge points of the fork.

本发明还进一步的完善是,至少所述上、下摆杆之一的中部支撑于可调升降装置上。A further improvement of the present invention is that at least the middle part of one of the upper and lower swing rods is supported on the adjustable lifting device.

作业时,调整摆杆的摆角可以按需调控作业高度,动力源提供动力带动左、右旋切刀组的圆盘切刀高速旋转,履带式底盘进行中,茶树先上后下被高速旋转的切刀切成长度由上下圆盘切刀安装间隔决定的多段,通过调节圆盘切刀安装间隔,可将茶树枝切成不同长短,切断后的枝条直接落下还田。由于本发明下垂状的左、右旋切刀组可以先后将茶树切成多段,而且理论上几乎可以贴地切割,因此不仅避免了树枝的堆积阻塞,而且能切实满足台刈的农艺要求,加之履带式底盘行进通畅,不会损伤茶树,因此克服了现有技术存在的种种弊端。When working, adjust the swing angle of the pendulum to adjust the working height as needed. The power source provides power to drive the disc cutters of the left and right rotary cutter groups to rotate at high speed. When the crawler chassis is in progress, the tea tree is rotated at high speed first up and then down. The length of the cutting knife is determined by the installation interval of the upper and lower disc cutters. By adjusting the installation interval of the disc cutters, the tea tree branches can be cut into different lengths, and the cut branches are directly returned to the field. Because the drooping left and right rotary cutter groups of the present invention can successively cut the tea tree into multiple sections, and can cut the tea tree almost close to the ground in theory, it not only avoids the accumulation and blockage of branches, but also can effectively meet the agronomic requirements of mowing. The tracked chassis moves smoothly without damaging the tea tree, thus overcoming various drawbacks in the prior art.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1为本发明一个实施例的结构示意图(未装发动机和拢枝装置)。Fig. 1 is a schematic structural view of an embodiment of the present invention (engine and branch gathering device are not installed).

图2为图1的俯视结构示意图。FIG. 2 is a schematic top view of the structure of FIG. 1 .

具体实施方式Detailed ways

实施例一Embodiment one

本实施例的茶树台刈机如图1、图2所示,机架5支撑在履带式底盘3上,中部安置发动机带动的变速箱4且朝后延伸出扶手6,后部固定安置发动机(外购图中未示)的安装底座2。机架5的前端通过上、下摆杆8与框架结构的刀架1后侧铰接构成平行四边形机构。具体而言,刀架1由两侧框1-1、后框1-2以及顶架1-3构成,后框1-2后侧安装具有水平轴从动轮7的传动箱,顶架1-3装有动力源通过传动箱7动力输出轮驱动的下垂状左、右旋切刀组9,各旋切刀组9分别具有由上至下直径渐缩的五片一组圆盘切刀,从上往下直径依次为Φ40cm、Φ35cm、Φ30cm、Φ25cm、Φ20cm,且左、右旋切刀组的相邻切刀边缘交叠。刀架1的两侧框1-1装有位于左、右旋切刀组的两侧前端渐开的拢枝装置10。至少上、下摆杆8之一的中部支撑于可调升降装置11上,因此刀架1的高低位置可以按需调节,且始终保持左、右旋切刀组9的下垂状。变速箱4通过其上方的水平轴驱动轮12与水平轴从动轮7皮带传动连接,由于水平轴驱动轮12与水平轴从动轮7的连心线平行且等长于上或下摆杆8的两铰接点连线,因此可以简捷的传动机构适应刀架1的高度调节。The tea tree mowing machine of the present embodiment is shown in Figure 1 and Figure 2. The frame 5 is supported on the crawler chassis 3, the gearbox 4 driven by the engine is placed in the middle and the armrest 6 is extended backward, and the engine is fixed in the rear ( Purchase the installation base 2 (not shown in the figure). The front end of the frame 5 is hinged with the rear side of the knife rest 1 of the frame structure through the upper and lower swing rods 8 to form a parallelogram mechanism. Specifically, tool rest 1 is made of two side frames 1-1, rear frame 1-2 and top frame 1-3, rear frame 1-2 rear side is installed with the transmission box of horizontal axis driven wheel 7, top frame 1- 3. The pendant left and right rotary cutter groups 9 driven by the power source through the power output wheel of the transmission box 7 are installed. Each rotary cutter group 9 has a group of five disc cutters whose diameter gradually shrinks from top to bottom. The diameters from top to bottom are Φ40cm, Φ35cm, Φ30cm, Φ25cm, Φ20cm, and the edges of the adjacent cutters of the left and right rotary cutter groups overlap. The both sides frame 1-1 of knife rest 1 is equipped with the branch gathering device 10 that is positioned at the both sides front end involute of left and right rotary cutter group. At least the middle part of one of the upper and lower swing rods 8 is supported on the adjustable lifting device 11, so the height of the knife rest 1 can be adjusted as required, and the left and right rotary cutter groups 9 are kept in a drooping shape. Gear box 4 is connected with horizontal axis driven wheel 7 belt transmissions by the horizontal axis driving wheel 12 above it, because the connecting center line of horizontal axis driving wheel 12 and horizontal axis driven wheel 7 is parallel and equal to the two hinges of upper or lower swing link 8 The dots are connected to the line, so the simple and convenient transmission mechanism can adapt to the height adjustment of the knife rest 1.

本实施例主要用于枝条直径3-8cm的茶树台刈,台刈高度距离地面5-10cm。作业时,通过可调升降装置以及调控作业刀片的数量两种方式调整作业高度(5cm-140cm),由发动机提供动力带动两组圆盘切刀以4000-5000r/min的高速旋转,行进中将茶树切成多段,每段长度由圆盘切刀的安装间隔决定,切段后的枝条直接还田。本实施例的茶树台刈机手扶作业,一人即可操作,并一次性完成茶树切下、切段、还田的连续作业,其作业效率高,劳动强度低,可很好地满足丘陵、平原地区茶园台刈作业。The present embodiment is mainly used for the platform mowing of tea trees with a branch diameter of 3-8cm, and the height of the platform mowing is 5-10cm from the ground. When working, adjust the working height (5cm-140cm) by adjusting the lifting device and adjusting the number of working blades. The engine provides power to drive two sets of disc cutters to rotate at a high speed of 4000-5000r/min. The tea tree is cut into multiple sections, and the length of each section is determined by the installation interval of the disc cutter, and the branches after the section are returned to the field directly. The hand-held operation of the tea tree platform mowing machine in this embodiment can be operated by one person, and the continuous operation of tea tree cutting, segmenting, and returning to the field can be completed at one time. The mowing operation of tea gardens in the plain area.

Claims (5)

1.一种茶树台刈机,包括支撑在履带式底盘上的机架,所述机架朝后延伸出扶手,其特征在于:所述机架前端通过上、下摆杆与刀架铰接构成平行四边形机构;所述刀架装有动力源驱动的下垂状左、右旋切刀组,各旋切刀组分别具有由上至下直径渐缩的一组圆盘切刀,左、右旋切刀组的相邻切刀边缘交叠。1. A tea tree platform mowing machine, comprising a frame supported on the crawler chassis, the frame extends rearwardly out of the handrail, it is characterized in that: the front end of the frame is hinged with the knife rest by the upper and lower swing bars to form a parallel Quadrilateral mechanism; the knife holder is equipped with drooping left and right rotary cutter groups driven by a power source, and each rotary cutter group has a group of disc cutters whose diameter gradually shrinks from top to bottom. Adjacent cutter edges of the knife group overlap. 2.根据权利要求1所述的茶树台刈机,其特征在于:所述左、右旋切刀组的两侧安装前端渐开的拢枝装置。2. The tea tree platform mowing machine according to claim 1, characterized in that: the two sides of the left and right rotary cutter groups are equipped with branch gathering devices with involute front ends. 3.根据权利要求2所述的茶树台刈机,其特征在于:所述刀架由两侧框、后框以及顶架构成,所述后框后侧安装具有水平轴从动轮的传动箱,所述顶架装有动力源通过传动箱驱动的下垂状左、右旋切刀组。3. The mowing machine for tea tree platform according to claim 2, characterized in that: the knife rest is made of two side frames, a rear frame and a top frame, the rear side of the rear frame is equipped with a transmission box with a horizontal axis driven wheel, The top frame is equipped with a pendant left and right rotary cutter group driven by a power source through a transmission box. 4.根据权利要求3所述的茶树台刈机,其特征在于:所述机架中部安置动力源带动的变速箱,所述变速箱通过其上方的水平轴驱动轮与水平轴从动轮皮带传动连接,所述水平轴驱动轮与水平轴从动轮的连心线平行且等长于摆杆的两铰接点连线。4. The tea tree platform mowing machine according to claim 3, characterized in that: a gearbox driven by a power source is placed in the middle of the frame, and the gearbox is driven by a horizontal shaft driving wheel and a horizontal shaft driven wheel belt above it. Connected, the line connecting the horizontal axis drive wheel and the driven wheel of the horizontal axis is parallel and equal to the line connecting the two hinge points of the swing rod. 5.根据权利要求4所述的茶树台刈机,其特征在于:至少所述上、下摆杆之一的中部支撑于可调升降装置上。5. The mowing machine for tea tree platform according to claim 4, characterized in that: at least the middle part of one of the upper and lower swing rods is supported on the adjustable lifting device.
CN201810578266.2A 2018-06-07 2018-06-07 A kind of tea tree deep pruning machine Pending CN108575386A (en)

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