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CN108570240A - A kind of manufacturing method of anti-skidding cork Yoga mat - Google Patents

A kind of manufacturing method of anti-skidding cork Yoga mat Download PDF

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Publication number
CN108570240A
CN108570240A CN201710151710.8A CN201710151710A CN108570240A CN 108570240 A CN108570240 A CN 108570240A CN 201710151710 A CN201710151710 A CN 201710151710A CN 108570240 A CN108570240 A CN 108570240A
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China
Prior art keywords
tablet
working plate
yoga mat
lower layer
raw material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710151710.8A
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Chinese (zh)
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CN108570240B (en
Inventor
张峰
俞斌辉
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Hangzhou Jukui Technology Co Ltd
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Hangzhou Jukui Technology Co Ltd
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Priority to CN201710151710.8A priority Critical patent/CN108570240B/en
Publication of CN108570240A publication Critical patent/CN108570240A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00Compositions of lignin-containing materials
    • C08L97/02Lignocellulosic material, e.g. wood, straw or bagasse
    • AHUMAN NECESSITIES
    • A63SPORTS; GAMES; AMUSEMENTS
    • A63BAPPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
    • A63B6/00Mats or the like for absorbing shocks for jumping, gymnastics or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/286Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/726Measuring properties of mixture, e.g. temperature or density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2397/00Characterised by the use of lignin-containing materials
    • C08J2397/02Lignocellulosic material, e.g. wood, straw or bagasse
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2409/00Characterised by the use of homopolymers or copolymers of conjugated diene hydrocarbons
    • C08J2409/02Copolymers with acrylonitrile
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2312/00Crosslinking

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Materials Engineering (AREA)
  • General Health & Medical Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physical Education & Sports Medicine (AREA)
  • Floor Finish (AREA)

Abstract

The invention discloses a kind of manufacturing methods of anti-skidding cork Yoga mat, are prepared from the following raw materials in parts by weight:Nitrile rubber, cork powder, foaming agent, color masterbatch powder, zinc oxide, calcium carbonate, talcum powder, titanium dioxide, stearic acid, anti-aging agent, softening agent, accelerating agent, carbon black, sulphur.The step of manufacture is:(a) raw material is prepared;(b) raw material stoving;(c) dispensing;(d) mixer dnockout;(e) open mill refining material;(f) film-discharging machine slice;(g) hydraulic press foams;(h) it cuts open platform machine and cuts open piece;(i) tablet is assembled;(j) skid-proof rubber is sprayed to the top surface of tablet;(k) bed of cloth is pasted to the bottom surface of tablet;(l) tablet heating, drying.The present invention has good non-skid property, oil resistant, water-fast, the apparent expansion of nothing using Yoga mat made from specific raw material, and product stability is good, is unlikely to deform, wear-resistant, during manufacturing, can improve manufacture efficiency, improve quality of item.

Description

A kind of manufacturing method of anti-skidding cork Yoga mat
Technical field
The present invention relates to Yoga mat manufacturing technology field more particularly to a kind of manufacturing methods of anti-skidding cork Yoga mat.
Background technology
The cushion to underlay when Yoga mat is experienced Yoga, the material of Yoga mat be generally divided into TPE foaming, PVC foam, EVA, latex mattress, CBR cushions etc..Yoga mat surface particles are uniform, and bubble is full, soft, and it is nontoxic, tasteless, anti-skidding, return Resilience energy power is strong, has very strong tear-resistant ability, the ideal chose for the person that is yoga exercises.In addition, Yoga mat can also be obstructed effectively Ground cold air, earth-grasping force is strong, has resilience outstanding, planarization, skid resistance and human skin compatibility.But also it can To carry out some other body building above, suitable children play place mat, and camping cushion in field uses.But the current fine jade It is poor that gal pads non-skid property, since some difficulities of the movment are big when action, is easy the injury that slips, it is most of it is traditional be system Make the Yoga mat of concave-convex sense, but this Yoga mat poor aesthetics, and use feels bad.
Invention content
Above-mentioned technical problem present in present invention aims to solve the prior art provides a kind of anti-skidding cork Yoga The manufacturing method of pad has good non-skid property, in the aesthetic feeling for increasing Yoga mat using Yoga mat made from specific raw material While, be conducive to user's use;During manufacturing, raw material is crushed twice, prevents raw material from bulk occur, be conducive to stir, So that raw material comes into full contact with mixing, be conducive to improve manufacture efficiency, while anti-skidding to the top surface spraying of tablet using rotation frame Glue pastes bed of cloth to the bottom surface of tablet, without taking out tablet, prevents web structure in manufacturing process to be damaged, improves Quality of item.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that:
A kind of manufacturing method of anti-skidding cork Yoga mat, it is characterised in that:It is prepared from the following raw materials in parts by weight:
Its manufacture the step of be:
(a) it is prepared according to the raw material of above-mentioned parts by weight;
(b) raw material stoving;
(c) dispensing:Titanium dioxide, talcum powder, calcium carbonate, zinc oxide and color masterbatch powder are mixed, mixed raw material dispensing is arrived It is conveyed on No.1 belt, raw material input coarse breaking machine is crushed by No.1 belt, and coarse breaking machine fine degree of discharge is controlled in 120- Material is sent to thin broken machine and carries out the by 160mm, then the material of coarse breaking machine discharge is launched to conveying on No. two belts, No. two belts Second-time breakage, thin broken machine fine degree of discharge are controlled in 20-60mm, are then launched into blender the material that thin broken machine is discharged and are stirred Mixing is mixed, cork powder is then added and nitrile rubber is stirred mixing:
(d) mixer dnockout:The mixture that step (c) finally stirs to get is added in the mixing channel in mixer, Control temperature 60 C puts into carbon black when carrying out 1min in mixing channel, when carrying out 2-3min, is put into mixing channel hard Resin acid, anti-aging agent are successively added sulphur, softening agent, foaming agent and accelerating agent, then control temperature when proceeding to 3-4min At 120-140 DEG C, the good material of mixing is poured into open mill, drain time is controlled in 3-4min;
(e) open mill refining material:The material of mixer discharge is attached in open mill, and open mill feeds according to V=0.0065*D*L, Wherein V is volume, and D is the diameter of roller, and unit cm, L are the length of roller, then unit cm controls the temperature of roller It plasticates for 50-60 DEG C, until film reaches plasticity requirement;
(f) film-discharging machine slice;
(g) hydraulic press foams:Film is placed in foaming mould and is foamed, foamed time is controlled in 30-40min;
(h) it cuts open platform machine and cuts open piece;
(i) tablet is assembled:The tablet for setting size and thickness is placed on one by one on lower layer's working plate, then adjusts tablet Tablet is arranged in the center of lower layer's working plate, then rotating bezel frame is encased in shaft by position, in rotation frame Positioning fixture block is slid on two cross bars in left and right, and the installation position of two positioning fixture blocks is then adjusted on cross bar, two are positioned Fixture block is symmetrical arranged, then the bolt for positioning fixture block bottom is tightened, and lower layer's working plate equipped with tablet is then slid into positioning In first card slot of fixture block, and the end of lower layer's working plate is snapped onto on frame;
(j) skid-proof rubber is sprayed to the top surface of tablet:Working environment is controlled at 25 ± 5 DEG C, humidity 40-60%, selects mouth Diameter is the spray gun of 1.0-1.5mm, and spray pressure is controlled in 3-5kg/cm2, according still further to sequence from top to bottom, from left to right to material Piece carries out spraying skid-proof rubber, and skid-proof rubber is mutually bonded with web surface;
(k) bed of cloth is pasted to the bottom surface of tablet:After the skid-proof rubber solidification of tablet top surface, it is fixed that upper layer working plate is slid into In second card slot of position fixture block, and the end of upper layer working plate is snapped onto on frame, upper layer working plate is located at lower layer's working plate Top, the distance between upper layer working plate and lower layer's working plate are the thickness of tablet, and then rotating shaft turns over rotation frame Turn 180 °, lower layer's working plate is extracted out, then pastes bed of cloth on the bottom surface of tablet;
(l) cork Yoga mat is made in tablet heating, drying.
Further, in step (f), the length of the tablet after film-discharging machine slice is 200cm, width 70cm.
Further, in step (h), it is 2.8mm to cut open platform machine and cut open the thickness of the tablet after piece.
Further, it in step (i), is placed in parallel to rotating the specific installation steps of frame for two cross bars will be controlled, then In left and right, right-angle connecting plate is inserted at the both ends of two cross bars respectively, and is screwed into fixed screw, then will the two cross bar transverse directions in left and right It is mobile, then front and back two cross bars are snapped onto in the right-angle connecting plate at both ends of two cross bars in left and right, and it is screwed into fixed screw, so Frame is welded on the cross bar of front side afterwards, completes the installation of rotation frame.
Further, in step (l), heating temperature is 100-150 DEG C, heating time 2-5min.
The present invention is by adopting the above-described technical solution, have the advantages that:
The present invention has good non-skid property using Yoga mat made from specific raw material, and oil resistant, water-fast, nothing is apparent swollen It is swollen, and product stability is good, is unlikely to deform, and wear-resistant, while increasing the aesthetic feeling of Yoga mat, being conducive to user makes With.
The present invention is crushed twice during manufacturing, by raw material, first controls fineness in 120-160mm, then by fineness control System prevents raw material from bulk occur, is conducive to stir in 20-60mm so that raw material comes into full contact with mixing, is conducive to improve manufacture effect Rate.The present invention puts into carbon black in mixing channel, when carrying out 2-3min, stearic acid, anti-aging agent is put into mixing channel, is being carried out When to 3-4min, sulphur, softening agent, foaming agent and accelerating agent is successively added, according to this sequence addition raw material, charcoal dark hair can be made The effect of waving reduces viscosity, keeps the good dynamic property of batch mixing, play the technical ability of other auxiliary agents.Open mill fills in the present invention Material is volume according to V=0.0065*D*L, wherein V, and D is the diameter of roller, and unit cm, L are the length of roller, and unit is Cm improves the safety of open mill refining material.Tablet is arranged in the center of lower layer's working plate the present invention, then tablet will be housed Lower layer's working plate slide into the first card slot of positioning fixture block, and the end of lower layer's working plate is snapped onto on frame, is utilized It rotates frame and skid-proof rubber is sprayed to the top surface of tablet;When spraying skid-proof rubber, control working environment is at 25 ± 5 DEG C, humidity 40- 60%, select bore for the spray gun of 1.0-1.5mm, spray pressure is controlled in 3-5kg/cm2, according still further to from top to bottom, from left past Right sequence carries out spraying skid-proof rubber to tablet so that skid-proof rubber sprays even uniform, gives full play to the performance of skid-proof rubber, increases Non-skid property.The present invention slides into upper layer working plate in the second card slot of positioning fixture block, and by the end card of upper layer working plate Enter onto frame, upper layer working plate is located at the top of lower layer's working plate, and the distance between upper layer working plate and lower layer working plate are The thickness of tablet, then rotating shaft, overturns 180 ° by rotation frame, lower layer's working plate is extracted out, then pastes bed of cloth Onto the bottom surface of tablet, bed of cloth is pasted to the bottom surface of tablet, it is not necessary that tablet is taken out, prevent in manufacturing process web structure by To damage, quality of item is improved.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings:
Fig. 1 is a kind of process flow chart of the manufacturing method of anti-skidding cork Yoga mat of the present invention;
Fig. 2 is the structural schematic diagram after the installation of working plate at the middle and upper levels of the invention;
Fig. 3 is the structural schematic diagram that frame is rotated in the present invention;
Fig. 4 is the structural schematic diagram that fixture block is positioned in the present invention;
Fig. 5 is the structural schematic diagram of frame in the present invention;
Fig. 6 is the structural schematic diagram of right-angle connecting plate in the present invention.
In figure, the upper layers 1- working plate;2- lower layers working plate;3- positions fixture block;4- cross bars;5- frames;6- shafts;The right angles 7- Connecting plate;The first card slots of 8-;The second card slots of 9-.
Specific implementation mode
As shown in Figures 1 to 6, a kind of manufacturing method of anti-skidding cork Yoga mat of the present invention, by following parts by weight Raw material be made:
Its manufacture the step of be:
(a) it is prepared according to the raw material of above-mentioned parts by weight:50 parts of nitrile rubber, 130 parts of cork powder, 4 parts of foaming agent, 1 part of color masterbatch powder, 1 part of zinc oxide, 38 parts of calcium carbonate, 22 parts of talcum powder, 1 part of titanium dioxide, 2 parts of stearic acid, 1 part of anti-aging agent, softening 1 part of agent, 1 part of accelerating agent, 1 part of carbon black, 3 parts of sulphur.
(b) raw material stoving.
(c) dispensing:Titanium dioxide, talcum powder, calcium carbonate, zinc oxide and color masterbatch powder are mixed, mixed raw material dispensing is arrived It is conveyed on No.1 belt, raw material input coarse breaking machine is crushed by No.1 belt, and coarse breaking machine fine degree of discharge is controlled in 120- The particle of raw material bulk is smashed, is conducive to subsequent operation by 160mm.The material by coarse breaking machine discharge is launched onto No. two belts again Conveyed, No. two belts material is sent to thin broken machine carry out it is second broken, the control of thin broken machine fine degree of discharge in 20-60mm, into One step reduces the fineness of raw material, is conducive to subsequent operation.Then the material that thin broken machine is discharged is launched into blender and is stirred Mixing, then adds cork powder and nitrile rubber is stirred mixing.
(d) mixer dnockout:The mixture that step (c) finally stirs to get is added in the mixing channel in mixer, Control temperature 60 C.When carrying out 1min, carbon black is put into mixing channel, when carrying out 2-3min, is put into mixing channel hard Sulphur, softening agent, foaming agent and accelerating agent is successively added when proceeding to 3-4min in resin acid, anti-aging agent.Then temperature is controlled At 120-140 DEG C, the good material of mixing is poured into open mill, drain time is controlled in 3-4min.
(e) open mill refining material:The material of mixer discharge is attached in open mill, and open mill feeds according to V=0.0065*D*L, Wherein V is volume, and D is the diameter of roller, and unit cm, L are the length of roller, unit cm.Then the temperature of roller is controlled It plasticates for 50-60 DEG C, until film reaches plasticity requirement.
(f) film-discharging machine slice:The length of tablet after film-discharging machine slice is 200cm, width 70cm.
(g) hydraulic press foams:Film is placed in foaming mould and is foamed, foamed time is controlled in 30-40min.
(h) it cuts open platform machine and cuts open piece:It is 2.8mm to cut open platform machine and cut open the thickness of the tablet after piece.
(i) tablet is assembled:The tablet for setting size and thickness is placed on one by one on lower layer's working plate 2, then adjusts tablet Position, tablet is arranged in the center of lower layer's working plate 2, then will rotation frame (rotation frame overall structure such as Fig. 3 It is shown) it is encased in shaft 6.Positioning fixture block 3 is slid on the cross bar 4 of left and right two of rotation frame, is then adjusted on cross bar 4 Two positioning fixture blocks 3 are symmetrical arranged, then the bolt for positioning 3 bottom of fixture block are tightened by the installation position of two positioning fixture blocks 3. Then lower layer's working plate 2 equipped with tablet is slid into the first card slot 8 of positioning fixture block 3, and by the end of lower layer's working plate 2 It snaps onto on frame 5.
It is placed in parallel to rotating the specific installation steps of frame for two cross bars 4 will be controlled, then in the cross bar 4 of left and right two Right-angle connecting plate 7 is inserted at both ends respectively, and is screwed into fixed screw, then will two 4 transverse shiftings of cross bar in left and right, then by front and back two Root cross bar 4 snaps onto in the right-angle connecting plate 7 at the both ends of two cross bars 4 in left and right, and is screwed into fixed screw, then in the cross of front side Frame 5 is welded on bar 4, so that it may complete the installation of rotation frame.
(j) skid-proof rubber is sprayed to the top surface of tablet:Working environment is controlled at 25 ± 5 DEG C, humidity 40-60%, selects mouth Diameter is the spray gun of 1.0-1.5mm, and spray pressure is controlled in 3-5kg/cm2.According still further to sequence from top to bottom, from left to right to material Piece carries out spraying skid-proof rubber, and skid-proof rubber is mutually bonded with web surface.
(k) bed of cloth is pasted to the bottom surface of tablet:After the skid-proof rubber solidification of tablet top surface, upper layer working plate 1 is slid into In the second card slot 9 for positioning fixture block 3, and the end of upper layer working plate 1 is snapped onto on frame 5, upper layer working plate 1 is located at lower layer The top of working plate 2, the distance between upper layer working plate 1 and lower layer's working plate 2 are the thickness of tablet.Then rotating shaft 6, will It rotates frame and overturns 180 °, lower layer's working plate 2 is extracted out, then pastes bed of cloth on the bottom surface of tablet;
(l) tablet heating, drying, heating temperature are 100-150 DEG C, and cork Yoga mat is made in heating time 2-5min.
The present invention is crushed twice during manufacturing, by raw material, first controls fineness in 120-160mm, then by fineness control System prevents raw material from bulk occur, is conducive to stir in 20-60mm so that raw material comes into full contact with mixing, is conducive to improve manufacture effect Rate.The present invention puts into carbon black in mixing channel, when carrying out 2-3min, stearic acid, anti-aging agent is put into mixing channel, is being carried out When to 3-4min, sulphur, softening agent, foaming agent and accelerating agent is successively added, according to this sequence addition raw material, charcoal dark hair can be made The effect of waving reduces viscosity, keeps the good dynamic property of batch mixing, play the technical ability of other auxiliary agents.Open mill fills in the present invention Material is volume according to V=0.0065*D*L, wherein V, and D is the diameter of roller, and unit cm, L are the length of roller, and unit is Cm improves the safety of open mill refining material.Tablet is arranged in the center of lower layer's working plate 2 present invention, then material will be housed Lower layer's working plate 2 of piece slides into the first card slot 8 of positioning fixture block 3, and the end of lower layer's working plate 2 is snapped onto frame 5 On, skid-proof rubber is sprayed to the top surface of tablet using rotation frame;When spraying skid-proof rubber, control working environment is at 25 ± 5 DEG C, humidity For 40-60%, select bore for the spray gun of 1.0-1.5mm, spray pressure is controlled in 3-5kg/cm2, according still further to from top to bottom, from Sequence from left to right carries out spraying skid-proof rubber to tablet so that and skid-proof rubber sprays even uniform, gives full play to the performance of skid-proof rubber, Increase non-skid property.The present invention slides into upper layer working plate 1 in second card slot 9 of positioning fixture block 3, and by upper layer working plate 1 End snap onto on frame 5, upper layer working plate 1 is located at the top of lower layer's working plate 2, upper layer working plate 1 and lower layer's working plate 2 The distance between be tablet thickness, rotation frame is overturn 180 °, lower layer's working plate 2 is extracted out, so by then rotating shaft 6 Bed of cloth is pasted on the bottom surface of tablet afterwards, paste bed of cloth to the bottom surface of tablet prevents from manufacturing without taking out tablet Web structure is damaged in journey, improves quality of item.
It these are only specific embodiments of the present invention, but the technical characteristic of the present invention is not limited thereto.It is any with this hair Based on bright, to solve essentially identical technical problem, essentially identical technique effect is realized, made simple change, etc. With replacement or modification etc., all it is covered by among protection scope of the present invention.

Claims (5)

1. a kind of manufacturing method of anti-skidding cork Yoga mat, it is characterised in that:It is prepared from the following raw materials in parts by weight:
Its manufacture the step of be:
(a) it is prepared according to the raw material of above-mentioned parts by weight;
(b) raw material stoving;
(c) dispensing:Titanium dioxide, talcum powder, calcium carbonate, zinc oxide and color masterbatch powder are mixed, mixed raw material is launched to No.1 It is conveyed on belt, raw material input coarse breaking machine is crushed by No.1 belt, and coarse breaking machine fine degree of discharge is controlled in 120- Material is sent to thin broken machine and carries out the by 160mm, then the material of coarse breaking machine discharge is launched to conveying on No. two belts, No. two belts Second-time breakage, thin broken machine fine degree of discharge are controlled in 20-60mm, are then launched into blender the material that thin broken machine is discharged and are stirred Mixing is mixed, cork powder is then added and nitrile rubber is stirred mixing:
(d) mixer dnockout:The mixture that step (c) finally stirs to get is added in the mixing channel in mixer, is controlled Temperature 60 C puts into carbon black when carrying out 1min in mixing channel, when carrying out 2-3min, in mixing channel put into stearic acid, Sulphur, softening agent, foaming agent and accelerating agent is successively added when proceeding to 3-4min in anti-aging agent, then controls temperature in 120- 140 DEG C, the good material of mixing is poured into open mill, drain time is controlled in 3-4min;
(e) open mill refining material:The material of mixer discharge is attached in open mill, and open mill feeds according to V=0.0065*D*L, wherein V is volume, and D is the diameter of roller, and unit cm, L are the length of roller, and unit cm, the temperature for then controlling roller is 50- 60 DEG C are plasticated, until film reaches plasticity requirement;
(f) film-discharging machine slice;
(g) hydraulic press foams:Film is placed in foaming mould and is foamed, foamed time is controlled in 30-40min;
(h) it cuts open platform machine and cuts open piece;
(i) tablet is assembled:The tablet for setting size and thickness is placed on one by one on lower layer's working plate, then adjusts the position of tablet It sets, tablet is arranged in the center of lower layer's working plate, then rotating bezel frame is encased in shaft, on a left side for rotation frame Positioning fixture block is slid on right two cross bars, the installation position of two positioning fixture blocks is then adjusted on cross bar, by two locating clips Block is symmetrical arranged, then the bolt for positioning fixture block bottom is tightened, and lower layer's working plate equipped with tablet is then slid into locating clip In first card slot of block, and the end of lower layer's working plate is snapped onto on frame;
(j) skid-proof rubber is sprayed to the top surface of tablet:Control working environment at 25 ± 5 DEG C, humidity 40-60%, select bore for The spray gun of 1.0-1.5mm, spray pressure are controlled in 3-5kg/cm2, according still further to sequence from top to bottom, from left to right to tablet into Row spraying skid-proof rubber, skid-proof rubber is mutually bonded with web surface;
(k) bed of cloth is pasted to the bottom surface of tablet:After the skid-proof rubber solidification of tablet top surface, upper layer working plate is slid into locating clip In second card slot of block, and the end of upper layer working plate is snapped onto on frame, upper layer working plate is located at the upper of lower layer's working plate Side, the distance between upper layer working plate and lower layer's working plate are the thickness of tablet, then rotating shaft, by rotation frame overturning 180 °, lower layer's working plate is extracted out, then pastes bed of cloth on the bottom surface of tablet;
(l) cork Yoga mat is made in tablet heating, drying.
2. a kind of manufacturing method of anti-skidding cork Yoga mat according to claim 1, it is characterised in that:In step (f), The length of tablet after film-discharging machine slice is 200cm, width 70cm.
3. a kind of manufacturing method of anti-skidding cork Yoga mat according to claim 1, it is characterised in that:In step (h), It is 2.8mm to cut open platform machine and cut open the thickness of the tablet after piece.
4. a kind of manufacturing method of anti-skidding cork Yoga mat according to claim 1, it is characterised in that:In step (i), Specific installation steps to rotating frame are that will control two cross bars to be placed in parallel, then cover respectively at the both ends of two cross bars in left and right Enter right-angle connecting plate, and be screwed into fixed screw, then by the two cross bar transverse shiftings in left and right, then front and back two cross bars is snapped onto In the right-angle connecting plate at the both ends of two cross bars in left and right, and it is screwed into fixed screw, frame is then welded on the cross bar of front side, it is complete At the installation of rotation frame.
5. a kind of manufacturing method of anti-skidding cork Yoga mat according to claim 1, it is characterised in that:In step (1), Heating temperature is 100-150 DEG C, heating time 2-5min.
CN201710151710.8A 2017-03-10 2017-03-10 Manufacturing method of anti-skid cork yoga mat Active CN108570240B (en)

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