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CN108547910A - A kind of damp can be changed automobile hydraulic shock-damping device and its control method - Google Patents

A kind of damp can be changed automobile hydraulic shock-damping device and its control method Download PDF

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Publication number
CN108547910A
CN108547910A CN201810370930.4A CN201810370930A CN108547910A CN 108547910 A CN108547910 A CN 108547910A CN 201810370930 A CN201810370930 A CN 201810370930A CN 108547910 A CN108547910 A CN 108547910A
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damping
working cylinder
coefficient
spring
hydraulic shock
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CN108547910B (en
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魏丹
张忠洋
王殿超
高伟江
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Liaoning University of Technology
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Liaoning University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F13/00Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs
    • F16F13/005Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper
    • F16F13/007Units comprising springs of the non-fluid type as well as vibration-dampers, shock-absorbers, or fluid springs comprising both a wound spring and a damper, e.g. a friction damper the damper being a fluid damper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F9/00Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
    • F16F9/32Details
    • F16F9/53Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
    • F16F9/535Magnetorheological [MR] fluid dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2224/00Materials; Material properties
    • F16F2224/04Fluids
    • F16F2224/045Fluids magnetorheological
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2230/00Purpose; Design features
    • F16F2230/0005Attachment, e.g. to facilitate mounting onto confer adjustability
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2230/00Purpose; Design features
    • F16F2230/0011Balancing, e.g. counterbalancing to produce static balance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2230/00Purpose; Design features
    • F16F2230/18Control arrangements

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Vehicle Body Suspensions (AREA)
  • Fluid-Damping Devices (AREA)

Abstract

本发明公开一种阻尼可变汽车液压减震器,包括:工作缸,其内部设置有可流动阻尼液;活塞杆,其设置在工作缸内且能够沿所述工作缸轴向运动;活塞,其设置在所述活塞杆上,所述活塞外周面与所述工作缸内壁面之间设置有阻尼通道,用于所述阻尼液的流通;凹槽,其沿活塞中部周向设置,所述凹槽底部周向缠绕有励磁线圈;弹簧,其套设在所述工作缸外部。在车辆行驶过程中,减震器的阻尼可变,提高驾驶舒适性和平稳性。本发明还提供一种阻尼可变汽车液压减震器的控制方法,在车辆行驶过程中,根据减震器弹簧压缩状态对阻尼器的阻尼大小进行控制,提高驾驶舒适性和平稳性,还能根据汽车行驶状态和路面情况对平衡系数进行调控,使得汽车驾驶更加平稳舒适。

The invention discloses a damping variable automobile hydraulic shock absorber, which comprises: a working cylinder, which is provided with a flowable damping fluid inside; a piston rod, which is arranged in the working cylinder and can move axially along the working cylinder; a piston, It is arranged on the piston rod, and a damping channel is set between the outer peripheral surface of the piston and the inner wall of the working cylinder for the circulation of the damping liquid; the groove is arranged along the circumference of the middle part of the piston, and the An exciting coil is wound around the bottom of the groove; a spring is sheathed outside the working cylinder. During the driving process of the vehicle, the damping of the shock absorber is variable, which improves driving comfort and stability. The present invention also provides a control method for a hydraulic shock absorber with variable damping. During the running of the vehicle, the damping of the damper is controlled according to the compression state of the spring of the shock absorber, so as to improve driving comfort and stability. Adjust the balance coefficient according to the driving state of the car and the road surface conditions, making the car driving more stable and comfortable.

Description

一种阻尼可变汽车液压减震器及其控制方法A variable damping automobile hydraulic shock absorber and its control method

技术领域technical field

本发明涉及汽车减震技术领域,更具体的是,本发明涉及一种阻尼可变汽车液压减震器及其控制方法。The invention relates to the technical field of automobile shock absorption, and more specifically, the invention relates to an automobile hydraulic shock absorber with variable damping and a control method thereof.

背景技术Background technique

减震器是产生阻尼力的主要元件,其作用是迅速衰减汽车的振动,改善汽车的行驶平顺性,增强车轮和地面的附着力。另外,减震器能够降低车身部分的动载荷,延长汽车的使用寿命。The shock absorber is the main component that generates damping force, and its function is to quickly attenuate the vibration of the car, improve the ride comfort of the car, and enhance the adhesion between the wheel and the ground. In addition, the shock absorber can reduce the dynamic load of the body part and prolong the service life of the car.

汽车悬架系统中弹性元件的作用是使车辆在行驶时由于不平路面产生的震动得到缓冲,减少车身的加速度从而减少有关零件的动负荷和动应力。如果只有弹性元件,则汽车在受到一次冲击后振动会持续下去。但汽车是在连续不平的路面上行驶的,由于连续不平产生的连续冲击必然使汽车振动加剧,甚至发生共振,反而使车身的动负荷增加。所以悬架中的阻尼必须与弹性元件特性相匹配,避免弹簧反复运动,抑制弹簧的持续跳跃,提高驾驶舒适性和稳定性,提高零件的使用寿命。The function of the elastic element in the automobile suspension system is to buffer the vibration caused by the uneven road surface when the vehicle is running, reduce the acceleration of the vehicle body and reduce the dynamic load and dynamic stress of the relevant parts. If there were only elastic elements, the car would continue to vibrate after one impact. But the car is running on the continuous uneven road, and the continuous impact caused by the continuous unevenness will inevitably increase the vibration of the car, and even resonate, which will increase the dynamic load of the car body. Therefore, the damping in the suspension must match the characteristics of the elastic elements to avoid the repeated movement of the spring, suppress the continuous jumping of the spring, improve driving comfort and stability, and increase the service life of the parts.

传统汽车采用的普通阻尼器由于阻尼系数恒定,不能随汽车行驶路面的好坏以及汽车载重的不同而改变,使得汽车载重过大时显得“较软”,载重过小时显得“较硬”;亦或是车辆震动较大时显得“较软”,振动较小时显示的“较硬”,使得零件使用寿命降低,用时也降低了驾驶舒适性和稳定性。The ordinary damper used in traditional cars has a constant damping coefficient and cannot be changed with the quality of the road the car is driving on and the load of the car, making the car appear "softer" when the load is too heavy, and "harder" when the load is too small; Or the vehicle appears "softer" when the vibration is large, and "harder" when the vibration is small, which reduces the service life of the parts and reduces the driving comfort and stability.

发明内容Contents of the invention

本发明一个目的是设计开发了一种阻尼可变汽车液压减震器,在车辆行驶过程中,减震器的阻尼可变,提高驾驶舒适性和平稳性。One purpose of the present invention is to design and develop a variable damping automobile hydraulic shock absorber. During the driving process of the vehicle, the damping of the shock absorber can be changed to improve driving comfort and stability.

本发明另一个目的是设计开发了一种阻尼可变汽车液压减震器的控制方法,在车辆行驶过程中,根据减震器弹簧压缩状态对阻尼器的阻尼大小进行控制,提高驾驶舒适性和平稳性。Another object of the present invention is to design and develop a control method for a variable damping automotive hydraulic shock absorber. During the running of the vehicle, the damping of the damper is controlled according to the spring compression state of the shock absorber, so as to improve driving comfort and smoothness.

本发明还能够在车辆行驶过程中,根据汽车行驶状态和路面情况对平衡系数进行调控,使得汽车驾驶更加平稳舒适。The present invention can also regulate the balance coefficient according to the running state of the vehicle and the road conditions during the driving process of the vehicle, so that the driving of the vehicle is more stable and comfortable.

本发明提供的技术方案为:The technical scheme provided by the invention is:

一种阻尼可变汽车液压减震器,包括:A damping variable automotive hydraulic shock absorber, comprising:

工作缸,其内部设置有可流动阻尼液;A working cylinder is provided with a flowable damping fluid inside;

活塞杆,其设置在所述工作缸内且能够沿所述工作缸轴向运动;a piston rod, which is arranged in the working cylinder and can move axially along the working cylinder;

活塞,其设置在所述活塞杆上,所述活塞外周面与所述工作缸内壁面之间设置有阻尼通道,用于所述阻尼液的流通;a piston, which is arranged on the piston rod, and a damping channel is arranged between the outer peripheral surface of the piston and the inner wall surface of the working cylinder for the circulation of the damping liquid;

凹槽,其沿所述活塞中部周向设置,所述凹槽底部周向缠绕有励磁线圈,所述励磁线圈为20~50匝;a groove, which is arranged circumferentially along the middle part of the piston, and an excitation coil is wound around the bottom of the groove in the circumferential direction, and the excitation coil has 20 to 50 turns;

弹簧,其套设在所述工作缸外部。The spring is sleeved on the outside of the working cylinder.

优选的是,还包括:Preferably, it also includes:

第一连杆,其一端连接车桥,另一端连接所述工作缸底部;a first connecting rod, one end of which is connected to the axle, and the other end is connected to the bottom of the working cylinder;

第二连杆,其一端连接汽车悬架,另一端连接所述活塞杆。The second connecting rod is connected to the vehicle suspension at one end and to the piston rod at the other end.

优选的是,还包括:Preferably, it also includes:

速度传感器,其设置在所述工作缸外壁面上,用于检测汽车行驶速度;A speed sensor, which is arranged on the outer wall surface of the working cylinder, is used to detect the driving speed of the vehicle;

重量传感器,其设置在所述车桥上,用于检测汽车重量;a weight sensor, which is arranged on the axle and is used to detect the weight of the vehicle;

红外传感器,其设置在所述弹簧两端,用于检测弹簧的长度;Infrared sensors, which are arranged at both ends of the spring, are used to detect the length of the spring;

振动传感器,其设置在所述工作缸外壁面上,用于检测汽车的振动幅度;A vibration sensor, which is arranged on the outer wall surface of the working cylinder, is used to detect the vibration amplitude of the automobile;

控制器,其与所述速度传感器、重量传感器、红外传感器、振动传感器和励磁线圈连接,用于接收所述速度传感器、重量传感器、红外传感器和振动传感器的检测数据并控制所述励磁线圈工作。The controller is connected with the speed sensor, weight sensor, infrared sensor, vibration sensor and excitation coil for receiving the detection data of the speed sensor, weight sensor, infrared sensor and vibration sensor and controlling the operation of the excitation coil.

相应地,本发明还提供一种阻尼可变汽车液压减震器的控制方法,包括:Correspondingly, the present invention also provides a control method of a variable damping automotive hydraulic shock absorber, including:

采集汽车重量和弹簧的实时长度,控制器控制励磁线圈中通过的交变电流的大小为:To collect the weight of the vehicle and the real-time length of the spring, the controller controls the magnitude of the alternating current passing through the excitation coil as follows:

其中,I为励磁线圈中通过的交变电流的大小,r为励磁线圈的半径,π为圆周率,k为弹簧的劲度系数,D0为工作缸的内径,d为阻尼通道的宽度,η0为阻尼液在没有外加磁场时的粘度,y为阻尼液内一点到工作缸中心轴线的距离,ξ为平衡系数,x0为弹簧的初始长度,x为弹簧的实时长度,M为汽车重量,g为重力加速度。Among them, I is the size of the alternating current passing through the excitation coil, r is the radius of the excitation coil, π is the circumference ratio, k is the stiffness coefficient of the spring, D 0 is the inner diameter of the working cylinder, d is the width of the damping channel, η 0 is the viscosity of the damping fluid when there is no external magnetic field, y is the distance from a point in the damping fluid to the central axis of the working cylinder, ξ is the balance coefficient, x 0 is the initial length of the spring, x is the real-time length of the spring, and M is the weight of the vehicle , g is the acceleration due to gravity.

优选的是,所述交变电流的频率为60Hz。Preferably, the frequency of the alternating current is 60Hz.

优选的是,当汽车行驶时基于BP神经网络对平衡系数进行调控,包括如下步骤:Preferably, when the car is running, the balance coefficient is regulated based on the BP neural network, including the following steps:

步骤1:已知阻尼液的磁导率μ,按照采样周期,通过传感器测量车重M,弹簧的初始长度与实时长度的差值Δx,车速v和汽车的振幅A;Step 1: The magnetic permeability μ of the damping fluid is known, and according to the sampling period, the vehicle weight M, the difference between the initial length of the spring and the real-time length Δx, the vehicle speed v and the amplitude A of the vehicle are measured through the sensor;

步骤2:依次将上述参数进行规格化,确定三层BP神经网络的输入层向量x={x1,x2,x3,x4,x5};其中x1为车重系数、x2为弹簧长度差值系数、x3为车速系数、x4为汽车的振幅系数、x5为阻尼液的磁导率系数;Step 2: Normalize the above parameters in turn to determine the input layer vector x={x 1 ,x 2 ,x 3 ,x 4 ,x 5 } of the three-layer BP neural network; where x 1 is the vehicle weight coefficient, x 2 is the spring length difference coefficient, x 3 is the vehicle speed coefficient, x 4 is the amplitude coefficient of the vehicle, and x 5 is the magnetic permeability coefficient of the damping fluid;

步骤3:所述输入层向量映射到中间层,所述中间层向量y={y1,y2,…,ym};m为中间层节点个数;Step 3: The input layer vector is mapped to the middle layer, the middle layer vector y={y 1 , y 2 ,...,y m }; m is the number of middle layer nodes;

步骤4:得到输出层向量z={z1};其中,z1为平衡系数的调节系数,使Step 4: Get the output layer vector z={z 1 }; where, z 1 is the adjustment coefficient of the balance coefficient, so that

ξi+1=z1 iξmaxξ i+1 = z 1 i ξ max ,

其中,z1 i为第i个采样周期输出层向量参数,ξmax为设定的减震器的最大平衡系数。Among them, z 1 i is the output layer vector parameter of the ith sampling period, and ξ max is the set maximum balance coefficient of the shock absorber.

优选的是,所述中间层节点个数m满足:其中n为输入层节点个数,p为输出层节点个数。Preferably, the number m of nodes in the middle layer satisfies: Among them, n is the number of nodes in the input layer, and p is the number of nodes in the output layer.

优选的是,在所述步骤2中,车重M、弹簧长度差值Δx,车速v以及汽车的振幅A进行规格化公式为:Preferably, in the step 2, the normalized formula of vehicle weight M, spring length difference Δx, vehicle speed v and vehicle amplitude A is:

其中,xj为输入层向量中的参数,Xj分别为测量参数M、Δx、v、A,j=1,2,3,4;Xjmax和Xjmin分别为相应测量参数中的最大值和最小值;Among them, x j is the parameter in the input layer vector, X j is the measurement parameter M, Δx, v, A, j=1, 2, 3, 4; X jmax and X jmin are the maximum values of the corresponding measurement parameters and min;

阻尼液的磁导率μ进行规格化公式为:The normalization formula of the magnetic permeability μ of the damping fluid is:

其中,x5为输入层向量中的参数,X5为减震器所使用阻尼液的磁导率,X5min为减震器可以使用的阻尼液的最小磁导率,X5max为减震器可以使用的阻尼液的最大磁导率。Among them, x 5 is the parameter in the input layer vector, X 5 is the magnetic permeability of the damping fluid used by the shock absorber, X 5min is the minimum magnetic permeability of the damping fluid that the shock absorber can use, and X 5max is the shock absorber The maximum permeability of the damping fluid that can be used.

优选的是,在所述步骤一中,初始运行状态下,平衡系数满足经验值:Preferably, in said step 1, under the initial operating state, the balance coefficient satisfies the empirical value:

ξ0=0.8ξmaxξ 0 = 0.8ξ max ;

其中,ξ0为减震器的初始平衡系数;ξmax为设定的减震器的最大平衡系数。Among them, ξ 0 is the initial balance coefficient of the shock absorber; ξ max is the set maximum balance coefficient of the shock absorber.

优选的是,所述设定的减震器的最大平衡系数ξmax=1。Preferably, the set maximum balance coefficient ξ max =1 of the shock absorber.

本发明所述的有益效果为:The beneficial effects described in the present invention are:

(1)本发明所述的阻尼可变汽车液压减震器,在车辆行驶过程中,减震器的阻尼可变,提高驾驶舒适性和平稳性,也提高了零件的使用寿命。(1) In the variable damping automotive hydraulic shock absorber of the present invention, the damping of the shock absorber is variable during the running of the vehicle, which improves driving comfort and stability, and also improves the service life of parts.

(2)本发明所述的阻尼可变汽车液压减震器的控制方法,根据减震器弹簧压缩状态,根据经验公式对阻尼器中的励磁线圈的电流的大小进行控制;对阻尼器中的励磁线圈的电流的大小进行控制,使得产生的磁场强度大小可控,减震器中的阻尼液(磁流变液)的粘度根据磁场的不同而改变,产生的阻尼系数也不同,因此,根据弹簧的压缩状态可以对减震器的阻尼大小进行控制,提高驾驶舒适性和平稳性。本发明还能够在车辆行驶过程中,根据汽车行驶状态和路面情况对平衡系数进行调控,使得汽车驾驶更加平稳舒适。(2) the control method of damping variable automobile hydraulic shock absorber of the present invention, according to shock absorber spring compression state, controls the size of the electric current of the excitation coil in damper according to empirical formula; The magnitude of the current of the excitation coil is controlled so that the magnitude of the generated magnetic field is controllable. The viscosity of the damping fluid (magneto-rheological fluid) in the shock absorber changes according to the magnetic field, and the resulting damping coefficient is also different. Therefore, according to The compression state of the spring can control the damping of the shock absorber, improving driving comfort and stability. The present invention can also regulate the balance coefficient according to the running state of the vehicle and the road conditions during the driving process of the vehicle, so that the driving of the vehicle is more stable and comfortable.

附图说明Description of drawings

图1为本发明所述阻尼可变汽车液压减震器的安装示意图。Fig. 1 is a schematic diagram of the installation of the damping variable automobile hydraulic shock absorber of the present invention.

图2为本发明所述阻尼可变汽车液压减震器的结构示意图。Fig. 2 is a structural schematic diagram of the damping variable automobile hydraulic shock absorber of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.

如图1、2所示,本发明提供一种阻尼可变汽车悬架减震器,包括:工作缸110,其内部设置有可流动阻尼液120;活塞杆130,其设置在所述工作缸内110且能够沿所述工作缸110轴向运动;活塞140,其设置在所述活塞杆130上,所述活塞140外周面与所述工作缸110内壁面之间设置有阻尼通道150,用于所述阻尼液120的流通;凹槽141,其沿所述活塞140中部周向设置,所述凹槽141底部周向缠绕有励磁线圈142,所述励磁线圈142为20~50匝,优选30匝;弹簧160,其套设在所述工作缸110外部。当然还包括:第一连杆170,其一端连接车桥171,另一端连接所述工作缸110底部;第二连180,其一端连接汽车悬架181,另一端连接所述活塞杆130。As shown in Figures 1 and 2, the present invention provides a variable damping automobile suspension shock absorber, including: a working cylinder 110, which is provided with a flowable damping fluid 120 inside; a piston rod 130, which is arranged on the working cylinder The inner 110 can move axially along the working cylinder 110; the piston 140 is arranged on the piston rod 130, and a damping channel 150 is arranged between the outer peripheral surface of the piston 140 and the inner wall surface of the working cylinder 110 for use In the circulation of the damping liquid 120; the groove 141 is arranged along the circumferential direction of the middle part of the piston 140, and the excitation coil 142 is wound around the bottom of the groove 141, and the excitation coil 142 has 20 to 50 turns, preferably 30 turns; the spring 160 is sheathed on the outside of the working cylinder 110 . Of course, it also includes: a first connecting rod 170, one end of which is connected to the axle 171, and the other end is connected to the bottom of the working cylinder 110;

本发明中,所述阻尼液为磁流变液,当磁场强度变大时,所述磁流变液的粘液也变大。In the present invention, the damping fluid is a magnetorheological fluid, and when the magnetic field strength becomes larger, the viscous of the magnetorheological fluid also becomes larger.

本发明中,还包括:速度传感器,其设置在所述工作缸110外壁面上,用于检测汽车行驶速度;重量传感器,其设置在所述车桥171上,用于检测汽车重量;红外传感器,其设置在所述弹簧160两端,用于检测弹簧160的长度;振动传感器,其设置在所述工作缸110外壁面上,用于检测汽车的振动幅度;控制器,其与所述速度传感器、重量传感器、红外传感器、振动传感器和励磁线圈142连接,用于接收所述速度传感器、重量传感器、红外传感器和振动传感器的检测数据并控制所述励磁线圈142工作,主要控制励磁线圈中通过的交变电流的大小和频率。In the present invention, it also includes: a speed sensor, which is arranged on the outer wall of the working cylinder 110, for detecting the running speed of the vehicle; a weight sensor, which is arranged on the axle 171, for detecting the weight of the vehicle; an infrared sensor , which is arranged at both ends of the spring 160, for detecting the length of the spring 160; a vibration sensor, which is arranged on the outer wall of the working cylinder 110, for detecting the vibration amplitude of the automobile; a controller, which is connected with the speed Sensor, weight sensor, infrared sensor, vibration sensor and excitation coil 142 are connected, are used to receive the detection data of described speed sensor, weight sensor, infrared sensor and vibration sensor and control described excitation coil 142 to work, mainly control the passage in excitation coil The magnitude and frequency of the alternating current.

工作原理:working principle:

汽车行驶过程中,由于路面激励振动,活塞和工作缸发生相对运动,由于震动强度不同,弹簧受到的压力也不同,红外传感器检测弹簧的实时长度,并根据弹簧的劲度系数以及初始长度即可得到弹簧此时的压力。控制器接收到弹簧的压力变化,进而控制励磁线圈中通过的交变电流的大小,当压力较大时,控制器控制励磁线圈中通过的交变电流的大一些,进而磁场也强一些。在外加磁场的作用下,磁流变液体中的磁极化分子沿磁场方向定向移动,使粒子首尾相接,形成链状或者网状,从而改变磁流变液体的流动特性。当外加磁场强时,磁流变液体的流动性变弱(即粘度变大),磁流变液体在阻尼通道中流动能力变弱,更好的转移弹簧受到的压力,维持汽车行驶稳定性和舒适性。During the driving process of the car, due to the excitation vibration of the road surface, the relative movement of the piston and the working cylinder occurs. Due to the different vibration intensity, the pressure on the spring is also different. The infrared sensor detects the real-time length of the spring, and according to the stiffness coefficient and initial length of the spring. Get the pressure of the spring at this moment. The controller receives the pressure change of the spring, and then controls the magnitude of the alternating current passing through the exciting coil. When the pressure is high, the controller controls the alternating current passing through the exciting coil to be larger, and thus the magnetic field is also stronger. Under the action of an external magnetic field, the magnetically polarized molecules in the magnetorheological fluid move directionally along the direction of the magnetic field, so that the particles connect end to end to form a chain or network, thereby changing the flow characteristics of the magnetorheological fluid. When the external magnetic field is strong, the fluidity of the magnetorheological fluid becomes weaker (that is, the viscosity becomes larger), and the flow ability of the magnetorheological fluid in the damping channel becomes weaker, which can better transfer the pressure on the spring and maintain the driving stability and stability of the car. comfort.

本发明所述的阻尼可变汽车液压减震器,在车辆行驶过程中,减震器的阻尼可变,提高驾驶舒适性和平稳性,也提高了零件的使用寿命。The variable damping automobile hydraulic shock absorber of the present invention can change the damping of the shock absorber during the running of the vehicle, thereby improving driving comfort and stability, and also increasing the service life of parts.

本发明还提供一种阻尼可变汽车液压减震器的控制方法,包括:The present invention also provides a control method of a variable damping automobile hydraulic shock absorber, including:

通过上述传感器采集汽车重量和弹簧的实时长度,根据经验,控制器控制励磁线圈中通过的交变电流的大小为:The weight of the vehicle and the real-time length of the spring are collected by the above sensors. According to experience, the controller controls the magnitude of the alternating current passing through the excitation coil as follows:

其中,I为励磁线圈中通过的交变电流的大小,r为励磁线圈的半径,π为圆周率,k为弹簧的劲度系数,D0为工作缸的内径,d为阻尼通道的宽度,η0为阻尼液在没有外加磁场时的粘度,y为阻尼液内一点到工作缸中心轴线的距离,ξ为平衡系数,x0为弹簧的初始长度,x为弹簧的实时长度,M为汽车重量,g为重力加速度。Among them, I is the size of the alternating current passing through the excitation coil, r is the radius of the excitation coil, π is the circumference ratio, k is the stiffness coefficient of the spring, D 0 is the inner diameter of the working cylinder, d is the width of the damping channel, η 0 is the viscosity of the damping fluid when there is no external magnetic field, y is the distance from a point in the damping fluid to the central axis of the working cylinder, ξ is the balance coefficient, x 0 is the initial length of the spring, x is the real-time length of the spring, and M is the weight of the vehicle , g is the acceleration due to gravity.

所述交变电流的频率为60Hz。The frequency of the alternating current is 60Hz.

本发明还包括:当汽车行驶时基于BP神经网络对平衡系数ξ进行调控,包括如下步骤:The present invention also includes: when the automobile is running, the balance coefficient ξ is regulated based on the BP neural network, including the following steps:

步骤1:建立BP神经网络模型;Step 1: Establish a BP neural network model;

本发明采用的BP网络体系结构由三层组成,第一层为输入层,共n个节点,对应了表示车辆行驶状态的n个检测信号,这些信号参数由数据预处理模块给出。第二层为隐层(中间层),共m个节点,由网络的训练过程以自适应的方式确定。第三层为输出层,共p个节点,由系统实际需要输出的响应确定。The BP network architecture adopted by the present invention is composed of three layers. The first layer is the input layer, with n nodes in total, corresponding to n detection signals representing the driving state of the vehicle, and these signal parameters are given by the data preprocessing module. The second layer is the hidden layer (middle layer), with a total of m nodes, which is determined in an adaptive manner by the training process of the network. The third layer is the output layer, with a total of p nodes, determined by the actual output response of the system.

该网络的数学模型为:The mathematical model of the network is:

输入层向量:x=(x1,x2,…,xn)T Input layer vector: x=(x 1 ,x 2 ,…,x n ) T

中间层向量:y=(y1,y2,…,ym)T Middle layer vector: y=(y 1 ,y 2 ,…,y m ) T

输出层向量:z=(z1,z2,…,zp)T Output layer vector: z=(z 1 ,z 2 ,…,z p ) T

本发明中,输入层节点数为n=5,输出层节点数为p=1。隐藏层节点数m由下式估算得出:In the present invention, the number of nodes in the input layer is n=5, and the number of nodes in the output layer is p=1. The number of hidden layer nodes m is estimated by the following formula:

按照采样周期,输入的5个参数为,x1为车重系数、x2为弹簧长度差值系数、x3为车速系数、x4为汽车的振幅系数、x5为阻尼液的磁导率系数;According to the sampling period, the 5 parameters to be input are: x 1 is the vehicle weight coefficient, x 2 is the spring length difference coefficient, x 3 is the vehicle speed coefficient, x 4 is the amplitude coefficient of the vehicle, and x 5 is the magnetic permeability of the damping fluid coefficient;

由于传感器获取的数据属于不同的物理量,其量纲各不相同。因此,在数据输入神经网络之前,需要将数据规格化为0-1之间的数。Since the data acquired by sensors belong to different physical quantities, their dimensions are different. Therefore, before the data is fed into the neural network, the data needs to be normalized to a number between 0-1.

具体而言,对于车重M,进行规格化后,得到重系数x1Specifically, for the vehicle weight M, after normalization, the weight coefficient x 1 is obtained:

其中,Mmin和Mmax分别为车辆最小重量和最大重量。Among them, M min and M max are the minimum weight and maximum weight of the vehicle respectively.

同样的,对于弹簧的初始长度与实时长度的差值Δx,进行规格化后,得到弹簧长度差值系数x2Similarly, for the difference Δx between the initial length of the spring and the real-time length, after normalization, the spring length difference coefficient x 2 is obtained:

其中,Δxmin和Δxmax分别为弹簧的初始长度与实时长度的最小差值和最大差值。Among them, Δx min and Δx max are the minimum and maximum differences between the initial length of the spring and the real-time length, respectively.

对于车速v,进行规格化后,得到车速系数x3For the vehicle speed v, after normalization, the vehicle speed coefficient x 3 is obtained:

其中,vmin和vmax分别为最小车速和最大车速。Among them, v min and v max are the minimum vehicle speed and the maximum vehicle speed respectively.

对于汽车的振幅A,进行规格化后,得到汽车的振幅系数x4For the amplitude A of the car, after normalization, the amplitude coefficient x 4 of the car is obtained:

其中,Amin和Amax分别为汽车的最小振幅和最大振幅。Among them, A min and A max are the minimum amplitude and maximum amplitude of the car respectively.

对于阻尼液的磁导率μ,进行规格化后,得到阻尼液的磁导率系数x5For the permeability μ of the damping fluid, after normalization, the permeability coefficient x 5 of the damping fluid is obtained:

其中,μmin和μmax分别为减震器可以使用的阻尼液的最小磁导率和最大磁导率。Among them, μ min and μ max are the minimum and maximum permeability of the damping fluid that the shock absorber can use, respectively.

输出信号的1个参数表示为:z1为平衡系数的调节系数;One parameter of the output signal is expressed as: z 1 is the adjustment coefficient of the balance coefficient;

平衡系数的调节系数z1表示为下一个采样周期中的平衡系数与当前采样周期中设定的最大平衡系数之比,即在第i个采样周期中,采集到的平衡系数为ξi,通过BP神经网络输出第i个采样周期的平衡系数调节系数z1 i后,控制第i+1个采样周期中平衡系数为ξi+1,使其满足ξi+1=z1 iξmaxThe adjustment coefficient z 1 of the balance coefficient is expressed as the ratio of the balance coefficient in the next sampling period to the maximum balance coefficient set in the current sampling period, that is, in the ith sampling period, the collected balance coefficient is ξ i , through After the BP neural network outputs the balance coefficient adjustment coefficient z 1 i of the ith sampling period, control the balance coefficient in the i+1 sampling period to ξ i+1 so that it satisfies ξ i+1 = z 1 i ξ max ;

步骤二:进行BP神经网络的训练。Step 2: Carry out the training of BP neural network.

建立好BP神经网络节点模型后,即可进行BP神经网络的训练。根据产品的经验数据获取训练的样本,并给定输入节点i和隐含层节点j之间的连接权值wij,隐层节点j和输出层节点k之间的连接权值wjk,隐层节点j的阈值θj,输出层节点k的阈值wij、wjk、θj、θk均为-1到1之间的随机数。After the BP neural network node model is established, the BP neural network can be trained. Obtain training samples according to the empirical data of the product, and given the connection weight w ij between input node i and hidden layer node j, the connection weight w jk between hidden layer node j and output layer node k, implicit The threshold θ j of layer node j, and the thresholds w ij , w jk , θ j , θ k of output layer node k are all random numbers between -1 and 1.

在训练过程中,不断修正wij和wjk的值,直至系统误差小于等于期望误差时,完成神经网络的训练过程。During the training process, the values of w ij and w jk are constantly revised until the system error is less than or equal to the expected error, and the training process of the neural network is completed.

如表1所示,给定了一组训练样本以及训练过程中各节点的值。As shown in Table 1, a set of training samples and the values of each node in the training process are given.

表1训练过程各节点值Table 1 The values of each node in the training process

步骤三、采集数据运行参数输入神经网络得到调控系数;Step 3, collecting data and operating parameters into the neural network to obtain the regulation coefficient;

训练好的人工神经网络固化在芯片之中,使硬件电路具备预测和智能决策功能,从而形成智能硬件。智能硬件加电启动后,减震器控制调节系统开始运行,减震器控制调节系统以经验确定的初始值开始运行,即平衡系数的初始值为ξ0=0.8ξmax,本发明中,所述设定的减震器的最大平衡系数ξmax=1;The trained artificial neural network is solidified in the chip, enabling the hardware circuit to have prediction and intelligent decision-making functions, thus forming intelligent hardware. After the intelligent hardware is powered on and started, the shock absorber control and adjustment system starts to operate, and the shock absorber control and adjustment system starts to operate with an empirically determined initial value, that is, the initial value of the balance coefficient is ξ 0 =0.8ξ max . In the present invention, the The maximum balance coefficient ξ max of the shock absorber set above = 1;

同时,已知阻尼液的磁导率μ,使用传感器测量初始车重M0、弹簧长度初始差值Δx0,初始车速v0以及初始汽车的振幅A0,通过将上述参数规格化,得到BP神经网络的初始输入向量通过BP神经网络的运算得到初始输出向量 At the same time, the magnetic permeability μ of the damping fluid is known, and the sensor is used to measure the initial vehicle weight M 0 , the initial spring length difference Δx 0 , the initial vehicle speed v 0 and the initial amplitude A 0 of the vehicle. By normalizing the above parameters, BP is obtained The initial input vector for the neural network The initial output vector is obtained through the operation of the BP neural network

步骤四:得到初始输出向量后,即可调节平衡系数,使下一个采样周期的平衡系数为:Step 4: Get the initial output vector After that, the balance coefficient can be adjusted so that the balance coefficient of the next sampling period is:

ξ1=z1 0ξmaxξ 1 = z 1 0 ξ max ;

通过传感器获取第i个采样周期中的车重M,弹簧的初始长度与实时长度的差值Δx,车速v和汽车的振幅A,通过进行规格化得到第i个采样周期的输入向量通过BP神经网络的运算得到第i个采样周期的输出向量zi=(z1 i),然后控制调节平衡系数,使第i+1个采样周期时的平衡系数为:Obtain the vehicle weight M in the i-th sampling period, the difference between the initial length of the spring and the real-time length Δx, the vehicle speed v and the amplitude A of the vehicle through the sensor, and obtain the input vector of the i-th sampling period by normalization The output vector z i =(z 1 i ) of the i-th sampling period is obtained through the operation of the BP neural network, and then the balance coefficient is controlled and adjusted so that the balance coefficient at the i+1 sampling period is:

ξi+1=z1 iξmaxξ i+1 = z 1 i ξ max ,

通过上述设置,通过传感器实时监测汽车的行驶状态和减震器的运行状态,通过采用BP神经网络算法,对平衡系数进行调控,使得汽车驾驶更加平稳舒适。Through the above settings, the sensor monitors the driving status of the car and the operating status of the shock absorber in real time, and uses the BP neural network algorithm to regulate the balance coefficient, making the car driving more stable and comfortable.

本发明所述的阻尼可变汽车液压减震器的控制方法,根据减震器弹簧压缩状态,根据经验公式对阻尼器中的励磁线圈的电流的大小进行控制;对阻尼器中的励磁线圈的电流的大小进行控制,使得产生的磁场强度大小可控,减震器中的阻尼液(磁流变液)的粘度根据磁场的不同而改变,产生的阻尼系数也不同,因此,根据弹簧的压缩状态可以对减震器的阻尼大小进行控制,提高驾驶舒适性和平稳性。本发明还能够在车辆行驶过程中,根据汽车行驶状态和路面情况对平衡系数进行调控,使得汽车驾驶更加平稳舒适。The control method of the variable damping automotive hydraulic shock absorber of the present invention controls the magnitude of the current of the exciting coil in the damper according to the empirical formula according to the spring compression state of the shock absorber; The magnitude of the current is controlled so that the magnitude of the generated magnetic field is controllable. The viscosity of the damping fluid (magneto-rheological fluid) in the shock absorber changes according to the magnetic field, and the resulting damping coefficient is also different. Therefore, according to the compression of the spring The state can control the damping size of the shock absorber to improve driving comfort and stability. The present invention can also regulate the balance coefficient according to the running state of the vehicle and the road conditions during the driving process of the vehicle, so that the driving of the vehicle is more stable and comfortable.

尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1. a kind of damping can be changed automobile hydraulic shock-damping device, which is characterized in that including:
Working cylinder is internally provided with flowable damping fluid;
Piston rod is arranged in the working cylinder and can be axially moved along the working cylinder;
Piston is arranged on the piston rod, damping is provided between the piston outer periphery face and the working cylinder internal face Channel is used for the circulation of the damping fluid;
Groove, circumferentially disposed in the middle part of the piston, the bottom portion of groove is circumferentially wound magnet exciting coil, the magnet exciting coil For 20~50 circles;
Spring is set in outside the working cylinder.
2. damping as described in claim 1 can be changed automobile hydraulic shock-damping device, which is characterized in that further include:
First connecting rod, one end connect vehicle bridge, and the other end connects the working cylinder bottom;
Second connecting rod, one end connect automotive suspension, and the other end connects the piston rod.
3. damping as claimed in claim 2 can be changed automobile hydraulic shock-damping device, which is characterized in that further include:
Velocity sensor is arranged in the working cylinder outside wall surface, for detecting automobile driving speed;
Weight sensor is arranged in the vehicle bridge, for detecting vehicle weight;
Infrared sensor, setting are used for the length of detection spring in the both ends of the spring;
Vibrating sensor is arranged in the working cylinder outside wall surface, the Oscillation Amplitude for detecting automobile;
Controller is connect with the velocity sensor, weight sensor, infrared sensor, vibrating sensor and magnet exciting coil, Described in detection data and control for receiving the velocity sensor, weight sensor, infrared sensor and vibrating sensor Magnet exciting coil works.
4. a kind of damping can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that including:
Acquire the real time length of vehicle weight and spring, in controller control magnet exciting coil by the size of alternating current be:
Wherein, I be magnet exciting coil in by alternating current size, r be magnet exciting coil radius, π is pi, and k is bullet The stiffness factor of spring, D0For the internal diameter of working cylinder, d is the width of damp channel, η0It is damping fluid viscous in no externally-applied magnetic field Degree, y are the distance that working cylinder central axis is a little arrived in damping fluid, and ξ is coefficient of balance, x0For the initial length of spring, x is bullet The real time length of spring, M are vehicle weight, and g is acceleration of gravity.
5. damping as claimed in claim 4 can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that the alternation electricity The frequency of stream is 60Hz.
6. damping can be changed the control method of automobile hydraulic shock-damping device as described in claim 4 or 5, which is characterized in that work as automobile Coefficient of balance is regulated and controled based on BP neural network when driving, is included the following steps:
Step 1:The magnetic permeability μ of known damping fluid passes through sensor measurement car weight M, the initial length of spring according to the sampling period With the difference DELTA x of real time length, the amplitude A of speed v and automobile;
Step 2:Above-mentioned parameter is standardized successively, determines input layer vector x={ x of three layers of BP neural network1,x2,x3, x4,x5};Wherein x1For car weight coefficient, x2For length difference coefficient, x3For speed coefficient, x4Peak factor, x for automobile5 For the magnetic conductance rate coefficient of damping fluid;
Step 3:The input layer DUAL PROBLEMS OF VECTOR MAPPING is to middle layer, the middle layer vector y={ y1,y2,…,ym};M is middle layer Node number;
Step 4:Obtain output layer vector z={ z1};Wherein, z1For the adjustment factor of coefficient of balance, make
ξi+1=z1 iξmax,
Wherein, z1 iFor ith sample period output layer vector parameter, ξmaxFor the maximum coefficient of balance of the damper of setting.
7. damping as claimed in claim 6 can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that the middle layer Node number m meets:Wherein n is input layer number, and p is output layer node number.
8. damping as claimed in claim 6 can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that in the step In 2, the amplitude A of car weight M, length difference DELTA x, speed v and automobile carry out normalization formulae and are:
Wherein, xjFor the parameter in input layer vector, XjRespectively measurement parameter M, Δ x, v, A, j=1,2,3,4;XjmaxAnd Xjmin Maximum value and minimum value in respectively corresponding measurement parameter;
The magnetic permeability μ of damping fluid carries out normalization formulae:
Wherein, x5For the parameter in input layer vector, X5The magnetic conductivity of damping fluid, X are used by damper5minIt can for damper Minimum magnetic conductivity with the damping fluid used, X5maxFor the maximum permeability for the damping fluid that damper can use.
9. damping as claimed in claim 8 can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that in the step In 1, under initial operating state, coefficient of balance meets empirical value:
ξ0=0.8 ξmax
Wherein, ξ0For the initial balance coefficient of damper;ξmaxFor the maximum coefficient of balance of the damper of setting.
10. damping as claimed in claim 9 can be changed the control method of automobile hydraulic shock-damping device, which is characterized in that the setting Damper maximum coefficient of balance ξmax=1.
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