CN108526423A - A kind of method, control method and device of slab quality improving casting process solidification middle and later periods solid-liquid two-phase region mobility - Google Patents
A kind of method, control method and device of slab quality improving casting process solidification middle and later periods solid-liquid two-phase region mobility Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
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- B22D11/114—Treating the molten metal by using agitating or vibrating means
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- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
- B22D11/201—Controlling or regulating processes or operations for removing cast stock responsive to molten metal level or slag level
- B22D11/205—Controlling or regulating processes or operations for removing cast stock responsive to molten metal level or slag level by using electric, magnetic, sonic or ultrasonic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/20—Controlling or regulating processes or operations for removing cast stock
- B22D11/207—Controlling or regulating processes or operations for removing cast stock responsive to thickness of solidified shell
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/22—Controlling or regulating processes or operations for cooling cast stock or mould
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Abstract
本发明公开了一种改善连铸过程凝固中后期固液两相区流动性的方法、铸坯质量的控制方法及装置,属于冶金连铸技术领域。本发明的在连铸坯凝固末端的坯壳表面施加间歇性的激振力,利用固液两相金属的正触变性,提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松;此外在连铸坯凝固末端和连铸坯凝固中段的坯壳表面分别施加间歇性的激振力;打击在连铸坯凝固中段的坯壳表面的激振力,可以规律性地打断冷却过程中凝固前沿生长的枝晶头,促进等轴晶的生长;且打击在连铸坯凝固末端的坯壳表面的激振力,可提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量。
The invention discloses a method for improving the fluidity of a solid-liquid two-phase region in the middle and late stages of solidification in a continuous casting process, a method and a device for controlling the quality of a slab, and belongs to the technical field of metallurgical continuous casting. The present invention applies intermittent exciting force to the surface of the slab shell at the solidification end of the continuous casting slab, and utilizes the positive thixotropy of the solid-liquid two-phase metal to improve the feeding ability of the semi-solidified molten steel in the middle and late stages of solidification and improve the internal structure of the slab Loose; In addition, intermittent exciting force is applied to the surface of the billet shell at the end of continuous casting slab solidification and the middle part of continuous casting slab solidification; During the cooling process, the dendrite head growing at the solidification front promotes the growth of equiaxed crystals; and the exciting force striking the surface of the billet shell at the end of the solidification of the continuous casting billet can improve the feeding ability of the semi-solidified molten steel in the middle and late stages of solidification, and improve The internal structure of the slab is loose, which improves the quality of the slab.
Description
技术领域technical field
本发明涉及冶金连铸技术领域,更具体地说,涉及一种改善连铸过程凝固中后期固液两相区流动性的方法及连铸凝固过程中铸坯质量的控制方法。The invention relates to the technical field of metallurgical continuous casting, and more specifically relates to a method for improving the fluidity of the solid-liquid two-phase region in the middle and late stages of solidification in the continuous casting process and a method for controlling the quality of the slab during the continuous casting solidification process.
背景技术Background technique
连铸的具体工艺是钢水不断地通过水冷结晶器,凝成硬壳后从结晶器下方出口连续拉出,经喷水冷却,全部凝固后切成坯料的铸造工艺过程。在钢铁连铸生产时,由于凝固过程中后期,随着两相区固相比例的增加,钢水的粘度增加、流动性变差,难以补充钢水凝固时由于体积收缩在凝固末端形成的空腔,继而形成凝固组织的疏松。由于钢的凝固收缩率明显大于铜、铝等有色金属,并且导热系数远低于铜和铝,因此更容易在铸坯的凝固末端形成中心疏松。为了解决上述问题,长期以来在该方面形成了许多专利和技术,这些专利和技术主要分为三类:一是以凝固末端电磁搅拌技术,二是凝固末端压下或铸轧技术,最后一种是以机械振动模铸浇铸技术。这三类技术已被运用于现代钢铁铸造生产中,但是现有的工艺很难有效地改善铸坯组织疏松的问题,使得钢的各项性能恶化。The specific process of continuous casting is that the molten steel continuously passes through the water-cooled crystallizer, condenses into a hard shell, and then is continuously pulled out from the outlet below the crystallizer, cooled by spraying water, and then cut into billets after being completely solidified. During continuous casting of iron and steel, due to the increase in the solid phase ratio in the two-phase region in the middle and late stages of the solidification process, the viscosity of molten steel increases and the fluidity becomes poor. It is difficult to supplement the cavity formed at the end of solidification due to volume shrinkage when molten steel solidifies. Then the loosening of coagulated tissue is formed. Since the solidification shrinkage rate of steel is significantly greater than that of non-ferrous metals such as copper and aluminum, and the thermal conductivity is much lower than that of copper and aluminum, it is easier to form central porosity at the solidification end of the billet. In order to solve the above problems, many patents and technologies have been formed in this area for a long time. These patents and technologies are mainly divided into three categories: one is the solidification end electromagnetic stirring technology, the other is the solidification end pressing or casting rolling technology, and the last one is It is based on mechanical vibration molding casting technology. These three types of technologies have been used in modern steel casting production, but the existing technology is difficult to effectively improve the loose structure of the slab, which deteriorates the properties of the steel.
此外,在连铸生产过程中,为改善铸坯的凝固结构,提高等轴晶率,减少铸坯中心区域的疏松和成分偏析,广泛采用以电磁搅拌为典型的施加外场力搅拌技术。但是电磁搅拌由于持续对液态金属施加恒定或交变电磁力,在刷断柱状晶的枝晶头成为中心等轴晶晶核的同时,还使得液态金属与凝固前沿的枝晶持续发生相对运动,致使溶质元素不断向液态金属内转移,引起持续外场力作用区域铸坯内部严重的宏观负偏析,例如连续铸钢中的铸坯白亮带。急需克服该技术问题。In addition, in the continuous casting production process, in order to improve the solidification structure of the slab, increase the equiaxed crystal ratio, and reduce the porosity and composition segregation in the central area of the slab, the external field force stirring technology typical of electromagnetic stirring is widely used. However, due to the continuous application of constant or alternating electromagnetic force to the liquid metal by electromagnetic stirring, while brushing off the dendrite head of the columnar crystal to become the central equiaxed crystal nucleus, it also makes the liquid metal and the dendrite at the solidification front continue to move relative to each other. As a result, the solute elements are continuously transferred to the liquid metal, causing serious macroscopic negative segregation inside the slab in the area where the external field force acts, such as the white and bright band of the slab in continuous casting steel. There is an urgent need to overcome this technical problem.
经检索,已有相关类似技术公开。例如:一种基于末端电磁搅拌的连铸大方坯轻压下工艺(公开号:CN103121092A;公开日:2013.05.29),该技术在末端电磁搅拌装置安装在二冷区之后,矫直之前的空冷区,确保轻压下和矫直同时进行时,柱状晶之间的液相已经完全凝固,该技术可以提高钢的内部质量。此外,一种优质帘线钢大方坯连铸动态轻压下工艺(公开号:CN101648263A;公开日:2010.02.17),在连铸轻压下区域,通过铸坯中心固相率fs的变化来控制压下量,并给出了轻压下机架压下量和铸坯中心固相率的关系;可减轻帘线钢铸坯中心偏析,并改善帘线钢铸坯的中心疏松和中心缩孔。此外,一种提高连铸坯质量的方法及震动支撑辊装置(公开号CN1586767A;公开日2005.03.02),通过紧贴在连铸坯壳外壁的震动支撑辊在保持与连铸坯表面同步转动的同时,在震动源的驱动下做垂直于铸坯厚度方向或平行于拉坯方向的震动,并通过接触将这种震动传输给带液芯的凝固壳;该技术通过震动支撑辊装置来提高连铸坯中心等轴晶率以达到明显改善连铸坯中心缩孔和疏松、减少偏析且有效避免了采用凝固末端轻压下所造成的轧制裂纹产生。After retrieval, relevant similar technologies have been published. For example: a continuous casting bloom soft reduction process based on terminal electromagnetic stirring (publication number: CN103121092A; publication date: 2013.05.29), this technology is installed in the secondary cooling zone after the terminal electromagnetic stirring device, air cooling before straightening zone, to ensure that the liquid phase between the columnar crystals has been completely solidified when the light reduction and straightening are carried out simultaneously, and this technology can improve the internal quality of the steel. In addition, a high-quality cord steel bloom continuous casting dynamic soft reduction process (public number: CN101648263A; public date: 2010.02.17), in the continuous casting light reduction area, through the change of the solid phase ratio fs in the center of the billet Control the reduction amount, and give the relationship between the reduction amount of the light reduction frame and the solid phase ratio in the center of the slab; it can reduce the center segregation of the cord steel slab, and improve the center porosity and center shrinkage of the cord steel slab hole. In addition, a method for improving the quality of continuous casting slabs and a vibrating support roller device (publication number CN1586767A; publication date 2005.03.02), through which the vibrating support rollers closely attached to the outer wall of the continuous casting slab shell are kept rotating synchronously with the surface of the continuous casting slab At the same time, under the drive of the vibration source, the vibration is perpendicular to the thickness direction of the slab or parallel to the direction of the slab, and the vibration is transmitted to the solidification shell with the liquid core through contact; The equiaxed crystal ratio in the center of the continuous casting slab can significantly improve the shrinkage cavity and porosity in the center of the continuous casting slab, reduce segregation and effectively avoid the rolling cracks caused by the light reduction at the end of solidification.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于改善铸坯组织疏松的问题,进而提高铸坯质量;The purpose of the present invention is to improve the loose structure of the slab, and then improve the quality of the slab;
提供的一种改善连铸过程凝固中后期固液两相区流动性的方法,在连铸坯凝固末端的坯壳表面施加间歇性的激振力,利用固液两相金属的正触变性,提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量;Provided is a method for improving the fluidity of the solid-liquid two-phase region in the middle and late solidification of the continuous casting process. The intermittent exciting force is applied to the surface of the billet shell at the end of the solidification of the continuous casting billet, and the positive thixotropy of the solid-liquid two-phase metal is used. Improve the feeding ability of semi-solidified molten steel in the middle and late stages of solidification, improve the looseness of the internal structure of the slab, and improve the quality of the slab;
提供的一种连铸凝固过程中铸坯质量的控制方法及装置,在连铸坯凝固末端和凝固中段的坯壳表面分别施加间歇性的激振力,打击在连铸坯凝固中段的坯壳表面的激振力,可以规律性地打断冷却过程中凝固前沿生长的枝晶头,使得柱状晶转化为等轴晶的过程,促进等轴晶的生长;且打击在连铸坯凝固末端的坯壳表面的激振力,利用固液两相金属的正触变性,提高半凝固钢水在凝固中后期的补缩能力,进而提高铸坯质量。Provided is a method and device for controlling the quality of the slab during the continuous casting solidification process. Intermittent exciting forces are respectively applied to the surface of the slab shell at the solidification end and the solidification middle section of the continuous casting slab to strike the slab shell at the solidification middle section of the continuous casting slab The exciting force on the surface can regularly interrupt the dendrite heads growing at the solidification front during the cooling process, making the process of transforming columnar crystals into equiaxed crystals and promoting the growth of equiaxed crystals; The exciting force on the surface of the slab shell utilizes the positive thixotropy of the solid-liquid two-phase metal to improve the feeding ability of the semi-solidified molten steel in the middle and late stages of solidification, thereby improving the quality of the slab.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种改善连铸过程凝固中后期固液两相区流动性的方法,在连铸坯凝固末端的坯壳表面施加间歇性的激振力,其中连铸坯凝固末端的铸坯横截面金属液相率为b1,且 25%≥b1>0。A method of improving the fluidity of the solid-liquid two-phase region in the middle and later stages of continuous casting process of the present invention, the intermittent exciting force is applied to the shell surface at the solidification end of the continuous casting slab, wherein the casting slab at the solidification end of the continuous casting slab is horizontal The metal liquid phase ratio of the section is b 1 , and 25%≥b 1 >0.
优选地,凝固末端坯壳表面的激振力施加的时间间隔为t1,t1=0.0167~2s。Preferably, the time interval for applying the exciting force on the shell surface at the solidification end is t 1 , where t 1 =0.0167˜2s.
优选地,凝固末端坯壳表面的激振力施加的冲击能范围为W1,W1=15~1500J。Preferably, the range of impact energy applied by the exciting force on the surface of the shell at the solidification end is W 1 , where W 1 =15-1500J.
优选地,在连铸坯凝固末端的坯壳表面施加激振力的冲击能为W1,Preferably, the impact energy of the exciting force applied to the shell surface at the solidification end of the continuous casting slab is W 1 ,
a1取值范围为0.2~1.0J/mm3,The value range of a 1 is 0.2~1.0J/mm 3 ,
b1为凝固末端激振力施力点位置的铸坯横向截面的金属液相率/%;b 1 is the metal liquid phase ratio/% of the transverse section of the slab at the point where the exciting force is applied at the end of solidification;
C1取值范围为2.7~3.3;C 1 ranges from 2.7 to 3.3;
S为铸坯断面面积/mm2。S is the cross-sectional area of the slab/mm 2 .
本发明的一种连铸凝固过程中铸坯质量的控制方法,在连铸坯凝固末端和连铸坯凝固中段的坯壳表面分别施加间歇性的激振力;且连铸坯凝固末端的坯壳表面施加激振力的时间间隔小于连铸坯凝固中段的坯壳表面施加激振力的时间间隔;其中连铸坯凝固末端的铸坯横截面金属液相率为b1,且25%≥b1>0;连铸坯凝固中段的铸坯横截面金属液相率为b2,且 75%≥b2>25%。A method for controlling the quality of the slab during the continuous casting solidification process of the present invention, respectively applies intermittent exciting force to the surface of the slab shell at the end of the solidification of the continuous casting slab and the surface of the middle section of the solidification of the continuous casting slab; and the slab at the solidification end of the continuous casting slab The time interval of applying the exciting force on the surface of the shell is shorter than the time interval of applying the exciting force on the surface of the shell in the middle of the solidification of the continuous casting slab; the liquid phase ratio of the cross-section of the slab at the end of the solidification of the continuous casting slab is b 1 , and 25%≥ b 1 >0; the metal liquid phase ratio of the cross-section of the slab in the solidification middle section of the continuous casting slab is b 2 , and 75%≥b 2 >25%.
优选地,凝固末端的坯壳表面施加激振力的时间间隔为t1,t1=0.0167~2s,或/和凝固中段的坯壳表面施加激振力的时间间隔为t2,t2=1-30s。Preferably, the time interval for applying the exciting force to the shell surface at the end of solidification is t 1 , t 1 =0.0167~2s, or/and the time interval for applying the exciting force to the shell surface in the middle stage of solidification is t 2 , t 2 = 1-30s.
优选地,凝固末端的坯壳表面施加激振力的冲击能范围为W1,W1=15~1500J;或/和凝固中段的坯壳表面施加激振力的冲击能范围为W2,W2=10~800J。Preferably, the impact energy range of the exciting force applied to the shell surface at the solidification end is W 1 , W 1 =15-1500J; or/and the impact energy range of the exciting force applied to the shell surface at the middle stage of solidification is W 2 , W 2 = 10 ~ 800J.
优选地,在连铸坯凝固末端的坯壳表面施加激振力的冲击能为W1,Preferably, the impact energy of the exciting force applied to the shell surface at the solidification end of the continuous casting slab is W 1 ,
a1取值范围为0.2~1.0J/mm3,The value range of a 1 is 0.2~1.0J/mm 3 ,
b1为凝固末端激振力施力点位置的铸坯横向截面的金属液相率/%;b 1 is the metal liquid phase ratio/% of the transverse section of the slab at the point where the exciting force is applied at the end of solidification;
C1取值范围为2.7~3.3;C 1 ranges from 2.7 to 3.3;
S为铸坯断面面积/mm2。S is the cross-sectional area of the slab/mm 2 .
优选地,在连铸坯凝固中段的坯壳表面施加激振力的冲击能为W2,Preferably, the impact energy of the exciting force applied to the surface of the slab shell in the solidified middle section of the continuous casting slab is W 2 ,
a2取值范围为0.2~2.6J/mm3,The value range of a 2 is 0.2~2.6J/mm 3 ,
b2为凝固中段激振力施力点位置的铸坯横向截面的金属液相率/%; b2 is the metal liquid phase ratio/% of the transverse section of the slab at the point where the exciting force is applied in the middle stage of solidification;
C2取值范围为1.8~2.4;C 2 ranges from 1.8 to 2.4;
S为铸坯断面面积/mm2。S is the cross-sectional area of the slab/mm 2 .
优选地,凝固中段的坯壳表面施加激振力的时间间隔为t2,Preferably, the time interval for applying the exciting force to the shell surface in the middle solidification section is t 2 ,
t2=ε×b2 τ×St 2 =ε×b 2 τ ×S
ε取值范围为0.4~0.8s/mm2;The value range of ε is 0.4~0.8s/mm 2 ;
b2为作用位置处连铸坯横向截面中的金属固相率/%; b2 is the metal solid phase rate/% in the transverse section of the continuous casting slab at the action position;
τ取值范围为1.4~2.0;τ ranges from 1.4 to 2.0;
S为铸坯断面面积/mm2。S is the cross-sectional area of the slab/mm 2 .
本发明的一种连铸凝固过程中铸坯质量的控制装置,在连铸坯金属液相率为25%≥b1>0 的位置处设置有末端激振力施加装置,且在连铸坯金属液相率为75%≥b2>25%的位置处设置有中段激振力施加装置,末端激振力施加装置和中段激振力施加装置分别用于用于向坯壳表面施加间歇性的激振力。A control device for casting slab quality in the continuous casting solidification process of the present invention is provided with a terminal excitation force applying device at the position where the metal liquid phase ratio of the continuous casting slab is 25% ≥ b 1 >0, and the continuous casting slab The middle section of the excitation force application device is installed at the position where the metal liquid phase rate is 75%≥b 2 >25%, and the end excitation force application device and the middle section of the excitation force application device are respectively used to apply intermittent the exciting force.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与已有的公知技术相比,具有如下显著效果:Compared with the existing known technology, the technical solution provided by the invention has the following remarkable effects:
(1)本发明的一种改善连铸过程凝固中后期固液两相区流动性的方法,在连铸坯凝固末端的坯壳表面施加间歇性的激振力,连铸坯凝固末端的铸坯横截面金属液相率为0~25%,激振力通过坯壳传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,在钢水高压头和凝固收缩真空抽吸条件下,半凝固钢水补缩能力增强,从而利用固液两相金属的正触变性,改善半凝固钢水的流动性,提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量;(1) A method of improving the fluidity of the solid-liquid two-phase region in the middle and later stages of continuous casting process of the present invention, applying intermittent exciting force to the shell surface at the solidification end of the continuous casting slab, and the casting at the solidification end of the continuous casting slab The metal liquid phase ratio of the billet cross section is 0-25%. The exciting force is transmitted to the core of the billet through the billet shell, so that the semi-solidified molten steel is under the action of shear stress, and the viscosity is reduced and the fluidity is improved due to the positive thixotropy. Under the conditions of high pressure head of molten steel and vacuum suction of solidification shrinkage, the feeding capacity of semi-solidified molten steel is enhanced, so that the positive thixotropy of solid-liquid two-phase metals can be used to improve the fluidity of semi-solidified molten steel and improve the fluidity of semi-solidified molten steel in the middle and late stages of solidification. Feeding ability, improving the looseness of the internal structure of the slab, and improving the quality of the slab;
(2)本发明的一种改善连铸过程凝固中后期固液两相区流动性的方法,凝固末端坯壳表面的激振力施加的时间间隔为t1=0.0167~2s,连铸生产时,对凝固末端铸坯外表面施加连续、快速的激振,使得激振力的作用传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,半凝固钢水补缩能力增强,进而有效地改善铸坯内部组织疏松,提高铸坯质量;(2) A method of improving the fluidity of the solid-liquid two-phase region in the middle and later stages of the continuous casting process of the present invention, the time interval for applying the exciting force on the surface of the billet shell at the end of the solidification is t 1 =0.0167~2s, during continuous casting production , apply continuous and rapid exciting vibration to the outer surface of the solidification end slab, so that the exciting force is transmitted to the core of the slab, so that the semi-solidified molten steel under the action of shear stress, due to the positive thixotropy, makes the viscosity drop and flow The property is improved, and the feeding ability of semi-solidified molten steel is enhanced, thereby effectively improving the looseness of the internal structure of the slab and improving the quality of the slab;
(3)本发明的一种连铸凝固过程中铸坯质量的控制方法,在连铸坯凝固末端和凝固中段的坯壳表面分别施加间歇性的激振力,打击在连铸坯凝固中段的坯壳表面的激振力,可以规律性地打断冷却过程中凝固前沿生长的枝晶头,促进等轴晶的生长同时不产生负偏析;且打击在连铸坯凝固末端坯壳表面的激振力,利用固液两相金属的正触变性,提高半凝固钢水在凝固中后期的补缩能力,提高等轴晶的生产的同时提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量;(3) In a method for controlling the quality of the slab during the continuous casting solidification process of the present invention, an intermittent exciting force is respectively applied to the surface of the slab shell at the end of the continuous casting slab solidification and the solidification middle section, and strikes at the solidification middle section of the continuous casting slab. The exciting force on the surface of the billet shell can regularly interrupt the dendrite heads growing at the solidification front during the cooling process, promote the growth of equiaxed crystals without negative segregation; Vibration force, using the positive thixotropy of solid-liquid two-phase metals, improves the feeding ability of semi-solidified molten steel in the middle and late solidification, improves the production of equiaxed crystals and improves the feeding ability of semi-solidified molten steel in the middle and late solidification, and improves casting The internal structure of the slab is loose, which improves the quality of the slab;
(4)本发明的一种连铸凝固过程中铸坯质量的控制方法,凝固中段的坯壳表面施加间歇性的激振力的施力点处的铸坯横截面的金属液相率为25%~85%,使得凝固坯壳在能承受打击激振力的同时,可以将凝固前沿生长的枝晶头被打断,并促进等轴晶的生长。(4) A method for controlling the quality of slab in the continuous casting solidification process of the present invention, the liquid phase rate of the slab at the cross section of the slab cross section at the application point where the intermittent exciting force is applied to the surface of the slab shell in the solidification middle section is 25% ~85%, so that the solidified shell can withstand the shock and vibration force, and at the same time, the dendrite head growing at the solidification front can be interrupted, and the growth of equiaxed crystals can be promoted.
附图说明Description of drawings
图1为本发明的一种改善连铸过程凝固中后期固液两相区流动性的控制装置示意图;Fig. 1 is a schematic diagram of a control device for improving the fluidity of the solid-liquid two-phase region in the middle and later stages of solidification in the continuous casting process of the present invention;
图2为实施例1的圆坯微观组织的形貌示意图;Fig. 2 is the topography schematic diagram of the microstructure of the round billet of embodiment 1;
图3为对比例1的圆坯微观组织的形貌示意图;Fig. 3 is the schematic diagram of the morphology of the round billet microstructure of Comparative Example 1;
图4为实施例2的一种连铸凝固过程中铸坯质量的控制装置的结构示意图;Fig. 4 is the structural schematic diagram of the control device of slab quality in a kind of continuous casting solidification process of embodiment 2;
图5为实施例3的一种连铸凝固过程中铸坯质量的控制装置的结构示意图;Fig. 5 is a schematic structural view of a control device for billet quality in a continuous casting solidification process of embodiment 3;
图6为实施例2的圆坯微观组织的形貌示意图。FIG. 6 is a schematic view of the microstructure of the round billet in Example 2.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
100、连铸坯;110、未凝固钢水;120、凝固坯壳;101、铸坯凹弧侧;102、铸坯凸弧侧;100, continuous casting slab; 110, unsolidified molten steel; 120, solidified slab shell; 101, casting slab concave arc side; 102, casting slab convex arc side;
210、末端激振力施加装置;220、中段激振力施加装置;210. Terminal excitation force application device; 220. Middle section excitation force application device;
310、柱状晶区;320、等轴晶区、330、中心疏松孔。310, columnar crystal region; 320, equiaxed crystal region, 330, central loose hole.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.
本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”等用语,亦仅为便于叙述的明了,而非用以限定可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The structures, proportions, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the conditions for the implementation of the present invention. Therefore, Without technical substantive significance, any modification of structure, change of proportional relationship or adjustment of size shall still fall within the technology disclosed in the present invention without affecting the effect and purpose of the present invention. within the scope of the content. At the same time, terms such as "upper", "lower", "left", "right", and "middle" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation. The change or adjustment of the relative relationship shall also be regarded as the implementable scope of the present invention without substantive change of the technical content.
本发明的一种改善连铸过程凝固中后期固液两相区流动性的方法,连铸坯100的外部为凝固坯壳120,凝固坯壳120内部为未凝固钢水110,在连铸坯100凝固末端的坯壳表面施加间歇性的激振力,其中连铸坯100凝固末端的铸坯横截面金属液相率为b1,且25%≥b1>0,即凝固末端的激振力施加于凝固终点之前至金属液相率为25%的区间;即在连铸坯100金属液相率为25%≥b1>0的位置处设置有末端激振力施加装置210,末端激振力施加装置210用于向凝固末端的坯壳表面施加间歇性的激振力,末端激振力施加装置210的激振力施力方向垂直于坯壳表面。即要求激振力作用于铸坯横截面中金属液相率不大于25%的铸坯表面,这样激振能量可以有效作用于凝固末端的糊状区,起到提高半凝固钢水流动性的作用;在铸坯横截面中金属液相率大于25%的铸坯表面施加作用时,影响区会沿铸坯凝固体部分向前传递,将导致影响区因持续振动出现负偏析,同时由于振动施加位置过于靠前,导致振动效果难以影响到后面凝固末端,起不到改善铸坯中心组织的效果。此处值得说明的是,此处施加的激振力与振动完全不同,具体说明如下:A method for improving the fluidity of the solid-liquid two-phase region in the middle and later stages of continuous casting process of the present invention, the exterior of the continuous casting slab 100 is a solidified slab shell 120, and the inside of the solidified slab shell 120 is an unsolidified molten steel 110, and the continuous casting slab 100 Intermittent excitation force is applied to the surface of the slab shell at the solidification end, wherein the metal liquid phase ratio of the cross-section of the slab at the solidification end of the continuous casting slab 100 is b 1 , and 25%≥b 1 >0, that is, the excitation force at the solidification end Applied before the end point of solidification to the interval of metal liquid phase ratio of 25%; that is, a terminal excitation force application device 210 is provided at the position where the metal liquid phase ratio of the continuous casting billet 100 is 25% ≥ b 1 >0, and the terminal excitation force The force applying device 210 is used to apply an intermittent exciting force to the shell surface at the solidification end, and the direction of the exciting force applied by the end exciting force applying device 210 is perpendicular to the shell surface. That is to say, the excitation force is required to act on the surface of the slab with a metal liquid phase ratio not greater than 25% in the cross-section of the slab, so that the excitation energy can effectively act on the mushy area at the end of solidification and improve the fluidity of the semi-solidified molten steel ; When acting on the surface of the slab with a metal liquid phase ratio greater than 25% in the cross-section of the slab, the affected area will be transmitted forward along the solidified part of the slab, which will cause negative segregation in the affected area due to continuous vibration, and at the same time due to the vibration applied The position is too far forward, so that the vibration effect is difficult to affect the solidification end at the back, and the effect of improving the central structure of the slab cannot be achieved. It is worth noting here that the exciting force applied here is completely different from the vibration, as detailed below:
(1)激振力与振动的作用方式完全不同,其中间歇性激振力是单程单次对凝固末端的坯壳表面的击打或者敲击,铸坯自身并不会有相对位移;而振动是对铸坯的往复晃动,铸坯本身可能会产生相对位移,而且振动对铸坯坯壳表面施加的是往复的作用力,因此间歇性激振力与振动有本质的区别;(1) The action mode of the exciting force is completely different from that of the vibration. The intermittent exciting force is a one-way single-shot hitting or knocking on the surface of the billet shell at the end of the solidification, and the billet itself will not have relative displacement; while the vibration It is the reciprocating shaking of the slab, the slab itself may produce relative displacement, and the vibration exerts a reciprocating force on the surface of the slab shell, so there is an essential difference between the intermittent exciting force and the vibration;
(2)作用机理完全不同,正式由于激振力与振动的作用方式完全不同,同时使得两者对铸坯的作用机理完全同;其中凝固中段的坯壳表面施加间歇性的激振力是在瞬间通过凝固坯壳120传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,改善半凝固钢水的流动性,提高半凝固钢水在凝固中后期的补缩能力;而振动是利用惯性力起到补缩和改善金属凝固组织疏松的问题,振动会额外增加外场力并引起的钢液与凝固前沿枝晶间的持续相对位移,促进钢中溶质元素向钢的液相中转移,造成铸坯负偏析的产生。(2) The mechanism of action is completely different, because the exciting force and vibration act in completely different ways, and at the same time, the mechanism of action of the two on the billet is completely the same; the intermittent exciting force is applied to the surface of the billet shell in the middle of solidification. The solidified slab shell 120 is transmitted to the core of the cast slab in an instant, so that the semi-solidified molten steel is under the action of shear stress, and the viscosity decreases and the fluidity increases due to the positive thixotropy, which improves the fluidity of the semi-solidified molten steel and improves the semi-solidified molten steel. The feeding ability in the middle and late stages of solidification; and the vibration is to use the inertial force to feed and improve the loosening of the metal solidification structure. The vibration will additionally increase the external field force and cause the continuous relative displacement between the molten steel and the dendrites at the solidification front, and promote The solute elements in the steel transfer to the liquid phase of the steel, resulting in negative segregation of the slab.
值得注意的是:激振力打击的速度过快或者过慢都将使得激振力的打击效果传递不佳。本发明的凝固末端坯壳表面的激振力施加的时间间隔为t1,t1=0.0167~2s,从而可以在凝固末端坯壳表面施加快速打击的激振力。其中凝固末端坯壳表面的激振力施加的时间间隔为t1, t1=0.0167~2s,在凝固末端由于铸坯尺寸导致的坯壳厚度各异,为使振动作用有效的传递到铸坯芯部,激振力施加的时间间隔为0.0167~2s,能起到良好的激振力打击效果,且激振力通过坯壳传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,进而提高半凝固钢水的补缩能力。It is worth noting that: the striking speed of the exciting force is too fast or too slow, which will make the transmission of the striking effect of the exciting force poor. The time interval for applying the exciting force on the surface of the shell at the solidification end is t 1 , where t 1 =0.0167-2s, so that the exciting force of rapid impact can be applied on the surface of the shell at the solidification end. The time interval for applying the exciting force on the surface of the billet shell at the solidification end is t 1 , t 1 =0.0167~2s. At the end of solidification, the thickness of the billet shell is different due to the size of the billet. In order to effectively transmit the vibration to the billet For the core, the time interval for applying the exciting force is 0.0167~2s, which can have a good impact effect of the exciting force, and the exciting force is transmitted to the core of the slab through the slab shell, so that the semi-solidified molten steel can withstand the shear stress. Under the influence of positive thixotropy, the viscosity decreases and the fluidity increases, thereby improving the feeding ability of semi-solidified molten steel.
此外,本发明在凝固末端坯壳表面的激振力施加的冲击能范围为W1,W1=15~1500J。详细说明为:详细描述外力的冲击能范围跟作用位置(金属液相率)和铸坯断面有关,在连铸坯100凝固末端的坯壳表面施加激振力的冲击能为W1,a1取值范围为0.2~1.0J/mm3,b1为凝固末端激振力施力点位置的铸坯横向截面的金属液相率/%;C1取值范围为2.7~3.3;S为铸坯断面面积/mm2;随着铸坯中金属液相率越低、断面越大外力的冲击功越大;在凝固末端坯壳表面的施加恰当冲击能的激振力,可以使半凝固钢水在剪切应力的作用下粘度下降和流动性提高,进而提高半凝固钢水补缩能力。In addition, the range of impact energy exerted by the excitation force on the surface of the shell at the end of solidification in the present invention is W 1 , where W 1 =15-1500J. The detailed description is: describe in detail that the impact energy range of the external force is related to the action position (metal liquid phase ratio) and the section of the slab, and the impact energy of the exciting force applied to the surface of the slab shell at the end of the solidification of the continuous casting slab 100 is W 1 , The value range of a 1 is 0.2~1.0J/mm 3 , b 1 is the metal liquid phase ratio/% of the transverse section of the slab at the point where the exciting force is applied at the end of solidification; the value range of C 1 is 2.7~3.3; S is Cross-sectional area of the slab/mm 2 ; the lower the liquid phase ratio of the metal in the slab and the larger the cross-section, the greater the impact energy of the external force; the excitation force of the appropriate impact energy on the surface of the solidification end slab shell can make the semi-solidified Under the action of shear stress, the viscosity of molten steel decreases and its fluidity increases, thereby improving the feeding capacity of semi-solidified molten steel.
本发明激振力的冲击能小于15焦耳时,则无法有效改善铸坯流动性,难以有效提高半凝固钢水在凝固中后期的补缩能力;如果激振力的冲击能大于1500焦耳时,则容易引起铸坯表面质量问题。此外本专利还包括激振力发生系统,该系统包括:能源供给装置、激振力施加装置和激振参数调控装置,其中激振力产生方式包括电磁驱动、电机驱动、流体驱动等。When the impact energy of the exciting force of the present invention is less than 15 joules, the fluidity of the slab cannot be effectively improved, and it is difficult to effectively improve the feeding ability of the semi-solidified molten steel in the middle and later stages of solidification; if the impact energy of the exciting force is greater than 1500 joules, then It is easy to cause problems with the surface quality of the slab. In addition, this patent also includes an excitation force generation system, which includes: an energy supply device, an excitation force application device, and an excitation parameter control device, wherein the excitation force generation method includes electromagnetic drive, motor drive, fluid drive, etc.
此外,技术研发团队经过长期的研发发现,凝固末端电磁搅拌技术、凝固末端压下或铸轧技术和以机械振动模铸浇铸技术存在以下问题:In addition, after long-term research and development, the technology research and development team found that the electromagnetic stirring technology at the solidification end, the pressing or casting and rolling technology at the solidification end, and the mechanical vibration molding casting technology have the following problems:
(1)以电磁搅拌为典型的施加外场力技术的原理为:通过施加磁场作用使得凝固前沿的枝晶被折断和破碎,并利用磁场力搅拌糊状区两相半凝固钢水。但由于在铸坯凝固末端,钢液温度接近固相线,固相比渐高,钢液的流动性恶化,补缩能力弱,对铸坯组织疏松难以起到改善效果,实际运用中几乎找不到稳定有效的案例。(1) The principle of applying external field force technology with electromagnetic stirring as a typical example is: the dendrites at the solidification front are broken and broken by applying a magnetic field, and the two-phase semi-solidified molten steel in the mushy zone is stirred by magnetic field force. However, at the end of the solidification of the slab, the temperature of the molten steel is close to the solidus line, and the solidus ratio gradually increases, the fluidity of the molten steel deteriorates, and the feeding ability is weak, so it is difficult to improve the loose structure of the slab. In practice, it is almost impossible to find There are no stable and effective cases.
(2)凝固末端压下或铸轧技术的主要作用原理是通过对铸坯已凝固坯壳120施加一定强度的压力,将半凝固态钢液挤出凝固穴并挤压凝固收缩的空隙区,减少铸坯组织疏松。但是该技术存在以下缺点:需要增加庞大的轻压下装置、压下量小难以消除凝固末端形成的中心疏松、较大的压下量对一些裂纹敏感性钢种容易在铸坯凝固前沿产生裂纹、凝固终点位置难以定位以及仅适用于矩形铸坯等诸多问题。(2) The main working principle of the solidification end pressing or casting and rolling technology is to apply a certain intensity of pressure to the solidified billet shell 120 of the cast slab to squeeze the semi-solidified molten steel out of the solidification cavity and squeeze the void area of solidification shrinkage, Reduce the porosity of the slab. However, this technology has the following disadvantages: it needs to add a huge light reduction device, it is difficult to eliminate the central porosity formed at the end of solidification when the reduction is small, and some crack-sensitive steel types are prone to cracks at the front of the slab solidification when the reduction is large , the location of the solidification end point is difficult to locate, and it is only applicable to rectangular billets and many other problems.
(3)机械振动模铸浇注技术只在小型模铸铸锭中有应用报道,其原理是通过整个模铸平台的上下振动,带动铸模内部液态金属的振动,利用惯性力起到补缩和改善金属凝固组织疏松的问题。但是该技术无法运用在连铸过程中,主要原因在于:1、连铸设备不可能整体振动; 2、连铸是一个动态连续生产过程,与模铸的静态过程,二者有很大的区别;3、相对于小型模铸铸锭,连铸铸坯的长度尺寸很大。(3) The mechanical vibration mold casting pouring technology has only been reported in small mold casting ingots. The principle is to drive the vibration of the liquid metal inside the mold through the up and down vibration of the entire mold casting platform, and use the inertial force to feed and improve The problem of loose metal solidification structure. However, this technology cannot be used in the continuous casting process. The main reasons are: 1. The continuous casting equipment cannot vibrate as a whole; 2. Continuous casting is a dynamic continuous production process, which is very different from the static process of die casting. ; 3. Compared with the small mold casting ingot, the length of the continuous casting slab is very large.
但是,但是现有的工艺很难有效地改善铸坯组织疏松的问题,使得钢的各项性能恶化。而本发明在连铸坯100凝固末端的铸坯横截面金属液相率为0~25%的位置处施加激振力,激振力通过坯壳传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,在钢水高压头和凝固收缩真空抽吸条件下,半凝固钢水补缩能力增强,从而利用固液两相金属的正触变性,改善半凝固钢水的流动性,提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量。However, it is difficult to effectively improve the loose structure of the slab by the existing technology, which deteriorates various properties of the steel. However, the present invention applies an exciting force at the position where the metal liquid phase ratio of the slab cross section at the solidification end of the continuous casting slab 100 is 0-25%. Under the action of shear stress, due to the positive thixotropy, the viscosity decreases and the fluidity increases. Under the conditions of high pressure head of molten steel and vacuum suction of solidification shrinkage, the feeding capacity of semi-solidified molten steel is enhanced, thus utilizing the positive contact of solid-liquid two-phase metal Denaturation, improve the fluidity of semi-solidified molten steel, improve the feeding capacity of semi-solidified molten steel in the middle and late stages of solidification, improve the looseness of the internal structure of the slab, and improve the quality of the slab.
实施例1Example 1
本实施例采用某厂5流圆坯连铸机,在不同断面圆坯的连铸过程中,在铸坯表面某一位置使用不同时间间隔、激振力的施加装置,按照一定时间间隔使用压缩空气驱动提供一定冲击功的激振力,每种情况连续进行一个浇次的试验,浇铸结束后取铸坯低倍样一块,进行疏松评级,确定其疏松程度并取平均值,实施例具体参数及结果如表1所示。In this embodiment, a 5-strand round billet continuous casting machine in a certain factory is used. During the continuous casting process of round billets with different cross-sections, different time intervals and exciting force application devices are used at a certain position on the billet surface, and compression is used according to a certain time interval. The air drive provides an exciting force with a certain impact energy. In each case, a pouring test is carried out continuously. After casting, a low-magnification sample of the slab is taken, and the porosity is rated to determine the degree of porosity and take the average value. The specific parameters of the embodiment And the results are shown in Table 1.
本实施例在施力点施加激振力,其中施力点处的铸坯横截面的金属液相率分别为23%、15%、15%和11%,每个实验条件进行一个浇次的试验,浇铸结束后取铸坯低倍样一块,分析铸坯等轴晶率和负偏析情况,实施例具体参数及结果如表1所示。其中施力点金属液相率为23%的低倍组织的形貌示意图如图2所示。In this embodiment, the excitation force is applied at the force application point, wherein the metal liquid phase ratio of the billet cross section at the force application point is 23%, 15%, 15% and 11% respectively, and one pouring test is carried out for each experimental condition. After casting, a low magnification sample of the slab was taken, and the equiaxed crystal ratio and negative segregation of the slab were analyzed. The specific parameters and results of the examples are shown in Table 1. The schematic diagram of the morphology of the low-magnification structure with a metal liquid phase ratio of 23% at the application point is shown in Fig. 2 .
对比例1Comparative example 1
本对比例的基本内容同实施例1,其不同之处在于,在连铸的过程中不向连铸坯100表面施加激振力。浇铸结束后取铸坯低倍样一块,分析铸坯等轴晶率和负偏析情况,实施例具体参数及结果如表1所示。对比例1的低倍组织的形貌示意图如图3所示。The basic content of this comparative example is the same as that of Example 1, except that no exciting force is applied to the surface of the continuous casting slab 100 during the continuous casting process. After casting, a low magnification sample of the slab was taken, and the equiaxed crystal ratio and negative segregation of the slab were analyzed. The specific parameters and results of the examples are shown in Table 1. The schematic diagram of the morphology of the low-magnification tissue of Comparative Example 1 is shown in FIG. 3 .
表1Table 1
通过对对比例1和实施例1的分析可以发现,图2为实施例1的铸坯微观组织的形貌示意图;图3为对比例1的铸坯微观组织的形貌示意图;图中包括柱状晶区310、等轴晶区320和中心疏松孔330。对比发现,使用本专利后铸坯等轴晶区320与未使用本专利且未才用外场力作用的的铸坯等轴晶区320相比,在金属液相率23%、15%、15%、11%;时间间隔分别为:0.022、0.037、0.0625、0.1s;分别提供冲击功大小:35、40、60、200/J;中心疏松评级检测得到上述的中心疏松的情况,中心疏松评级均小于0.5;而对比例1的中心疏松评级为 1.0。实施例1由于激振力击打在铸坯表面坯壳时,在连铸坯100凝固末端的坯壳表面施加间歇性的激振力,连铸坯100凝固末端的铸坯横截面金属液相率为0~25%,激振力通过坯壳传递到铸坯芯部,使半凝固钢水在剪切应力的作用下,因正触变性使得粘度下降和流动性提高,在钢水高压头和凝固收缩真空抽吸条件下,半凝固钢水补缩能力增强,从而利用固液两相金属的正触变性,改善半凝固钢水的流动性,提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量。Through the analysis of comparative example 1 and embodiment 1, it can be found that Fig. 2 is a schematic diagram of the morphology of the billet microstructure of embodiment 1; Fig. 3 is a schematic diagram of the morphology of the billet microstructure of comparative example 1; Crystal region 310 , equiaxed crystal region 320 and central porous hole 330 . By comparison, it is found that the equiaxed grain region 320 of the cast slab after using this patent is compared with the equiaxed grain region 320 of the cast slab that does not use this patent and is not applied to the external field force, the metal liquid phase ratio is 23%, 15%, 15% %, 11%; the time intervals are: 0.022, 0.037, 0.0625, 0.1s respectively; the magnitude of the impact energy is provided respectively: 35, 40, 60, 200/J; the center looseness rating test obtains the above center looseness, and the center looseness rating All are less than 0.5; while the central loose rating of Comparative Example 1 is 1.0. Embodiment 1 When the exciting force hits the slab shell on the surface of the slab, an intermittent exciting force is applied to the surface of the slab shell at the solidification end of the continuous casting slab 100, and the liquid metal phase of the slab cross section at the solidification end of the continuous casting slab 100 The ratio is 0-25%. The exciting force is transmitted to the core of the casting slab through the slab shell, so that the semi-solidified molten steel is under the action of shear stress, and the viscosity decreases and the fluidity increases due to the positive thixotropy. Under the condition of shrinking vacuum suction, the feeding ability of semi-solidified molten steel is enhanced, so that the positive thixotropy of solid-liquid two-phase metals can be used to improve the fluidity of semi-solidified molten steel, improve the feeding ability of semi-solidified molten steel in the middle and late solidification, and improve casting The inner structure of the slab is loose, which improves the quality of the slab.
实施例2Example 2
本实施例的基本内容同实施例1,不同之处在于:在连铸坯100凝固末端和连铸坯100 凝固中段的坯壳表面分别施加间歇性的激振力;且连铸坯100凝固末端的坯壳表面施加激振力的时间间隔小于连铸坯100凝固中段的坯壳表面施加激振力的时间间隔;其中连铸坯100 凝固末端的铸坯横截面金属液相率为b1,且25%≥b1>0;连铸坯100凝固中段的铸坯横截面金属液相率为b2,且75%≥b2>25%。即在连铸坯100金属液相率为25%≥b1>0的位置处设置有末端激振力施加装置210,末端激振力施加装置210用于向凝固末端的坯壳表面施加间歇性的激振力,末端激振力施加装置210的激振力施加的时间间隔为0.0167~2s,振力施加的冲击能范围为15~1500J。在连铸坯100金属液相率为75%≥b2>25%的位置处设置有中段激振力施加装置220,中段激振力施加装置220用于向凝固中段的坯壳表面施加间歇性的激振力(如图4所示),中段激振力施加装置220的激振力施加的时间间隔为1-30秒;激振力施加的冲击能范围为10~800J。The basic content of this embodiment is the same as that of Embodiment 1, the difference is that intermittent exciting forces are respectively applied to the solidification end of the continuous casting slab 100 and the shell surface of the solidification middle section of the continuous casting slab 100; and the solidification end of the continuous casting slab 100 The time interval of applying the exciting force on the shell surface of the continuous casting slab 100 is less than the time interval of applying the exciting force on the surface of the slab shell in the solidification middle section of the continuous casting slab 100; wherein the metal liquid phase ratio of the slab cross section at the solidification end of the continuous casting slab 100 is b 1 , And 25%≥b 1 >0; the metal liquid phase ratio of the cross-section of the continuous casting slab 100 in the middle of solidification is b 2 , and 75%≥b 2 >25%. That is, a terminal excitation force application device 210 is provided at the position where the metal liquid phase rate of the continuous casting slab 100 is 25%≥b 1 >0, and the terminal excitation force application device 210 is used to apply intermittent The exciting force applied by the terminal exciting force applying device 210 is applied at a time interval of 0.0167-2s, and the impact energy applied by the vibration force is in the range of 15-1500J. At the position where the metal liquid phase rate of the continuous casting slab 100 is 75%≥b 2 >25%, a middle section exciting force applying device 220 is provided, and the middle section exciting force applying device 220 is used to apply intermittent The exciting force (as shown in FIG. 4 ), the time interval for applying the exciting force of the middle stage exciting force applying device 220 is 1-30 seconds; the range of impact energy applied by the exciting force is 10-800J.
此处值得说明的是,实施例1中已经说明了凝固末端施加的激振力与振动完全不同,此处再次说明凝固中段施加的激振力与振动完全不同,具体说明如下:It is worth noting here that it has been explained in Example 1 that the exciting force applied at the end of solidification is completely different from the vibration, and here again it is explained that the exciting force applied at the middle stage of solidification is completely different from the vibration. The specific description is as follows:
(1)激振力与振动的作用方式完全不同,其中间歇性激振力是单程单次对凝固末端的坯壳表面的击打或者敲击,铸坯自身并不会有相对位移;而振动是对铸坯的往复晃动,铸坯本身可能会产生相对位移,而且振动对铸坯坯壳表面施加的是往复的作用力,因此间歇性激振力与振动有本质的区别;(1) The action mode of the exciting force is completely different from that of the vibration. The intermittent exciting force is a one-way single-shot hitting or knocking on the surface of the billet shell at the end of the solidification, and the billet itself will not have relative displacement; while the vibration It is the reciprocating shaking of the slab, the slab itself may produce relative displacement, and the vibration exerts a reciprocating force on the surface of the slab shell, so there is an essential difference between the intermittent exciting force and the vibration;
(2)作用机理完全不同,正式由于激振力与振动的作用方式完全不同,激振力击打在铸坯表面坯壳时,可以打断冷却过程中凝固前沿生长的枝晶头,促使着柱状晶转化为等轴晶,同时不会额外增加外场力造成的钢液与凝固前沿枝晶间的持续相对位移,抑制了钢中溶质元素向钢的液相中转移;而振动是利用惯性力起到补缩和改善金属凝固组织疏松的问题,振动会额外增加外场力并引起的钢液与凝固前沿枝晶间的持续相对位移,促进钢中溶质元素向钢的液相中转移,造成铸坯负偏析的产生。(2) The mechanism of action is completely different. Due to the completely different modes of action between the exciting force and the vibration, when the exciting force hits the slab shell on the surface of the slab, it can interrupt the dendrite head growing at the solidification front during the cooling process, prompting the The columnar crystals are converted into equiaxed crystals, and at the same time, the continuous relative displacement between the liquid steel and the dendrites at the solidification front caused by the external force is not increased, which inhibits the transfer of solute elements in the steel to the liquid phase of the steel; while the vibration is the use of inertial force It can feed shrinkage and improve the looseness of metal solidification structure. Vibration will additionally increase external force and cause continuous relative displacement between molten steel and dendrites at the solidification front, and promote the transfer of solute elements in steel to the liquid phase of steel, resulting in casting The generation of billet negative segregation.
而且,由于凝固末端和凝固中段的坯壳表面分别施加激振力的位置、冲击功大小和时间间隔的不同,使得凝固末端和凝固中段施加激振力的作用机理也完全不同。Moreover, due to the differences in the location of the excitation force applied to the surface of the shell at the end of solidification and the middle section of solidification, the magnitude of the impact energy and the time interval, the mechanism of the excitation force applied at the end of solidification and the middle section of solidification is also completely different.
本发明的连铸坯100包括铸坯凹弧侧101和铸坯凸弧侧102,在连铸坯100的凝固坯壳 120的表面施加间歇性的激振力,且激振力施力点处的铸坯横截面的金属液相率为25%~85%。这是由于金属液相率高于85%时已凝固的坯壳强度不够,不具备承受有效破断枝晶头的外力击打的条件;金属液相率低于25%时已经处于凝固末端,继续激振已经无法提高铸坯等轴晶比例。在连铸坯100的铸坯凹弧侧101或者铸坯凸弧侧102施加激振力;或者在连铸坯100 铸坯凹弧侧101和铸坯凸弧侧102的两侧面的对应位置施加激振力。The continuous casting slab 100 of the present invention includes a casting slab concave arc side 101 and a casting slab convex arc side 102, and an intermittent exciting force is applied to the surface of the solidified slab shell 120 of the continuous casting slab 100, and at the point where the exciting force is applied The liquid phase ratio of the metal in the cross section of the slab is 25% to 85%. This is because when the metal liquid phase rate is higher than 85%, the strength of the solidified billet shell is not enough, and it does not have the conditions to withstand the external force of effectively breaking the dendrite head; Vibration has been unable to increase the equiaxed crystal ratio of the slab. Exciting force is applied on the concave arc side 101 or the convex arc side 102 of the continuous casting slab 100; Exciting force.
凝固中段激振力施加的时间间隔为1-30秒,这是由于时间低于1秒时,外力的效果接近连续作用,造成钢液与凝固前沿枝晶间的持续相对位移,造成溶质元素不断向液态金属内转移,容易产生负偏析,破断效果也因枝晶来不及生长而降低;时间大于30秒时,枝晶生长的长度过长,破断枝晶头少,对柱状晶抑制效果不够。该时间间隔与作用点坯壳厚度有关,坯壳薄时枝晶生长快,激振间隔要短,具体可用以下关系式表示:凝固中段的坯壳表面施加激振力的时间间隔为t2,t2=ε×b2 τ×S,ε取值范围为0.4~0.8s/mm2;b2为作用位置处连铸坯 100横向截面中的金属固相率/%;τ取值范围为1.4~2.0;S为铸坯断面面积/mm2。The time interval between the application of the excitation force in the middle stage of solidification is 1-30 seconds. This is because when the time is less than 1 second, the effect of the external force is close to continuous action, resulting in continuous relative displacement between the molten steel and the dendrites at the solidification front, resulting in constant solute elements. Transferring to the liquid metal, it is easy to produce negative segregation, and the breaking effect is also reduced due to the lack of time for the growth of dendrites; when the time is greater than 30 seconds, the length of dendrite growth is too long, the number of broken dendrite heads is small, and the inhibitory effect on columnar crystals is not enough. The time interval is related to the thickness of the billet shell at the action point. When the billet shell is thin, the dendrite grows faster, and the excitation interval should be shorter. Specifically, it can be expressed by the following relationship: the time interval for applying the excitation force to the shell shell surface in the middle of solidification is t 2 , t 2 =ε×b 2 τ ×S, the value range of ε is 0.4~0.8s/mm 2 ; b 2 is the metal solid phase rate/% in the transverse section of continuous casting slab 100 at the action position; the value range of τ is 1.4~2.0; S is the sectional area of the slab/mm 2 .
凝固中段激振力施加的冲击能范围为10~800J。具体取值与坯壳厚度(金属液相率)等因素有关,具体可用以下关系式表示:在连铸坯100凝固中段的坯壳表面施加激振力的冲击能为 W2,a2取值范围为0.2~2.6J/mm3,b2为凝固中段激振力施力点位置的铸坯横向截面的金属液相率/%;C2取值范围为1.8~2.4;S为铸坯断面面积/mm2。The range of impact energy applied by the exciting force in the middle stage of solidification is 10-800J. The specific value is related to factors such as the thickness of the slab shell (metal liquid phase ratio), and can be specifically expressed by the following relationship: the impact energy of the exciting force applied to the surface of the slab shell in the middle of the solidification of the continuous casting slab 100 is W 2 , The value range of a 2 is 0.2~2.6J/mm 3 , b 2 is the metal liquid phase ratio/% of the transverse section of the slab at the point where the exciting force is applied in the middle stage of solidification; the value range of C 2 is 1.8~2.4; S is Cross-sectional area of billet/mm 2 .
沿着连铸坯100液相线长度方向,在连铸坯100凝固中段的凝固坯壳120的表面至少设置1组中段激振力施加装置220,中段激振力施加装置220用于向凝固中段施加激振力,本实施例铸坯凹弧侧101设置有1个中段激振力施加装置220,且末端激振力施加装置210和中段激振力施加装置220设置于连铸坯100的同一侧,本实施例末端激振力施加装置210和中段激振力施加装置220设置于铸坯凹弧侧101。即在连铸坯100的一个金属液相率位置施加的单侧激振力或者两侧面的对应位置同时施加激振力为1组激振力;在连铸坯100的不同金属液相率位置施加的多个激振力,则为多组激振力。同时可以沿着连铸坯100液相线长度方向,在连铸坯100的凝固坯壳120的表面设置多个激振力的施力点。Along the length direction of the liquidus line of the continuous casting slab 100, on the surface of the solidified slab shell 120 of the solidified middle section of the continuous casting slab 100, at least one set of middle section exciting force applying device 220 is arranged, and the middle section exciting force applying device 220 is used to provide To apply the excitation force, the concave arc side 101 of the cast slab in this embodiment is provided with a middle section of the excitation force application device 220, and the terminal excitation force application device 210 and the middle section of the excitation force application device 220 are arranged on the same side of the continuous casting slab 100. side, the terminal excitation force application device 210 and the middle section excitation force application device 220 of this embodiment are arranged on the concave arc side 101 of the billet. That is, the single-side excitation force applied at a position of the liquid metal phase ratio of the continuous casting slab 100 or the simultaneous application of the excitation force at the corresponding position on both sides is a group of excitation forces; The applied multiple excitation forces are multiple sets of excitation forces. At the same time, along the length direction of the liquidus line of the continuous casting slab 100 , multiple application points of the exciting force can be set on the surface of the solidified slab shell 120 of the continuous casting slab 100 .
本实施例采用某厂5流圆坯连铸机,铸坯直径为380mm在铸坯表面使用不同时间间隔、激振力的施加装置,并在连铸坯100凝固末端液相率为:23%的位置施加激振力,该位置的激振力的时间间隔为0.022s,凝固末端冲击功为35J;连铸坯100凝固中段的液相率为:75%,时间间隔为3s,凝固末端冲击功为20J。浇铸结束后取铸坯低倍样一块,检测等轴晶率、进行疏松评级,确定其疏松程度并取平均值,实施例2具体参数及结果如表2所示,低倍组织的形貌示意图如图6所示。In this example, a 5-strand round slab continuous casting machine is used in a certain factory. The diameter of the slab is 380mm. Different time intervals and exciting force application devices are used on the surface of the slab, and the liquid phase rate at the solidification end of the continuous casting slab 100: 23%. Exciting force is applied at the position, the time interval of the exciting force at this position is 0.022s, and the impact energy at the end of solidification is 35J; The work is 20J. After casting, take a low-magnification sample of the slab, detect the equiaxed crystal ratio, perform porosity rating, determine the porosity degree and take the average value. The specific parameters and results of Example 2 are shown in Table 2. The schematic diagram of the low-magnification structure As shown in Figure 6.
对比例2Comparative example 2
本对比例2的基本内容同实施例2,不同之处在于:连铸过程不施加其它措施。浇铸结束后取铸坯低倍样一块,检测等轴晶率、进行疏松评级,确定其疏松程度并取平均值,对比例2具体参数及结果如表2所示。The basic content of this Comparative Example 2 is the same as that of Example 2, except that no other measures are applied in the continuous casting process. After casting, a low-magnification sample of the slab was taken, the equiaxed crystal ratio was detected, and the porosity rating was performed to determine the porosity degree and take the average value. The specific parameters and results of Comparative Example 2 are shown in Table 2.
实施例3Example 3
本实施例的基本内容同实施例2,不同之处在于:铸坯直径为380mm,连铸坯100凝固中段的两侧对应设置有中段激振力施加装置220,且两侧的中段激振力施加装置220的激振力施力方向共线,且中段激振力施加装置220的施力方向通过连铸坯100横截面的几何中心,本实施例为圆坯,则激振力大打击方向通过铸坯横截面的圆心;即在铸坯两侧面表面的一个施力点位置同时、使用相同冲击功对称冲击施加激振力,本实施例在连铸坯100凝固中段铸坯凹弧侧101和铸坯凸弧侧102的两侧面的对应位置同时施加相同的激振力(如图5所示)。The basic content of this embodiment is the same as that of Embodiment 2, except that the diameter of the slab is 380mm, and the middle section of the solidified middle section of the continuous casting slab 100 is provided with a middle section exciting force applying device 220 correspondingly on both sides, and the middle section of the exciting force on both sides The direction of the exciting force applied by the applicator 220 is collinear, and the direction of the applied force of the middle section of the exciting force applied device 220 passes through the geometric center of the cross-section of the continuous casting slab 100. This embodiment is a round slab, and the exciting force is large in the striking direction Through the center of the cross-section of the slab; that is, at the position of a force application point on the surface of both sides of the slab, the same impact energy is used to symmetrically impact and apply the exciting force. In this embodiment, the concave arc side 101 and The same exciting force is simultaneously applied to the corresponding positions on both sides of the billet convex arc side 102 (as shown in FIG. 5 ).
且连铸坯100凝固末端和凝固中段的激振力的施加位置、时间间隔和冲击功的大小有所不同。浇铸结束后取铸坯低倍样一块,检测等轴晶率、进行疏松评级,确定其疏松程度并取平均值,实施例具体参数及结果如表2所示。In addition, the application position, time interval and impact energy of the excitation force at the solidification end and the solidification middle section of the continuous casting slab 100 are different. After casting, a low-magnification sample of the slab was taken, and the equiaxed grain rate was detected, and the porosity rating was performed to determine the porosity degree and take the average value. The specific parameters and results of the embodiment are shown in Table 2.
表2Table 2
由表2可以发现,在连铸坯100凝固末端和连铸坯100凝固中段的坯壳表面分别施加间歇性的激振力后,实施例2和实施例3的等轴晶率分别提高到55%以上,且中心疏松评级均为0,并且在改善铸坯质量时,未产生任何负偏析的现象。相比对比例1,实施例2和实施例3的质量大大得到改善。It can be found from Table 2 that after the intermittent exciting force is applied to the surface of the slab shell at the end of the solidification of the continuous casting slab 100 and the solidification middle section of the continuous casting slab 100, the equiaxed grain ratios of Example 2 and Example 3 are respectively increased to 55 % or more, and the central porosity rating is 0, and no negative segregation occurs when the quality of the slab is improved. Compared with Comparative Example 1, the quality of Example 2 and Example 3 is greatly improved.
此外,对比图3和图6,连铸坯凝固末端和凝固中段的坯壳表面分别施加间歇性的激振力后,不仅等轴晶区320的比例扩大了,而且减小了铸坯内部组织疏松。这是由于在连铸坯凝固末端和凝固中段的坯壳表面分别施加间歇性的激振力,打击在连铸坯100凝固中段的坯壳表面的激振力,可以规律性地打断冷却过程中凝固前沿生长的枝晶头,使得柱状晶转化为等轴晶的过程,促进了等轴晶的生长;且打击在打击在连铸坯100凝固末端的坯壳表面的激振力,利用固液两相金属的正触变性,提高半凝固钢水在凝固中后期的补缩能力,提高等轴晶的生产的同时提高半凝固钢水在凝固中后期的补缩能力,改善铸坯内部组织疏松,提高铸坯质量;在铸坯100凝固中段采用激振力发生系统对铸坯一定位置、每隔一定时间、用一定强度的外力瞬时击打铸坯表面坯壳的方法,使激振力通过坯壳传递到铸坯凝固前沿,周期性地破断凝固前沿生长的枝晶头,在抑制柱状晶生长的同时,为中心等轴晶的后续形成提供晶核核心。In addition, comparing Figure 3 and Figure 6, after intermittent excitation force is applied to the surface of the slab shell at the solidification end and solidification middle section of the continuous casting slab, not only the proportion of the equiaxed grain region 320 is enlarged, but also the internal structure of the slab is reduced. loose. This is because the intermittent exciting force is applied to the surface of the slab shell at the solidification end of the continuous casting slab and the solidification middle section respectively, and the exciting force striking the surface of the slab shell at the solidification middle section of the continuous casting slab 100 can regularly interrupt the cooling process The dendrite head growing at the solidification front makes the columnar crystals transform into equiaxed crystals, which promotes the growth of equiaxed crystals; The positive thixotropy of liquid two-phase metal can improve the feeding ability of semi-solidified molten steel in the middle and late solidification, improve the production of equiaxed crystals and at the same time improve the feeding ability of semi-solidified molten steel in the middle and late solidification, and improve the loose internal structure of the slab. Improve the quality of the billet; in the middle of the solidification of the billet 100, the exciting force generating system is used to hit the shell of the billet surface with an external force of a certain intensity at a certain position and at a certain time interval, so that the exciting force passes through the billet. The shell is transmitted to the solidification front of the slab, periodically breaks the dendrite heads growing at the solidification front, and provides crystal nuclei for the subsequent formation of central equiaxed crystals while inhibiting the growth of columnar crystals.
在上文中结合具体的示例性实施例详细描述了本发明。但是,应当理解,可在不脱离由所附权利要求限定的本发明的范围的情况下进行各种修改和变型。详细的描述和附图应仅被认为是说明性的,而不是限制性的,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本发明的范围内。此外,背景技术旨在为了说明本技术的研发现状和意义,并不旨在限制本发明或本申请和本发明的应用领域。The present invention has been described in detail above with reference to specific exemplary embodiments. However, it should be understood that various modifications and changes can be made without departing from the scope of the present invention as defined in the appended claims. The detailed description and drawings are to be regarded as illustrative only and not restrictive, and any such modifications and variations, if any, are intended to fall within the scope of the invention as described herein. In addition, the background art is intended to illustrate the research and development status and significance of the present technology, and is not intended to limit the present invention or the application and the application field of the present invention.
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