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CN108531844A - Preparation method of rare earth oxide doped high-temperature oxidation resistant and wear-resistant coating for H13 steel surface protection - Google Patents

Preparation method of rare earth oxide doped high-temperature oxidation resistant and wear-resistant coating for H13 steel surface protection Download PDF

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CN108531844A
CN108531844A CN201810447892.8A CN201810447892A CN108531844A CN 108531844 A CN108531844 A CN 108531844A CN 201810447892 A CN201810447892 A CN 201810447892A CN 108531844 A CN108531844 A CN 108531844A
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powder
wear
temperature oxidation
rare earth
steel
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CN108531844B (en
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曾德长
罗政
邱兆国
张友生
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Gent Materials Surface Technology Guangdong Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/129Flame spraying
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The invention discloses a rare earth oxide doped high-temperature oxidation and wear-resistant coating for protecting the surface of H13 steel and a preparation method thereof, the method adopts an active combustion high-speed gas spraying technology (AC-HVAF) to spray powder on a substrate (H13 steel) to form a composite coating, the powder comprises Cr3C2-NiCr powder and CeO nanoparticles2Powder, nano CeO2The content of powder doping is 2-8 wt%; the balance being Cr3C2-NiCr powder. The coating prepared by the method has compact tissue, uniform distribution and a flattened structure, and the coating is tightly combined with the boundary. In addition, nano CeO is doped2The structure density of the powder coating is further improved, the porosity is reduced, the defects of fewer unmelted objects, microcracks and the like are overcome, and the high-temperature oxidation resistance and the wear resistance are better, so that the high-temperature oxidation resistance and the wear resistance of the H13 steel in the using process are improved.

Description

一种用于H13钢表面防护的稀土氧化物掺杂的抗高温氧化与 耐磨涂层的制备方法Anti-oxidation and high-temperature oxidation resistance of a rare earth oxide doped for surface protection of H13 steel Preparation method of wear-resistant coating

技术领域technical field

本发明涉及高性能金属陶瓷复合涂层技术领域,具体涉及一种用于H13钢表面防护的稀土氧化物掺杂的抗高温氧化与耐磨涂层的制备方法The invention relates to the technical field of high-performance cermet composite coatings, in particular to a method for preparing a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for H13 steel surface protection

背景技术Background technique

20世纪以来,随着工业生产规模的持续扩大和技术的快速发展,对机械零部件和设备在高温、高压等各种恶劣的工况下长期有效稳定运转的要求逐渐提高。但是,通过简单的热处理方式已经难以达到更高的要求。数据显示,因关键基础零件失效引起的装备故障而造成的损失占到我国GDP的3-5%。其中,表面局部磨损腐蚀等失效方式占到了80%以上,尤其是在交变载荷下长期运行的轴类工件、凸轮连杆、链条齿轮和高强度螺栓等。因此,对零件进行必要的表面强化措施,提高零件的耐磨性能从而保证其使用寿命和可靠性,可以保证生产质量,降低生产成本,获得良好的经济效益。Since the 20th century, with the continuous expansion of industrial production scale and the rapid development of technology, the requirements for long-term effective and stable operation of mechanical parts and equipment under various harsh working conditions such as high temperature and high pressure have gradually increased. However, it has been difficult to meet higher requirements through simple heat treatment. The data shows that the loss caused by equipment failure caused by the failure of key basic parts accounts for 3-5% of my country's GDP. Among them, the failure modes such as local wear and corrosion on the surface accounted for more than 80%, especially shaft workpieces, cam connecting rods, chain gears and high-strength bolts that have been operating for a long time under alternating loads. Therefore, the necessary surface strengthening measures are taken to improve the wear resistance of parts to ensure their service life and reliability, which can ensure production quality, reduce production costs, and obtain good economic benefits.

我国模具的整体寿命明显低于发达国家,尤其是H13钢在高温、高磨损和高应力恶劣环境下服役,导致其表面出现氧化、磨损、腐蚀和疲劳开裂等,极大缩短了模具的使用寿命。鉴于H13钢的失效大多由表面引起,因此对模具进行表面处理是提高其寿命的关键。目前H13钢表面处理技术有渗氮、镀硬铬、PVD(物理气相沉积)和CVD(化学气相沉积)等,均在一定程度上提高模具的表面性能,延长了模具的寿命。然而,这些方法也具有一定的局限性:渗氮和CVD工艺需在较高温度进行,易导致模具发生变形;受到炉膛尺寸的限制,尺寸较大的模具无法用PVD技术处理;电镀硬铬产生的Cr6+对环境污染严重。而热喷涂技术具有高效率、无污染、基本不受零件尺寸限制和基体受热影响小等特点,近几年在模具表面处理及修复上的应用越来越广泛。The overall service life of molds in my country is significantly lower than that in developed countries, especially the service of H13 steel in harsh environments with high temperature, high wear and high stress, resulting in oxidation, wear, corrosion and fatigue cracking on the surface, which greatly shortens the service life of molds . In view of the fact that the failure of H13 steel is mostly caused by the surface, surface treatment of the mold is the key to improving its life. At present, H13 steel surface treatment technologies include nitriding, hard chrome plating, PVD (physical vapor deposition) and CVD (chemical vapor deposition), etc., all of which can improve the surface properties of the mold to a certain extent and prolong the life of the mold. However, these methods also have certain limitations: nitriding and CVD processes need to be carried out at relatively high temperatures, which can easily lead to deformation of the mold; limited by the size of the furnace, larger molds cannot be processed by PVD technology; hard chromium plating produces The Cr6+ has serious environmental pollution. The thermal spraying technology has the characteristics of high efficiency, no pollution, basically not limited by the size of the parts, and the substrate is less affected by heat. In recent years, it has been more and more widely used in the surface treatment and repair of molds.

稀土(RE)元素及其化合物由于其特殊的物理和化学特性,已广泛应用于光学、电子、冶金和材料工程等众多领域。稀土元素能够显著改善扩散机制,降低氧化膜的生长速率,使氧化膜晶粒尺寸细化;另一方面,稀土元素的加入能够提高氧化膜的致密度,从而能有效的阻止氧元素进入涂层。纳米CeO2是稀土材料中活性最高的稀土氧化物,因此对Cr3C2-NiCr涂层采用纳米CeO2掺杂有望成为提高其高温性能的有效途径。Rare earth (RE) elements and their compounds have been widely used in many fields such as optics, electronics, metallurgy and material engineering due to their special physical and chemical properties. Rare earth elements can significantly improve the diffusion mechanism, reduce the growth rate of the oxide film, and refine the grain size of the oxide film; on the other hand, the addition of rare earth elements can increase the density of the oxide film, thereby effectively preventing oxygen from entering the coating . Nano-CeO 2 is the most active rare-earth oxide among rare-earth materials, so doping Cr 3 C 2 -NiCr coating with nano-CeO 2 is expected to be an effective way to improve its high-temperature performance.

发明内容:Invention content:

本发明的目的在于克服现有技术的不足,提供了一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层及其制备方法。The purpose of the present invention is to overcome the deficiencies of the prior art, and provide a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel and a preparation method thereof.

本发明采用以下技术方案:The present invention adopts following technical scheme:

一种用于H13钢表面防护的稀土氧化物掺杂的抗高温氧化与耐磨涂层,其特征在于,所述涂层的喷涂粉末为纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末。A high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for H13 steel surface protection, characterized in that the spray powder of the coating is Cr 3 C 2 -NiCr composite doped with nano-CeO 2 powder powder.

优选地,所述的喷涂粉末按质量百分比计,包括92~98wt%的Cr3C2-NiCr复合粉末和2~8wt%的纳米CeO2粉末。Preferably, the spraying powder includes 92-98wt% Cr 3 C 2 -NiCr composite powder and 2-8wt% nanometer CeO 2 powder in terms of mass percentage.

优选地,所述的Cr3C2-NiCr复合粉末按质量百分比计,包括19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%的Cr、余量为O;所述的Cr3C2-NiCr复合粉末粒径为15~45μm。Preferably, the Cr 3 C 2 -NiCr composite powder includes 19-21wt% Ni, 9.1-10.1wt% C, 68.9-71.9wt% Cr, and the balance is O in terms of mass percentage; The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm.

优选地,所述纳米CeO2粉末纯度为99.99%,粒径为5~20nm。Preferably, the nano-CeO 2 powder has a purity of 99.99% and a particle size of 5-20 nm.

一种用于H13钢表面防护的稀土氧化物掺杂的抗高温氧化与耐磨涂层的制备方法,其特征在于,包括如下步骤:A method for preparing a rare earth oxide-doped high-temperature oxidation-resistant and wear-resistant coating for H13 steel surface protection, characterized in that it includes the following steps:

(1)对H13钢表面进行除油和粗化处理;(1) Degreasing and roughening the surface of H13 steel;

(2)将配好的粉末加入高效混料机中预混1~3h,然后将混均匀的料加入到球磨罐中球磨1~3h;(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 1-3 hours, and then add the evenly mixed material into the ball mill tank for ball milling for 1-3 hours;

(3)对喷涂粉末及H13钢进行预热处理;(3) Preheat treatment of spray powder and H13 steel;

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides.

优选地,步骤(1)所述的对H13钢表面进行除油和粗化处理具体步骤为:先用丙酮超声清洗H13钢表面,再用24~80#的白刚玉进行喷砂粗化至表面粗糙度为Ra3~5μm。Preferably, the specific steps of degreasing and roughening the surface of the H13 steel described in step (1) are as follows: first use acetone to ultrasonically clean the surface of the H13 steel, and then use 24 to 80# white corundum to roughen the surface by sandblasting The roughness is Ra3~5μm.

优选地,步骤(2)所述的球磨,转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。Preferably, the ball mill described in step (2) has a rotating speed of 50r/min; during the ball milling process, every 30min of ball milling, stop for 5min; the diameter of the balls is 15mm, 10mm, 6mm, 5mm, and the mass ratio is 1:4:2 :1 ratio for matching.

优选地,步骤(2)中,球磨时还可以加入2%的无水乙醇作为过程控制剂。Preferably, in step (2), 2% absolute ethanol can also be added as a process control agent during ball milling.

优选地,步骤(3)中,对喷涂粉末进行预热处理的具体步骤为:将喷涂粉末置于80~120℃下1~3小时烘干处理;对H13钢进行预热处理的具体步骤为:将H13钢预热到100~150℃。Preferably, in step (3), the specific steps of preheating the spray powder are: drying the spray powder at 80-120°C for 1-3 hours; the specific steps of preheating the H13 steel are: : Preheat H13 steel to 100-150°C.

优选地,步骤(3)所述的活性燃烧高速燃气喷涂的工艺参数为:燃料类型为丙烷、燃料Ⅰ压力为97~117Psi、燃料Ⅱ压力为102~108Psi、空气压力为105~108Psi、氮气送粉流量为70~80L/min、送粉率为10~30%、喷涂距离为280~360mm、喷涂角度为80~90°。Preferably, the process parameters of active combustion high-speed gas spraying described in step (3) are: fuel type is propane, fuel I pressure is 97-117Psi, fuel II pressure is 102-108Psi, air pressure is 105-108Psi, nitrogen gas The powder flow rate is 70-80L/min, the powder feeding rate is 10-30%, the spraying distance is 280-360mm, and the spraying angle is 80-90°.

本发明采用纳米CeO2掺杂的Cr3C2-NiCr复合粉末作为H13钢表面防护涂层材料,其组分中,Cr3C2硬质相能在900℃以下保持良好的红硬性,在涂层中起到高温耐磨作用;NiCr相一方面在涂层中作为粘接相,起到提高涂层的结合强度和韧性,另一方面,其具有较好的高温性能,为涂层提供良好抗高温氧化和抗热疲劳性能,Ni、Cr元素能在高温下生成致密的氧化物从而阻止氧元素进一步进入涂层;CeO2能够作为异质形核介质,从而增加形核率,细化晶粒和组织,同时CeO2的加入能够增加高温下Cr2O3和NiCr2O4氧化物的致密度。The present invention adopts the Cr 3 C 2 -NiCr composite powder doped with nanometer CeO 2 as the H13 steel surface protection coating material. Among its components, the Cr 3 C 2 hard phase can maintain good red hardness below 900°C, The coating plays a role of high temperature wear resistance; on the one hand, the NiCr phase acts as a bonding phase in the coating to improve the bonding strength and toughness of the coating; on the other hand, it has good high temperature performance and provides Good resistance to high temperature oxidation and thermal fatigue, Ni and Cr elements can form dense oxides at high temperatures to prevent oxygen elements from further entering the coating; CeO2 can be used as a heterogeneous nucleation medium to increase the nucleation rate and refine Grain and structure, while the addition of CeO 2 can increase the density of Cr 2 O 3 and NiCr 2 O 4 oxides at high temperature.

为避免复合粉末颗粒在球磨时发生氧化,配粉时需在手套箱中进行;为避免球磨时粉末与球磨罐发生焊合,可加入2%的无水乙醇作为过程控制剂。In order to avoid the oxidation of the composite powder particles during ball milling, the powder blending needs to be carried out in a glove box; in order to avoid welding between the powder and the ball milling tank during ball milling, 2% absolute ethanol can be added as a process control agent.

本发明的有益效果:Beneficial effects of the present invention:

(1)通过本发明方法能够制备出与基体结合良好,且具有高温耐磨、抗热疲劳、抗腐蚀和抗高温氧化性能兼备的金属陶瓷复合涂层,从而显著的提高H13钢的使用寿命。(1) The method of the present invention can prepare a metal-ceramic composite coating that combines well with the substrate and has high-temperature wear resistance, thermal fatigue resistance, corrosion resistance and high-temperature oxidation resistance, thereby significantly improving the service life of H13 steel.

(2)纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末涂层兼备优异的高温耐磨和抗高温氧化性能,可以为H13钢表面提供良好的保护。(2) The Cr 3 C 2 -NiCr composite powder coating doped with nano-CeO 2 powder has both excellent high-temperature wear resistance and high-temperature oxidation resistance, and can provide good protection for the H13 steel surface.

(3)与传统的超音速火焰和等离子喷涂相比,采用活性燃烧高速燃气喷涂技术制备复合涂层,由于其具有较低的火焰温度和更高的焰流速度,所以可以有效的防止Cr3C2氧化脱碳,制备出高耐磨、高结合强度和低孔隙率的涂层。(3) Compared with the traditional supersonic flame and plasma spraying, the active combustion high-speed gas spraying technology is used to prepare the composite coating, because it has a lower flame temperature and a higher flame velocity, so it can effectively prevent Cr 3 C2 oxidative decarburization to prepare a coating with high wear resistance, high bonding strength and low porosity.

(4)本发明中活性燃烧高速燃气喷涂技术制备涂层时,采用压缩空气代替氧气作为助燃气体,可以大幅降低生产成本。(4) When coating is prepared by active combustion high-speed gas spraying technology in the present invention, compressed air is used instead of oxygen as the combustion-supporting gas, which can greatly reduce production costs.

附图说明Description of drawings

图1实施例2中制备的4wt%纳米CeO2掺杂的截面形貌。Figure 1. Cross-sectional morphology of 4wt% nano- CeO2 doped prepared in Example 2.

图2实施例1、2、3、4制备的涂层和未加入纳米CeO2的原始涂层在800℃下摩擦因素随时间变化的曲线图。Fig. 2 is a curve graph of the friction factor changing with time at 800°C for the coatings prepared in Examples 1, 2, 3, and 4 and the original coating without adding nano-CeO 2 .

具体实施方式Detailed ways

下面结合具体实施例对本发明做进一步的说明。The present invention will be further described below in conjunction with specific embodiments.

实施例1:Example 1:

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由98wt%的Cr3C2-NiCr和2wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%的Cr、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 98wt% Cr 3 C 2 -NiCr and 2wt% nano-CeO 2 , wherein the composition of the Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % C, 68.9-71.9wt% Cr, and the balance being O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用24#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra3.6μm。(1) The surface of the H13 steel was cleaned ultrasonically with acetone, and then roughened by sandblasting with 24# white corundum. The surface roughness after sandblasting was Ra3.6μm.

(2)配好的粉末加入高效混料机中预混1h,然后将混均匀的料加入到球磨罐中球磨2h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 1 hour, and then put the evenly mixed material into the ball mill tank for ball milling for 2 hours; the ball milling speed is 50r/min; during the ball milling process, every 30 minutes of ball milling, stop for 5 minutes; Ball diameters are 15mm, 10mm, 6mm, and 5mm, and they are matched according to the mass ratio of 1:4:2:1.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行120℃下2小时的烘干处理,并将H13钢预热到150℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 120°C for 2 hours before spraying, and preheat the H13 steel to 150°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为117Psi、燃料Ⅱ压力为108Psi、空气压力为108Psi、氮气送粉流量为75L/min、送粉率为20%、喷涂距离为320mm、喷涂角度为90°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 117Psi, fuel II pressure is 108Psi, air pressure is 108Psi, nitrogen powder feeding flow rate is 75L/min, powder feeding rate is 20%, spraying distance is 320mm, spraying The angle is 90°.

实施例2Example 2

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由96wt%的Cr3C2-NiCr和4wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%的Cr、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 96wt% Cr 3 C 2 -NiCr and 4wt% nano-CeO 2 , and the composition of the Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % C, 68.9-71.9wt% Cr, and the balance being O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用24#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra3.6μm。(1) The surface of the H13 steel was cleaned ultrasonically with acetone, and then roughened by sandblasting with 24# white corundum. The surface roughness after sandblasting was Ra3.6μm.

(2)配好的粉末加入高效混料机中预混3h,然后将混均匀的料加入到球磨罐中球磨1h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。(2) The prepared powder is added to the high-efficiency mixer for pre-mixing for 3 hours, and then the evenly mixed material is added to the ball mill tank for ball milling for 1 hour; the milling speed is 50r/min; during the ball milling process, every 30min, stop the machine for 5min; Ball diameters are 15mm, 10mm, 6mm, and 5mm, and they are matched according to the mass ratio of 1:4:2:1.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行120℃下2小时的烘干处理,并将H13钢预热到150℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 120°C for 2 hours before spraying, and preheat the H13 steel to 150°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为107Psi、燃料Ⅱ压力为105Psi、空气压力为105Psi、氮气送粉流量为75L/min、送粉率为30%、喷涂距离为280mm、喷涂角度为85°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 107Psi, fuel II pressure is 105Psi, air pressure is 105Psi, nitrogen powder feeding flow rate is 75L/min, powder feeding rate is 30%, spraying distance is 280mm, spraying The angle is 85°.

实施例3Example 3

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由94wt%的Cr3C2-NiCr和6wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 94wt% Cr 3 C 2 -NiCr and 6wt% nano-CeO 2 , and the composition of Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % of C, 68.9 to 71.9 wt%, and the balance of O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用24#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra3.6μm。(1) The surface of the H13 steel was cleaned ultrasonically with acetone, and then roughened by sandblasting with 24# white corundum. The surface roughness after sandblasting was Ra3.6μm.

(2)配好的粉末加入高效混料机中预混2h,然后将混均匀的料加入到球磨罐中球磨3h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 2 hours, and then put the evenly mixed material into the ball mill tank for ball milling for 3 hours; the ball milling speed is 50r/min; during the ball milling process, every 30 minutes of ball milling, stop for 5 minutes; Ball diameters are 15mm, 10mm, 6mm, and 5mm, and they are matched according to the mass ratio of 1:4:2:1.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行120℃下2小时的烘干处理,并将H13钢预热到150℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 120°C for 2 hours before spraying, and preheat the H13 steel to 150°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为117Psi、燃料Ⅱ压力为108Psi、空气压力为108Psi、氮气送粉流量为75L/min、送粉率为20%、喷涂距离为360mm、喷涂角度为85°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 117Psi, fuel II pressure is 108Psi, air pressure is 108Psi, nitrogen powder feeding flow rate is 75L/min, powder feeding rate is 20%, spraying distance is 360mm, spraying The angle is 85°.

实施例4Example 4

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由92wt%的This embodiment provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel. The coating is prepared from Cr3C2-NiCr composite powder doped with nanometer CeO2 powder. The composite powder consists of 92wt% of

Cr3C2-NiCr和8wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%、余量为O组成Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。Cr3C2-NiCr and 8wt% nano-CeO2 are prepared by high-energy ball milling, wherein the composition of Cr3C2-NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% C, 68.9-71.9wt%, and the balance is The particle size of the O composition Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用24#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra3.6μm。(1) The surface of the H13 steel was cleaned ultrasonically with acetone, and then roughened by sandblasting with 24# white corundum. The surface roughness after sandblasting was Ra3.6μm.

(2)配好的粉末加入高效混料机中预混1h,然后将混均匀的料加入到球磨罐中球磨3h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 1 hour, and then put the evenly mixed material into the ball mill tank for ball milling for 3 hours; the ball milling speed is 50r/min; during the ball milling process, every 30 minutes, stop the machine for 5 minutes; Ball diameters are 15mm, 10mm, 6mm, and 5mm, and they are matched according to the mass ratio of 1:4:2:1.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行120℃下2小时的烘干处理,并将H13钢预热到150℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 120°C for 2 hours before spraying, and preheat the H13 steel to 150°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为117Psi、燃料Ⅱ压力为108Psi、空气压力为108Psi、氮气送粉流量为75L/min、送粉率为10%、喷涂距离为320mm、喷涂角度为80°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 117Psi, fuel II pressure is 108Psi, air pressure is 108Psi, nitrogen powder feeding flow rate is 75L/min, powder feeding rate is 10%, spraying distance is 320mm, spraying The angle is 80°.

实施例5:Example 5:

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由98wt%的Cr3C2-NiCr和2wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%的Cr、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 98wt% Cr 3 C 2 -NiCr and 2wt% nano-CeO 2 , wherein the composition of the Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % C, 68.9-71.9wt% Cr, and the balance being O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用35#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra3μm。(1) The surface of the H13 steel is first cleaned with acetone ultrasonically, and then sandblasted and roughened with 35# white corundum. The surface roughness after sandblasting is Ra3μm.

(2)配好的粉末加入高效混料机中预混1h,然后将混均匀的料加入到球磨罐中球磨2h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配;加入2%的无水乙醇作为过程控制剂。(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 1 hour, and then put the evenly mixed material into the ball mill tank for ball milling for 2 hours; the ball milling speed is 50r/min; during the ball milling process, every 30 minutes of ball milling, stop for 5 minutes; Balls with diameters of 15mm, 10mm, 6mm, and 5mm are matched according to the mass ratio of 1:4:2:1; 2% absolute ethanol is added as a process control agent.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行80℃下3小时的烘干处理,并将H13钢预热到150℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 80°C for 3 hours before spraying, and preheat the H13 steel to 150°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为97Psi、燃料Ⅱ压力为102Psi、空气压力为106Psi、氮气送粉流量为70L/min、送粉率为20%、喷涂距离为320mm、喷涂角度为90°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 97Psi, fuel II pressure is 102Psi, air pressure is 106Psi, nitrogen powder feeding flow rate is 70L/min, powder feeding rate is 20%, spraying distance is 320mm, spraying The angle is 90°.

实施例6Example 6

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由96wt%的Cr3C2-NiCr和4wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%的Cr、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 96wt% Cr 3 C 2 -NiCr and 4wt% nano-CeO 2 , and the composition of the Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % C, 68.9-71.9wt% Cr, and the balance being O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用55#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra4μm。(1) The surface of the H13 steel was first cleaned with acetone ultrasonically, and then sandblasted and roughened with 55# white corundum. The surface roughness after sandblasting was Ra4μm.

(2)配好的粉末加入高效混料机中预混3h,然后将混均匀的料加入到球磨罐中球磨1h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配。(2) The prepared powder is added to the high-efficiency mixer for pre-mixing for 3 hours, and then the evenly mixed material is added to the ball mill tank for ball milling for 1 hour; the milling speed is 50r/min; during the ball milling process, every 30min, stop the machine for 5min; Ball diameters are 15mm, 10mm, 6mm, and 5mm, and they are matched according to the mass ratio of 1:4:2:1.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行110℃下1小时的烘干处理,并将H13钢预热到100℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nano CeO 2 at 110°C for 1 hour before spraying, and preheat the H13 steel to 100°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为107Psi、燃料Ⅱ压力为105Psi、空气压力为105Psi、氮气送粉流量为80L/min、送粉率为30%、喷涂距离为280mm、喷涂角度为85°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 107Psi, fuel II pressure is 105Psi, air pressure is 105Psi, nitrogen powder feeding flow rate is 80L/min, powder feeding rate is 30%, spraying distance is 280mm, spraying The angle is 85°.

实施例7Example 7

本实施例提供一种用于H13钢表面强化的稀土氧化物掺杂的抗高温氧化与耐磨涂层,该涂层由纳米CeO2粉末掺杂的Cr3C2-NiCr复合粉末制备而成。复合粉末由94wt%的Cr3C2-NiCr和6wt%的纳米CeO2通过高能球磨后制备而成,其中Cr3C2-NiCr复合粉末的成分为19~21wt%的Ni、9.1~10.1wt%的C、68.9~71.9wt%、余量为O组成。Cr3C2-NiCr复合粉末粒径为15~45μm。纳米CeO2粉末纯度为99.99%,粒径为5~20nm。This example provides a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides for surface strengthening of H13 steel, which is prepared from Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 powder . The composite powder is prepared by high-energy ball milling of 94wt% Cr 3 C 2 -NiCr and 6wt% nano-CeO 2 , and the composition of Cr 3 C 2 -NiCr composite powder is 19-21wt% Ni, 9.1-10.1wt% % of C, 68.9 to 71.9 wt%, and the balance of O. The particle size of the Cr 3 C 2 -NiCr composite powder is 15-45 μm. The purity of the nano- CeO2 powder is 99.99%, and the particle size is 5-20nm.

制备步骤如下:The preparation steps are as follows:

(1)先对H13钢表面进行丙酮超声清洗,然后用80#的白刚玉进行喷砂粗化,喷砂后表面粗糙度为Ra5μm。(1) The surface of the H13 steel is first cleaned with acetone ultrasonically, and then sandblasted and roughened with 80# white corundum. The surface roughness after sandblasting is Ra5μm.

(2)配好的粉末加入高效混料机中预混2h,然后将混均匀的料加入到球磨罐中球磨3h;球磨转速为50r/min;在球磨过程中每球磨30min,停机5min;磨球直径为15mm、10mm、6mm、5mm,按照质量比为1:4:2:1比例进行搭配;加入2%的无水乙醇作为过程控制剂。(2) Add the prepared powder into the high-efficiency mixer for pre-mixing for 2 hours, and then put the evenly mixed material into the ball mill tank for ball milling for 3 hours; the ball milling speed is 50r/min; during the ball milling process, every 30 minutes of ball milling, stop for 5 minutes; Balls with diameters of 15mm, 10mm, 6mm, and 5mm are matched according to the mass ratio of 1:4:2:1; 2% absolute ethanol is added as a process control agent.

(3)喷涂前对纳米CeO2掺杂的Cr3C2-NiCr粉末进行100℃下1小时的烘干处理,并将H13钢预热到130℃。(3) Dry the Cr 3 C 2 -NiCr powder doped with nanometer CeO 2 at 100°C for 1 hour before spraying, and preheat the H13 steel to 130°C.

(4)采用活性燃烧高速燃气喷涂技术将喷涂粉末喷涂于H13钢表面,得到稀土氧化物掺杂的抗高温氧化与耐磨涂层。喷涂工艺参数具体为:燃料类型为丙烷、燃料Ⅰ压力为117Psi、燃料Ⅱ压力为108Psi、空气压力为108Psi、氮气送粉流量为75L/min、送粉率为20%、喷涂距离为360mm、喷涂角度为85°。(4) The spray powder is sprayed on the surface of H13 steel by active combustion high-speed gas spraying technology to obtain a high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides. The spraying process parameters are as follows: fuel type is propane, fuel I pressure is 117Psi, fuel II pressure is 108Psi, air pressure is 108Psi, nitrogen powder feeding flow rate is 75L/min, powder feeding rate is 20%, spraying distance is 360mm, spraying The angle is 85°.

本发明稀土氧化物掺杂的抗高温氧化与耐磨涂层的性能测试方法如下:The performance test method of the high-temperature oxidation-resistant and wear-resistant coating doped with rare earth oxides of the present invention is as follows:

摩擦磨损性能测试:在HT-1000高温摩擦磨损试验机上进行摩擦磨损试验,所用的摩擦副为直径6mm的Si3N4陶瓷球,测试载荷为10N,转速为400rpm,温度为800℃,磨损时间为30min。Friction and wear performance test: The friction and wear test is carried out on the HT-1000 high temperature friction and wear testing machine. The friction pair used is a Si 3 N 4 ceramic ball with a diameter of 6mm. The test load is 10N, the speed is 400rpm, the temperature is 800°C, the wear time for 30min.

抗高温氧化性能测试:本试验参考HB 5258-2000标准,进行800℃×100h的高温氧化实验。用灵敏度为0.1mg的分析天平对氧化前后试验进行称重,并计算出试样单位面积的氧化增重。High-temperature oxidation resistance test: This test refers to the HB 5258-2000 standard, and conducts a high-temperature oxidation test at 800°C×100h. Use an analytical balance with a sensitivity of 0.1 mg to weigh the test before and after oxidation, and calculate the oxidation weight gain per unit area of the sample.

表1纳米CeO2掺杂含量与实施例及对比例的对应关系。Table 1 Nano-CeO 2 Corresponding relationship between doping content and Examples and Comparative Examples.

表1Table 1

表2为各实施例及对比例涂层的性能测试结果。Table 2 is the performance test results of the coatings of various embodiments and comparative examples.

表2Table 2

从上表数据可以看出,经过喷涂纳米CeO2掺杂的Cr3C2-NiCr复合粉末,H13钢各方面性能均得到大幅的提升,说明本发明复合涂层对H13钢起到很好的防护作用。As can be seen from the data in the above table, after spraying the Cr 3 C 2 -NiCr composite powder doped with nano-CeO 2 , the performance of H13 steel in all aspects has been greatly improved, indicating that the composite coating of the present invention has a good effect on H13 steel. protective effect.

进一步对金属陶瓷复合涂层的截面形貌(如附图1所示)观察,可知本发明制备的金属陶瓷复合涂层与基体结合良好,组织均匀致密,无明显的微裂纹和大的孔隙。此外,图2中,“—■—”表示对比例中制备的涂层在800℃下摩擦因素随时间变化的曲线;“—▲—”示实施例1中制备的涂层在800℃下摩擦因素随时间变化的曲线;“—▼—”示实施例2中制备的涂层在800℃下摩擦因素随时间变化的曲线;“—◆—”示实施例3中制备的涂层在800℃下摩擦因素随时间变化的曲线;“—●—”示实施例4中制备的涂层在800℃下摩擦因素随时间变化的曲线。从图2给出的纳米CeO2掺杂的Cr3C2-NiCr复合涂层与未掺杂纳米CeO2的摩擦因素曲线图中可以看到:掺杂纳米CeO2的Cr3C2-NiCr复合涂层的摩擦因素明显小于未掺杂CeO2的原始涂层,且其摩擦因素曲线更加平滑,这说明掺杂纳米CeO2有利于减少涂层在高温下的摩擦系数,改善高温耐磨性能。Further observation of the cross-sectional morphology of the metal-ceramic composite coating (as shown in Figure 1), it can be known that the metal-ceramic composite coating prepared by the present invention is well combined with the substrate, and the structure is uniform and compact without obvious microcracks and large pores. In addition, in Figure 2, "———" indicates the curve of the friction factor changing with time at 800°C for the coating prepared in the comparative example; "—▲—" indicates the friction of the coating prepared in Example 1 at 800°C The curve of factors changing with time; "—▼—" shows the curve of friction factor changing with time at 800°C for the coating prepared in Example 2; "—◆—" shows the coating prepared in Example 3 at 800°C Below is the curve of friction factor changing with time; "—●—" shows the curve of friction factor changing with time at 800°C for the coating prepared in Example 4. From the friction factor curves of nano-CeO 2 doped Cr 3 C 2 -NiCr composite coating and undoped nano-CeO 2 given in Fig. 2, it can be seen that: Cr 3 C 2 -NiCr doped with nano-CeO 2 The friction factor of the composite coating is significantly smaller than that of the original coating without CeO2 , and its friction factor curve is smoother, which shows that doping nano- CeO2 is beneficial to reduce the friction coefficient of the coating at high temperature and improve the high temperature wear resistance .

上述实施例仅用以说明本发明的技术方案而并非对其进行限制,凡未脱离本发明精神和范围的任何修改或者等同替换,其均应涵盖在本发明技术方案的范围。The above embodiments are only used to illustrate the technical solution of the present invention and not to limit it. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall fall within the scope of the technical solution of the present invention.

Claims (10)

1. the resistance to high temperature oxidation and wear-resistant coating of a kind of rare earth oxide doping for the protection of H13 steel surfaces, which is characterized in that The dusty spray of the coating is nano Ce O2The Cr of powder doping3C2- NiCr composite powders.
2. it is according to claim 1 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with Wear-resistant coating, which is characterized in that the dusty spray by mass percentage, includes the Cr of 92~98wt%3C2- NiCr is multiple Close the nano Ce O of powder and 2~8wt%2Powder.
3. it is according to claim 1 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with Wear-resistant coating, which is characterized in that the Cr3C2- NiCr composite powders by mass percentage, including the Ni of 19~21wt%, The C of 9.1~10.1wt%, the Cr of 68.9~71.9wt%, surplus O;The Cr3C2- NiCr composite powder grain sizes be 15~ 45μm。
4. it is according to claim 1 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with Wear-resistant coating, which is characterized in that the nano Ce O2Powder purity is 99.99%, and grain size is 5~20nm.
5. the preparation method of the resistance to high temperature oxidation and wear-resistant coating of a kind of rare earth oxide doping for the protection of H13 steel surfaces, It is characterised in that it includes following steps:
(1) oil removing and roughening treatment are carried out to H13 steel surfaces;
(2) powder prepared is added in efficient material mixer and premixes 1~3h, mixed uniform material is then added to ball in ball grinder Grind 1~3h;
(3) the pre-heat treatment is carried out to dusty spray and H13 steel;
(4) dusty spray is sprayed at by H13 steel surfaces using activated combustion high-velocity air-fuel spraying technology, obtains rare earth oxide and mixes Miscellaneous resistance to high temperature oxidation and wear-resistant coating.
6. it is according to claim 5 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with The preparation method of wear-resistant coating, which is characterized in that specific to the progress oil removing of H13 steel surfaces and roughening treatment described in step (1) Step is:First it is cleaned by ultrasonic H13 steel surfaces with acetone, then carries out sandblasting with the white fused alumina of 24~80# and be roughened to surface roughness For Ra3~5 μm.
7. it is according to claim 5 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with The preparation method of wear-resistant coating, which is characterized in that the ball milling described in step (2), rotating speed 50r/min;It is every in mechanical milling process Ball milling 30min shuts down 5min;Ball radius is 15mm, 10mm, 6mm, 5mm, is 1 according to mass ratio:4:2:1 ratio is taken Match.
8. it is according to claim 5 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with The preparation method of wear-resistant coating, which is characterized in that in step (2), 2% absolute ethyl alcohol can also be added as process in when ball milling Controlling agent.
9. it is according to claim 5 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with The preparation method of wear-resistant coating, which is characterized in that in step (3), to dusty spray carry out the pre-heat treatment the specific steps are:It will Dusty spray is placed in 1~3 hour drying and processing at 80~120 DEG C;To H13 steel carry out the pre-heat treatment the specific steps are:By H13 Steel is preheating to 100~150 DEG C.
10. it is according to claim 5 it is a kind of for H13 steel surfaces protection rare earth oxide doping resistance to high temperature oxidation with The preparation method of wear-resistant coating, which is characterized in that the technological parameter of the activated combustion high-velocity air-fuel spraying described in step (3) is: Fuel type is propane, I pressure of fuel is 97~117Psi, II pressure of fuel is 102~108Psi, air pressure be 105~ 108Psi, nitrogen powder feeding flow are 70~80L/min, powder feeding rate is 10~30%, spray distance is 280~360mm, angle of spray Degree is 80~90 °.
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