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CN108562639A - A kind of outer detection method of buried steel pipeline Life cycle defect - Google Patents

A kind of outer detection method of buried steel pipeline Life cycle defect Download PDF

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CN108562639A
CN108562639A CN201810030202.9A CN201810030202A CN108562639A CN 108562639 A CN108562639 A CN 108562639A CN 201810030202 A CN201810030202 A CN 201810030202A CN 108562639 A CN108562639 A CN 108562639A
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CN108562639B (en
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李长俊
陈超
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Southwest Petroleum University
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    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
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Abstract

本发明提供了一种埋地钢质管道全生命周期缺陷外检测方法,属于管道无损检测技术领域。该方法将管道自漏磁场信号历史数据作为基准,对当前的管道缺陷状况进行评价,操作简单,成本低,适用范围广,主要包括以下八个个步骤:步骤一,收集管道的基础资料;步骤二,划分管段区间及其子区间;步骤三,收集管道竣工时的自漏磁场数据;步骤四,收集管道试压时的自漏磁场数据;步骤五,收集管道初始运行时的自漏磁场数据;步骤六,收集管道运行期间的自漏磁场数据;步骤七,计算管道自漏磁场信号相关度;步骤八,确定管段缺陷严重程度排序及开挖详细检查子区间。

The invention provides a method for external detection of defects in the whole life cycle of buried steel pipelines, which belongs to the technical field of non-destructive detection of pipelines. This method takes the historical data of the pipeline self-leakage magnetic field signal as a benchmark to evaluate the current pipeline defect status. It is easy to operate, low in cost and wide in scope of application. 2. Divide the pipe section section and its sub-sections; Step 3, collect the self-leakage magnetic field data when the pipeline is completed; Step 4, collect the self-leakage magnetic field data during the pipeline pressure test; Step 5, collect the self-leakage magnetic field data during the initial operation of the pipeline Step 6, collecting the self-leakage magnetic field data during the pipeline operation; Step 7, calculating the correlation degree of the pipeline self-leakage magnetic field signal; Step 8, determining the order of the severity of pipeline defects and excavating detailed inspection sub-intervals.

Description

一种埋地钢质管道全生命周期缺陷外检测方法An external detection method for defects in buried steel pipelines in the whole life cycle

技术领域technical field

本发明专利涉及管道无损检测领域,特别是一种用于埋地钢质管道全生命周期缺陷识别、定位和严重程度排序的无损检测方法。The patent of the present invention relates to the field of non-destructive testing of pipelines, in particular to a non-destructive testing method for identifying, locating and sorting defects in buried steel pipelines throughout their life cycle.

背景技术Background technique

钢质管道己成为石油与天然气等能源的主要运输方式,在国民经济中发挥着越来越大的作用。为了保障管道的运行安全,必须对其进行定期检测,以便及时发现问题,采取整改措施,从而防止发生重大的安全事故,避免造成巨大经济损失和人员伤亡。Steel pipelines have become the main mode of transportation of energy such as oil and natural gas, and are playing an increasingly important role in the national economy. In order to ensure the safe operation of pipelines, regular inspections must be carried out in order to find problems in time and take corrective measures to prevent major safety accidents and avoid huge economic losses and casualties.

当前,常规的管道检测方法有漏磁检测、超声波检测、超生导波检测、涡流检测、磁粉检测等,其中漏磁检测的应用最为广泛和成熟,但漏磁检测是一种管道内检测技术,对管道的规格有所要求,容易造成卡堵,且会造成磁污染,增加磁化和消磁的成本。At present, conventional pipeline detection methods include magnetic flux leakage detection, ultrasonic detection, ultrasonic guided wave detection, eddy current detection, magnetic particle detection, etc. Among them, magnetic flux leakage detection is the most widely used and mature, but magnetic flux leakage detection is an in-pipeline detection technology. There are certain requirements on the specifications of the pipeline, which is easy to cause jamming, and will cause magnetic pollution, which will increase the cost of magnetization and demagnetization.

钢质管道在地磁场中,受到内压、温度应力和土压力等其它外载荷的作用下自发磁化,在管道附近形成自漏磁场。管道缺陷处由于应力状态、铁磁材料的量及铁磁材料分布的变化、导致自漏磁场发生畸变。因此,通过磁力梯度仪获取这种畸变即可识别和定位缺陷。然而,目前该方法在应用过程中存在多方面的问题,主要包括:In the geomagnetic field, the steel pipeline is spontaneously magnetized under the action of internal pressure, temperature stress, earth pressure and other external loads, forming a self-leakage magnetic field near the pipeline. Due to changes in the stress state, the amount of ferromagnetic materials, and the distribution of ferromagnetic materials at the defect of the pipeline, the self-leakage magnetic field is distorted. Therefore, capturing this distortion with a magnetic gradiometer allows identification and localization of defects. However, there are many problems in the application process of this method at present, mainly including:

(1)目前通过磁力梯度仪获取的自漏磁场磁感应强度梯度信号的分析主要以人为判断为主,准确性无法保证;(1) At present, the analysis of the magnetic induction intensity gradient signal of the self-leakage magnetic field obtained by the magnetic gradiometer is mainly based on human judgment, and the accuracy cannot be guaranteed;

(2)自漏磁场理论计算方法需要获取管道磁特性等基础参数,操作复杂,成本较高,精度低,实用性低;(2) The theoretical calculation method of the self-leakage magnetic field needs to obtain basic parameters such as the magnetic characteristics of the pipeline, which is complicated to operate, high in cost, low in accuracy, and low in practicability;

(3)目前的方法不能有效地对缺陷的严重程度进行判别,不能准确地从大量自漏磁场梯度信号异常的管段中甄别出需开挖详细检测和修补的严重缺陷。(3) The current method cannot effectively judge the severity of defects, and cannot accurately identify serious defects that need to be excavated for detailed inspection and repair from a large number of pipe sections with abnormal self-leakage magnetic field gradient signals.

基于以上分析表明,目前急需一种简单适用、成本低的埋地钢质管道缺陷检测方法,以实现管道缺陷的识别、定位,以及严重程度排序,减小人为误差,提高严重缺陷甄别的准确度,从而有效地保障管道的安全。Based on the above analysis, there is an urgent need for a simple, applicable, and low-cost buried steel pipeline defect detection method to realize the identification, location, and severity ranking of pipeline defects, reduce human error, and improve the accuracy of serious defect identification , so as to effectively guarantee the safety of the pipeline.

因此,本发明提出了一种基于自漏磁场历史数据的管道全生命周期缺陷检测方法。该方法通过对管道自漏磁场的动态监测,将历史数据作为当前管道缺陷状况的判别基准。这种基于历史数据的缺陷检测方法不需要对自漏磁场进行理论计算,操作简单,成本低,适用范围广。Therefore, the present invention proposes a defect detection method in the whole life cycle of the pipeline based on the historical data of the self-leakage magnetic field. This method uses the historical data as the criterion for judging the current pipeline defect status through the dynamic monitoring of the pipeline's self-leakage magnetic field. This defect detection method based on historical data does not require theoretical calculation of the self-leakage magnetic field, and is simple to operate, low in cost, and widely applicable.

发明内容Contents of the invention

本发明提供了一种基于自漏磁场历史数据的埋地钢质管道缺陷外检测的方法。运用该方法可实现埋地钢质管道缺陷的识别、定位和等级划分等功能,减少人为影响,有效甄别出严重影响管道安全的缺陷,为管道的安全运行提供保证。基于自漏磁场历史数据的埋地钢质管道缺陷外检测方法,其核心在于首先应收集管道的基础资料并对管道进行分区,其次,排查清理股管道沿线影响磁力梯度仪数据采集精度的环境因素;再次,收集自漏磁场磁感应强度梯度梯度信号;然后,以历史信号数据为基准,依据当前收集到的自漏磁场梯度信号,确定各管段当前自漏磁场信号与历史信号数据的相关度;最后,基于计算得到的相关度数据,按照相关度从低到高对管道进行排序,并筛选出缺陷状况严重的管道进行开挖和详细检查。The invention provides a method for external detection of defects in buried steel pipelines based on historical data of self-leakage magnetic fields. Using this method can realize the functions of identification, location and classification of buried steel pipeline defects, reduce human influence, effectively identify defects that seriously affect pipeline safety, and provide guarantee for the safe operation of pipelines. The core of the external defect detection method of buried steel pipelines based on the historical data of self-leakage magnetic fields is to first collect the basic data of the pipeline and divide the pipeline into partitions, and secondly, to check and clean up the environmental factors along the pipeline that affect the data acquisition accuracy of the magnetic gradiometer ; Again, collect the gradient signal of the magnetic induction intensity gradient of the self-leakage magnetic field; then, based on the historical signal data, determine the correlation between the current self-leakage magnetic field signal and the historical signal data of each pipe section according to the current self-leakage magnetic field gradient signal collected; finally , based on the calculated correlation data, the pipelines are sorted according to the correlation from low to high, and the pipelines with serious defects are screened out for excavation and detailed inspection.

一种埋地钢质管道缺陷外检测方法主要包括以下内容:A method for external detection of defects in buried steel pipelines mainly includes the following contents:

(1)收集管道的基础资料。基础资料包括管道的设计资料、竣工资料、路由、材质、外径、壁厚、埋深、阴极保护装置、站场位置、站场的阴极保护位置、管道的设计压力、运行压力、管道的水力坡降线、管道的事故记录、管道的检测与维修记录、管道的停输记录、管道的工况变化记录。这些资料构成了管道的基础数据库。(1) Collect the basic data of the pipeline. Basic data include pipeline design data, as-built data, routing, material, outer diameter, wall thickness, buried depth, cathodic protection device, station location, station cathodic protection location, pipeline design pressure, operating pressure, hydraulic pressure of the pipeline Slope line, pipeline accident records, pipeline inspection and maintenance records, pipeline stoppage records, and pipeline condition change records. These data constitute the basic database of the pipeline.

(2)管段区间及子区间划分。将整条管道划分为若干个管段,管段的划分应根据检测管道的输入及输出口位置、加热站及压缩机站等位置、变径管的位置、变壁厚的位置、阀门位置、管道变向的位置、管道有穿跨越结构的位置、管道阴保测试桩的位置等确定合理的评估管段区间。在确定管道分区后,在每个管段分区中应确定子管段,子管段是管道缺陷检测的最小单元。将管段区间命名为S,则S为所有管段区间组成的集合,如公式(1)所示。(2) Division of pipe sections and sub-intervals. Divide the entire pipeline into several pipe sections. The division of the pipe sections should be based on the position of the input and output of the detection pipeline, the location of the heating station and compressor station, the location of the reducing pipe, the location of the variable wall thickness, the Determine the reasonable evaluation pipe section interval based on the location of the direction, the location of the pipeline crossing structure, and the location of the pipeline cathodic protection test pile. After the pipeline partition is determined, the sub-pipe section should be determined in each pipeline section partition, and the sub-pipe section is the smallest unit of pipeline defect detection. Name the pipe interval as S, then S is the set of all pipe intervals, as shown in formula (1).

S={S1,S2,S3,…Si,…,Sm} (1)S={S 1 , S 2 , S 3 ,...S i ,...,S m } (1)

式中S为各管段区间组成的集合,Si为管段区间,S1,S2,S3等共m个管段区间,按照管道里程从管道起点到管道终点进行排序。In the formula, S is a collection of pipe section intervals, S i is a pipe section interval, and S 1 , S 2 , S 3 and so on have a total of m pipe section intervals, which are sorted from the beginning of the pipeline to the end of the pipeline according to the pipeline mileage.

每个管段由若干子管段组成,子管段的集合构成区间,如公式(2)所示为区间Si的集合表达式。子管段在检测中代表一个信号数据采集点。Each pipe section is composed of several sub-pipe sections, and the set of sub-pipe sections constitutes an interval, as shown in formula (2), which is the set expression of the interval S i . The sub-pipe represents a signal data collection point in the detection.

Si={Si1,Si2,Si3,…Sij,…,Smn} (2)S i ={S i1 ,S i2 ,S i3 ,...S ij ,...,S mn } (2)

式中Si为各子区间组成的管段区间,Si1,Si2,Si3等共n个区间按照管道里程从管段区间起点向管段区间终点到进行排序,Sij为管段区间Si的第j个子区间。In the formula, S i is the pipe segment interval composed of each sub-interval, and the n intervals such as S i1 , S i2 , and S i3 are sorted according to the pipeline mileage from the starting point of the pipe segment interval to the end point of the pipe segment interval, and S ij is the first segment of the pipe segment interval S i j subintervals.

(3)管道竣工时自漏磁场数据的采集。管道竣工后,管道试压前,沿管道起点向管道终点收集管道上方的自漏磁场磁感应强度梯度信号值,梯度信号包括3个方向的分量,分别为x轴方向的分量(垂直于管道轴线方向的分量),y轴方向的分量(沿管道轴线方向的分量)和z轴方向的分量(垂直于管道所在平面的分量)。按照已经完成的管道分区对数据进行整理,每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据分别用BCijx,BCijy,BCijz表示。(3) Collection of self-leakage magnetic field data when the pipeline is completed. After the completion of the pipeline and before the pressure test of the pipeline, the gradient signal value of the self-leakage magnetic field above the pipeline is collected along the starting point of the pipeline to the end of the pipeline. The gradient signal includes components in three directions, which are components in the x-axis direction (perpendicular to the pipeline axis direction Component), the component of the y-axis direction (the component along the axis of the pipeline) and the component of the z-axis direction (the component perpendicular to the plane where the pipeline is located). The data is organized according to the completed pipeline partitions. Each sub-interval contains three sets of data, namely, the data in the x-axis direction, y-axis direction and z-axis direction are represented by BC ijx , BC ijy , and BC ijz respectively.

(4)管道试压时自漏磁场数据的收集。在管道试压结束后,管道即将进行试压。试压时首先记录管道的试压压力,试压管段的水力坡降线。在试压过程中,沿试压管道段的起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号,信号同样包括三部分,分别为x轴方向的分量(垂直于管道轴线方向的分量),y轴方向的分量(沿管道轴线方向的分量)和z轴方向的分量(垂直于管道所在平面的分量)。按照已经完成的管道分区对数据进行整理,每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BTijx,BTijy,BTijz表示。(4) Collection of self-leakage magnetic field data during pipeline pressure test. After the pipeline pressure test is completed, the pipeline is about to undergo pressure testing. During the pressure test, first record the pressure test pressure of the pipeline and the hydraulic gradient line of the pressure test pipe section. During the pressure test, the three-component signal of the self-leakage magnetic field magnetic induction intensity gradient of the pipeline is collected along the starting point to the end of the pressure test pipeline section. The signal also includes three parts, which are the components in the x-axis direction (components perpendicular to the pipeline axis direction) , the component in the y-axis direction (the component along the axis of the pipeline) and the component in the z-axis direction (the component perpendicular to the plane where the pipeline is located). The data is organized according to the completed pipeline partitions. Each sub-interval contains three sets of data, that is, the data in the x-axis direction, y-axis direction and z-axis direction, which are represented by BT ijx , BT ijy , and BT ijz respectively.

(5)管道初始运行时自漏磁场数据收集。经过试压和试压后整改,整条管道可视为无缺陷管道。利用三分量磁力梯度仪沿管道起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号,信号同样包括三部分,分别为x轴方向的分量(垂直于管道轴线方向的分量),y轴方向的分量(沿管道轴线方向的分量)和z轴方向的分量(垂直于管道所在平面的分量)。按照已经完成的管道分区对数据进行整理,每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BSijx,BSijy,BSijz表示。(5) Data collection of self-leakage magnetic field during the initial operation of the pipeline. After the pressure test and rectification after the pressure test, the whole pipeline can be regarded as a defect-free pipeline. Use a three-component magnetic gradiometer to collect three-component signals of the self-leakage magnetic field magnetic induction intensity gradient of the pipeline from the beginning to the end of the pipeline. The signal also includes three parts, which are the component in the x-axis direction (the component perpendicular to the pipeline axis direction), and the y-axis direction. The component of (the component along the pipeline axis direction) and the z-axis direction component (the component perpendicular to the plane where the pipeline is located). The data is organized according to the completed pipeline partitions. Each sub-interval contains three sets of data, namely the data in the x-axis direction, the y-axis direction and the z-axis direction, which are represented by BS ijx , BS ijy , and BS ijz respectively.

(6)收集管道运行期间自漏磁场数据。管道运行过程中,定期对管道的自漏磁场进行收集,收集工作进行前,应清除管道沿线铁磁性干扰物,然后利用三分量磁力梯度仪沿管道起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号,信号同样包括三部分,分别为x轴方向的分量(垂直于管道轴线方向的分量),y轴方向的分量(沿管道轴线方向的分量)和z轴方向的分量(垂直于管道所在平面的分量)。按照已经完成的管道分区对数据进行整理,每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BOijx,BOijy,BOijz表示。(6) Collect self-leakage magnetic field data during pipeline operation. During the operation of the pipeline, the self-leakage magnetic field of the pipeline is collected regularly. Before the collection work, the ferromagnetic interference along the pipeline should be removed, and then the magnetic induction intensity gradient of the self-leakage magnetic field of the pipeline is collected from the beginning to the end of the pipeline using a three-component magnetic gradiometer. The three-component signal, the signal also includes three parts, which are the component in the x-axis direction (the component perpendicular to the axis of the pipeline), the component in the y-axis direction (the component along the axis of the pipeline) and the component in the z-axis direction (perpendicular to the pipeline axis). component of the plane). The data is organized according to the completed pipeline partitions. Each sub-interval contains three sets of data, namely the data in the x-axis direction, y-axis direction and z-axis direction, which are represented by BO ijx , BO ijy , and BO ijz respectively.

(7)管道自漏磁场梯度三分量信号相关度分析。在管道的整个生命周期中,通过计算当前自漏磁场信号与上一次检测获取的自漏磁场信号(历史数据)的相似系数,评估管道的缺陷状况。在管道缺陷评估的每个阶段将采集到的自漏磁场信号值按管道子区间进行分类,并得到每个子区间当前阶段的自漏磁场数据与上一阶段的相似系数沿x轴、y轴和z轴方向的分量值Six,Siy,Siz以及平均值Si的计算方法如公式(3)~(6)所示。(7) Correlation analysis of the three-component signal of the pipeline self-leakage magnetic field gradient. During the entire life cycle of the pipeline, the defect status of the pipeline is evaluated by calculating the similarity coefficient between the current self-leakage magnetic field signal and the self-leakage magnetic field signal (historical data) obtained in the last detection. In each stage of pipeline defect assessment, the collected self-leakage magnetic field signal values are classified into pipeline sub-intervals, and the self-leakage magnetic field data of each sub-interval in the current stage and the similarity coefficient of the previous stage are obtained along the x-axis, y-axis and The calculation methods of the component values S ix , S iy , S iz in the z-axis direction and the average value S i are shown in formulas (3)-(6).

式中fi为管道第i子区间的相似度平均值;fix,fiy,fiz为管道第i子区间的相似度沿x轴,y轴和z轴的分量;Bpijx,Bpijy,和Bpijz为管道第i子区间当前的自漏磁场磁感应强度梯度沿x轴,y轴和z轴的分量;Blijx,Blijy,和Blijz为管道第i子区间上一次检测时的自漏磁场磁感应强度梯度沿x轴,y轴和z轴的分量。In the formula, f i is the average similarity of the i-th subinterval of the pipeline; f ix , f iy , f iz are the components of the similarity of the i-th sub-interval of the pipeline along the x-axis, y-axis and z-axis; Bp ijx , Bp ijy , and Bp ijz are the components of the current self-leakage magnetic field magnetic induction intensity gradient along the x-axis, y- axis and z- axis in the i-th subinterval of the pipeline; The components of the magnetic flux density gradient along the x-axis, y-axis and z-axis from the leakage field.

(8)确定管段缺陷严重程度排序及开挖详细检查管段。按照fi的值的大小,对检测管道的所有管段(共m段)的缺陷状况进行排序(由低到高)。管段fi的值越小,其缺陷程度越严重。排序完成后,首先选取排名第一和第二的管段作为开挖详细检测管段,进行开挖和接触检测,并按照相关的标准对缺陷的适用性进行评价,若两个子区间都满足适用性评价,则停止开挖详细检测;若其中至少有一个点不满足适用性评价,则继续选取排名相对靠后的两个点作为开挖详细检测的管段,重复上述操作,直到连续取的两个开挖详细检测点满足适用性评价时停止该操作。(8) Determine the order of severity of defects in pipe sections and excavate and inspect pipe sections in detail. According to the value of f i , the defect status of all pipe sections (m sections in total) of the detected pipeline is sorted (from low to high). The smaller the value of pipe segment f i is, the more serious its defect is. After the sorting is completed, first select the pipe sections ranked first and second as detailed inspection pipe sections for excavation, carry out excavation and contact inspection, and evaluate the applicability of defects according to relevant standards, if the two sub-intervals meet the applicability evaluation , then stop the detailed inspection of excavation; if at least one of the points does not meet the applicability evaluation, continue to select two relatively low-ranking points as the pipe section for detailed inspection of excavation, and repeat the above operation until two consecutive points Stop the operation when the detailed detection points meet the applicability evaluation.

附图说明Description of drawings

附图1检测方法实现的流程图;Accompanying drawing 1 detection method realizes the flowchart;

附图2管道自漏磁场三分量与管道之间相对位置示意图;Accompanying drawing 2 is a schematic diagram of the relative position between the three components of the pipeline self-leakage magnetic field and the pipeline;

附图3示例管道前后两次检测获得的自漏磁场磁感应强度沿x轴方向的分量;Accompanying drawing 3 illustrates the components along the x-axis direction of the magnetic induction intensity of the self-leakage magnetic field obtained by two detections before and after the pipeline;

附图4示例管道前后两次检测获得的自漏磁场磁感应强度沿y轴方向的分量;Accompanying drawing 4 illustrates the component along the y-axis direction of the magnetic induction intensity of the self-leakage magnetic field obtained by two detections before and after the pipeline;

附图5示例管道前后两次检测获得的自漏磁场磁感应强度沿z轴方向的分量。Accompanying drawing 5 illustrates the component along the z-axis direction of the self-leakage magnetic field magnetic induction intensity obtained by two detections before and after the pipeline.

具体实施方式Detailed ways

下面将结合附图和示例对具体实施方式进行详细阐述,以使本发明的优点和特征能更易于被本领域的技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The specific implementation will be described in detail below with reference to the drawings and examples, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

一种埋地钢质管道全生命周期缺陷外检测方法主要包括八个步骤,其流程如附图1所示,具体步骤如下:A method for external detection of defects in the entire life cycle of buried steel pipelines mainly includes eight steps, the process of which is shown in Figure 1, and the specific steps are as follows:

步骤一,收集管道的基础资料。基础资料包括管道的设计资料、竣工资料、路由、材质、外径、壁厚、埋深、阴极保护装置、站场位置、站场的阴极保护位置、管道的设计压力、运行压力、管道的水力坡降线、管道的事故记录、管道的检测与维修记录、管道的停输记录、管道的工况变化记录。Step 1, collect the basic data of the pipeline. Basic data include pipeline design data, as-built data, routing, material, outer diameter, wall thickness, buried depth, cathodic protection device, station location, station cathodic protection location, pipeline design pressure, operating pressure, hydraulic pressure of the pipeline Slope line, pipeline accident records, pipeline inspection and maintenance records, pipeline stoppage records, and pipeline condition change records.

步骤二,划分管段区间及其子管段。将整条管道划分为若干个管段,管段划分应根据检测管道的输入及输出口位置、加热站及压缩机站等位置、变径管的位置、变壁厚的位置、阀门位置、管道变向的位置、管道有穿跨越结构的位置、管道阴保测试桩的位置等管道信息合理确定。在确定管道分区后,在每个管段分区中应确定分区中的子管段,子区间是管道缺陷检测的最小单元。管段应不大于100m,子管段应不大于1m。每个子管段至少确定一个检测点,以便在后期检测中精确地定位缺陷的位置。将管段区间命名为S,则S为所有管段区间组成的集合,如公式(1)所示。Step 2, dividing the pipe section interval and its sub-pipe sections. Divide the entire pipeline into several pipe sections. The division of pipe sections should be based on the position of the input and output of the detection pipeline, the position of the heating station and compressor station, the position of the reducing pipe, the position of changing wall thickness, the position of the valve, and the changing direction of the pipeline. The location of the pipeline, the location of the pipeline crossing structure, the location of the pipeline cathodic protection test pile and other pipeline information are reasonably determined. After the pipeline partition is determined, the sub-sections in each section should be determined, and the sub-section is the smallest unit of pipeline defect detection. The pipe section should not be greater than 100m, and the sub-pipe section should not be greater than 1m. At least one inspection point is determined for each sub-pipe section, so as to accurately locate the position of the defect in the later inspection. Name the pipe interval as S, then S is the set of all pipe intervals, as shown in formula (1).

S={S1,S2,S3,…Si,…,Sm} (7)S={S 1 , S 2 , S 3 ,...S i ,...,S m } (7)

式中S为各管段区间组成的集合,Si为管段,S1,S2,S3等共m个管段,按照管道里程从管道起点到管道终点进行排序。In the formula, S is the set composed of the intervals of each pipe section, S i is the pipe section, S 1 , S 2 , S 3 and so on have a total of m pipe sections, and they are sorted according to the pipeline mileage from the beginning of the pipeline to the end of the pipeline.

每个管道区间由若干子管段组成,子管段的集合构成管段,如公式(2)所示为区间Si的集合表达式。Each pipeline interval is composed of several sub-pipe sections, and the collection of sub-pipe sections constitutes a pipe section, as shown in formula (2), which is the set expression of interval S i .

Si={Si1,Si2,Si3,…Sij,…,Smn} (8)S i ={S i1 ,S i2 ,S i3 ,...S ij ,...,S mn } (8)

式中Si为各子区间组成的管段区间,Si1,Si2,Si3等共n个区间按照管道里程从管段起点向管段终点到进行排序,Sij为管段Si的第j个子管段。In the formula, S i is the pipe segment interval composed of each sub-interval, and the n intervals such as S i1 , S i2 , and S i3 are sorted according to the pipeline mileage from the beginning of the pipe segment to the end point of the pipe segment, and S ij is the jth sub-pipe segment of the pipe segment S i .

步骤三,收集管道竣工时的自漏磁场数据。管道竣工后,管道试压前,采用三分量磁力梯度仪沿管道起点向管道终点收集管道上方的自漏磁场磁感应强度梯度三分量信号值。按照已经完成的管道分区对数据进行整理。每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据分别用BCijx,BCijy,BCijz表示。Step 3, collecting the self-leakage magnetic field data when the pipeline is completed. After the completion of the pipeline and before the pressure test of the pipeline, a three-component magnetic gradiometer is used to collect the three-component signal values of the magnetic induction intensity gradient of the self-leakage magnetic field above the pipeline along the pipeline starting point to the pipeline end point. Organize the data according to the completed pipeline partitions. Each sub-interval contains three sets of data respectively, that is, the data in the x-axis direction, the y-axis direction and the z-axis direction are denoted by BC ijx , BC ijy , and BC ijz respectively.

步骤四,收集管道试压时的自漏磁场数据。试压时首先记录管道的试压压力,试压管段的水力坡降线。在试压过程中,先清除管道沿线的铁磁性干扰物,然后采用三分量磁力梯度仪沿试压管道段的起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号。按照已经完成的管道分区对数据进行整理。每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BTijx,BTijy,BTijz表示。Step 4, collecting the self-leakage magnetic field data during the pipeline pressure test. During the pressure test, first record the pressure test pressure of the pipeline and the hydraulic gradient line of the pressure test pipe section. During the pressure test, the ferromagnetic interference along the pipeline is removed first, and then the three-component magnetic gradient meter is used to collect the three-component signal of the self-leakage magnetic field magnetic induction intensity gradient of the pipeline from the beginning to the end of the pressure test pipeline section. Organize the data according to the completed pipeline partitions. Each sub-interval contains three sets of data respectively, that is, the data in the x-axis direction, the y-axis direction and the z-axis direction, denoted by BT ijx , BT ijy , and BT ijz respectively.

步骤五,收集管道初始运行时的自漏磁场数据。首先清除管道沿线铁磁性干扰物,然后利用三分量磁力梯度仪沿管道起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号。按照已经完成的管道分区对数据进行整理。每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BSijx,BSijy,BSijz表示。Step five, collecting the self-leakage magnetic field data during the initial operation of the pipeline. Firstly, remove the ferromagnetic interference along the pipeline, and then use the three-component magnetic gradient meter to collect the three-component signal of the self-leakage magnetic field magnetic induction intensity gradient of the pipeline from the beginning to the end of the pipeline. Organize the data according to the completed pipeline partitions. Each sub-interval contains three sets of data respectively, that is, data in the x-axis direction, y-axis direction and z-axis direction, denoted by BS ijx , BS ijy , and BS ijz respectively.

步骤六,收集管道运行期间的自漏磁场数据。首先清除管道沿线铁磁性干扰物,然后利用三分量磁力梯度仪沿管道起点到终点收集管道的自漏磁场磁感应强度梯度三分量信号。按照已经完成的管道分区对数据进行整理。每个子区间分别包含三组数据,即x轴方向,y轴方向和z轴方向的数据,分别用BOijx,BOijy,BOijz表示。Step six, collecting the self-leakage magnetic field data during the operation of the pipeline. Firstly, remove the ferromagnetic interference along the pipeline, and then use the three-component magnetic gradient meter to collect the three-component signal of the self-leakage magnetic field magnetic induction intensity gradient of the pipeline from the beginning to the end of the pipeline. Organize the data according to the completed pipeline partitions. Each sub-interval contains three sets of data respectively, that is, data in the x-axis direction, y-axis direction and z-axis direction, denoted by BO ijx , BO ijy , and BO ijz respectively.

步骤七,计算管道自漏磁场信号相似系数。通过计算当前管道的自漏磁场信号与上一次检测获取的自漏磁场信号(历史数据)的相似系数,评估管道的缺陷状况,并得到每个子区间对应的相似系数沿x轴、y轴和z轴方向的分量值Six,Siy,Siz以及平均值Si,如公式(3)~(6)所示。Step seven, calculating the similarity coefficient of the pipeline self-leakage magnetic field signal. By calculating the similarity coefficient between the self-leakage magnetic field signal of the current pipeline and the self-leakage magnetic field signal (historical data) obtained in the last inspection, the defect status of the pipeline is evaluated, and the similarity coefficient corresponding to each sub-interval is obtained along the x-axis, y-axis and z The component values S ix , S iy , S iz and the average value S i in the axial direction are shown in formulas (3)-(6).

式中fi为管道第i子区间的相似度平均值;fix,fiy,fiz为管道第i子区间的相似度沿x轴,y轴和z轴的分量;Bpijx,Bpijy,和Bpijz为管道第i子区间当前的自漏磁场磁感应强度梯度沿x轴,y轴和z轴的分量;Blijx,Blijy,和Blijz为管道第i子区间上一次检测时的自漏磁场磁感应强度梯度沿x轴,y轴和z轴的分量。In the formula, f i is the average similarity of the i-th subinterval of the pipeline; f ix , f iy , f iz are the components of the similarity of the i-th sub-interval of the pipeline along the x-axis, y-axis and z-axis; Bp ijx , Bp ijy , and Bp ijz are the components of the current self-leakage magnetic field magnetic induction intensity gradient along the x-axis, y- axis and z- axis in the i-th subinterval of the pipeline; The components of the magnetic flux density gradient along the x-axis, y-axis and z-axis from the leakage field.

步骤八,确定管段缺陷严重程度排序及开挖详细检查管段。按照fi的值的大小,对检测管道的所有管段(共m段)的缺陷状况进行排序(由低到高)。管段fi的值越小,其缺陷程度越严重。排序完成后,首先选取排名第一和第二的管段作为开挖详细检测管段,进行开挖,并采用金属磁记忆检测、超生检测和射线检测等方法对管道缺陷状况进行详细检测,并按照相关的标准对缺陷的适用性进行评价,若两个子区间都满足适用性评价,则停止开挖详细检测;若其中至少有一个点不满足适用性评价,则继续选取排名相对靠后的两个点作为开挖详细检测的管段,重复上述操作,直到连续取的两个开挖详细检测点满足适用性评价时停止该操作。Step 8, determine the order of the severity of defects in the pipe sections and excavate and inspect the pipe sections in detail. According to the value of f i , the defect status of all pipe sections (m sections in total) of the detected pipeline is sorted (from low to high). The smaller the value of pipe segment f i is, the more serious its defect is. After the sorting is completed, the first and second ranked pipe sections are firstly selected as excavation detailed inspection pipe sections, and the excavation is carried out, and the defects of the pipeline are inspected in detail by means of metal magnetic memory inspection, ultrasonic inspection and ray inspection. Evaluate the applicability of defects according to the standard of the defect. If both sub-intervals meet the applicability evaluation, stop the detailed inspection of excavation; if at least one point does not meet the applicability evaluation, continue to select two points with relatively lower rankings. As the excavation detailed detection pipe section, repeat the above operation until the two consecutive excavation detailed detection points meet the applicability evaluation and stop the operation.

下面结合一实验管道,应用本发明所述方法对其试压阶段的缺陷进行检测,从而对本发明的应用原理做进一步阐述:Below in conjunction with an experimental pipeline, apply the method of the present invention to detect the defects in its pressure test stage, so as to further elaborate the application principle of the present invention:

第一步,按照上述步骤一所述方法,收集管道的基础数据。管道直径为426mm,壁厚为9.5mm,长度为45m。The first step is to collect the basic data of the pipeline according to the method described in the first step above. The diameter of the pipe is 426mm, the wall thickness is 9.5mm, and the length is 45m.

第二步,按照步骤二的计算方法,划分管段区间及其子管段。由于该实验管道较短,所以将其等分为6段,每段7.5m。每一个管段划分为15个子管段,每个子管段选取一个测量点。即m=6,n=15。In the second step, according to the calculation method in step 2, divide the pipe section interval and its sub-pipe sections. Since the experimental pipeline is relatively short, it is divided into 6 sections, each section is 7.5m. Each pipe section is divided into 15 sub-pipe sections, and a measurement point is selected for each sub-pipe section. That is, m=6, n=15.

步骤三,收集管道竣工时的自漏磁场数据。采用三分量磁力梯度仪收集管道上方的自漏磁场磁感应强度三分量数据,得到管道竣工时(无内压)的自漏磁场磁感应强度三分量(x轴分量、y轴分量和z轴分量)沿管道里程的变化曲线分别如图3、4和5中实线所示。Step 3, collecting the self-leakage magnetic field data when the pipeline is completed. A three-component magnetic gradiometer is used to collect the three-component data of the magnetic induction intensity of the self-leakage magnetic field above the pipeline, and the three components (x-axis component, y-axis component and z-axis component) of the self-leakage magnetic field magnetic induction intensity (x-axis component, y-axis component and z-axis component) are obtained when the pipeline is completed (without internal pressure). The change curves of pipeline mileage are shown by the solid lines in Figures 3, 4 and 5, respectively.

步骤四,收集管道试压时的自漏磁场数据。同样采用三分量磁力梯度仪收集管道上方的自漏磁场磁感应强度三分量数据,得到管道试压时的自漏磁场磁感应强度三分量(x轴分量、y轴分量和z轴分量)沿管道里程的变化曲线分别如图3、4和5中虚线所示。Step 4, collecting the self-leakage magnetic field data during the pipeline pressure test. Also use the three-component magnetic gradiometer to collect the three-component data of the magnetic induction intensity of the self-leakage magnetic field above the pipeline, and obtain the three-component (x-axis component, y-axis component and z-axis component) of the self-leakage magnetic field magnetic induction intensity along the pipeline mileage during the pipeline pressure test. The change curves are shown as dotted lines in Figures 3, 4 and 5, respectively.

由于对管道试压阶段的缺陷进行检测,故不需要进行第五和第六步操作。Since the defects in the pipeline pressure test stage are detected, the fifth and sixth steps are not required.

步骤七,计算管道自漏磁场信号相似系数。将试压前后得到的自漏磁场磁感应强度三分量数据按照管段分区进行整理,计算出每段管道自漏磁场的相似系数沿x轴,y轴和z轴的分量值和平均值。Step seven, calculating the similarity coefficient of the pipeline self-leakage magnetic field signal. The three-component data of the magnetic induction intensity of the self-leakage magnetic field obtained before and after the pressure test are sorted out according to the division of the pipe section, and the component values and average values of the similarity coefficient of the self-leakage magnetic field of each section along the x-axis, y-axis and z-axis are calculated.

步骤八,管段缺陷严重程度排序及开挖详细检查管段的确定。按照相似系数平均值fi的大小,对检测管道的所有管段(共6段)的缺陷状况进行排序(由低到高)。管段fi的值越小,其缺陷程度越严重。结果如表1所示。按照排序结果,选取管段S3和S1进行详细检测。详细检测结果表明管段缺陷状况符合适用性评价标准。因此,该次检测结束。Step 8: Sorting the defect severity of pipe sections and determining the pipe sections for detailed excavation inspection. According to the size of the average value of the similarity coefficient f i , the defect status of all pipe sections (a total of 6 sections) of the detected pipeline is sorted (from low to high). The smaller the value of pipe segment f i is, the more serious its defect is. The results are shown in Table 1. According to the sorting results, the pipe sections S3 and S1 are selected for detailed inspection. The detailed test results show that the defect condition of the pipe section meets the applicability evaluation standard. Therefore, the test ends.

表1管段缺陷严重程度排序Table 1 Sorting of pipe defect severity

排序to sort 管段Pipe section 相似系数similarity coefficient 11 S3S3 0.8931670.893167 22 S1S1 0.9261920.926192 33 S2S2 0.9527530.952753 44 S5S5 0.9721550.972155 55 S4S4 0.9775440.977544 66 S6S6 0.9834190.983419

Claims (8)

1. a kind of outer detection method of buried steel pipeline Life cycle defect, which is characterized in that the buried steel pipeline is given birth to entirely It includes mainly following eight steps to order the outer detection method of cycle defects:Step 1, the basic data of collection conduit;Step 2 is drawn It is in charge of section section and its sub- pipeline section;Step 3, natural leak magnetic field data when collection conduit is completed;Step 4, collection conduit pressure testing When natural leak magnetic field data;Step 5, natural leak magnetic field data when collection conduit initial launch;Step 6, collection conduit operation The natural leak magnetic field data of period;Step 7 calculates the pipeline natural leak magnetic field signal degree of correlation;Step 8 determines defect severity Sequence and excavation detailed inspection pipeline section.
2. step 2 as described in claim 1 divides pipeline section section and its subinterval, which is characterized in that division should be according to inspection The positions such as the input and delivery outlet position in test tube road, heating station and compressor station, the position of reducer pipe, the position for becoming wall thickness, valve Door position, the position of pipeline deflecting, pipeline have the position for wearing Oil pipeline, pipeline the moon to protect position of test pile etc. and determine reasonably Assess pipeline section section;After determining pipeline subregion, it should determine that the sub- pipeline section in subregion, subinterval are pipes in each pipeline section subregion The minimum unit of road defects detection;Pipeline section should be not more than 100m, and sub- pipeline section should be not more than 1m;Every sub- pipeline section at least determines one Test point, so that the position of defect is precisely located in late detection;Pipeline section section is named as S, then S is all pipeline section sections The set of composition, as shown in formula (1);Each pipe section is made of several sub- pipeline sections, and the set of sub- pipeline section constitutes section, such as Shown in formula (2):
S={ S1, S2, S3,…Si,…,Sm} (1)
Si={ Si1, Si2, Si3,…Sij,…,Smn} (2)
S is the set of each pipeline section section composition, S in formulaiFor pipeline section section, S1, S2, S3Deng total m pipeline section section, according in pipeline Journey is ranked up from pipeline starting point to pipeline terminal;Si1, Si2, Si3Deng total n section according to pipeline mileage from pipeline section section starting point To pipeline section section terminal to being ranked up, SijFor pipeline section section SiJ-th of subinterval.
3. step 3 as described in claim 1, natural leak magnetic field data when collection conduit is completed, which is characterized in that collecting From before stray field, it should first remove the ferromagnetism chaff interferent along pipeline and answer;Then after pipeline completion, before pressure testing, using three points Magnetic gradiometer is measured along pipeline starting point to believe to the natural leak magnetic field magnetic induction intensity gradient three-component above pipeline terminal collection conduit Number value;Finally data are arranged according to the pipeline subregion completed, each subinterval separately includes three groups of data, i.e. x Axis direction, the data in y-axis direction and z-axis direction, uses BC respectivelyijx, BCijy, BCijzIt indicates.
4. step 4 as described in claim 1, natural leak magnetic field data when collection conduit pressure testing, which is characterized in that in pressure testing Before, it should first remove the ferromagnetism chaff interferent along pipeline;Then use three-component magnetic gradiometer along the starting point of pressure testing duct section To the natural leak magnetic field magnetic induction intensity gradient three component signal of terminal collection conduit;And according to the pipeline subregion logarithm completed According to being arranged;Each subinterval separately includes three groups of data, i.e. x-axis direction, and the data in y-axis direction and z-axis direction are used respectively BTijx, BTijy, BTijzIt indicates.
5. step 5 as described in claim 1, natural leak magnetic field data when collection conduit initial launch, which is characterized in that first Ferromagnetism chaff interferent along pipeline should first be removed;Then utilize three-component magnetic gradiometer along pipeline origin-to-destination collection conduit Natural leak magnetic field magnetic induction intensity gradient three component signal;Finally data are arranged according to the pipeline subregion completed, Each subinterval separately includes three groups of data, i.e. x-axis direction, and the data in y-axis direction and z-axis direction use BS respectivelyijx, BSijy, BSijzIt indicates.
6. step 6 as described in claim 1, the natural leak magnetic field data during collection conduit operation, which is characterized in that first Ferromagnetism chaff interferent along pipeline should be removed;Then utilize three-component magnetic gradiometer along pipeline origin-to-destination collection conduit Natural leak magnetic field magnetic induction intensity gradient three component signal;Finally data are arranged according to the pipeline subregion completed, often A subinterval separately includes three groups of data, i.e. x-axis direction, and the data in y-axis direction and z-axis direction use BO respectivelyijx, BOijy, BOijzIt indicates.
7. step 7 as described in claim 1 calculates the pipeline natural leak magnetic field signal degree of correlation, which is characterized in that will be collected into Natural leak Field signal value classify by pipeline subinterval, and calculate each subinterval pressure testing stage according to formula (3)~(6) With the similarities of completed papers along the component value S in x-axis, y-axis and z-axis directionix, Siy, SizAnd average value Si
F in formulaiFor the similarity average value in the i-th subinterval of pipeline;fix, fiy, fizFor the i-th subinterval of pipeline similarity along x-axis, The component of y-axis and z-axis;Bpijx, BpijyAnd BpijzIt is the current natural leak magnetic field magnetic induction intensity gradient in the i-th subinterval of pipeline along x The component of axis, y-axis and z-axis;Blijx, BlijyAnd BlijzNatural leak magnetic field magnetic induction when being detected for pipeline the i-th subinterval last time Intensity gradient is along x-axis, the component of y-axis and z-axis.
8. step 8 as described in claim 1 determines the sequence of pipeline section defect severity and excavates detailed inspection pipeline section, special Sign is, according to fiValue size, to detect pipeline all pipeline sections (m sections total) defect condition be ranked up (by as low as It is high);Pipeline section fiValue it is smaller, defect level is more serious;After the completion of sequence, the pipeline section work to rank the first with second is chosen first Pipeline section is detected in detail to excavate, and is excavated and contacted detection, and evaluate the applicability of defect according to relevant standard, If two subintervals all meet fitness-for-service assessment, stop excavating detailed detection;If wherein at least one point is unsatisfactory for being applicable in Property evaluation, then continue to choose ranking two points relatively rearward as the pipeline section detected in detail is excavated, repeatedly aforesaid operations, until Two continuously taken, which excavate when detailed test point meets fitness-for-service assessment, stops the operation.
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