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CN108569671A - Bed mattress edge-enclosing method and system - Google Patents

Bed mattress edge-enclosing method and system Download PDF

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Publication number
CN108569671A
CN108569671A CN201810480331.8A CN201810480331A CN108569671A CN 108569671 A CN108569671 A CN 108569671A CN 201810480331 A CN201810480331 A CN 201810480331A CN 108569671 A CN108569671 A CN 108569671A
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CN
China
Prior art keywords
mattress
edge
surrounding device
edge surrounding
surrounding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810480331.8A
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Chinese (zh)
Inventor
李泓业
苏杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FOSHAN YUANTIAN MATTRESS MACHINERY Co Ltd
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FOSHAN YUANTIAN MATTRESS MACHINERY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by FOSHAN YUANTIAN MATTRESS MACHINERY Co Ltd filed Critical FOSHAN YUANTIAN MATTRESS MACHINERY Co Ltd
Priority to CN201810480331.8A priority Critical patent/CN108569671A/en
Publication of CN108569671A publication Critical patent/CN108569671A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B68SADDLERY; UPHOLSTERY
    • B68GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G7/00Making upholstery
    • B68G7/10Finishing of edges

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)

Abstract

Bed mattress edge-enclosing method provided by the invention, includes the following steps:From pan feeding side, the first mattress (10A) is transported to the first edge surrounding device (10);Surrounding edge is carried out to the first mattress (10A) by the first edge surrounding device (10);From exit side, first mattress (10A) after surrounding edge will be completed by first edge surrounding device (10) and will be sent out;And/or from pan feeding side, the second mattress (20A) is transported to the second edge surrounding device (20);Surrounding edge is carried out to the second mattress (20A) by the second edge surrounding device (20);From exit side, second mattress (20A) after surrounding edge will be completed by second edge surrounding device (20) and will be sent out;Wherein, in the vertical direction, first edge surrounding device (10) is arranged in the top of second edge surrounding device (20).The surrounding edge processing that bed mattress edge-enclosing method provided by the invention can concurrently carry out two mattresses increases the output value so as to improve production efficiency.

Description

Bed mattress edge-enclosing method and system
Technical field
The present invention relates to bed accessory field of mechanical technique, especially a kind of bed mattress edge-enclosing method and system.
Background technology
Currently, surrounding edge is one of the important procedure in mattress of flexible body production.Mattress of flexible body surrounding edge process is to operator's Technical merit requires height, and the working hour of single-piece bed mattress edge-enclosing consumption is more, therefore bed mattress edge-enclosing production line generally existing yield is insufficient The problem of.
Drawbacks described above is that those skilled in the art it is expected to overcome.
Invention content
(1) technical problems to be solved
In order to solve the above problem of the prior art, the present invention provides a kind of bed mattress edge-enclosing method and system, to solve mesh The problem of preceding bed mattress edge-enclosing production line yield deficiency.
(2) technical solution
In a first aspect, in order to achieve the above object, the main technical schemes that the present invention uses include:
A kind of bed mattress edge-enclosing method, includes the following steps:
From pan feeding side, the first mattress (10A) is transported to the first edge surrounding device (10);
Surrounding edge is carried out to the first mattress (10A) by the first edge surrounding device (10);
From exit side, first mattress (10A) after surrounding edge will be completed by first edge surrounding device (10) and will be sent out;With/ Or
From pan feeding side, the second mattress (20A) is transported to the second edge surrounding device (20);
Surrounding edge is carried out to the second mattress (20A) by the second edge surrounding device (20);
From exit side, second mattress (20A) after surrounding edge will be completed by second edge surrounding device (20) and will be sent out;
Wherein, in the vertical direction, first edge surrounding device (10) is arranged in the top of second edge surrounding device (20).
Specifically, the bed mattress edge-enclosing method described in 1,
Described the step of first mattress (10A) is transported to the first edge surrounding device (10), including:
From pan feeding side, first mattress (10A) is lifted upwards to the height with first edge surrounding device 10 from pan feeding plane Degree is adapted, and first mattress (10A) is transported to the first edge surrounding device (10);
Described the step of being sent out by first mattress (10A) after first edge surrounding device (10) completion surrounding edge, packet It includes:
In exit side, on horizontal plane compatible with the height of the first edge surrounding device (10), described first is received It pads (10A);And fall first mattress (10A) after rise downwards and be adapted to the height of discharging plane, by first mattress (10A) is sent out;
Described the step of second mattress (20A) is transported to the second edge surrounding device (20), including:
In pan feeding side, from pan feeding plane, second mattress (20A) is transported to the second edge surrounding device (20);
Described the step of being sent out by second mattress (20A) after second edge surrounding device (20) completion surrounding edge, packet It includes:
In exit side, in discharging plane, second mattress (20A) is received from second edge surrounding device (20), it will Second mattress (20A) is sent out.
Specifically, the bed mattress edge-enclosing method,
Described the step of surrounding edge is carried out to the first mattress (10A) by the first edge surrounding device (10), including:
The surrounding edge in the first face of first mattress (10A) is completed by first edge surrounding device (10);
First mattress (10A) is overturn from the first face to the second face in first edge surrounding device (10), by institute State the surrounding edge that the first edge surrounding device (10) completes the second face of first mattress (10A);
Described the step of surrounding edge is carried out to the second mattress (20A) by the second edge surrounding device (20), including:
The surrounding edge in the first face of second mattress (20A) is completed by second edge surrounding device (20);
After the surrounding edge for completing the first face of second mattress (20A) in second edge surrounding device (20) so that described Second mattress (20A) is detached with second edge surrounding device (20), and second mattress (20A) is overturn from the first face to the Two faces;
Second mattress (20A) after overturning is transported to second edge surrounding device (20);
The surrounding edge in the second face of second mattress (20A) is completed by second edge surrounding device (20);
Wherein, the first face and the second face of mattress are respectively obverse and reverse when mattress is kept flat in the horizontal plane.
Specifically, the bed mattress edge-enclosing method,
Described the step of first mattress (10A) is transported to the first edge surrounding device (10), further include:
First mattress (10A) is moved along first direction enter material position to first edge surrounding device 10 in the horizontal plane It sets and is adapted;
Or
Described the step of being sent out by first mattress (10A) after first edge surrounding device (10) completion surrounding edge, also Including:
After first mattress (10A) detaches with first edge surrounding device (10), moved in the horizontal plane along first direction First mattress (10A) is moved extremely to be adapted with mattress output position;
Or
Described the step of second mattress (20A) is transported to the second edge surrounding device (20), further include:
Second mattress (20A) is moved to the pan feeding with second edge surrounding device (20) along first direction in the horizontal plane Position is adapted;Or
Described the step of being sent out by second mattress (20A) after second edge surrounding device (20) completion surrounding edge, also Including:
After second mattress (20A) detaches with second edge surrounding device (20), moved in the horizontal plane along first direction Second mattress (20A) is moved extremely to be adapted with mattress output position.
Second aspect, in order to achieve the above object, the main technical schemes that the present invention uses include:
A kind of bed mattress edge-enclosing system,
First edge surrounding device (10), first edge surrounding device (10) are adapted to carry out the surrounding edge of the first mattress (10A);
Second edge surrounding device (20), second edge surrounding device (20) are adapted to carry out the surrounding edge of the second mattress (20A);
In the vertical direction, first edge surrounding device (10) is arranged in the top of second edge surrounding device (20);
Mattress inputs platform (30), and mattress input platform (30) is arranged in first edge surrounding device (10) and described the The pan feeding side of two edge surrounding devices (20) is suitable for the first mattress (10A) being transported to the first edge surrounding device (10), or by the second mattress (20A) is transported to the second edge surrounding device (20);
Mattress output stage (40), the mattress output stage (40) setting is in first edge surrounding device (10) and described the The exit side of two edge surrounding devices (20), be suitable for receive by first edge surrounding device (10) complete surrounding edge after the first mattress (10A) or Receive the second mattress (20A) after completing surrounding edge by second edge surrounding device (20).
Specifically, in the bed mattress edge-enclosing system,
The mattress input platform (30) has pan feeding plane compatible with the height of the second edge surrounding device (20);
The mattress input platform (30) is further adapted for moving first mattress (10A) straight up from the pan feeding plane Extremely it is adapted with the height of first edge surrounding device (10);
The mattress output stage (40) has discharging plane compatible with the height of the second edge surrounding device (20);
The mattress output stage (40) is further adapted for vertically being moved to from the discharging plane encloses with described first The height of side machine (10) is adapted, and after receiving first mattress (10A) from first edge surrounding device (10), along vertical It moves first mattress (10A) and is adapted to the height of the discharging plane in direction.
Specifically, in the bed mattress edge-enclosing system,
First edge surrounding device (10) includes mattress turnover device, and the mattress turnover device is suitable for first mattress (10A) is overturn from the first face to the second face;
The mattress output stage (40) includes mattress inverting mechanism (410), and the mattress inverting mechanism (410) is suitable for making Second mattress (20A) is obtained to overturn to the second face from the first face;
Wherein, the difference in height in the vertical direction of first edge surrounding device (10) and second edge surrounding device (20) is less than Overturn the required vertical height of second mattress (20A).
Specifically, in the bed mattress edge-enclosing system, the mattress inverting mechanism (410) includes:
Workbench (411) is provided with the working face positioned at horizontal direction, suitable for placing mattress at the top of workbench;
It is set to the mattress position-limit mechanism (412) of one end of working face;
Delivery device (413), the delivery device (413) have first station adjacent with the working face and institute State the adjacent second station of mattress position-limit mechanism (412);
When from the first Switch of working position to second station, the delivery device (413) is suitable for pushing away in the first face of mattress The working face simultaneously makes the second face of mattress lean with the mattress position-limit mechanism (412);
When switching to the first station from second station, the delivery device (413) be adapted so that the second face of mattress with The working face fits.
Specifically, in the bed mattress edge-enclosing system,
The mattress input platform (30) is further adapted for moving first mattress along first straight line direction in the horizontal plane (10A) is extremely adapted with the feeding position of first edge surrounding device 10;Or
The mattress input platform (30) is further adapted for moving second mattress along first straight line direction in the horizontal plane (20A) is extremely adapted with the feeding position of second edge surrounding device (20);Or
The mattress output stage (40) is further adapted for moving first mattress along first straight line direction in the horizontal plane (10A) is extremely adapted with mattress output position;Or
The mattress output stage (40) is further adapted for moving second mattress along first straight line direction in the horizontal plane (20A) is extremely adapted with mattress output position.
Specifically, in the bed mattress edge-enclosing system,
First edge surrounding device (10) and the view field of second edge surrounding device (20) in the horizontal plane are in a first direction It is upper that there is offset;
First edge surrounding device (10) is with the view field of second edge surrounding device (20) in the horizontal plane in second direction On coincide;
The operation position of first edge surrounding device (10) and the operation position of second edge surrounding device (20) are in the horizontal plane Projection be oppositely disposed along the second direction;
Wherein, in the horizontal plane, the second direction and the first direction are perpendicular.
(3) advantageous effect
Bed mattress edge-enclosing method provided by the invention is utilized and in an area of plane, is set using upper layer and lower layer interval in workshop Two operation positions that two edge surrounding devices set provide concurrently carry out the surrounding edge processing of two mattresses, so as to improve life Efficiency is produced, the output value is increased.
Description of the drawings
Fig. 1 is the side view of the bed mattress edge-enclosing system of one embodiment of the invention;
Fig. 2 is another side view of the bed mattress edge-enclosing system of one embodiment of the invention;
Fig. 3 is the another side view of the bed mattress edge-enclosing system of one embodiment of the invention;
Fig. 4 is the another side view of the bed mattress edge-enclosing system of one embodiment of the invention;
Fig. 5 is the vertical view of the bed mattress edge-enclosing system of one embodiment of the invention;
Fig. 6 is schematic side view of the mattress delivery mechanism of one embodiment of the invention in the first station;
Fig. 7 is side view signal of the mattress delivery mechanism of one embodiment of the invention in second station or 3rd station Figure;
Fig. 8 is schematic top plan view of the mattress delivery mechanism of one embodiment of the invention in second station;
Fig. 9 is schematic top plan view of the mattress delivery mechanism of one embodiment of the invention in 3rd station;
Figure 10 is that the mattress of one embodiment of the invention overturns schematic side view of the structure in the first station;
Figure 11 is that the mattress of one embodiment of the invention overturns schematic side view of the structure in second station;
Figure 12 is that the mattress of one embodiment of the invention overturns the schematic top plan view of structure.
Specific implementation mode
In order to preferably explain the present invention, in order to understand, below in conjunction with the accompanying drawings, by specific implementation mode, to this hair It is bright to be described in detail.
Mattress of flexible body includes sping mattress, brown pad, latex bed mattress etc..Surrounding edge be mattress of flexible body production in important procedure it One.Currently, the workbench of edge surrounding device has larger area, both used as pan feeding platform, also used as outfeed platforms. Meanwhile workbench when also as mattress turning operation, the operation of mattress breakhead, bed mattress edge-enclosing operation uses.
Currently, edge surrounding device on the market provides single surrounding edge station, operated by one.In bed mattress edge-enclosing production line On, in each working hour, in certain workshop area of plane, only there are one workers completes mattress in one edge surrounding device of operation Surrounding edge process.
The bed mattress edge-enclosing method and surrounding edge system of the embodiment of the present invention aim to solve the problem that current bed mattress edge-enclosing production line yield not The problem of foot.
Specifically, the bed mattress edge-enclosing method surrounding edge system of the embodiment of the present invention utilizes the workshop upper space of original idle Get up, on unit plane area, is divided into upper layer and lower layer two edge surrounding devices are arranged, to provide two operation positions, realizes The surrounding edge production that two mattresses are concurrently carried out within a period increases the output value to improve production efficiency.
The bed mattress edge-enclosing production line established using the bed mattress edge-enclosing method of the embodiment of the present invention, in same plant area In the case of can dispose more operation positions, can improve production efficiency, increase the output value, and can largely improve workshop Utilization rate.
It should be noted that in mattress when carrying out surrounding edge operation in surrounding edge equipment, the manufacturing procedure residing for mattress, The state of mattress may be:Two-sided non-surrounding edge;Surrounding edge on one side, on one side non-surrounding edge;And two sides three kinds of states such as surrounding edge.
The specific mattress state arrived involved in being described below no longer illustrates it is any state.Art technology Personnel can determine whether out current specific mattress state in conjunction with context.
Embodiment 1:
The bed mattress edge-enclosing method of one embodiment of the invention, includes the following steps:
From pan feeding side, the first mattress 10A is transported to the first edge surrounding device 10;
Surrounding edge is carried out to the first mattress 10A by the first edge surrounding device 10;
From exit side, will be sent out by the first mattress 10A after the first edge surrounding device 10 completion surrounding edge;From pan feeding side, by second Mattress 20A is transported to the second edge surrounding device 20;
Surrounding edge is carried out to the second mattress 20A by the second edge surrounding device 20;
From exit side, will be sent out by the second mattress 20A after the second edge surrounding device 20 completion surrounding edge;
Wherein, in the vertical direction, the first edge surrounding device 10 is arranged in the top of the second edge surrounding device 20.
It should be appreciated that in the bed mattress edge-enclosing method of the embodiment of the present invention, pan feeding different according to the layout type of production line Side and exit side can be both arranged in the same side for the first edge surrounding device and the second edge surrounding device being superposed in vertical direction, also may be used The opposite sides in first edge surrounding device and the second edge surrounding device is arranged.
Preferably, as shown in Figures 2 and 3, the phase in the first edge surrounding device and the second edge surrounding device is arranged in pan feeding side and exit side To both sides, to ensure that discharging operation and pan feeding operation are separately positioned on different regions, production procedure is apparent, productive temp It can be more stable.
In the bed mattress edge-enclosing method of the inventive embodiments, when two edge surrounding device parallel productions, it is made of two edge surrounding devices Bed mattress edge-enclosing production line be in maximum yield state.
It should be noted that because two edge surrounding devices difference are relatively independent, according to production scheduling arrangement, by two surrounding edges Wherein one can be arranged to be in production status at the bed mattress edge-enclosing production line of machine composition, another is in stop production to overhaul state.
Because vertically stacking the first edge surrounding device (upper layer edge surrounding device) and the second edge surrounding device (lower layer's surrounding edge of setting Machine) height it is different, the workbench for being used for surrounding edge operation has different height in vertical direction.Therefore, the present invention is implemented In the bed mattress edge-enclosing method of example, waits for surrounding edge mattress except the workbench feeding of export-oriented edge surrounding device and enclosed from the submitting of the workbench of edge surrounding device Behind side the step of mattress except, further include in the vertical direction lifting wait for that surrounding edge mattress and the workbench of (upper layer edge surrounding device) are mutually fitted With the step of, and mattress after obtaining surrounding edge from the workbench of (upper layer edge surrounding device) and fall the mattress after the surrounding edge after rise to being suitble to send The step of height gone out.
Specifically, in the bed mattress edge-enclosing method of the embodiment of the present invention,
The step of first mattress 10A is transported to the first edge surrounding device 10, including:
From pan feeding side, from pan feeding plane, the first mattress 10A of lifting is extremely adapted with the height of the first edge surrounding device 10 upwards, and First mattress 10A is transported to the first edge surrounding device 10;
By the step of being sent out by the first mattress 10A after the first edge surrounding device 10 completion surrounding edge, including:
In exit side, on horizontal plane compatible with the height of the first edge surrounding device 10, the first mattress 10A is received;And to The mattress 10A that fails next time is adapted to the height of discharging plane, and the first mattress 10A is sent out;
The step of second mattress 20A is transported to the second edge surrounding device 20, including:
In pan feeding side, from pan feeding plane, the second mattress 20A is transported to the second edge surrounding device 20;
By the step of being sent out by the second mattress 20A after the second edge surrounding device 20 completion surrounding edge, including:
In exit side, in discharging plane, the second mattress 20A is received from the second edge surrounding device 20, the second mattress 20A is sent Go out.
It should be appreciated that in pan feeding side, the pan feeding plane in horizontal plane can be set.Wait for surrounding edge mattress before completion It is transported to after procedure in the pan feeding plane of pan feeding side, and the state to keep flat.
In exit side, the discharging plane in horizontal plane can be set.Mattress is defeated after the surrounding edge that surrounding edge process is completed The state for being transported in the discharging plane of exit side, and keeping flat.So far, the surrounding edge process of mattress terminates.Then, after the surrounding edge Mattress is transported to leave surrounding edge production line, into latter procedure, such as mattress detection, mattress packaging process.
It should be appreciated that during conveying mattress, when conveying mattress in the horizontal plane, may be used in the prior art Transmission belt conveys the mode of mattress, i.e., mattress keeps opposing stationary with conveyer belt, and follows conveyer belt synchronizing moving, to realize The movement of mattress in the horizontal plane.
Currently, in bed mattress edge-enclosing process, there is mattress to overturn work step.The mattress is overturn in work step, mattress and edge surrounding device What workbench fitted is flipped to the workbench far from edge surrounding device on one side;And the another side quilt separate with the workbench of edge surrounding device Overturning to the workbench with edge surrounding device fits.The mattress is overturn in work step, and the space that the motion track of mattress streaks needs nothing Any obstacle;Otherwise, it will location conflicts occur.
Be limited to workshop chooses high and the first edge surrounding device (upper layer edge surrounding device) required installation rigidity, the second edge surrounding device (lower layer's edge surrounding device) no longer has the required operating space of overturning work step, and therefore, it is necessary to be the second edge surrounding device (lower layer's surrounding edge Machine) it is separately provided the mattress inverting mechanism different from mattress turnover device disclosed in the prior art (also known as tilting table mechanism).
Optionally, for overturning work step, in the bed mattress edge-enclosing method of one embodiment of the invention,
The step of surrounding edge is carried out to the first mattress 10A by the first edge surrounding device 10, including:
The surrounding edge in the first face of the first mattress 10A is completed by the first edge surrounding device 10;
First mattress 10A is overturn from the first face to the second face in the first edge surrounding device 10, it is complete by the first edge surrounding device 10 At the surrounding edge in the second face of the first mattress 10A;And
The step of surrounding edge is carried out to the second mattress 20A by the second edge surrounding device 20, including:
The surrounding edge in the first face of the second mattress 20A is completed by the second edge surrounding device 20;
After the surrounding edge for completing the first face of the second mattress 20A in the second edge surrounding device 20 so that the second mattress 20A and second Edge surrounding device 20 detaches, and the second mattress 20A is overturn from the first face to the second face;
The second mattress 20A after overturning is transported to the second edge surrounding device 20;
The surrounding edge in the second face of the second mattress 20A is completed by the second edge surrounding device 20;
Wherein, the first face and the second face of mattress are respectively obverse and reverse when mattress is kept flat in the horizontal plane.
In the bed mattress edge-enclosing method of the inventive embodiments, the overturning work step of the second mattress 20A is that one side is first completed surrounding edge And the second mattress 20A of the unfinished surrounding edge of another side transports out of the second edge surrounding device 20, and after completing mattress overturning, then will be complete on one side The second mattress 20A that surrounding edge is not completed at surrounding edge and another side is transported to the second edge surrounding device 20, continues to complete the surrounding edge of another side. And then the mattress turnover device disclosed in the prior art that is arranged on the first edge surrounding device (upper layer edge surrounding device) is real by the first mattress 10A Existing mattress overturning.
First edge surrounding device (upper layer edge surrounding device) then can both retain tilting table mechanism disclosed in the setting prior art;It can also Realize that mattress is overturn by the mattress inverting mechanism being separately provided for the first edge surrounding device (upper layer edge surrounding device).
Still optionally further, the first edge surrounding device (upper layer edge surrounding device) and the second edge surrounding device (lower layer's edge surrounding device) can be by lists The mattress inverting mechanism being solely arranged realize mattress overturn.
Optionally, in the bed mattress edge-enclosing method of one embodiment of the invention,
The step of surrounding edge is carried out to the first mattress 10A by the first edge surrounding device 10, including:
The surrounding edge in the first face of the first mattress 10A is completed by the first edge surrounding device 10;
After the surrounding edge for completing the first face of the first mattress 10A in the first edge surrounding device 10 so that the first mattress 10A and first Edge surrounding device 10 detaches, and the first mattress 10A is overturn from the first face to the first face;
The first mattress 10A after overturning is transported to the first edge surrounding device 10;
The surrounding edge in the second face of the first mattress 10A is completed by the first edge surrounding device 10;And
The step of surrounding edge is carried out to the second mattress 20A by the second edge surrounding device 20, including:
The surrounding edge in the first face of the second mattress 20A is completed by the second edge surrounding device 20;
After the surrounding edge for completing the first face of the second mattress 20A in the second edge surrounding device 20 so that the second mattress 20A and second Edge surrounding device 20 detaches, and the second mattress 20A is overturn from the first face to the second face;
The second mattress 20A after overturning is transported to the second edge surrounding device 20;
The surrounding edge in the second face of the second mattress 20A is completed by the second edge surrounding device 20;
Wherein, the first face and the second face of mattress are respectively obverse and reverse when mattress is kept flat in the horizontal plane.
In the bed mattress edge-enclosing method of the inventive embodiments, the overturning work step of mattress is that one side is first completed surrounding edge and another side The mattress for not completing surrounding edge transports out of edge surrounding device, and is not completed after completing mattress overturning, then by one side completion surrounding edge and another side The mattress of surrounding edge is transported to edge surrounding device, continues to complete the surrounding edge of another side.
Currently, in bed mattress edge-enclosing process, also there is mattress comer work step.In the mattress comer work step, rotation angle mechanism pushes away Dynamic mattress is rotated using apex angle as rotation center, on the working face of edge surrounding device.In general, the apex angle is adjacent two of mattress It is mutually perpendicular to the intersection point of side.It is oppositely arranged with the apex angle, the shifting apart from the outermost apex angle that the apex angle is mattress diagonal length Dynamic rail mark determines the operating space needed when mattress comer.
On upper layer, the operation position of edge surrounding device and the operation position of lower layer's edge surrounding device are respectively oppositely arranged in upper layer surrounding edge When the both sides of machine and lower layer's edge surrounding device, for the operator of lower layer's edge surrounding device will not be met when ensureing upper layer mattress comer, ensure to turn Angle safe range, then it is required that upper layer edge surrounding device and the view field of lower layer's edge surrounding device in the horizontal plane in the width direction It not exclusively overlaps, but there is certain offset.Such as, it is illustrated and is calculated with 1.8 meters * 2 meters of mattress, the bevel edge value of mattress is 2690mm, with 2690mm be minimum radius of turn calculate upper layer and lower layer width direction offset, you can ensure that mattress turns The operator of lower layer's edge surrounding device will not be met when angle.
Specifically, for upper layer and lower layer edge surrounding device, in width direction, there are the situation of offset, the beds of the embodiment of the present invention It pads in surrounding edge method,
The step of first mattress 10A is transported to the first edge surrounding device 10 further include:
The first mattress 10A is moved to the feeding position with the first edge surrounding device 10 along the width direction of edge surrounding device in the horizontal plane It is adapted;Or
By the step of being sent out by the first mattress 10A after the first edge surrounding device 10 completion surrounding edge, further include:
After the first mattress 10A is detached with the first edge surrounding device 10, first is moved along the width side of edge surrounding device in the horizontal plane Mattress 10A is extremely adapted with mattress output position;Or
The step of second mattress 20A is transported to the second edge surrounding device 20 further include:
The second mattress 20A is moved to the feeding position phase with the second edge surrounding device 20 along the width side of edge surrounding device in the horizontal plane Adaptation;Or
By the step of being sent out by the second mattress 20A after the second edge surrounding device 20 completion surrounding edge, further include:
After the second mattress 20A is detached with the second edge surrounding device 20, second is moved along the width side of edge surrounding device in the horizontal plane Mattress 20A is extremely adapted with mattress output position.
The bed mattress edge-enclosing method of the embodiment of the present invention has in the horizontal plane along the width direction of edge surrounding device linear movement bed The step of pad, so that the feeding position of mattress or unloading position and the feeding position and unloading position of two edge surrounding devices are mutually fitted Match.
Embodiment 2:
As Figure 1-Figure 5, the bed mattress edge-enclosing system of the embodiment of the present invention, including:
First edge surrounding device 10, the first edge surrounding device 10 are adapted to carry out the surrounding edge of the first mattress 10A;
Second edge surrounding device 20, the second edge surrounding device 20 are adapted to carry out the surrounding edge of the second mattress 20A;
In the vertical direction, the first edge surrounding device 10 is arranged in the top of the second edge surrounding device 20;
Mattress inputs platform 30, and the pan feeding in the first edge surrounding device 10 and the second edge surrounding device 20 is arranged in mattress input platform 30 Second mattress 20A suitable for the first mattress 10A is transported to the first edge surrounding device 10, or is transported to the second edge surrounding device 20 by side;
The discharging in the first edge surrounding device 10 and the second edge surrounding device 20 is arranged in mattress output stage 40, mattress output stage 40 Side is suitable for receiving the first mattress 10A after completing surrounding edge by the first edge surrounding device 10 or receives and completes surrounding edge by the second edge surrounding device 20 The second mattress 20A afterwards.
It should be appreciated that different according to the layout type of production line, pan feeding side and exit side can be both arranged vertical The same side for the first edge surrounding device and the second edge surrounding device that direction is superposed can also be arranged and be enclosed in first edge surrounding device and second The opposite sides of side machine.
Pan feeding side and exit side are arranged in the same of the first edge surrounding device and the second edge surrounding device being superposed in vertical direction When side, mattress input platform 30 and mattress output stage 40 may be used mode disclosed in the prior art and be designed as integral type knot Structure forms mattress delivery mechanism, and realizes what mattress input and mattress exported respectively by transporting platform time-sharing multiplex to this Function.
Preferably, as shown in Figures 2 and 3, the phase in the first edge surrounding device and the second edge surrounding device is arranged in pan feeding side and exit side Clearer production is advantageously formed so that discharging operation and pan feeding operation are separately positioned on different regions to both sides Flow, productive temp can be more stable.
In order to be adapted with the height of the second edge surrounding device 20, the lifting and falling of mattress, the bed of the embodiment of the present invention are realized It pads in surrounding edge system,
Mattress, which inputs platform 30, has pan feeding plane compatible with the height of the second edge surrounding device 20;
Mattress input platform 30 be further adapted for from pan feeding plane straight up move the first mattress 10A to the first edge surrounding device 10 Height be adapted;
Mattress output stage 40 has discharging plane compatible with the height of the second edge surrounding device 20;
Mattress output stage 40 is further adapted for vertically being moved upward to the height with the first edge surrounding device 10 from discharging plane Degree is adapted, and after receiving the first mattress 10A from the first edge surrounding device 10, moves the first mattress 10A vertically downwards It is adapted to the height of discharging plane.
It should be understood as:Above-mentioned " mobile first mattress 10A is extremely adapted with the height of the first edge surrounding device 10 " refers to movement First mattress 10A is suitable for then driving in the first mattress 10A to being adapted with the height of the workbench of the first edge surrounding device 10 The first extending direction that platform 30 is inputted along mattress moves, so that the first mattress 10A is transferred to the work of the first edge surrounding device 10 Make on platform;
Above-mentioned " vertically moving the first mattress 10A to be adapted to the height of discharging plane " is from the first edge surrounding device After obtaining the first mattress 10A on 10 workbench, falls the height of the first mattress 10A after rise, be suitable for then driving the first mattress Along the discharging planar movement of mattress output stage 40 in 10A, so that the first mattress 10A is detached with mattress output stage 40.
From the description above, mattress input platform 30 and mattress output stage 40 are required to have vertically reciprocal move Dynamic function.
In the specific implementation, identical mattress hauler may be used in mattress input platform 30 and mattress output stage 40 Structure;And according to the requirement of pan feeding and discharging, action sequence of its transport plane along the short transverse of edge surrounding device is set separately.
Specifically, as shown in figure 5, upper layer and lower layer edge surrounding device in its width direction there are in the situation of offset, the present invention In the bed mattress edge-enclosing system of one embodiment,
First edge surrounding device 10 has with the view field of the second edge surrounding device 20 in the horizontal plane in the width direction of edge surrounding device The amount of offsetting;
The view field of first edge surrounding device 10 and the second edge surrounding device 20 in the horizontal plane phase on the length direction of edge surrounding device It overlaps;
The projection of the operation position of first edge surrounding device 10 and the operation position of the second edge surrounding device 20 in the horizontal plane is along surrounding edge The width direction of machine is oppositely disposed.
In upper layer and lower layer edge surrounding device in its width direction there are when offset, in order to enable the feeding position of mattress or discharging Position is adapted with the feeding position of two edge surrounding devices and unloading position, in the bed mattress edge-enclosing system of the embodiment of the present invention,
The width direction in the horizontal plane along edge surrounding device that mattress input platform 30 is further adapted for moves the first mattress 10A to the The feeding position of one edge surrounding device 10 is adapted;Or
The width direction in the horizontal plane along edge surrounding device that mattress input platform 30 is further adapted for moves the second mattress 20A to the The feeding position of two edge surrounding devices 20 is adapted;Or
The width direction in the horizontal plane along edge surrounding device that mattress output stage 40 is further adapted for move the first mattress 10A to bed Pad output position is adapted;Or
The width direction in the horizontal plane along edge surrounding device that mattress output stage 40 is further adapted for move the second mattress 20A to bed Pad output position is adapted.
In the specific implementation, identical mattress hauler may be used in mattress input platform 30 and mattress output stage 40 Structure;And according to the requirement of pan feeding and discharging, action sequence of its transport plane along the width direction of edge surrounding device is set separately.
As shown in figure 5, being deployed in the double-deck surrounding edge system in workshop, projection in the horizontal plane can be divided into 3 regions: Discharging region positioned at left side, centrally located surrounding edge operating area are located at the pan feeding region on right side.
As Figure 1-Figure 4, two edge surrounding devices are laid out using Dual-layer, and upper layer edge surrounding device 10 is arranged in lower layer's edge surrounding device 20 top;Mattress input platform 30 is arranged on the right side of 20 length direction of upper layer edge surrounding device 10 and lower layer's edge surrounding device;Mattress is defeated Go out platform 40 to be arranged in the left side of 20 length direction of upper layer edge surrounding device 10 and lower layer's edge surrounding device.The pan feeding that mattress inputs platform 30 is flat Face, the discharging plane of mattress output stage 40 are concordant with the working face of lower layer edge surrounding device 20 respectively.
Upper layer edge surrounding device is fixed by the way that the connecting plate above lower layer's edge surrounding device is arranged with bolt;Upper layer edge surrounding device is by ground Support, lower layer's edge surrounding device and there are mechanical connection relationship between the edge surrounding device of upper layer or without direct connection relational.Upper layer edge surrounding device It is respectively provided with the power sections such as independent motor, retarder, compressed air gas source and pipeline with lower layer edge surrounding device.It encloses on upper layer Side machine is respectively arranged with independent control computer with lower layer's edge surrounding device;The control system that mattress transports part can be enclosed by upper layer Side machine and lower layer edge surrounding device are public, or individually realize.
When the double-deck surrounding edge system in parallel surrounding edge, wait enclosing along upper left lifting first as shown in figure 3, mattress inputs platform 30 Side mattress 10A is extremely concordant with the working face of the first edge surrounding device 10, waits for that surrounding edge mattress 10A is delivered to the first edge surrounding device by first 10.As shown in Fig. 2, lower layer is waited for that surrounding edge mattress 20A is delivered to lower layer's edge surrounding device 20 by mattress input platform 30.
As shown in Fig. 2, mattress output stage 40 be moved to along upper right it is concordant with the working face of the first edge surrounding device 10, First after surrounding edge mattress 10A is transferred to mattress output stage 40, mattress output stage 40 along lower right fall after rise to The working face of lower layer's edge surrounding device 10 is concordant.
As shown in figures 1 and 3, mattress output stage 40 is received by waiting for surrounding edge mattress after the completion surrounding edge of lower layer's edge surrounding device 20 20A, and using mattress inverting mechanism 410 so that mattress 20A is overturn from the first face to the second face.
As shown in figure 5, the mattress input driving of platform 30 waits for surrounding edge mattress 20A in the horizontal plane along the width direction of edge surrounding device It is mobile, it is adapted with the feeding position of lower layer edge surrounding device 20 so that waiting for that surrounding edge mattress 20A is transferred to.
As shown in figure 5, mattress output stage 40 is located in the width direction of upper layer edge surrounding device 10 and lower layer's edge surrounding device 20 Portion region, unloading position are adapted substantially with the unloading position of the unloading position of lower layer edge surrounding device 20 and upper layer edge surrounding device 10, Therefore, mattress output stage 40 is not provided with the structure moved along the width direction of edge surrounding device.
It is transported with the mattress that lower part detailed description can be embodied on mattress input platform 30 and mattress output stage 40 Mechanism.
As shown in Figures 6 to 9, the mattress delivery mechanism of one embodiment of the invention, transport plane can be along the horizontal plane Interior direction linear movement;Also, its transport plane can be moved back and forth vertically, so as to be arranged in The pan feeding side of above-mentioned bed mattress edge-enclosing system and exit side complete the work(of above-mentioned mattress input platform 30 and mattress output stage 40 Energy.
Specifically, as shown in Figure 6 and Figure 7, the mattress delivery mechanism of one embodiment of the invention, including be suitable for placing mattress Horizontal table 510, horizontal table 510 have the first station and second station;On the first station, horizontal table 510 have the first work surface 510A;In second station, horizontal table 510 has the second work surface 510B;First work surface 510A is positioned vertically higher than the second work surface 510B;Mattress delivery mechanism further includes the act being set to below horizontal table Mechanism 520 is risen, lifting mechanism 520 is adapted so that horizontal table 510 is rotated with one end 511 for axis, in the first station Switch between second station.
Specifically, the first work surface 510A and horizontal plane angle in an acute angle;Second work surface 510B is located in horizontal plane.
When it is implemented, as shown in fig. 6, the top of first work surface 510A and the surrounding edge of upper layer edge surrounding device 10 work Plane 10B (does not show upper layer edge surrounding device, it is flat only to show that the surrounding edge of upper layer edge surrounding device works with the mode of dotted line in Fig. 6 Face 10B) it is concordant.
When it is implemented, as shown in fig. 7, the surrounding edge working face 20B of the second work surface 510B and lower layer's edge surrounding device 20 are flat (lower layer's edge surrounding device is not shown, the surrounding edge working face 20B of lower layer's edge surrounding device is only shown with the mode of dotted line in Fig. 7) together Concordantly.
When it is implemented, in second station, what the one procedure transfer of mattress delivery mechanism reception the past came waits for surrounding edge Mattress Z.Specifically, what the transfer of one procedure of the past came waits for that surrounding edge mattress Z is stapled to the second work surface of horizontal table 510 On 510B.
When it is implemented, in second station, which, which can also export, keeps flat horizontal table 510 Mattress Y after the completion of single or double surrounding edge on second work surface 510B, to be transferred into latter procedure.
The mattress delivery mechanism of the embodiment of the present invention, in the vertical direction, using lifting mechanism by horizontal table from compared with Low work surface is lifted to higher work surface, or is fallen after rise from higher work surface to lower work surface, will be waited for realize The mattress of surrounding edge is sent on the different surrounding edge working face of two height, or from the different surrounding edge working face of two height It obtains and exports mattress after the completion of single or double surrounding edge.
Compared with being respectively provided with the first work surface and the second work surface in the horizontal plane, the mattress delivery mechanism structure is skilful It is wonderful, it is reliable for operation, efficient, convenient for being used in factory's large-scale promotion.
When it is implemented, horizontal table 510 is provided with conveyer belt, and on the first station or in second station, the conveying Band is adapted so as to lie in the mattress Z on horizontal table 510 and is moved along the first extending direction 510H straight lines of horizontal table 510 It is dynamic, to be detached with horizontal table 510;Or it is adapted so that first extending direction 510H straight line of the mattress along horizontal table 510 It is mobile, to be transferred on horizontal table 510 with the posture kept flat.
Preferably, which extends along direction 510H and has been set in parallel at least one set of conveyer belt, every group Conveyer belt includes a linear motor and conveyer belt.
When it is implemented, as shown in Figure 6 and Figure 7, which further includes being set to 510 lower section of horizontal table Rack;Rack includes along the first side 501 that the first extending direction 510H of horizontal table 510 is oppositely arranged and the second side 502;Horizontal table 510 includes the first end 511 being oppositely arranged along the first extending direction 510H and second end 512;Lifting machine Structure 520 is arranged close to first end 511;First end 511 is rotatably coupled with the first side 501;Second end 512 is separably arranged In the top of the second side 502.
Specifically, lifting mechanism 520 includes at least one lifting linear moving apparatus, each to lift linear moving apparatus packet Include lifting fixing end and lifting mobile terminal;Lifting mobile terminal is connect with horizontal table 510;Lift fixing end and rack fixedly Connection.
The lifting mechanism 520 of the mattress delivery mechanism is arranged close to first end 511, according to similar triangle theory so that The range of lifting mechanism is less than the difference in height S of upper layer and lower layer surrounding edge working face, can be in lifting mechanism type selecting The linear moving apparatus for selecting stroke smaller, advantageously reduces cost.
In addition, the maximum thrust of the lifting mechanism needs and its load matched.The mattress and the workbench are the lifting The load of mechanism.According to lever principle, if the position of the lifting mechanism is less than mattress and the work at a distance from rotating fulcrum O The center of gravity of platform is at a distance from rotating fulcrum O, then its maximum thrust must be more than the gravity of mattress and the workbench.
When it is implemented, the lifting mobile terminal of linear moving apparatus is fixed on horizontal table, and and horizontal table Hinged or pivot grounding connection;The lifting fixing end of linear moving apparatus is fixed on the rack, and is connected with being hinged or be pivotally connected with rack It connects.
When it is implemented, multiple linear moving apparatus can be selected to share the load.The linear moving apparatus can be Single rod cylinder, asymmetric servo cylinder or the linear motor with ball-screw.
In a first aspect, the mattress delivery mechanism can be used for wait for that surrounding edge mattress is sent to the different surrounding edge work of two height In plane.
Specifically, it is needing to be placed on horizontal table 510 with the posture kept flat to wait for that surrounding edge mattress Z is delivered to When the surrounding edge working face 10B of layer edge surrounding device, as shown in fig. 6, the lifting mobile terminal of control lifting mechanism 520 is stretched out, to drive Dynamic horizontal table 510 rotates at one end 511 around center axis so that its other end 512 is detached with the second side 502; It is placed on horizontal table 510 with the posture kept flat and waits for that surrounding edge mattress Z is relatively fixed with the holding of horizontal table 510, and Horizontal table 510 is followed to move, until reaching the first station.On the first station, mattress Z is located at the first work surface 510A On.
Then, the conveyer belt driving of horizontal table 510 lies in the mattress Z on horizontal table 510 along horizontal operation First extending direction 510H linear movements of platform 510, detach, and be transferred to upper layer edge surrounding device until with horizontal table 510 Surrounding edge working face 10B on.
Further, it is completing after edge surrounding device conveying in upper layer waits for surrounding edge mattress Z, the lifting of lifting mechanism 520 moves Moved end is retracted to initial position, and horizontal table 510 then returns to second station from the first station, is connect with carrying out a procedure in the past Receive the preparation for waiting for surrounding edge mattress Z.
It is concordant with the surrounding edge working face 20B of lower layer edge surrounding device in view of the second work surface 510B, defeated to lower layer's edge surrounding device It send when surrounding edge mattress Z, the conveyer belt driving of horizontal table 510 lies in the mattress Z on horizontal table 510 along horizontal work The the first extending direction 510H linear movement for making platform 510 until it is detached with horizontal table 510, and is transferred to lower layer and encloses On the surrounding edge working face 30B of side machine.
Second aspect, the mattress delivery mechanism can be used for obtaining and exporting from the different surrounding edge working face of two height Mattress after the completion of single or double surrounding edge.
Specifically, after the completion of needing the surrounding edge working face 10B from upper layer edge surrounding device to export surrounding edge when mattress Y, such as Fig. 6 Shown, the lifting mobile terminal of control lifting mechanism 520 is stretched out, to drive horizontal table 510 at one end 511 around wherein Mandrel line rotates so that its other end 512 is detached with the second side 502, until reaching the first station.It is horizontal on the first station The conveyer belt of workbench 510 guide and drive lie in the surrounding edge on surrounding edge working face 20 after mattress Y along horizontal table 510 The first extending direction 510H linear movement, until it is detached with surrounding edge working face 20, and be transferred to horizontal table 510 The first work surface 510A.
Then, mattress Y follows horizontal table 510 to move after the surrounding edge, until reaching second station.In second station On, mattress Y is located on the second working face 510B after surrounding edge.
Then, in second station, the conveyer belt driving of horizontal table 510 lies in enclosing on horizontal table 510 Behind side mattress Y along horizontal table 510 the first extending direction 510H linear movement, until it is detached with horizontal table 510, To be transferred into latter procedure.
It is concordant with the surrounding edge working face 20B of lower layer edge surrounding device in view of the second work surface 510B, defeated from lower layer's edge surrounding device When going out mattress Y after surrounding edge, the conveyer belt of horizontal table 510 guides and drives the mattress Y lain on surrounding edge working face 30 Along the first extending direction 510H linear movement of horizontal table 510, until it is detached with surrounding edge working face 20B, by it It is transferred to latter procedure.
Mattress Y or wait for that surrounding edge mattress Z is followed it should be appreciated that when it is implemented, on the first work surface 510A, after surrounding edge When the conveyer belt of horizontal table 510 synchronously moves, stiction between the two is more than mattress gravity in the first work surface Component on the directions 510A;After surrounding edge mattress Y or wait for the holding of surrounding edge mattress Z and horizontal table 510 be relatively fixed from the For one Switch of working position to second station, or when being switched to the first station from second station, the conveyer belt of horizontal table 510 is static, Stiction between the two is more than the component of mattress gravity in the corresponding direction.
Further, in the feeding position or unloading position of two edge surrounding devices of levels in projection in the horizontal plane When the offset I of central axis is larger, it would be desirable to defeated to two edge surrounding devices in different feeding positions or unloading position respectively Be sent to and wait for surrounding edge mattress Z, or from two edge surrounding devices export surrounding edge after mattress Y.
Correspondingly, the horizontal table of the mattress delivery mechanism can move in the horizontal plane offset I.
Specifically, as shown in Figure 8 and Figure 9, which also has 3rd station, in 3rd station, horizontal work Making platform 510 has third work surface 510C;Second work surface and third work surface are identical in the height of vertical direction;The mattress is defeated It further includes the shift mechanism 530 being set to below horizontal table to transport mechanism, which is adapted so that horizontal table Switch between second station and 3rd station.
The mattress delivery mechanism of the embodiment of the present invention, using shift mechanism 530 so that horizontal table second station with Switch between 3rd station, to mattress Z exist when surrounding edge mattress Z is sent to the surrounding edge working face of different height Position and the feeding position of surrounding edge working face extremely to be transferred in horizontal plane match;Or mattress Y is never after by surrounding edge When level surrounding edge working face output, by the unloading position phase of the positions of mattress Y in the horizontal plane and surrounding edge working face Matching.
When it is implemented, the rack of the mattress delivery mechanism further includes along the spaced third sides the second extending direction J 503 and the 4th side 504, wherein the 4th side 504 can be along the second extending direction J linear movements;The shift mechanism 530 includes at least One displacement linear moving apparatus, each linear moving apparatus that shifts includes displacement fixing end and displacement mobile terminal;Displacement is fixed End is fixedly connected with third side 503;Displacement mobile terminal is fixedly connected with the 4th side 504;The horizontal table is in 511 He of one end The other end 512 is slidably connected with the first side 501 and the second side 502 respectively;The lifting fixing end and rack of lifting mechanism 520 The guide rail 505 of upper setting is slidably connected.
It is corresponding with the second station of the mattress delivery mechanism with the surrounding edge working face feeding position of lower layer's edge surrounding device below, It is illustrated for the surrounding edge working face feeding position of upper layer edge surrounding device is corresponding with the 3rd station of the mattress delivery mechanism.
As shown in Figure 8 and Figure 9, the second work surface 510B when horizontal table 510 is located at second station be located at third Distances of the third working face 510C on the second extending direction J along mattress when station is I;The maximum row of shift mechanism 530 Journey is K.It should be appreciated that K is not less than I.
It is assumed that the initial position that mattress is admitted to the mattress delivery mechanism is located at the horizontal table of the mattress delivery mechanism Second station, i.e. on the second work surface 510B.
Then the flow of the mattress delivery mechanism to upper layer edge surrounding device supply mattress is as follows:
1) at least one displacement mobile terminal of shift mechanism 530 is retracted to its initial position so that horizontal table is from Two stations are moved to 3rd station, at this moment, wait for that surrounding edge mattress Y is located at third working face 510C;In horizontal table from the second work During position is moved to 3rd station, guide rail 505 that at least one lifting fixing end of lifting mechanism 520 is arranged in rack The horizontal table is followed to be slided along its second extending direction J.
2) the lifting mobile terminal of lifting mechanism 520 is stretched out, and the horizontal table is driven to be moved to the first work from 3rd station Position.When horizontal table is moved to the first station, mattress Z is located on first the first work surface of work surface 510A.Then, it conveys It is moved along the first extending direction H of horizontal table with driving mattress Z, and finally so that mattress Z is moved to upper layer edge surrounding device On surrounding edge working face 10B.
It is construed as, it is above to be conveyed when surrounding edge mattress to the surrounding edge working face of upper layer edge surrounding device, using elder generation The step of being lifted after displacement.The step of mattress delivery mechanism can also be supported first to lift backward shift.
In addition, independent actuating unit has been respectively adopted in view of lifting mechanism and shift mechanism, from mechanical structure mutually Independent, the two is also independent of one another in the position in space and movement locus, is independent of each other, therefore, to the surrounding edge work of upper layer edge surrounding device Make plane conveying when surrounding edge mattress, horizontal table can be shifted while lifting horizontal table, to contract The short activity duration.
When the mattress delivery mechanism has shift mechanism 530, from edge surrounding device export surrounding edge after mattress Y the step of with to enclosing The flow of side machine supply mattress is similar, and which is not described herein again.
The mattress inverting mechanism on mattress output stage 40 is can be embodied in lower part detailed description.
In order to realize the overturning process of the first mattress 10A or the second mattress 20A, the bed mattress edge-enclosing system of the embodiment of the present invention In, further include mattress inverting mechanism 410, mattress inverting mechanism 410 is adapted so that the second mattress 20A is overturn from the first face to second Face;Or the first mattress 10A is overturn from the first face to the second face.
Specifically, it is less than overturning second in the difference in height of the first edge surrounding device 10 and the second edge surrounding device 20 in the vertical direction When padding the required vertical heights of 20A, need to include the mattress inverting mechanism 410 in the bed mattress edge-enclosing system.
On the other hand, according to the design of the surrounding edge business model to the first edge surrounding device 10 and the second edge surrounding device 20, the present invention The mattress inverting mechanism 410 can be separately provided in the bed mattress edge-enclosing system of embodiment, by the mattress inverting mechanism 410 respectively by Two mattress 20A overturn to the second face from the first face and overturn the first mattress 10A to the second face from the first face.
When it is implemented, in order to obtain mattress to be flipped from the different surrounding edge working face of two height respectively, it should Mattress inverting mechanism 410 can be arranged on the liftable pedestal with scissors support component.
It being construed as, the first edge surrounding device 10 can retain mattress turnover device disclosed in the setting prior art, to First mattress 10A is overturn from the first face to the second face.
Specifically, as shown in Figure 10 and Figure 11, mattress inverting mechanism 410 includes:Workbench 411, at the top of workbench, It is provided with the working face 411A positioned at horizontal direction, suitable for placing mattress 100;
It is set to the mattress position-limit mechanism 412 of one end of working face 411A;
Delivery device 413, the delivery device 413 have the first station 413A and mattress adjacent with working face 411A The adjacent second station 413B of position-limit mechanism;
When switching to second station 413B from the first station 413A, delivery device 413 pushes away the first face 100A of mattress From working face 411A and the second face 100B of mattress 100 is leant with mattress position-limit mechanism 412;
When switching to the first station 413A from second station 413B, delivery device 413 is gradually detached with mattress so that bed Second face 100B of pad is detached with mattress position-limit mechanism 412 and is fitted with working face 411A;
Wherein, the first face 100A of mattress and the second face 100B of mattress are oppositely arranged.
Specifically, switch to second station 413B's from the first station 413A in the push structure 4131 of delivery device 413 In the process, the first face 100A and working face 411A of mattress is disengaged, and is switched to and is bonded with push structure 4131, until Second face 100B of mattress and mattress position-limit mechanism 412 against;At this moment, mattress 100 is usually supported at three point state, that is, the At a bit, contacted with working face 411A lines;At second point, contacted with 412 line of mattress position-limit mechanism;Thirdly locating, with 4131 line of push structure contacts.
During delivery device 413 switches to the first station 413A from second station 413B, push structure 4131 by It is gradually back near working face 411A, and is detached with the first face 100A of mattress;Second face 100B of mattress is gradually and mattress Position-limit mechanism 412 is detached from, and is fitted with working face 411A.
In the mattress inverting mechanism of the embodiment of the present invention, delivery device and mattress position-limit mechanism are from movement locus and space bit Mutual cooperation is set, rotary movement of the mattress in surrounding edge technique is realized.The plant area base that the mattress inverting mechanism occupies Area equation when this keeps flat with mattress is conducive to improve space availability ratio therefore, it is possible to effectively save plant area.
Compared with tilting table device in the prior art, the mattress inverting mechanism clever structure is reliable for operation, efficient, is convenient for It is used in factory's large-scale promotion.
To ensure that the second face 100B and working face 411A of mattress fits, push structure 4131 is in the first station 413A Place is not higher than working face 411A in the vertical direction.
As shown in Figure 10 and Figure 11, the swing pivot R of push structure 4131 is less than working face 411A;In the first station At 413A, it is set to the insertion of push structure 4131 workbench 411, maximum height is less than working face 411A, and is located at one In horizontal plane.
On the other hand, in order in mattress dropping process, the one end of limitation mattress to where with mattress position-limit mechanism 412 (left side in Figure 10) opposite other end (right side in Figure 10) is mobile, and the swing pivot R of push structure 4131 and work are flat Face 411A is concordant, to which until push structure 4131 is back to the first station 413A, push structure 4131 is kept and mattress Line in certain contacts, and is unfetteredly moved in working face 411A the first extending directions of upper edge to limit mattress.
When the frictional force between mattress and working face 411A is less than gravity of the mattress along working face 411A directions When component, mattress 100 can more swimmingly fall, until the second face 100B and working face 411A of mattress fits.
Preferably, at the top of workbench 411, workbench 411 is provided with conveyer belt, it is used for conveyer belt in driving mattress along work Make the first extending direction linear movement of plane 411A.
Preferably, workbench 411 is provided at least one set of conveyer belt (figure along the first extending direction of working face 411A It is 3 groups in 12), every group of conveyer belt includes a linear motor and conveyer belt.
In the process that the first face 100A of mattress is detached with working face 411A, conveyer belt is static;In the second face of mattress During 100B and mattress position-limit mechanism 412 are detached from and are bonded with working face 411A, conveyer belt to mattress position-limit mechanism The other end that the one end at 412 places is opposite moves, to guide mattress to fall.
As shown in Figure 10 and Figure 11, the mattress inverting mechanism of the inventive embodiments, delivery device 413 further include:
Swing pivot R is not higher than working face in the vertical direction;
Push structure 4131, one end are rotatablely connected with swing pivot R;
Linear moving apparatus 4132 comprising mobile terminal and fixing end, mobile terminal are connect with push structure 4131, fixing end It is connect with workbench 411.
On second station 411B, the first face 100A of push structure 4131 and mattress against.
Specifically, push structure 4131, swing pivot R, linear moving apparatus 4132 and workbench 411 form double leval jib machine Structure.Wherein, one end of push structure 4131 is swung around swing pivot R, and the other end of push structure 4131 is free end;Work Platform is fixedly installed on the ground;The fixing end of linear moving apparatus 4132 is fixed on the table, and with workbench is hinged or pivot Grounding connection;The mobile terminal of linear moving apparatus 4132 is fixed on push structure 4131, and with push structure 4131 it is hinged or Pivot grounding connection.When the mobile terminal of linear moving apparatus 4132 is stretched out, push structure 4131 is switched to the from the first station 413A Two station 413B, to push mattress 100 to be resisted against on mattress position-limit mechanism 412;It retracts the mobile terminal of linear moving apparatus 4132 When, push structure 4131 is switched to the first station 413A from second station 413B, to guide mattress 100 to fall to working face 411A。
When it is implemented, delivery device 413 may include multiple push structures 4131 and corresponding multiple linear movement dresses 4132 are set to share load when turn-over bed mattress.
When it is implemented, linear moving apparatus can be for single rod cylinder, asymmetric servo cylinder or with ball-screw Linear motor.
In order to realize the scheduled overturning track of mattress, mattress position-limit mechanism 412 on working face 411A vertical directions Distance H >=ε * L*sin β;
The projection of mattress position-limit mechanism 412 in the horizontal plane and swing pivot R distance M >=ε * L*cos in the horizontal plane β, wherein β is the angle of the first face 100A or the second face 100B and horizontal plane of mattress when on second station 411B, 0≤β ≤ 90 degree;L is the longer side of mattress or the length of shorter side, 0.1≤ε≤1.
When mattress is overturn along its longer side for shaft, overturning center of gravity when mattress is overturn can be reduced and turned over Turn the height needed, it is also possible to shorten the effective travel of linear moving apparatus 4132.
As shown in fig. 10 and fig. 12, in the mattress inverting mechanism of the embodiment of the present invention, mattress position-limit mechanism 412 includes:
Butting section 4121, butting section have against station and idle station;
Against on station, butting section is adapted to abut against the second face 100B of mattress;In idle station, butting section is vertical Direction is not higher than working face 411A;
Pars contractilis, pars contractilis make butting section switch against between station and idle station;
Pars contractilis is also connect with workbench 411.
Preferably, mattress position-limit mechanism 412 is located on vertical direction on the whole, thus the working area in overturning and operation Optimum balance is obtained between efficiency.
Specifically, when executing turn-over bed mattress operation, butting section is vertically risen to by pars contractilis driving and is set in advance Fixed working depth, and be maintained in the working depth;This against on station, complete bed with delivery device and workbench cooperation Pad turning operation.
When that need not execute turning operation, butting section is driven vertically to fall after rise by pars contractilis and extremely be put down not higher than work Face 411A, and be maintained in the working depth;On the free time station, butting section is combined closely with workbench, is accounted for reduce Hall space avoids that unknown thanks occur with other equipment or worker, improves surrounding edge machine equipment overall security.
In the specific implementation, pars contractilis can be end to end two-stage linear moving apparatus 4122 and 4123, thus into One step reduces work formation and the size of single-stage linear moving apparatus.
In order to be adapted to mattress, butting section 4121 can be suitble to provide enough contacts to mattress for plate, frame-like etc. The exterior contour of area.
Preferably, in the mattress inverting mechanism of the embodiment of the present invention, workbench further includes mattress guide device, along work The second extending direction (direction perpendicular with paper in Figure 10) of plane 411A is oppositely disposed in the both sides of workbench (as schemed The upper side and lower side in 12 does not show that the guide device in Figure 12), suitable for switching to first from second station in delivery device When station, guiding mattress is moved along the first extending direction of working face, wherein the first extending direction and the second extending direction phase Vertically.
Specifically, when delivery device switches to the first station from second station, the mattress guide device mattress with push away Mechanism 413 is sent to be held against and be detached from during, guiding mattress 100 is moved along the first extending direction of working face, To avoid mattress from being happened at the rotation in working face 411A, it is suitable to ensure that the mattress after overturning keeps flat position on the table Conjunction is directly entered down one of surrounding edge process.
It should be noted that the first station described above, second station, 3rd station and upper layer edge surrounding device or lower layer enclose Correspondence between the machine of side is not used to limit between edge surrounding device and station only for the design illustrated the present invention Correspondence.Correspondence between two edge surrounding devices of levels and multiple stations can be flexible according to the concrete structure of edge surrounding device Setting.
In the specific implementation, it should be appreciated that the first side, the second side, third side, the 4th side etc. be constitute the mattress it is defeated Transport the structural member of the rack of mechanism;Method disclosed in the prior art may be used using various proximate matters to process reality in the rack It is existing.Being slidably connected between multiple structural members then may be used guide rail, sliding block etc. disclosed in the prior art and be slidably connected Method realize.
Such as, guide rail and sliding block are set at the both ends of rack;Guide rail is fixed on chassis, and sliding block is fixed on mattress delivery mechanism On;Displacement cylinder one end is fixed on chassis, and other end is fixed in mattress delivery mechanism, is shifted the contraction of cylinder and can be allowed Mattress delivery mechanism is translated by sliding rail.
Above in association with the technical principle that detailed description of the preferred embodimentsthe present invention has been described.These descriptions are intended merely to explain the present invention Principle, and limiting the scope of the invention cannot be construed in any way.Based on the explanation herein, art technology Personnel, which need not make the creative labor, can associate the other specific implementation modes of the present invention, these modes fall within this hair Within bright protection domain.

Claims (10)

1. a kind of bed mattress edge-enclosing method, which is characterized in that include the following steps:
From pan feeding side, the first mattress (10A) is transported to the first edge surrounding device (10);
Surrounding edge is carried out to the first mattress (10A) by the first edge surrounding device (10);
From exit side, first mattress (10A) after surrounding edge will be completed by first edge surrounding device (10) and will be sent out;And/or
From pan feeding side, the second mattress (20A) is transported to the second edge surrounding device (20);
Surrounding edge is carried out to the second mattress (20A) by the second edge surrounding device (20);
From exit side, second mattress (20A) after surrounding edge will be completed by second edge surrounding device (20) and will be sent out;
Wherein, in the vertical direction, first edge surrounding device (10) is arranged in the top of second edge surrounding device (20).
2. bed mattress edge-enclosing method according to claim 1, which is characterized in that
Described the step of first mattress (10A) is transported to the first edge surrounding device (10), including:
From pan feeding side, first mattress (10A) is lifted upwards to the height phase with first edge surrounding device 10 from pan feeding plane Adaptation, and first mattress (10A) is transported to the first edge surrounding device (10);
Described the step of being sent out by first mattress (10A) after first edge surrounding device (10) completion surrounding edge, including:
In exit side, on horizontal plane compatible with the height of the first edge surrounding device (10), first mattress is received (10A);And fall first mattress (10A) after rise downwards and be adapted to the height of discharging plane, by first mattress (10A) is sent out;
Described the step of second mattress (20A) is transported to the second edge surrounding device (20), including:
In pan feeding side, from pan feeding plane, second mattress (20A) is transported to the second edge surrounding device (20);
Described the step of being sent out by second mattress (20A) after second edge surrounding device (20) completion surrounding edge, including:
In exit side, in discharging plane, second mattress (20A) is received from second edge surrounding device (20), it will be described Second mattress (20A) is sent out.
3. bed mattress edge-enclosing method according to claim 1, which is characterized in that
Described the step of surrounding edge is carried out to the first mattress (10A) by the first edge surrounding device (10), including:
The surrounding edge in the first face of first mattress (10A) is completed by first edge surrounding device (10);
First mattress (10A) is overturn from the first face to the second face in first edge surrounding device (10), by described One edge surrounding device (10) completes the surrounding edge in the second face of first mattress (10A);
Described the step of surrounding edge is carried out to the second mattress (20A) by the second edge surrounding device (20), including:
The surrounding edge in the first face of second mattress (20A) is completed by second edge surrounding device (20);
After the surrounding edge for completing the first face of second mattress (20A) in second edge surrounding device (20) so that described second Mattress (20A) is detached with second edge surrounding device (20), and second mattress (20A) is overturn from the first face to second Face;
Second mattress (20A) after overturning is transported to second edge surrounding device (20);
The surrounding edge in the second face of second mattress (20A) is completed by second edge surrounding device (20);
Wherein, the first face and the second face of mattress are respectively obverse and reverse when mattress is kept flat in the horizontal plane.
4. bed mattress edge-enclosing method according to claim 1, which is characterized in that
Described the step of first mattress (10A) is transported to the first edge surrounding device (10), further include:
First mattress (10A) is moved to the feeding position phase with first edge surrounding device 10 along first direction in the horizontal plane Adaptation;
Or
Described the step of being sent out by first mattress (10A) after first edge surrounding device (10) completion surrounding edge, further include:
After first mattress (10A) detaches with first edge surrounding device (10), institute is moved along first direction in the horizontal plane The first mattress (10A) is stated extremely to be adapted with mattress output position;
Or
Described the step of second mattress (20A) is transported to the second edge surrounding device (20), further include:
Second mattress (20A) is moved to the feeding position with second edge surrounding device (20) along first direction in the horizontal plane It is adapted;Or
Described the step of being sent out by second mattress (20A) after second edge surrounding device (20) completion surrounding edge, further include:
After second mattress (20A) detaches with second edge surrounding device (20), institute is moved along first direction in the horizontal plane The second mattress (20A) is stated extremely to be adapted with mattress output position.
5. a kind of bed mattress edge-enclosing system, which is characterized in that including:
First edge surrounding device (10), first edge surrounding device (10) are adapted to carry out the surrounding edge of the first mattress (10A);
Second edge surrounding device (20), second edge surrounding device (20) are adapted to carry out the surrounding edge of the second mattress (20A);
In the vertical direction, first edge surrounding device (10) is arranged in the top of second edge surrounding device (20);
Mattress inputs platform (30), and the mattress input platform (30) is arranged encloses in first edge surrounding device (10) and described second The pan feeding side of side machine (20) is suitable for the first mattress (10A) being transported to the first edge surrounding device (10), or the second mattress (20A) is defeated It is transported to the second edge surrounding device (20);
Mattress output stage (40), mattress output stage (40) setting are enclosed in first edge surrounding device (10) and described second The exit side of side machine (20) is suitable for receiving the first mattress (10A) after completing surrounding edge by first edge surrounding device (10) or receives The second mattress (20A) after surrounding edge is completed by second edge surrounding device (20).
6. bed mattress edge-enclosing system according to claim 5, which is characterized in that
The mattress input platform (30) has pan feeding plane compatible with the height of the second edge surrounding device (20);
Mattress input platform (30) be further adapted for from the pan feeding plane move straight up first mattress (10A) to The height of first edge surrounding device (10) is adapted;
The mattress output stage (40) has discharging plane compatible with the height of the second edge surrounding device (20);
The mattress output stage (40) is further adapted for vertically being moved to and first edge surrounding device from the discharging plane (10) height is adapted, and after receiving first mattress (10A) from first edge surrounding device (10), vertically Mobile first mattress (10A) is adapted to the height of the discharging plane.
7. bed mattress edge-enclosing system according to claim 5, which is characterized in that
First edge surrounding device (10) includes mattress turnover device, and the mattress turnover device is suitable for first mattress (10A) is overturn from the first face to the second face;
The mattress output stage (40) includes mattress inverting mechanism (410), and the mattress inverting mechanism (410) is adapted so that institute The second mattress (20A) is stated to overturn to the second face from the first face;
Wherein, the difference in height in the vertical direction of first edge surrounding device (10) and second edge surrounding device (20) is less than overturning The required vertical height of second mattress (20A).
8. bed mattress edge-enclosing system according to claim 5, which is characterized in that
The mattress input platform (30) is further adapted for moving first mattress (10A) extremely along first straight line direction in the horizontal plane It is adapted with the feeding position of first edge surrounding device 10;Or
The mattress input platform (30) is further adapted for moving second mattress (20A) extremely along first straight line direction in the horizontal plane It is adapted with the feeding position of second edge surrounding device (20);Or
The mattress output stage (40) is further adapted for moving first mattress (10A) extremely along first straight line direction in the horizontal plane It is adapted with mattress output position;Or
The mattress output stage (40) is further adapted for moving second mattress (20A) extremely along first straight line direction in the horizontal plane It is adapted with mattress output position.
9. bed mattress edge-enclosing system according to claim 5, which is characterized in that
First edge surrounding device (10) has in a first direction with the view field of second edge surrounding device (20) in the horizontal plane The amount of offsetting;
The view field of first edge surrounding device (10) and second edge surrounding device (20) in the horizontal plane phase in a second direction It overlaps;
The throwing of the operation position of first edge surrounding device (10) and the operation position of second edge surrounding device (20) in the horizontal plane Shadow is oppositely disposed along the second direction;
Wherein, in the horizontal plane, the second direction and the first direction are perpendicular.
10. bed mattress edge-enclosing system according to claim 7, which is characterized in that the mattress inverting mechanism (410) includes:
Workbench (411) is provided with the working face positioned at horizontal direction, suitable for placing mattress at the top of workbench;
It is set to the mattress position-limit mechanism (412) of one end of working face;
Delivery device (413), the delivery device (413) have first station adjacent with the working face and the bed Pad the adjacent second station of position-limit mechanism (412);
When from the first Switch of working position to second station, the delivery device (413) is suitable for pushing away in the first face of mattress described Working face simultaneously makes the second face of mattress lean with the mattress position-limit mechanism (412);
When switching to the first station from second station, the delivery device (413) be adapted so that the second face of mattress with it is described Working face fits.
CN201810480331.8A 2018-05-18 2018-05-18 Bed mattress edge-enclosing method and system Pending CN108569671A (en)

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CN109292722A (en) * 2018-11-01 2019-02-01 佛山市源田床具机械有限公司 Bed mattress edge-enclosing method and bed mattress edge-enclosing system
CN109853160A (en) * 2019-03-27 2019-06-07 佛山市源田床具机械有限公司 A kind of Combined bed pad production line
CN110155933A (en) * 2019-06-05 2019-08-23 浙江安吉美佳琪家居用品有限公司 Mattress production technique
CN110182747A (en) * 2019-06-05 2019-08-30 浙江安吉美佳琪家居用品有限公司 A kind of mattress production technique
CN110217752A (en) * 2019-06-10 2019-09-10 浙江安吉美佳琪家居用品有限公司 A kind of mattress production processing technology
CN110255486A (en) * 2019-06-14 2019-09-20 浙江安吉美佳琪家居用品有限公司 A kind of sping mattress processing technology

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CN200978226Y (en) * 2006-08-18 2007-11-21 李德锵 Auxiliary corner worktable of automatic turn-over edge wrapping machine
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CN109292722A (en) * 2018-11-01 2019-02-01 佛山市源田床具机械有限公司 Bed mattress edge-enclosing method and bed mattress edge-enclosing system
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CN110255486A (en) * 2019-06-14 2019-09-20 浙江安吉美佳琪家居用品有限公司 A kind of sping mattress processing technology
CN110255486B (en) * 2019-06-14 2021-05-25 浙江安吉美佳琪家居用品有限公司 Spring mattress processing technology

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Application publication date: 20180925