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CN108561116A - The adaptive Liquid liquid Separation device of trestle type downhole flow - Google Patents

The adaptive Liquid liquid Separation device of trestle type downhole flow Download PDF

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CN108561116A
CN108561116A CN201810263352.4A CN201810263352A CN108561116A CN 108561116 A CN108561116 A CN 108561116A CN 201810263352 A CN201810263352 A CN 201810263352A CN 108561116 A CN108561116 A CN 108561116A
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flow
current stabilization
separation
chamber
hole
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CN108561116B (en
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张勇
邢雷
陈有斌
张艳
蒋明虎
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Northeast Petroleum University
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/34Arrangements for separating materials produced by the well
    • E21B43/38Arrangements for separating materials produced by the well in the well

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Abstract

一种栈桥式井下流量自适应液液分离装置。主要目的在于提供一种液液分离装置,该装置可自动调节内部机械结构适应来液流量大小的变化,完成并保障两相不同密度介质在装置内的高效分离。其特征在于:所述装置包括依次连接的变径接头、入口管、环式扶正器、栈桥式稳流单元、变径分离管、溢流管以及浮子式稳压器;变径分离管内部开有由圆柱段旋流腔、大锥腔、小锥腔以及底流腔依次连接构成的分离腔;栈桥式稳流单元包括稳流滑块、稳流片、稳流连杆、稳流弹簧以及花式定位环;溢流管穿过栈桥式稳流单元;栈桥式稳流单元位于圆柱段旋流腔内,形成稳流片与圆柱段分离腔内壁间的径向密封结构;浮子式稳压器包括橡胶浮子、稳压弹簧以及排液基座。A trestle type downhole flow self-adaptive liquid-liquid separation device. The main purpose is to provide a liquid-liquid separation device, which can automatically adjust the internal mechanical structure to adapt to the change of the flow rate of incoming liquid, and complete and ensure the efficient separation of two-phase media with different densities in the device. It is characterized in that: the device includes a variable diameter joint, an inlet pipe, a ring centralizer, a trestle type flow stabilization unit, a variable diameter separation pipe, an overflow pipe and a float type voltage stabilizer connected in sequence; the internal opening of the variable diameter separation pipe There is a separation chamber composed of a cylindrical swirl chamber, a large cone chamber, a small cone chamber and a bottom flow chamber; the trestle-type steady flow unit includes a steady flow slider, a steady flow plate, a steady flow connecting rod, a steady flow spring and a flower type positioning ring; the overflow pipe passes through the trestle type stabilizing unit; the trestle type stabilizing unit is located in the swirl chamber of the cylindrical section, forming a radial sealing structure between the stabilizing plate and the inner wall of the separation chamber of the cylindrical section; the floater type voltage stabilizer Includes rubber float, pressure stabilizing spring, and drain base.

Description

栈桥式井下流量自适应液液分离装置Trestle type downhole flow adaptive liquid-liquid separation device

技术领域technical field

本发明涉及一种应用于石油、化工、环保等领域的液液分离装置。The invention relates to a liquid-liquid separation device applied in the fields of petroleum, chemical industry, environmental protection and the like.

背景技术Background technique

随着油田不断开发,采出液含水率逐渐提高,原油开采成本日益增加。目前,我国主力油田已进入高含水开发期,许多油田含水已超过90%,大庆油田综合含水已达94%。对于高含水油田,采出水处理费用通常占原油生产成本的75%以上。由于水从井筒提升至地面的能耗以及水处理费用越来越高,使油井生产达到经济极限而被迫废弃。此外,含油污水的地面处理还存在潜在的环境污染问题。为了解决油田中后期出现的诸多矛盾,中国科技部及中石油股份公司先后立“863”和“重大专项”项目进行科研攻关,在井筒内实现油水分离,分离出的水直接注入相关地层,分离出的高含油液体采出到地面,即同井注采工艺。同井注采工艺的核心为井下油水分离系统,旋流分离由于其操作方便、分离高效、设备体积小、使用寿命长等优点,被广泛应用于地面及井下油水分离、油田废水处理等领域。旋流分离利用不互溶介质间的密度差进行离心分离,在离心力的作用下使密度较大介质向边壁运移,密度小的介质向轴心运动,最终由不同出口排出装置,实现相间分离。但旋流分离受来液量变化的影响较大,来液量过高时会造成原油乳化,从而使分离效率急剧降低,同时当来液量过低时,旋流分离过程中无法达到所需离心力,仍会降低旋流分离效率。目前并未检索到可于井下实现稳流及分离于一体的井下油水分离装置。With the continuous development of oil fields, the water content of the produced fluid is gradually increasing, and the cost of crude oil extraction is increasing day by day. At present, my country's main oilfields have entered a period of high water-cut development. Many oilfields have water cuts exceeding 90%, and the comprehensive water cut of Daqing Oilfield has reached 94%. For oil fields with high water cut, the cost of produced water treatment usually accounts for more than 75% of the cost of crude oil production. Due to the energy consumption of raising water from the wellbore to the surface and the increasing cost of water treatment, the production of oil wells reaches the economic limit and is forced to be abandoned. In addition, there are potential environmental pollution problems in the ground treatment of oily sewage. In order to solve many contradictions in the middle and later stages of the oilfield, the Ministry of Science and Technology of China and PetroChina have successively set up the "863" and "Major Special Project" projects to carry out scientific research, realize oil-water separation in the wellbore, and the separated water is directly injected into the relevant formation, and the separated The high oil-containing liquid is produced to the surface, that is, the same well injection and production process. The core of the same well injection-production process is the downhole oil-water separation system. Due to its advantages of convenient operation, high separation efficiency, small equipment size and long service life, cyclone separation is widely used in surface and downhole oil-water separation, oilfield wastewater treatment and other fields. Cyclone separation utilizes the density difference between immiscible media to carry out centrifugal separation. Under the action of centrifugal force, the medium with higher density moves to the side wall, and the medium with lower density moves to the axis, and finally is discharged from different outlets to realize phase separation. . However, the cyclone separation is greatly affected by the change of incoming liquid volume. When the incoming liquid volume is too high, it will cause the crude oil to emulsify, thereby reducing the separation efficiency sharply. Centrifugal force will still reduce the efficiency of cyclone separation. At present, no downhole oil-water separation device that can realize steady flow and separation in the downhole has been found.

发明内容Contents of the invention

为了解决背景技术中所提到的技术问题,本发明提供一种栈桥式井下流量自适应液液分离装置,该种栈桥式井下流量自适应液液分离装置通过巧妙的机械结构设计,使装置通过自身结构的调节,来适应液量变化条件,保障混合液流在进入变径分离管内进行离心分离时,保持稳定的流量及压力,使混合液始终保持被高效地分离状态,弥补了旋流分离受流量变化影响的不足,使混合介质实现无外力增压/降压条件下,以稳定流量进入分离装置,保持连续的高精度分离。In order to solve the technical problems mentioned in the background technology, the present invention provides a trestle-type downhole flow self-adaptive liquid-liquid separation device. This kind of trestle-type downhole flow self-adaptive liquid-liquid separation device adopts ingenious mechanical structure design, so that the device can pass through The adjustment of its own structure is adapted to the changing conditions of the liquid volume, ensuring that the mixed liquid flow maintains a stable flow and pressure when it enters the variable-diameter separation tube for centrifugation, so that the mixed liquid is always kept in a state of efficient separation, which makes up for the cyclone separation. Insufficiently affected by the change of the flow rate, the mixed medium enters the separation device with a stable flow rate under the condition of no external pressure increase/decrease, and maintains continuous high-precision separation.

本发明的目的在于:解决目前旋流分离装置运行条件要求高,运行工况及适用范围单一等问题;解决特定结构旋流分离装置只能处理单一运行参数的局限性,提高现行分离装置的适应能力及处理精度;解决井下油水分离装置因流量、压力、流速等波动效应造成的分离效率低下的问题,无法适用于进液量变化工况的局限性。The purpose of the present invention is to: solve the current cyclone separation device with high requirements on operating conditions, single operating conditions and scope of application; solve the limitation that the specific structure of the cyclone separation device can only handle a single operating parameter, and improve the adaptability of the current separation device Capability and processing accuracy; solve the problem of low separation efficiency of downhole oil-water separation devices due to fluctuation effects such as flow, pressure, and flow velocity, and cannot be applied to the limitations of changing conditions of liquid inflow.

本发明的技术方案是:该种栈桥式井下流量自适应液液分离装置,包括变径接头、入口管、环式扶正器、栈桥式稳流单元、变径分离管、溢流管以及浮子式稳压器;溢流管的顶端为油相出口;The technical solution of the present invention is: the trestle type downhole flow self-adaptive liquid-liquid separation device, including variable diameter joint, inlet pipe, ring type centralizer, trestle type flow stabilization unit, variable diameter separation pipe, overflow pipe and float type Voltage stabilizer; the top of the overflow pipe is the oil phase outlet;

其中,变径接头的上端开有用于和井下油管连接的管锥螺纹,下端开有用于和入口管连接的入口密封螺纹,中心处开有通孔,溢流管贯穿此通孔;变径接头的上端开有装配孔,变径接头的下端开有定位孔,溢流管通过溢流管定位螺纹完成定位;Among them, the upper end of the variable diameter joint is provided with a pipe taper thread for connecting with the downhole oil pipe, the lower end is provided with an inlet sealing thread for connecting with the inlet pipe, and a through hole is opened in the center, and the overflow pipe runs through the through hole; the variable diameter joint There is an assembly hole at the upper end of the adapter, and a positioning hole at the lower end of the reducing joint, and the overflow pipe is positioned through the overflow pipe positioning thread;

入口管的整体为薄壁圆筒结构,管壁上开有若干均匀排布的通孔,所述若干通孔构成混合液入口,入口管的前端与变径接头通过螺纹连接,入口管的后端与环孔式扶正器通过螺纹连接;The whole inlet pipe is a thin-walled cylindrical structure, and there are a number of uniformly arranged through-holes on the pipe wall. The through-holes constitute the inlet of the mixed liquid. The ring hole centralizer is connected by thread;

环孔式扶正器的主体为圆柱,在所述圆柱的内部,沿轴向,在中心处开有贯穿轴心的扶正孔,围绕所述扶正孔开有若干导流孔;扶正孔与导流孔均为贯穿所述环孔式扶正器的通孔;环孔式扶正器的外壁上端设有用于和入口管连接的定位螺纹,环孔式扶正器的下端开有用与和变径分离管连接的分离腔密封螺纹;The main body of the ring-hole centralizer is a cylinder, and inside the cylinder, along the axial direction, there is a centering hole through the center of the axis, and a number of diversion holes are opened around the centering hole; the centering hole and the diversion The holes are all through holes through the ring-hole centralizer; the upper end of the outer wall of the ring-hole centralizer is provided with positioning threads for connecting with the inlet pipe, and the lower end of the ring-hole centralizer is used to connect with the variable-diameter separation pipe The sealing thread of the separation chamber;

变径分离管整体呈圆柱状,内部开有分离腔,所述分离腔由圆柱段旋流腔、大锥腔、小锥腔以及底流腔依次连接构成;变径分离管的前端与环孔式扶正器通过分离腔密封螺纹连接;The variable-diameter separation pipe is cylindrical as a whole, and there is a separation chamber inside. The separation chamber is composed of a cylindrical swirl chamber, a large cone chamber, a small cone chamber and an underflow chamber in sequence; the front end of the variable-diameter separation pipe is connected with the annular hole The centralizer is connected through the sealing thread of the separation chamber;

栈桥式稳流单元包括稳流滑块、稳流片、稳流连杆、稳流弹簧以及花式定位环;稳流滑块的外壁设有螺旋排列的螺旋定位键,稳流滑块的中心开有圆形滑孔,溢流管穿过圆形滑孔,以实现溢流管与稳流滑块间能够进行往复运动;稳流片的整体结构呈扇状,稳流片的底部设有定位片,用来与稳流滑块上的螺旋式定位键销键连接;稳流片顶部下方设有卡位片,用来与稳流连杆上端的双孔卡位槽销键连接;稳流片可绕底部的定位片与螺旋式定位键间的销钉做旋转运动,稳流连杆的上、下两端均可绕其端部连接处的销钉转动;The trestle-type steady flow unit includes a steady flow slider, a steady flow plate, a steady flow connecting rod, a steady flow spring and a fancy positioning ring; There is a circular sliding hole, and the overflow pipe passes through the circular sliding hole to realize the reciprocating movement between the overflow pipe and the flow stabilization slider; the overall structure of the flow stabilization sheet is fan-shaped, and the bottom of the flow stabilization sheet is provided with a positioning The plate is used to connect with the screw type positioning key on the steady flow slider; the top of the steady flow sheet is provided with a snap piece, which is used to connect with the double-hole snap groove pin key on the upper end of the steady flow connecting rod; the steady flow The piece can rotate around the pin between the positioning piece at the bottom and the screw positioning key, and the upper and lower ends of the steady flow connecting rod can rotate around the pin at the end connection;

稳流连杆的顶端开有双孔卡位槽,稳流片的底端开有单孔定位销,通过定位圈与花式定位环连接;花式定位环由若干花式定位键环绕连接后构成,花式定位键中心处开有凹槽,用来固定定位圈;The top of the steady flow connecting rod has a double-hole card slot, and the bottom of the steady flow sheet has a single-hole positioning pin, which is connected with the fancy positioning ring through the positioning ring; the fancy positioning ring is surrounded by several fancy positioning keys. Composition, there is a groove in the center of the fancy positioning key, which is used to fix the positioning ring;

溢流管穿过栈桥式稳流单元,其中,花式定位环与溢流管通过螺纹连接以实现固定;稳流弹簧的上端与稳流滑块底部固定连接,稳流弹簧的下端与花式定位环顶部固定连接,随稳流滑块沿溢流管的往复运动而发生伸缩变形;The overflow pipe passes through the trestle-type steady flow unit, in which, the fancy positioning ring and the overflow pipe are fixed by thread connection; the upper end of the steady flow spring is fixedly connected with the bottom of the steady flow slider, and the lower end of the steady flow spring is connected with the fancy The top of the positioning ring is fixedly connected, and stretches and deforms with the reciprocating movement of the steady flow slider along the overflow pipe;

栈桥式稳流单元位于圆柱段旋流腔内,呈螺旋线状排列的稳流片的外缘依次与圆柱段旋流腔的内壁相触,形成了稳流片与圆柱段分离腔内壁间的径向密封结构;The trestle-type flow stabilization unit is located in the swirl chamber of the cylindrical section, and the outer edge of the spirally arranged flow stabilization sheets successively touches the inner wall of the cylindrical section swirl chamber, forming a gap between the flow stabilization sheet and the inner wall of the separation chamber of the cylindrical section. Radial sealing structure;

浮子式稳压器包括橡胶浮子、稳压弹簧以及排液基座;其中,橡胶浮子为锥台状,置于排液基座顶部的稳压腔内,橡胶浮子的小锥面与稳压弹簧上端固定连接;稳压弹簧下端套在排液基座轴心处的定位圆台上,完成稳压弹簧的定位;排液基座整体呈圆柱状,顶部为稳压腔,底部开有若干贯穿的分液孔,底部环空出口为水相出口;排液基座的顶部设有螺纹用来与变径分离管底部螺纹连接。The float type voltage stabilizer includes a rubber float, a voltage stabilizing spring and a liquid discharge base; among them, the rubber float is in the shape of a truncated cone and placed in the pressure stabilizing chamber on the top of the liquid discharge base, and the small conical surface of the rubber float and the voltage stabilizing spring The upper end is fixedly connected; the lower end of the pressure-stabilizing spring is set on the positioning round table at the axis of the liquid discharge base to complete the positioning of the pressure-stabilizing spring; The liquid separation hole and the annular space outlet at the bottom are water phase outlets; the top of the liquid discharge base is provided with threads for threaded connection with the bottom of the variable-diameter separation pipe.

本发明具有如下有益效果:本发明主要应用于油田开采后期,采出液高含水条件下发展起来的同井注采工艺,用来实现井下油水高效分离。装置主要由变径接头、入口管、环孔式扶正器、栈桥式稳流装置、变径分离管、浮子式稳压器等部分构成。本发明通过各机械结构间的有机结合,使来液流量不稳定条件下通过栈桥式稳流装置的结构变化,保障进入变径分离管的液流流量稳定,使其完成高效分离。应用时,油水混合液由入口管进入装置内部,经过环孔式扶正器上的导流孔,冲击到栈桥式稳流装置稳流片上,当来液量过大时,稳流片表面压力增大,致使稳流滑块轴向向下压缩稳流弹簧,此时在稳流片的遮挡下,来液过流面积减小,致使进入到变径分离管的流量降低,不会因流量过大发生乳化及分离效率低下等现象。同理,当来液量过小时,稳流片开度增大,过流面积加大,致使进入到变径分离管内的流量保持恒定,使其仍能保持较好的分离性能。本发明所述装置结构简单、技术可靠、不需要额外的井下/井上调节,是一种机械自力式调节装置。消除了分离器因油井产液量变化、回注层压力升高、举升泵工作效率改变等导致的进液量变化对分离效果的不利影响,使油水分离始终保持在处理量稳定高效的范围内。同时,本发明提出的栈桥式井下流量自适应液液分离装置具有处理工艺简单、运转连续、使用灵活方便、设备体积小、安装方便、运行费用低、节能降耗以及分离效率高的特点,并可用于不同形式的来液流量不稳定条件下两相介质的分离。该装置必将发挥出其优势,在石油化工、冶金、水处理等领域获得广泛应用。The invention has the following beneficial effects: the invention is mainly applied to the same-well injection-production technology developed under the condition of high water content of the produced fluid in the late stage of oilfield exploitation, and is used to realize efficient separation of oil and water downhole. The device is mainly composed of variable diameter joints, inlet pipes, annular centralizers, trestle type flow stabilization devices, variable diameter separation pipes, float type voltage stabilizers and other parts. Through the organic combination of various mechanical structures, the present invention makes the structural change of the trestle-type flow stabilization device under the condition of unstable incoming liquid flow ensure the stability of the liquid flow entering the variable-diameter separation pipe, so that it can complete efficient separation. During application, the oil-water mixture enters the interior of the device through the inlet pipe, passes through the diversion hole on the annular centralizer, and impacts on the stabilizing sheet of the trestle-type flow stabilizing device. When the incoming liquid is too large, the pressure on the surface of the stabilizing sheet increases. large, so that the steady flow slider compresses the steady flow spring axially downward. At this time, under the cover of the flow stabilizer, the flow area of the incoming liquid is reduced, resulting in a decrease in the flow into the variable diameter separation tube, and will not be caused by excessive flow. Large occurrence of emulsification and low separation efficiency. Similarly, when the amount of incoming liquid is too small, the opening of the stabilizing plate increases, and the flow area increases, so that the flow into the variable-diameter separation tube remains constant, so that it can still maintain good separation performance. The device of the present invention is simple in structure, reliable in technology, does not need additional downhole/uphole adjustment, and is a mechanical self-operated adjustment device. Eliminates the adverse effects on the separation effect caused by the change of the liquid inflow of the separator due to the change of the liquid production rate of the oil well, the increase of the pressure of the reinjection layer, and the change of the working efficiency of the lift pump, so that the oil-water separation can always be kept in the range of stable and efficient processing capacity Inside. At the same time, the trestle type downhole flow adaptive liquid-liquid separation device proposed by the present invention has the characteristics of simple processing technology, continuous operation, flexible and convenient use, small equipment volume, convenient installation, low operating cost, energy saving and consumption reduction, and high separation efficiency. It can be used for the separation of two-phase media under the condition of unstable incoming liquid flow in different forms. The device will definitely give full play to its advantages and be widely used in petrochemical, metallurgy, water treatment and other fields.

附图说明:Description of drawings:

图1为栈桥式井下流量自适应液液分离装置剖视图。Fig. 1 is a cross-sectional view of a trestle-type downhole flow adaptive liquid-liquid separation device.

图2为栈桥式井下流量自适应液液分离装置外观图。Fig. 2 is the appearance diagram of the trestle type downhole flow adaptive liquid-liquid separation device.

图3为变径接头结构展示图。Figure 3 is a diagram showing the structure of the reducing joint.

图4为变径接头外观图。Figure 4 is the external view of the reducing joint.

图5 入口管结构图。Figure 5 Structural diagram of the inlet pipe.

图6为入口管与环孔式扶正器连接示意图Figure 6 is a schematic diagram of the connection between the inlet pipe and the annular centralizer

图7为入口管与环孔式扶正器连接图。Figure 7 is a connection diagram of the inlet pipe and the annular centralizer.

图8 环孔式扶正器外观图。Figure 8 Appearance of ring hole centralizer.

图9环孔式扶正器剖视图。Figure 9 Sectional view of ring hole centralizer.

图10 变径分流管剖视图。Fig. 10 Sectional view of variable-diameter shunt pipe.

图11变径分离管连接示意图。Figure 11 Schematic diagram of the connection of the variable diameter separation tube.

图12为栈桥式稳流单元结构展示图。Figure 12 is a diagram showing the structure of the trestle-type steady flow unit.

图13稳流滑块结构示意图。Figure 13 Schematic diagram of the structure of the steady flow slider.

图14 稳流片结构图。Figure 14 Structural diagram of the stabilizer.

图15稳流连杆结构图。Fig. 15 Structural diagram of steady flow connecting rod.

图16定位圈与花式定位环连接方式图。Figure 16 Diagram of the connection mode between the positioning ring and the fancy positioning ring.

图17 花式定位环结构图。Figure 17 Structural diagram of fancy positioning ring.

图18花式定位环固定方式图.Figure 18 Diagram of the fixing method of the fancy positioning ring.

图19栈桥式稳流装置与溢流管的连接方式图。Figure 19 is a diagram of the connection mode between the trestle type flow stabilization device and the overflow pipe.

图20栈桥式稳流装置与溢流管的装配方式图。Fig. 20 The assembly mode diagram of trestle type flow stabilization device and overflow pipe.

图21栈桥式稳流装置安装位置图。Fig. 21 Installation position diagram of trestle type steady flow device.

图22密封结构示意图。Figure 22 is a schematic diagram of the sealing structure.

图23稳流片向下摆动图。Fig. 23 The downward swing diagram of the stabilizer plate.

图24组合变形过程图。Figure 24 combined deformation process diagram.

图25 组合变形过程细节图。Fig. 25 Detailed diagram of combined deformation process.

图26 浮子式稳压器三维剖视图。Figure 26 Three-dimensional cross-sectional view of the float regulator.

图27 浮子式稳压器装配示意图。Figure 27 Schematic diagram of the assembly of the float regulator.

图28 稳压基座剖视图。Figure 28 Sectional view of the voltage stabilizing base.

图29 稳压基座外观图。Figure 29 Appearance of the voltage stabilizer base.

图30前端系统整体装配图。Figure 30 is the overall assembly diagram of the front-end system.

图31浮子式稳压器与变径分离管连接图。Figure 31 The connection diagram of the float type voltage stabilizer and the variable diameter separation tube.

图32 主要结构参数示意图。Figure 32 Schematic diagram of main structural parameters.

图33 稳流连杆尺寸图。Figure 33 Dimensional drawing of the steady flow connecting rod.

图中1-混合液入口,2-油相出口,3-水相出口,4-变径接头,401-装配孔,402-入口密封螺纹,403-定位孔,5-入口管,6-环孔式扶正器,601-定位螺纹,602-分离腔密封螺纹,7-栈桥式稳流单元,8-变径分离管,801-圆柱段旋流腔,802-大锥腔,803-小锥腔,804-底流腔,9-浮子式稳流器,10-溢流管,11-管锥螺纹,12-导流孔,13-扶正孔,14-分离腔, 15-稳流滑块,16-稳流片,17-稳流连杆,18-稳流弹簧,19-花式定位环,1901-定位圈,20-螺旋式定位键,21-滑孔,22-定位片,23-卡位片,24-双孔卡位槽,25-单孔定位销,26-花式定位销,27-橡胶浮子,28-稳压弹簧,29-排液基座,2901-稳压腔,2902-定位圆台. 30-分液孔。In the figure 1-mixed liquid inlet, 2-oil phase outlet, 3-water phase outlet, 4-reducing joint, 401-assembly hole, 402-entry sealing thread, 403-positioning hole, 5-inlet pipe, 6-ring Hole centralizer, 601-positioning thread, 602-separation chamber sealing thread, 7- trestle type steady flow unit, 8-variable diameter separation pipe, 801-cylindrical swirl chamber, 802-large cone chamber, 803-small cone Chamber, 804-bottom flow chamber, 9-float type current stabilizer, 10-overflow pipe, 11-pipe taper thread, 12-guiding hole, 13-righting hole, 14-separation chamber, 15-stabilizing slider, 16-stabilizing sheet, 17-stable connecting rod, 18-stable spring, 19-fancy positioning ring, 1901-locating ring, 20-screw positioning key, 21-sliding hole, 22-positioning piece, 23- Card position piece, 24-double hole card slot, 25-single hole positioning pin, 26-fancy positioning pin, 27-rubber float, 28-stabilizing spring, 29-drainage base, 2901-stabilizing chamber, 2902-positioning round table. 30-separation hole.

具体实施方式:Detailed ways:

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

本种栈桥式井下流量自适应液液分离装置,包括变径接头4、入口管5、环式扶正器6、栈桥式稳流单元7、变径分离管8、溢流管10以及浮子式稳压器9;溢流管10的顶端为油相出口2。This trestle type downhole flow self-adaptive liquid-liquid separation device includes a variable diameter joint 4, an inlet pipe 5, a ring type centralizer 6, a trestle type flow stabilization unit 7, a variable diameter separation pipe 8, an overflow pipe 10 and a float type stabilizer. Compressor 9; the top of the overflow pipe 10 is the oil phase outlet 2.

其中,变径接头4的上端开有用于和井下油管连接的管锥螺纹11,下端开有用于和入口管5连接的入口密封螺纹402,中心处开有通孔,溢流管10贯穿此通孔;变径接头4的上端开有装配孔401,变径接头4的下端开有定位孔403,溢流管10通过溢流管定位螺纹404完成定位。Among them, the upper end of the variable diameter joint 4 is provided with a pipe taper thread 11 for connecting with the downhole oil pipe, and the lower end is provided with an inlet sealing thread 402 for connecting with the inlet pipe 5, and a through hole is opened in the center, and the overflow pipe 10 runs through this passage. hole; the upper end of the variable diameter joint 4 has an assembly hole 401, and the lower end of the variable diameter joint 4 has a positioning hole 403, and the overflow pipe 10 is positioned by the overflow pipe positioning thread 404.

入口管5的整体为薄壁圆筒结构,管壁上开有若干均匀排布的通孔,所述若干通孔构成混合液入口1,入口管5的前端与变径接头4通过螺纹连接,入口管5的后端与环孔式扶正器6通过螺纹连接。The whole of the inlet pipe 5 is a thin-walled cylindrical structure, and there are a number of uniformly arranged through holes on the pipe wall. The through holes constitute the mixed liquid inlet 1, and the front end of the inlet pipe 5 is connected with the variable diameter joint 4 by threads. The rear end of 5 is connected with ring hole type centralizer 6 by thread.

环孔式扶正器6的主体为圆柱,在所述圆柱的内部,沿轴向,在中心处开有贯穿轴心的扶正孔13,围绕所述扶正孔开有若干导流孔12;扶正孔13与导流孔12均为贯穿所述环孔式扶正器的通孔;环孔式扶正器6的外壁上端设有用于和入口管5连接的定位螺纹601,环孔式扶正器6的下端开有用与和变径分离管8连接的分离腔密封螺纹602。The main body of the ring hole type centralizer 6 is a cylinder, inside the cylinder, along the axial direction, there is a centralizing hole 13 through the center of the axis at the center, and a number of diversion holes 12 are opened around the centralizing hole; the centralizing hole 13 and diversion hole 12 are through holes through the annular centralizer; the upper end of the outer wall of the annular centralizer 6 is provided with a positioning thread 601 for connecting with the inlet pipe 5, and the lower end of the annular centralizer 6 There is a separation cavity sealing thread 602 connected with the variable diameter separation pipe 8 .

变径分离管8整体呈圆柱状,内部开有分离腔14,所述分离腔由圆柱段旋流腔801、大锥腔802、小锥腔803以及底流腔804依次连接构成;变径分离管8的前端与环孔式扶正器6通过分离腔密封螺纹602连接。The variable-diameter separation pipe 8 is cylindrical as a whole, and there is a separation chamber 14 inside, and the separation chamber is composed of a cylindrical swirl chamber 801, a large cone chamber 802, a small cone chamber 803, and an underflow chamber 804; the variable-diameter separation pipe The front end of 8 is connected with the annular centralizer 6 through the sealing thread 602 of the separation chamber.

栈桥式稳流单元7包括稳流滑块15、稳流片16、稳流连杆17、稳流弹簧18以及花式定位环19;稳流滑块15的外壁设有螺旋排列的螺旋定位键20,稳流滑块15的中心开有圆形滑孔21,溢流管10穿过圆形滑孔21,以实现溢流管10与稳流滑块15间能够进行往复运动;稳流片16的整体结构呈扇状,稳流片16的底部设有定位片22,用来与稳流滑块15上的螺旋式定位键20销键连接;稳流片16顶部下方设有卡位片23,用来与稳流连杆17上端的双孔卡位槽24销键连接;稳流片16可绕底部的定位片22与螺旋式定位键20间的销钉做旋转运动,稳流连杆17的上、下两端均可绕其端部连接处的销钉转动。Trestle type flow stabilization unit 7 includes flow stabilization slider 15, flow stabilization sheet 16, flow stabilization connecting rod 17, flow stabilization spring 18 and fancy positioning ring 19; the outer wall of flow stabilization slider 15 is provided with spiral positioning keys 20. There is a circular slide hole 21 in the center of the steady flow slider 15, and the overflow pipe 10 passes through the circular slide hole 21 to realize the reciprocating movement between the overflow pipe 10 and the steady flow slider 15; The overall structure of 16 is fan-shaped, and the bottom of the stabilizing plate 16 is provided with a positioning piece 22, which is used to connect with the screw type positioning key 20 on the stabilizing slider 15; , used to connect with the double-hole clamping groove 24 pin keys on the upper end of the flow-stabilizing connecting rod 17; The upper and lower ends of the can rotate around the pins at the joints of the ends.

稳流连杆17的顶端开有双孔卡位槽24,稳流片16的底端开有单孔定位销25,通过定位圈1901与花式定位环19连接;花式定位环19由若干花式定位键26环绕连接后构成,花式定位键26中心处开有凹槽,用来固定定位圈1901。The top of the flow-stabilizing connecting rod 17 has a double-hole locking groove 24, and the bottom end of the flow-stabilizing plate 16 has a single-hole positioning pin 25, which is connected with the fancy positioning ring 19 through the positioning ring 1901; the fancy positioning ring 19 is composed of several The fancy positioning key 26 is formed after being surrounded and connected, and the center of the fancy positioning key 26 has a groove for fixing the positioning ring 1901 .

溢流管10穿过栈桥式稳流单元7,其中,花式定位环19与溢流管10通过螺纹连接以实现固定;稳流弹簧18的上端与稳流滑块15底部固定连接,稳流弹簧18的下端与花式定位环19顶部固定连接,随稳流滑块15沿溢流管10的往复运动而发生伸缩变形。The overflow pipe 10 passes through the trestle type steady flow unit 7, wherein, the fancy positioning ring 19 is threadedly connected with the overflow pipe 10 to realize fixing; the upper end of the steady flow spring 18 is fixedly connected with the bottom of the steady flow slider 15, and the steady flow The lower end of the spring 18 is fixedly connected with the top of the fancy positioning ring 19, and stretches and deforms with the reciprocating movement of the steady flow slider 15 along the overflow pipe 10.

栈桥式稳流单元7位于圆柱段旋流腔801内,呈螺旋线状排列的稳流片16的外缘依次与圆柱段旋流腔801的内壁相触,形成了稳流片16与圆柱段分离腔801内壁间的径向密封结构。The trestle-type flow stabilization unit 7 is located in the swirl chamber 801 of the cylindrical section, and the outer edge of the spirally arranged flow stabilization sheets 16 successively touches the inner wall of the cylindrical section swirl chamber 801, forming a joint between the flow stabilization sheet 16 and the cylindrical section. The radial sealing structure between the inner walls of the separation chamber 801.

浮子式稳压器9包括橡胶浮子27、稳压弹簧28以及排液基座29;其中,橡胶浮子27为锥台状,置于排液基座29顶部的稳压腔2901内,橡胶浮子27的小锥面与稳压弹簧28上端固定连接;稳压弹簧28下端套在排液基座29轴心处的定位圆台2902上,完成稳压弹簧28的定位;排液基座29整体呈圆柱状,顶部为稳压腔2901,底部开有若干贯穿的分液孔30,底部环空出口为水相出口3;排液基座29的顶部设有螺纹用来与变径分离管8底部螺纹连接。The float type voltage stabilizer 9 includes a rubber float 27, a voltage stabilizing spring 28 and a liquid discharge base 29; wherein, the rubber float 27 is a truncated cone, placed in the pressure stabilizing chamber 2901 on the top of the liquid discharge base 29, and the rubber float 27 The small cone surface of the small cone is fixedly connected with the upper end of the pressure stabilizing spring 28; the lower end of the stabilizing spring 28 is sleeved on the positioning round platform 2902 at the axis of the liquid discharge base 29 to complete the positioning of the pressure stabilizing spring 28; the liquid discharge base 29 is in the shape of a cylinder as a whole The top is a pressure stabilizing chamber 2901, and the bottom is provided with a number of penetrating liquid separation holes 30, and the annulus outlet at the bottom is the water phase outlet 3; connect.

本装置的剖视图如图1所示,图2为装置外观图。变径接头4剖视图如图3所示,上端开有与井下油管连接的管锥螺纹11,下端开有与入口管5连接的入口密封螺纹402,中心处开通孔溢流管10贯穿此孔,上端为装配孔401孔径较大,下端为定位孔403孔径较小,溢流管10通过溢流管定位螺纹404完成定位。变径接头4整体呈中心开孔的变径圆柱结构,其外观图如图4所示。入口管5结构形式如图5所示,整体为薄壁圆筒结构,同壁开有若干均匀排布的通孔即混合液入口1,前端与变径接头4通过螺纹连接,连接示意图如图6所示,后端与环孔式扶正器6通过螺纹连接,连接方式如图7所示。环孔式扶正器6为内部开有若干通孔的圆柱结构,其外观图如图8所示。其中心处开有贯穿轴心的扶正孔13,围绕轴心开有若干环形排布的导流孔12。其剖视图如图9所示,可以看出轴心出的扶正孔13与导流孔12均为贯穿通孔,其外壁上端设有与入口管5连接的定位螺纹601下端开有与变径分离管连接的分离腔密封螺纹602。变径分离管8整体呈圆柱状,中心为变径的通孔,主要由圆柱段旋流腔801、大锥腔802、小锥腔803以及底流腔804以此连接构成分离腔14。其前端与环控式扶正器6通过分离腔密封螺纹602连接,连接示意图如图11所示。栈桥式稳流单元7主要由稳流滑块15、稳流片16、稳流连杆17、稳流弹簧18以及花式定位环19构成,整体连接图如图12所示。其中稳流滑块15结构形式如图13所示,整体呈圆管结构,外壁设有螺旋排列的螺旋定位键20,中心开有圆形滑孔21,溢流管10穿过圆形滑孔21,溢流管10与稳流滑块15间可实现往复运动。稳流片16结构如图14所示,整体结构呈扇状底部设有定位片22,用来与稳流滑块15上的螺旋式定位键20销键连接。顶部下方设有卡位片23,用来与稳流连杆17上端的双孔卡位槽24销键连接。稳流连杆17结构如图15所示,顶端开有双孔卡位槽24,底端开有单孔定位销25,通过定位圈1901与花式定位环19连接,连接方式如图16所示。花式定位环19结构形式如图17所示,为圆管外圆周排列若干花式定位键26结构。花式定位键26中心处开有凹槽,用来固定定位圈1901,固定方式如图18所示。栈桥式稳流装置7与溢流管10的链连接方式如图19所示,其中花式定位环19与溢流管10螺纹固定,稳流滑块15与溢流管10间可形成往复运动,稳流片16可绕底部的定位片22与螺旋式定位键20间的销钉做旋转运动,同理连杆17的上下两端均可实现绕连接处销钉转动。稳流弹簧18上端与稳流滑块15底部固定连接,下端与花式定位环19顶部固定连接,随稳流滑块15沿溢流管10的往复运动而发生伸缩变形。栈桥式稳流装置7与溢流管10的装配方式如图20所示,螺旋排列的稳流片16在径向截面方向形成封闭的圆环。栈桥式稳流单元7的安装位置如图21所示,通过贯穿轴心的溢流管10与环控式扶正器6完成定位,主要定位到变径分离管8中的圆柱段旋流腔801内,与变径分离管10同心。安装后栈桥式稳流装置7上的稳流片16与变径分离管8前端的圆柱段分离腔801间形成径向的密封结构,如图22所示,随着稳流片16的上下摆动,稳流片16与变径分离管8内壁呈现可出变化的过流面积,如图23所示为稳流片16向下摆动时,过流面积增大的情况。稳流滑块15沿溢流管10往复运动过程以及稳流片16的组合变形过程如图24与图25所示。The cross-sectional view of the device is shown in Figure 1, and Figure 2 is the appearance of the device. The cross-sectional view of the variable diameter joint 4 is shown in Figure 3. The upper end is provided with a pipe taper thread 11 connected to the downhole tubing, and the lower end is provided with an inlet sealing thread 402 connected with the inlet pipe 5. An overflow pipe 10 is opened through the hole at the center. The upper end is the assembly hole 401 with a larger aperture, and the lower end is the positioning hole 403 with a smaller aperture, and the overflow pipe 10 is positioned through the overflow pipe positioning thread 404 . The variable diameter joint 4 is in the shape of a variable diameter cylindrical structure with a central opening, and its appearance is shown in FIG. 4 . The structural form of the inlet pipe 5 is shown in Figure 5. The whole is a thin-walled cylindrical structure, and there are a number of uniformly arranged through holes on the same wall, that is, the mixed liquid inlet 1. The front end and the variable diameter joint 4 are connected by threads. The connection diagram is shown in Figure 6. As shown, the rear end is connected to the annular centralizer 6 through threads, and the connection method is shown in Figure 7. The annular centralizer 6 is a cylindrical structure with several through holes inside, and its appearance is shown in Figure 8. There is a centering hole 13 penetrating through the axis at its center, and a number of diversion holes 12 are arranged around the axis. Its cross-sectional view is shown in Figure 9. It can be seen that the centering hole 13 and the diversion hole 12 from the shaft center are all through holes, and the upper end of the outer wall is provided with a positioning thread 601 connected to the inlet pipe 5. The lower end is opened and separated from the variable diameter. The separation chamber sealing thread 602 to which the tube is connected. The variable-diameter separation pipe 8 is cylindrical as a whole, and the center is a through-hole with variable diameter. The separation chamber 14 is mainly composed of a cylindrical swirl chamber 801 , a large cone chamber 802 , a small cone chamber 803 and an underflow chamber 804 . Its front end is connected with the environment-controlled centralizer 6 through the sealing thread 602 of the separation chamber, and the schematic diagram of the connection is shown in FIG. 11 . The trestle-type flow stabilization unit 7 is mainly composed of a flow stabilization slider 15, a flow stabilization sheet 16, a flow stabilization link 17, a flow stabilization spring 18, and a fancy positioning ring 19. The overall connection diagram is shown in FIG. 12 . Among them, the structural form of the steady flow slider 15 is shown in Figure 13, the overall structure is a circular tube, the outer wall is provided with a spiral positioning key 20 arranged in a spiral, and a circular sliding hole 21 is opened in the center, and the overflow pipe 10 passes through the circular sliding hole 21. Reciprocating motion can be realized between the overflow pipe 10 and the steady flow slider 15. The structure of the flow stabilizing plate 16 is shown in Figure 14, the overall structure is fan-shaped and the bottom is provided with a positioning piece 22, which is used to connect with the screw type positioning key 20 on the stabilizing slide 15. A locking piece 23 is provided below the top, which is used for pin-key connection with the double-hole locking groove 24 on the upper end of the steady flow connecting rod 17 . The structure of the steady flow connecting rod 17 is shown in Figure 15. The top end has a double-hole locking groove 24, and the bottom end has a single-hole positioning pin 25, which is connected to the fancy positioning ring 19 through a positioning ring 1901. The connection method is shown in Figure 16. Show. The structural form of the fancy positioning ring 19 is as shown in Figure 17, which is a structure of a plurality of fancy positioning keys 26 arranged on the outer circumference of a circular tube. There is a groove at the center of the fancy positioning key 26 for fixing the positioning ring 1901, and the fixing method is as shown in FIG. 18 . The chain connection mode between trestle-type flow stabilizing device 7 and overflow pipe 10 is shown in Figure 19, in which the fancy positioning ring 19 is threadedly fixed with overflow pipe 10, and reciprocating motion can be formed between steady flow slider 15 and overflow pipe 10 , the stabilizing plate 16 can rotate around the pin between the positioning plate 22 at the bottom and the helical positioning key 20, and the upper and lower ends of the connecting rod 17 can rotate around the joint pin in the same way. The upper end of the steady flow spring 18 is fixedly connected with the bottom of the steady flow slider 15, and the lower end is fixedly connected with the top of the fancy positioning ring 19, and stretches and deforms along with the reciprocating movement of the steady flow slider 15 along the overflow pipe 10. The assembly method of trestle-type flow stabilizing device 7 and overflow pipe 10 is shown in FIG. 20 , and the spirally arranged flow stabilizing pieces 16 form a closed ring in the radial cross-sectional direction. The installation position of the trestle-type flow stabilization unit 7 is shown in Figure 21. The positioning is completed through the overflow pipe 10 that runs through the axis and the ring-controlled centralizer 6, and is mainly located in the cylindrical swirl chamber 801 in the variable-diameter separation pipe 8. Inside, concentric with the variable diameter separation pipe 10. After installation, a radial sealing structure is formed between the stabilizing plate 16 on the trestle-type flow stabilizing device 7 and the cylindrical section separation chamber 801 at the front end of the reducing separation pipe 8, as shown in Figure 22, as the stabilizing plate 16 swings up and down , the flow-stabilizing plate 16 and the inner wall of the variable-diameter separating pipe 8 present a variable flow area, as shown in Figure 23, when the flow-stabilizing plate 16 swings downward, the flow-flow area increases. The reciprocating movement process of the flow stabilization slider 15 along the overflow pipe 10 and the combined deformation process of the flow stabilization plate 16 are shown in FIG. 24 and FIG. 25 .

浮子式稳压器9三维剖视图如图26所示,其主要由橡胶浮子27、稳压弹簧28以及排液基座29三部分组成。其中橡胶浮子27为锥台状,小锥面与稳压弹簧28上端固定连接,置于排液基座29的顶部的稳压腔2901内。稳压弹簧28下端套在排液基座29轴心处的定位圆台2902上,完成稳压弹簧28的定位,如图27所示。排液基座29整体呈圆柱状,顶部为稳压腔2901,底部开有若干贯穿的分液孔30,剖视图如图28所示,底部环空出为水相出口3。内部上断面为圆形凹面,如图29所示。浮子式稳压器9顶部设有螺纹用来与前端系统进行连接,前端系统整体装配图如图30所示,其中浮子式稳压器9与变径分离管8底部螺纹连接,完成装置的固定及密封,如图31所示。The three-dimensional sectional view of the float type voltage stabilizer 9 is shown in FIG. 26 , which is mainly composed of a rubber float 27 , a voltage stabilizing spring 28 and a liquid discharge base 29 . The rubber float 27 is in the shape of a truncated cone, and the small cone surface is fixedly connected with the upper end of the pressure stabilizing spring 28 , and placed in the pressure stabilizing chamber 2901 on the top of the drain base 29 . The lower end of the pressure stabilizing spring 28 is sleeved on the positioning round platform 2902 at the axis of the liquid discharge base 29 to complete the positioning of the stabilizing spring 28, as shown in FIG. 27 . The liquid discharge base 29 has a cylindrical shape as a whole, the top is a pressure stabilizing chamber 2901 , and the bottom is opened with a number of penetrating liquid separation holes 30 . The cross-sectional view is shown in FIG. 28 . The inner upper section is a circular concave surface, as shown in Figure 29. The top of the float-type voltage stabilizer 9 is provided with threads for connecting with the front-end system. The overall assembly diagram of the front-end system is shown in Figure 30, wherein the float-type voltage stabilizer 9 is threadedly connected with the bottom of the variable-diameter separation tube 8 to complete the fixing of the device And seal, as shown in Figure 31.

使用时,变径接头4用来与井下工艺管柱完成配接,同时对溢流管10起到扶正及固定作用。预分离介质由混合液入口1进入装置内部,分离后轻质相由油相出口2排出装置,重质相由水相出口3排出装置。环孔式扶正器6既可用来引导来液流入后续分离管段,同时对溢流管10进行扶正及定位,保障整个装置的稳定。栈桥式稳流单元7,呈螺旋式排列既可对来液进行导流使原本轴向进入的液流在进入变径分离管8时呈旋转运动,以提供分离所需离心力。另一方面也可以通过自身结构特性,随着来液量的大小变化调整来液的过流面积,以此对来液进行稳流控制。变径分离管8主要作用是对经栈桥式稳流单元稳流及切向加速的混合介质进行分离,通过双锥结构设计,给轻质相以轴向向上的压力,保障轻质相顺利进入溢流管10内经油相出口排出,完成分离。由变径分离管底8端排出的水相,经浮子式稳压器的稳压及分液后排出装置。变径接头4与入口管5的连接,为了不增加装置径向尺寸两结构通过螺纹连接,以此来保障装置的密封及紧固。环形排布的导流孔12,用来引导由混合液入口1进入到入口管5内的液流沿导流孔12流经栈桥式稳流装置7内,完成稳流。扶正孔13用来对溢流管进行位置扶正,防止因液流冲击等原因造成的溢流管发生振动及偏心对分离造成不利影响。栈桥式稳流单元中多个稳流片16大小均相同但稳流连杆17长度不一,致使稳流片呈螺旋式排列,使液流在此形成切向旋转速度进入分离腔14内,从而在离心力的作用下完成分离。同时稳流滑块15底部与稳流弹簧18相连接,侧壁与稳流片16连接,当来液量增大时,液流冲击稳流片16会使稳流滑块15压缩稳流弹簧18向下运动,同时带动稳流片16发生偏转,导致稳流片16与分离腔14间的过流面积减小,从而控制进入分离腔锥段的混合液流量保持稳定。同理,当来液量降低时,稳流滑块15在稳流弹簧18的作用下向上运动,致使稳流片与分离腔间的过流面积增大,从而使进入分离腔内的液流量保持稳定,完成高效分离。稳流滑块15中的螺旋式定位销20用来与稳流片铰接,滑孔21用来使稳流滑块15沿溢流管上下滑动,定位片22用来与稳流滑块15上的螺旋式定位键连接,卡位片用来连接稳流连杆17。来液由上端冲击到稳流片16后,稳流片16在压力的作用下压动稳流连杆17向下运动,进而推动花式定位环19轴向向下运动,随着来液量的大小变换,稳流弹簧18控制花式定位环19上下往复运动,致使由稳流片16构成的环形空间过流面积逐渐变换。浮子式稳压器9主要用来稳定经变径分离管底部出口处的压力,以此来保障分离的高效进行,即通过稳定底部压力,保障变径分离管8的分流比处于一个最佳的稳定值,当底流出口处流量增大时,橡胶浮子27在压力作用下轴向向下运动,致使液流径向过流面积减小,当底流出口处流量降低时,稳压弹簧28推动橡胶浮子27轴向向上,又增大了过流面积,保障了整体装置底部出口压力的稳定。排液基座29上开有分液孔30,用来将分离后的重质液相引入水相出口,排出装置完成分离。When in use, the variable diameter joint 4 is used to complete the connection with the downhole process string, and at the same time, it plays the role of righting and fixing the overflow pipe 10 . The pre-separation medium enters the device from the mixed liquid inlet 1, and the separated light phase is discharged from the device through the oil phase outlet 2, and the heavy phase is discharged from the device through the water phase outlet 3. The annular centralizer 6 can not only be used to guide the incoming liquid to flow into the subsequent separation pipe section, but also to centralize and position the overflow pipe 10 to ensure the stability of the whole device. The trestle-type flow stabilization unit 7 is arranged in a helical form and can guide the incoming liquid so that the liquid flow that originally entered the axial direction will rotate when it enters the variable-diameter separation tube 8, so as to provide the centrifugal force required for separation. On the other hand, it is also possible to adjust the flow area of the incoming liquid with the change of the incoming liquid volume through its own structural characteristics, so as to control the steady flow of the incoming liquid. The main function of the variable-diameter separation pipe 8 is to separate the mixed medium that is stabilized and tangentially accelerated by the trestle-type flow stabilization unit. Through the design of the double-cone structure, the light phase is given an axial upward pressure to ensure the smooth entry of the light phase. The overflow pipe 10 is discharged through the outlet of the oil phase to complete the separation. The water phase discharged from the bottom 8 of the variable-diameter separation tube is discharged from the device after being stabilized by the float type voltage stabilizer and separated. The connection between the reducing joint 4 and the inlet pipe 5 is threaded in order not to increase the radial size of the device, so as to ensure the sealing and fastening of the device. The diversion holes 12 arranged in a ring are used to guide the liquid flow entering the inlet pipe 5 from the mixed liquid inlet 1 to flow through the trestle-type flow stabilization device 7 along the diversion holes 12 to complete the flow stabilization. The centering hole 13 is used to center the position of the overflow pipe, so as to prevent the vibration and eccentricity of the overflow pipe from causing adverse effects on the separation caused by liquid flow impact and the like. The multiple stabilizing plates 16 in the trestle-type stabilizing unit have the same size, but the lengths of the stabilizing connecting rods 17 are different, so that the stabilizing plates are arranged in a spiral pattern, so that the liquid flow forms a tangential rotation speed here and enters the separation chamber 14. The separation is thus accomplished under the action of centrifugal force. At the same time, the bottom of the steady flow slider 15 is connected with the steady flow spring 18, and the side wall is connected with the steady flow sheet 16. When the amount of incoming liquid increases, the impact of the liquid flow on the steady flow sheet 16 will cause the steady flow slider 15 to compress the steady flow spring 18 moves downward, and at the same time drives the stabilizing plate 16 to deflect, resulting in the reduction of the flow area between the stabilizing plate 16 and the separation chamber 14, thereby controlling the flow rate of the mixed liquid entering the cone section of the separation chamber to remain stable. Similarly, when the amount of incoming liquid decreases, the flow-stabilizing slider 15 moves upward under the action of the flow-stabilizing spring 18, causing the flow area between the flow-stabilizing plate and the separation chamber to increase, so that the flow of liquid entering the separation chamber Maintain stability and complete efficient separation. The spiral positioning pin 20 in the steady flow slider 15 is used to be hinged with the steady flow piece, the sliding hole 21 is used to make the steady flow slider 15 slide up and down along the overflow pipe, and the positioning piece 22 is used to connect with the steady flow slider 15. The screw-type positioning key is connected, and the card bit is used to connect the steady flow connecting rod 17. After the incoming liquid hits the stabilizing plate 16 from the upper end, the stabilizing plate 16 presses the stabilizing connecting rod 17 to move downward under the action of pressure, and then pushes the fancy positioning ring 19 to move axially downward. The size of the flow stabilization spring 18 controls the fancy positioning ring 19 to reciprocate up and down, causing the flow area of the annular space formed by the flow stabilization plate 16 to gradually change. The float type voltage stabilizer 9 is mainly used to stabilize the pressure at the bottom outlet of the variable-diameter separation tube to ensure efficient separation, that is, to ensure that the split ratio of the variable-diameter separation tube 8 is at an optimal level by stabilizing the bottom pressure. Stable value, when the flow at the underflow outlet increases, the rubber float 27 moves axially downward under the action of pressure, resulting in a decrease in the radial flow area of the liquid flow, and when the flow at the underflow outlet decreases, the pressure-stabilizing spring 28 pushes the rubber The float 27 is axially upward, which increases the flow area and ensures the stability of the outlet pressure at the bottom of the overall device. There is a liquid separation hole 30 on the liquid discharge base 29, which is used to introduce the separated heavy liquid phase into the water phase outlet, and the discharge device completes the separation.

图32为栈桥式井下流量自适应液液分离装置主要结构尺寸标注图。满足如下关系式:Fig. 32 is a diagram showing the dimensions of the main structure of the trestle type downhole flow self-adaptive liquid-liquid separation device. Satisfy the following relationship:

式中:n-入口管上的开孔数In the formula: n-the number of openings on the inlet pipe

图33为稳流连杆尺寸标注图连杆尺寸约束关系:Fig. 33 is the size constraint relationship of the connecting rod in the steady flow connecting rod dimension diagram:

叶片呈螺旋分布,相邻连杆长度之差即为L1- L2= L2- L3=…..= L9- L10=h=λ/n。The blades are helically distributed, and the difference between the lengths of adjacent connecting rods is L1- L2= L2- L3=.....= L9- L10=h=λ/n.

式中:h—相邻连杆长度之差;In the formula: h—the difference between the lengths of adjacent connecting rods;

λ—螺旋线螺距;λ—helix pitch;

n—叶片个数;n—the number of leaves;

本装置已经在油田上得到实验性应用。所获得的结果证实:1、本发明处理工艺简单、能在变来液量条件下实现稳定的连续分离;2、 通过分离前的稳流装置设计,无需外加动力控制流量即可实现装置内部流量自适应,保障进液量始终处于适于分离范围内,保障分离精度;3、 设备体积小,安装方便,运行费用低;4、 通过分离后端的稳压装置设计,使分离过程中装置自行调节分流比始终处于最佳状态,保障分离高效进行;5、通过栈桥式稳流单元的螺旋式设计,降低流场对液滴的剪切破碎,同时保障了流体介质的切向速度,无需外界增压保障分离所需切向动力。The device has been applied experimentally in the oil field. The obtained results prove that: 1. The present invention has a simple treatment process and can realize stable continuous separation under variable liquid volume conditions; 2. Through the design of the flow stabilization device before separation, the internal flow rate of the device can be realized without external power control flow rate Self-adaptive, ensuring that the liquid intake is always within the suitable separation range, and ensuring separation accuracy; 3. The equipment is small in size, easy to install, and low in operating costs; 4. Through the design of the voltage stabilizing device at the back end of the separation, the device can adjust itself during the separation process The split ratio is always in the best state to ensure efficient separation; 5. Through the spiral design of the trestle-type flow stabilization unit, the shearing and breaking of the liquid droplets by the flow field is reduced, and the tangential velocity of the fluid medium is guaranteed at the same time. The tangential force required for the pressure guarantee separation.

Claims (1)

1. a kind of adaptive Liquid liquid Separation device of trestle type downhole flow, including reducer union, inlet tube, ring type centralizer, stack Bridge-type steady flow unit, reducing separating pipe, overflow pipe and float-type voltage-stablizer;The top of overflow pipe exports for oil phase;
Wherein, the upper end of reducer union is provided with the pipe taper thread for being connected with down-hole oil tube, and lower end, which is provided with, to be used for and inlet tube The inlet seal screw thread of connection, through-hole is provided at center, and overflow pipe runs through this through-hole;The upper end of reducer union is provided with pilot hole, The lower end of reducer union is provided with location hole, and overflow pipe is completed to position by overflow pipe positioning threads;
The generally thin-wall tubular structure of inlet tube, several evenly arranged through-holes are provided on tube wall, and several through-holes are constituted Entry to mixed solution, front end and the reducer union of inlet tube are connected through a screw thread, and rear end and the annular ring type centralizer of inlet tube pass through It is threadedly coupled;
The main body of annular ring type centralizer is that cylinder in an axial direction, is provided with helping through axle center in the inside of the cylinder at center Positive hole is provided with several deflector holes around the righting hole;Righting hole is through the logical of the annular ring type centralizer with deflector hole Hole;The outer wall upper end of annular ring type centralizer is equipped with the positioning threads for being connected with inlet tube, and the lower end of annular ring type centralizer is opened It is useful with and the disengagement chamber that connect of reducing separating pipe seal screw thread;
Reducing separating pipe is integrally cylindrical, and inside is provided with disengagement chamber, and the disengagement chamber is by cylindrical section vortex chamber, auger chamber, small Cone chamber and underflow chamber are sequentially connected composition;The front end of reducing separating pipe seals screw thread by disengagement chamber with annular ring type centralizer and connects It connects;
Trestle type steady flow unit includes current stabilization sliding block, current stabilization piece, current stabilization connecting rod, current stabilization spring and fancy locating ring;Current stabilization is slided The outer wall of block is equipped with the spiral positioning key of helical arrangement, and the center of current stabilization sliding block is provided with round slide opening, and overflow pipe passes through concentric stroking Hole can be moved back and forth with realizing between overflow pipe and current stabilization sliding block;The overall structure of current stabilization piece is in fan-shaped, the bottom of current stabilization piece Portion is equipped with locating plate, is used for connecting with the spiral positioning key pin key on current stabilization sliding block;Lower section is equipped with screens piece at the top of current stabilization piece, For being connect with the diplopore screens slot pin key of current stabilization small end;Current stabilization piece can be between the locating plate and spiral positioning key of bottom Pin rotate, the upper/lower terminal of current stabilization connecting rod can be around the pin rotation of its end junction;
The top of current stabilization connecting rod is provided with diplopore screens slot, and the bottom end of current stabilization piece is provided with single hole positioning pin, passes through locating ring and fancy Locating ring connects;Fancy locating ring is made of several fancy positioning keys after connection, and fancy positioning key is provided with groove at center, For stationary positioned circle;
Overflow pipe passes through trestle type steady flow unit, wherein fancy locating ring is connected through a screw thread with overflow pipe to realize fixation;Surely The upper end of stray bullet spring is fixedly connected with current stabilization slider bottom, is fixedly connected at the top of the lower end of current stabilization spring and fancy locating ring, with Along the reciprocating motion of overflow pipe dilatation occurs for current stabilization sliding block;
Trestle type steady flow unit is located in cylindrical section vortex chamber, helically the outer rim of the current stabilization piece of the linear alignment successively with cylindrical section The inner wall of vortex chamber touches, form current stabilization piece detach cavity wall with cylindrical section between radial seal structure;
Float-type voltage-stablizer includes rubber float, pressure-stabilizing spring and drain pedestal;Wherein, rubber float is pyramidal, is placed in In pressure stabilizing cavity at the top of drain pedestal, the small conical surface of rubber float is fixedly connected with pressure-stabilizing spring upper end;End cap under pressure-stabilizing spring On the positioning round table at drain pedestal axle center, the positioning of pressure-stabilizing spring is completed;Drain pedestal is integrally cylindrical, and top is steady Chamber, bottom is pressed to be provided with several perforative liquid separation holes, bottom part ring Air Export exports for water phase;It is used equipped with screw thread at the top of drain pedestal To connect with reducing separating pipe bottom thread.
CN201810263352.4A 2018-03-28 2018-03-28 Trestle type downhole flow self-adaptive liquid-liquid separation device Expired - Fee Related CN108561116B (en)

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