CN108526374A - The integrated automatic producing device of shrapnel - Google Patents
The integrated automatic producing device of shrapnel Download PDFInfo
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- CN108526374A CN108526374A CN201810302747.0A CN201810302747A CN108526374A CN 108526374 A CN108526374 A CN 108526374A CN 201810302747 A CN201810302747 A CN 201810302747A CN 108526374 A CN108526374 A CN 108526374A
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- shrapnel
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- shearing
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- 230000007246 mechanism Effects 0.000 claims abstract description 90
- 238000010008 shearing Methods 0.000 claims abstract description 85
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 58
- 229910052709 silver Inorganic materials 0.000 claims abstract description 58
- 239000004332 silver Substances 0.000 claims abstract description 58
- 230000005540 biological transmission Effects 0.000 claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 claims abstract description 41
- 238000005520 cutting process Methods 0.000 claims abstract description 12
- 230000009471 action Effects 0.000 claims description 42
- 230000033001 locomotion Effects 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims 14
- 230000000694 effects Effects 0.000 claims 11
- 230000000712 assembly Effects 0.000 claims 9
- 238000000429 assembly Methods 0.000 claims 9
- 238000007493 shaping process Methods 0.000 claims 9
- 230000013011 mating Effects 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000004807 localization Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 42
- 238000000034 method Methods 0.000 abstract description 26
- 230000008569 process Effects 0.000 abstract description 25
- 230000007306 turnover Effects 0.000 abstract description 3
- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000009916 joint effect Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/14—Riveting machines specially adapted for riveting specific articles, e.g. brake lining machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/10—Riveting machines
- B21J15/30—Particular elements, e.g. supports; Suspension equipment specially adapted for portable riveters
- B21J15/32—Devices for inserting or holding rivets in position with or without feeding arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J15/00—Riveting
- B21J15/38—Accessories for use in connection with riveting, e.g. pliers for upsetting; Hand tools for riveting
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
一种弹片用一体化自动生产设备,包括设备主体,设备主体上设置有沿生产传输线排布的银钉铆接机构、弹片成型机构和弹片剪切机构、及两套弹片送料机构,银钉铆接机构与一弹片送料机构配套设置,弹片剪切机构与另一弹片送料机构配套设置,弹片成型机构位于银钉铆接机构与弹片剪切机构之间。本发明可直接对弹片料带完成冲压成型、银钉铆接和剪切零件等步骤,把弹片生产的多道工序集中在一台设备,产品生产做到一键流水化作业,节约人力操作时间和物料周转时间,降低工人的劳动强度,提高弹片的生产质量和效率;其工艺设计方案安排合理,能够满足精益生产要求,可应用于五金和电子行业的零件装配生产推广使用,具有广阔的市场前景。
An integrated automatic production equipment for shrapnel, including a main body of equipment, which is provided with a silver nail riveting mechanism arranged along a production transmission line, a shrapnel forming mechanism, a shrapnel shearing mechanism, two sets of shrapnel feeding mechanisms, and a silver nail riveting mechanism It is matched with a shrapnel feeding mechanism, the shrapnel shearing mechanism is matched with another shrapnel feeding mechanism, and the shrapnel forming mechanism is located between the silver nail riveting mechanism and the shrapnel cutting mechanism. The present invention can directly complete steps such as stamping forming, silver nail riveting, and cutting parts on the shrapnel strip, and concentrates multiple processes of shrapnel production in one device, and the product production can achieve one-button streamlined operation, saving manpower operation time and The material turnover time can reduce the labor intensity of workers and improve the production quality and efficiency of shrapnel; the process design scheme is reasonable and can meet the requirements of lean production. It can be applied to the assembly and production of parts in the hardware and electronics industries, and has broad market prospects. .
Description
技术领域technical field
本发明涉及一种弹性生产设备,特别涉及一种弹片用一体化自动生产设备。The invention relates to elastic production equipment, in particular to an integrated automatic production equipment for shrapnel.
背景技术Background technique
常用弹片的冲压成型和银钉铆接生产工序都是分开生产,先将弹片冲压成型为零部件,集中用物料箱将零部件运往生产车间进行银钉铆接和装配。这种生产模式需要从生产开始阶段就要区分物料,并且经过多次仓库的进出仓管理,运输过程中也容易挤压变形,不能保证零件尺寸的一致性;传统的银钉铆接工序通常是以人手操作的方式进行,容易产生零件挤压变形和人为污染银钉,不但生产效率低,而且还影响产品的生产品质,对产品的精益生产带来诸多管理难度。中国专利文献号CN204449181U于2015年7月8日公开了一种加工弹片的自动成型机,并具体公开了:包括:机床,包括机床底座及机架,机床两端分别设有入料口及出料口,该入料口和出料口之间设有供料带进行传送的输送通道;驱动系统,安装于机床上,包括驱动装置及传动机构,该驱动装置用于提供动力;该传动机构用于将驱动装置的动力传送至各个工作部件;沿着送料通道的延伸方向依次安装于机架上的多个冲模,该多个冲模用于分别对料带完成相应的冲压工序;偏心送料机构,位于多个冲模之间,用于以步进的方式带动料带从入料口往出料口方向传送;铆钉组合机构,位于输送通道的末段,该铆钉组合机构设有铆合工位;该铆钉组合机构包括二次加工夹持搬运机构、铆钉送料装置及铆接装置,该二次加工夹持搬运机构用于固定夹持产品并以步进旋转的方式将产品送至铆合工位处,该铆钉送料装置用于将铆钉输送至铆合工位处,该铆接装置用于在铆合工位处将铆钉铆接在产品上。该设备的功能单元,而且体积庞大,操作麻烦。The stamping forming and silver nail riveting production processes of commonly used shrapnel are produced separately. First, the shrapnel is stamped and formed into parts, and the parts are transported to the production workshop with material boxes for silver nail riveting and assembly. This production mode needs to distinguish materials from the beginning of production, and after many times of warehouse entry and exit management, it is easy to be squeezed and deformed during transportation, and the consistency of parts size cannot be guaranteed; the traditional silver nail riveting process is usually based on Manual operation is easy to produce parts extrusion deformation and artificial contamination of silver nails, not only low production efficiency, but also affects the production quality of products, and brings many management difficulties to the lean production of products. Chinese Patent Document No. CN204449181U disclosed an automatic forming machine for processing shrapnel on July 8, 2015, and specifically disclosed: including: a machine tool, including a machine tool base and a frame, and two ends of the machine tool are respectively provided with a material inlet and an outlet Material inlet, there is a conveying channel for the feeding belt between the material inlet and the material outlet; the driving system is installed on the machine tool, including the driving device and the transmission mechanism, and the driving device is used to provide power; the transmission mechanism It is used to transmit the power of the driving device to each working part; a plurality of dies installed on the frame along the extension direction of the feeding channel, and the plurality of dies are used to complete the corresponding stamping process for the material strip; the eccentric feeding mechanism , located between multiple punching dies, used to drive the material belt from the material inlet to the material outlet in a step-by-step manner; the rivet combination mechanism is located at the end of the conveying channel, and the rivet combination mechanism is equipped with a riveting station The rivet combination mechanism includes a secondary processing clamping and conveying mechanism, a rivet feeding device and a riveting device. The secondary processing clamping and conveying mechanism is used to fix and clamp the product and send the product to the riveting station in a stepping and rotating manner The rivet feeding device is used to transport the rivets to the riveting station, and the riveting device is used to rivet the rivets on the product at the riveting station. The functional unit of the device is bulky and cumbersome to operate.
因此,有必要做进一步改进。Therefore, it is necessary to make further improvements.
发明内容Contents of the invention
本发明的目的旨在提供一种结构简单合理、整体性强的、节约人力操作时间和物料周转时间、降低工人劳动强度、提高弹片生产质量和效率的弹片用一体化自动生产设备,以克服现有技术中的不足之处。The purpose of the present invention is to provide an integrated automatic production equipment for shrapnel with simple and reasonable structure, strong integrity, saving manpower operation time and material turnover time, reducing labor intensity of workers, and improving production quality and efficiency of shrapnel, so as to overcome the existing There are deficiencies in the technology.
按此目的设计的一种弹片用一体化自动生产设备,包括设备主体,设备主体上设置有沿生产传输线排布的银钉铆接机构和/或弹片成型机构和/或弹片剪切机构、及弹片送料机构;An integrated automatic production equipment for shrapnel designed according to this purpose, including the main body of the equipment, which is equipped with a silver nail riveting mechanism and/or shrapnel forming mechanism and/or shrapnel shearing mechanism, and shrapnel arranged along the production transmission line. feeding mechanism;
所述银钉铆接机构包括铆接驱动组件和铆接模具,铆接模具包括铆接上模组件和铆接下模组件,弹片带料传输在铆接上模组件与铆接下模组件之间,铆接驱动组件驱动铆接上模组件与铆接下模组件完成开合模动作;The silver nail riveting mechanism includes a riveting drive assembly and a riveting die, the riveting die includes a riveting upper die assembly and a riveting lower die assembly, the strip material of the shrapnel is transmitted between the riveting upper die assembly and the riveting lower die assembly, and the riveting drive The components drive the riveting upper die assembly and the riveting lower die assembly to complete the mold opening and closing action;
所述弹片成型机构包括成型驱动组件和成型模具,成型模具包括成型上模组件和成型下模组件,弹片带料传输在成型上模组件与成型下模组件之间,成型驱动组件驱动成型上模组件与成型下模组件完成开合模动作;The shrapnel forming mechanism includes a forming drive assembly and a forming die, the forming die includes an upper forming die assembly and a lower forming die assembly, the elastic sheet belt material is transmitted between the upper forming die assembly and the lower forming die assembly, and the forming drive assembly Drive forming upper mold assembly and forming lower mold assembly to complete the mold opening and closing action;
所述弹片剪切机构包括剪切驱动组件和剪切模具,剪切模具包括剪切上模组件和剪切下模组件,弹片带料传输在剪切上模组件与剪切下模组件之间,剪切驱动组件驱动剪切上模组件与剪切下模组件完成开合模动作;The shrapnel shearing mechanism includes a shearing drive assembly and a shearing die. The shearing die includes a shearing upper die assembly and a shearing lower die assembly. Between the components, the shearing drive component drives the shearing upper die assembly and the shearing lower die assembly to complete the mold opening and closing action;
所述弹片送料机构包括用于限定弹片带料位置的带料定位组件和用于驱使弹片带料移动的带料推移组件,带料定位组件与带料推移组件交替工作。The shrapnel feeding mechanism includes a tape positioning assembly for limiting the position of the shrapnel tape and a tape pushing assembly for driving the shrapnel tape to move, and the tape positioning assembly and the tape pushing assembly work alternately.
所述铆接驱动组件包括铆接气缸、铆接传动杆和铆接作用块,铆接传动杆一端活动连接铆接气缸的杆体、另一端活动连接铆接作用块、中部定位转动在第一支撑架上,铆接作用块设置于铆接上模组件上;铆接气缸的活塞运动最终驱动铆接作用块上下运动,以驱动铆接上模组件跟随上下运动。The riveting drive assembly includes a riveting cylinder, a riveting transmission rod and a riveting action block, one end of the riveting transmission rod is movably connected to the rod body of the riveting cylinder, the other end is movably connected to the riveting action block, the middle part is positioned and rotated on the first support frame, and the riveting action block is set On the riveting upper die assembly; the piston movement of the riveting cylinder finally drives the riveting action block to move up and down, so as to drive the riveting upper die assembly to follow the up and down movement.
所述成型驱动组件包括成型气缸、成型传动杆和成型作用块,成型传动杆一端活动连接成型气缸的杆体、另一端活动连接成型作用块、中部定位转动在第二支撑架上,成型作用块设置于成型上模组件上;成型气缸的活塞运动最终驱动成型作用块上下运动,以驱动成型上模组件跟随上下运动。The forming drive assembly includes a forming cylinder, a forming drive rod and a forming block, one end of the forming drive rod is movably connected to the rod body of the forming cylinder, the other end is movably connected to the forming block, the middle part is positioned and rotated on the second support frame, and the forming block is set On the forming upper mold assembly; the piston movement of the forming cylinder finally drives the forming action block to move up and down, so as to drive the forming upper mold assembly to follow the up and down movement.
所述剪切驱动组件包括剪切气缸、剪切传动杆和剪切作用块,剪切传动杆一端活动连接剪切气缸的杆体、另一端活动连接剪切作用块、中部定位转动在第三支撑架上,剪切作用块设置于剪切上模组件上;剪切气缸的活塞运动最终驱动剪切作用块上下运动,以驱动剪切上模组件跟随上下运动。The shearing drive assembly includes a shearing cylinder, a shearing transmission rod and a shearing action block, one end of the shearing transmission rod is movably connected to the rod body of the shearing cylinder, the other end is movably connected to the shearing action block, and the middle part is positioned and rotated on the third support On the frame, the shearing action block is set on the shearing upper die assembly; the piston movement of the shearing cylinder finally drives the shearing action block to move up and down, so as to drive the shearing upper die assembly to follow the up and down movement.
所述带料定位组件包括定位气缸、定位传动块和定位针,定位气缸通过定位传动块驱动定位针上下运动,以插设或脱离弹片带料上的送料辅助孔。The strip positioning assembly includes a positioning cylinder, a positioning transmission block and a positioning pin. The positioning cylinder drives the positioning pin to move up and down through the positioning transmission block to insert or separate from the feeding auxiliary hole on the shrapnel strip.
所述带料推移组件包括推移气缸、推移传动块和推移块,推移气缸通过推移传动块驱动推移块横向往复运动,推移块弹性转动在推移传动块上;推移气缸驱动推移块沿生产传输线反向移动时,推移块转动在推移传动块上且越过弹片带料;推移气缸驱动推移块沿生产传输线正向移动时,推移块复位转动且至少部分插设弹片带料上的送料辅助孔。The strip pushing assembly includes a push cylinder, a push transmission block and a push block. The push cylinder drives the push block to reciprocate laterally through the push drive block, and the push block elastically rotates on the push drive block; the push cylinder drives the push block to reverse along the production transmission line When moving, the pushing block rotates on the pushing transmission block and crosses the shrapnel tape; when the pushing cylinder drives the pushing block to move forward along the production transmission line, the pushing block resets and rotates and is at least partially inserted into the feeding auxiliary hole on the shrapnel tape.
所述设备主体上设置有银钉铆接机构、弹片成型机构、弹片剪切机构和两套弹片送料机构,银钉铆接机构与一弹片送料机构配套设置,弹片剪切机构与另一弹片送料机构配套设置,弹片成型机构位于银钉铆接机构与弹片剪切机构之间。The main body of the equipment is equipped with a silver nail riveting mechanism, a shrapnel forming mechanism, a shrapnel shearing mechanism and two sets of shrapnel feeding mechanisms, the silver nail riveting mechanism is matched with a shrapnel feeding mechanism, and the shrapnel cutting mechanism is matched with another shrapnel feeding mechanism It is set that the shrapnel forming mechanism is located between the silver nail riveting mechanism and the shrapnel cutting mechanism.
本结构还包括由银钉送料器和银钉振动盘组成的银钉上料机构,银钉振动盘的出料端与银钉送料器的进料端连接,银钉送料器的出料端与银钉铆接机构上的铆接工位连接。The structure also includes a silver nail feeding mechanism composed of a silver nail feeder and a silver nail vibrating plate, the discharge end of the silver nail vibrating plate is connected with the feed end of the silver nail feeder, The riveting station connection on the silver nail riveting mechanism.
本结构还包括由卷料盘和卷料电机组成的纸带收卷机构,卷料盘相对设备主体定位转动设置,卷料电机位于卷料盘下方。The structure also includes a paper tape winding mechanism composed of a reel and a reel motor, the reel is positioned and rotated relative to the main body of the device, and the reel motor is located below the reel.
本发明的弹片用一体化自动生产设备可直接对弹片料带完成冲压成型、银钉铆接和剪切零件等步骤,把弹片生产的多道工序集中在一台设备完成,产品生产可以做到一键流水化作业,大大节约了人力操作时间和物料周转时间,降低了工人的劳动强度,提高了弹片的生产质量和效率;本结构能够自动完成多个银钉和弹片带料进行组合、铆接、成型和剪切等一系列动作;本弹片用一体化自动生产设备的工艺设计方案安排合理,能够满足精益生产要求,可以应用于五金和电子行业的零件装配生产推广使用,具有广阔的市场前景。The integrated automatic production equipment for shrapnel of the present invention can directly complete steps such as stamping and forming, riveting with silver nails, and cutting parts on the shrapnel material belt, and concentrates multiple processes of shrapnel production on one equipment to complete the product production. Key streamlined operation greatly saves manpower operation time and material turnover time, reduces labor intensity of workers, improves production quality and efficiency of shrapnel; this structure can automatically complete multiple silver nails and shrapnel with materials for combination, riveting, A series of actions such as forming and cutting; the process design scheme of the integrated automatic production equipment for shrapnel is reasonable, which can meet the requirements of lean production. It can be applied to the assembly and production of parts in the hardware and electronics industries, and has broad market prospects.
附图说明Description of drawings
图1为本发明一实施例的组装结构示意图。FIG. 1 is a schematic diagram of an assembly structure of an embodiment of the present invention.
图2为本发明一实施中银钉铆接机构的结构示意图。Fig. 2 is a structural schematic diagram of a silver nail riveting mechanism in an implementation of the present invention.
图3为本发明一实施中弹片成型机构的结构示意图。Fig. 3 is a structural schematic diagram of a shrapnel forming mechanism in an implementation of the present invention.
图4为本发明一实施中弹片剪切机构的结构示意图。Fig. 4 is a schematic structural diagram of a shrapnel shearing mechanism in an implementation of the present invention.
图5为本发明一实施中弹片送料机构的结构示意图。Fig. 5 is a structural schematic diagram of a shrapnel feeding mechanism in an implementation of the present invention.
图6为本发明一实施中推移块沿生产传输线反向移动的示意图。Fig. 6 is a schematic diagram of the reverse movement of the pushing block along the production transmission line in an implementation of the present invention.
图7为本发明一实施中推移块沿生产传输线正向移动的示意图。Fig. 7 is a schematic diagram of the forward movement of the pushing block along the production transmission line in an implementation of the present invention.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
参见图1-图7,本弹片用一体化自动生产设备,包括设备主体,设备主体上设置有沿生产传输线排布的银钉铆接机构1、弹片成型机构2和弹片剪切机构3、及两套弹片送料机构4,银钉铆接机构1与一弹片送料机构4配套设置,弹片剪切机构3与另一弹片送料机构4配套设置,弹片成型机构2位于银钉铆接机构1与弹片剪切机构3之间;Referring to Fig. 1-Fig. 7, the integrated automatic production equipment for shrapnel includes the main body of the equipment. The main body of the equipment is provided with a silver nail riveting mechanism 1 arranged along the production transmission line, a shrapnel forming mechanism 2 and a shrapnel shearing mechanism 3, and two Set of shrapnel feeding mechanism 4, silver nail riveting mechanism 1 is matched with a shrapnel feeding mechanism 4, shrapnel shearing mechanism 3 is matched with another shrapnel feeding mechanism 4, shrapnel forming mechanism 2 is located between silver nail riveting mechanism 1 and shrapnel cutting mechanism between 3;
银钉铆接机构1包括铆接驱动组件和铆接模具,铆接模具包括上下对应的铆接上模组件1.7和铆接下模组件1.8,弹片带料11传输在铆接上模组件1.7与铆接下模组件1.8之间,铆接驱动组件驱动铆接上模组件1.7与铆接下模组件1.8完成开合模动作,以完成银钉12铆接工序;The silver nail riveting mechanism 1 includes a riveting drive assembly and a riveting mold. The riveting mold includes an upper and lower riveting upper mold assembly 1.7 and a riveting lower mold assembly 1.8. The shrapnel strip material 11 is transmitted between the riveting upper mold assembly 1.7 and the riveting lower mold assembly. Between parts 1.8, the riveting drive assembly drives the riveting upper die assembly 1.7 and the riveting lower die assembly 1.8 to complete the mold opening and closing action to complete the silver nail 12 riveting process;
弹片成型机构2包括成型驱动组件和成型模具,成型模具包括上下对应的成型上模组件2.7和成型下模组件2.8,弹片带料11传输在成型上模组件2.7与成型下模组件2.8之间,成型驱动组件驱动成型上模组件2.7与成型下模组件2.8完成开合模动作,以实现弹片成型工序;The shrapnel forming mechanism 2 includes a forming drive assembly and a forming die. The forming die includes a forming upper die assembly 2.7 and a forming lower die assembly 2.8 corresponding up and down. The shrapnel belt material 11 is transmitted between the forming upper die assembly 2.7 and the forming lower die assembly. Between 2.8, the forming driving component drives the forming upper mold component 2.7 and the forming lower mold component 2.8 to complete the mold opening and closing action, so as to realize the shrapnel forming process;
弹片剪切机构3包括剪切驱动组件和剪切模具,剪切模具包括上下对应的剪切上模组件3.7和剪切下模组件3.8,弹片带料11传输在剪切上模组件3.7与剪切下模组件3.8之间,剪切驱动组件驱动剪切上模组件3.7与剪切下模组件3.8完成开合模动作,以完成弹片剪切工序;The shrapnel shearing mechanism 3 includes a shearing drive assembly and a shearing die, and the shearing die includes a corresponding upper and lower shearing die assembly 3.7 and a shearing lower die assembly 3.8, and the shrapnel strip material 11 is transmitted on the shearing upper die assembly Between 3.7 and the shearing lower die assembly 3.8, the shearing drive assembly drives the shearing upper die assembly 3.7 and the shearing lower die assembly 3.8 to complete the mold opening and closing action to complete the shrapnel shearing process;
弹片送料机构4包括用于限定弹片带料11位置的带料定位组件4.1和用于驱使弹片带料11移动的带料推移组件4.2,带料定位组件4.1与带料推移组件4.2交替工作;当进行银钉12铆接工序、成型工序和剪切工序时,带料定位组件4.1工作以限制弹片带料11移动,确保加工质量;当弹片带料11需要传输时,带料推移组件4.2工作以驱动弹片带料11沿生产传输方向移动。The shrapnel feeding mechanism 4 includes a strip positioning assembly 4.1 for limiting the position of the shrapnel strip 11 and a strip pushing assembly 4.2 for driving the shrapnel strip 11 to move, and the strip positioning assembly 4.1 and the strip pushing assembly 4.2 work alternately; During the silver nail 12 riveting process, forming process and shearing process, the tape positioning assembly 4.1 works to limit the movement of the shrapnel tape 11 to ensure the processing quality; when the shrapnel tape 11 needs to be transported, the tape pushing assembly 4.2 works to drive The shrapnel strip 11 moves along the production transport direction.
进一步说,参见图2,铆接驱动组件包括铆接气缸1.1、铆接传动杆1.3和铆接作用块1.6,铆接传动杆1.3一端活动连接铆接气缸1.1的杆体、另一端活动连接铆接作用块1.6、中部定位转动在第一支撑架1.4上,铆接作用块1.6设置于铆接上模组件1.7上;铆接气缸1.1的活塞运动最终驱动铆接作用块1.6上下运动,以驱动铆接上模组件1.7跟随上下运动。具体是,铆接气缸1.1的缸体相对设备主体固定设置,铆接气缸1.1的杆体上下活动,以驱动铆接作用块1.6上下活动,第一支撑架1.4上设置有竖向滑动的第一滑块1.5,铆接作用块1.6通过第一滑块1.5连接铆接上模组件1.7,铆接气缸1.1的缸体上设置有用于限制杆体升降幅度的第一限位块1.2。Further, referring to Fig. 2, the riveting drive assembly includes a riveting cylinder 1.1, a riveting transmission rod 1.3 and a riveting action block 1.6, one end of the riveting transmission rod 1.3 is movably connected to the rod body of the riveting cylinder 1.1, the other end is movably connected to the riveting action block 1.6, and the middle part is positioned and rotated On the first support frame 1.4, the riveting action block 1.6 is set on the riveting upper die assembly 1.7; the piston movement of the riveting cylinder 1.1 finally drives the riveting action block 1.6 to move up and down, so as to drive the riveting upper die assembly 1.7 to move up and down. Specifically, the cylinder body of the riveting cylinder 1.1 is fixed relative to the main body of the equipment, the rod body of the riveting cylinder 1.1 moves up and down to drive the riveting action block 1.6 to move up and down, and the first support frame 1.4 is provided with a vertically sliding first slider 1.5, The riveting action block 1.6 is connected to the riveting upper mold assembly 1.7 through the first slider 1.5, and the cylinder body of the riveting cylinder 1.1 is provided with a first limit block 1.2 for limiting the lifting range of the rod body.
进一步说,参见图3,成型驱动组件包括成型气缸2.1、成型传动杆2.3和成型作用块2.6,成型传动杆2.3一端活动连接成型气缸2.1的杆体、另一端活动连接成型作用块2.6、中部定位转动在第二支撑架2.4上,成型作用块2.6设置于成型上模组件2.7上;成型气缸2.1的活塞运动最终驱动成型作用块2.6上下运动,以驱动成型上模组件2.7跟随上下运动。具体是,成型气缸2.1的缸体相对设备主体固定设置,成型气缸2.1的杆体上下活动,以驱动成型作用块2.6上下活动,第二支撑架2.4上设置有竖向滑动的第二滑块2.5,成型作用块2.6通过第二滑块2.5连接成型上模组件2.7,成型气缸2.1的缸体上设置有用于限制杆体升降幅度的第二限位块2.2。Further, referring to Fig. 3, the forming drive assembly includes a forming cylinder 2.1, a forming transmission rod 2.3 and a forming action block 2.6, one end of the forming transmission rod 2.3 is movably connected to the rod body of the forming cylinder 2.1, the other end is movably connected to the forming action block 2.6, and the middle part is positioned and rotated On the second support frame 2.4, the forming action block 2.6 is set on the forming upper mold assembly 2.7; the piston movement of the forming cylinder 2.1 finally drives the forming action block 2.6 to move up and down, so as to drive the forming upper mold assembly 2.7 to move up and down. Specifically, the cylinder body of the forming cylinder 2.1 is fixed relative to the main body of the equipment, and the rod body of the forming cylinder 2.1 moves up and down to drive the forming block 2.6 to move up and down. The second support frame 2.4 is provided with a second slide block 2.5 that slides vertically, The forming action block 2.6 is connected with the forming upper mold assembly 2.7 through the second slider 2.5, and the cylinder body of the forming cylinder 2.1 is provided with a second limit block 2.2 for limiting the lifting range of the rod body.
进一步说,参见图4,剪切驱动组件包括剪切气缸3.1、剪切传动杆3.3和剪切作用块3.6,剪切传动杆3.3一端活动连接剪切气缸3.1的杆体、另一端活动连接剪切作用块3.6、中部定位转动在第三支撑架3.4上,剪切作用块3.6设置于剪切上模组件3.7上;剪切气缸3.1的活塞运动最终驱动剪切作用块3.6上下运动,以驱动剪切上模组件3.7跟随上下运动。具体是,剪切气缸3.1的缸体相对设备主体固定设置,剪切气缸3.1的杆体上下活动,以驱动剪切作用块3.6上下活动,第三支撑架3.4上设置有竖向滑动的第三滑块3.5,剪切作用块3.6通过第三滑块3.5连接剪切上模组件3.7,剪切气缸3.1的缸体上设置有用于限制杆体升降幅度的第三限位块3.2。Further, referring to Fig. 4, the shearing drive assembly includes a shearing cylinder 3.1, a shearing transmission rod 3.3 and a shearing action block 3.6, one end of the shearing transmission rod 3.3 is movably connected to the rod body of the shearing cylinder 3.1, and the other end is movably connected to the shearing cylinder 3.1. The action block 3.6 is positioned and rotated on the third support frame 3.4, and the shear action block 3.6 is set on the shear upper die assembly 3.7; the piston movement of the shear cylinder 3.1 finally drives the shear action block 3.6 to move up and down to drive The shear upper die assembly 3.7 follows the up and down movement. Specifically, the cylinder body of the shearing cylinder 3.1 is fixed relative to the main body of the equipment, and the rod body of the shearing cylinder 3.1 moves up and down to drive the shearing block 3.6 to move up and down, and the third support frame 3.4 is provided with a third slide for vertical sliding. Block 3.5, the shearing action block 3.6 is connected to the shearing upper die assembly 3.7 through the third slide block 3.5, and the cylinder body of the shearing cylinder 3.1 is provided with a third limit block 3.2 for limiting the lifting range of the rod body.
进一步说,参见图5(图中箭头为送料方向),带料定位组件4.1包括定位气缸4.11、定位传动块和定位针4.14,定位传动块包括相互连接的第一定位传动块4.12和第二定位传动块4.13,定位气缸4.11通过定位传动块驱动定位针4.14(一根以上)上下运动,以插设或脱离弹片带料11上的送料辅助孔11.1;当进行银钉12铆接工序、成型工序和剪切工序时,定位气缸4.11通过定位传动块驱动定位针4.14下降并插入相应的送料辅助孔11.1内,进而限制弹片带料11移动;当弹片带料11需要传输时,定位气缸4.11通过定位传动块驱动定位针4.14上升并脱离相应的送料辅助孔11.1,此时弹片带料11可自由移动。Further, referring to Fig. 5 (the arrow in the figure is the feeding direction), the strip positioning assembly 4.1 includes a positioning cylinder 4.11, a positioning transmission block and a positioning pin 4.14, and the positioning transmission block includes a first positioning transmission block 4.12 and a second positioning transmission block connected to each other. The transmission block 4.13 and the positioning cylinder 4.11 drive the positioning pin 4.14 (more than one) to move up and down through the positioning transmission block to insert or break away from the feeding auxiliary hole 11.1 on the shrapnel strip material 11; when carrying out the riveting process, forming process and During the shearing process, the positioning cylinder 4.11 drives the positioning pin 4.14 down through the positioning transmission block and inserts it into the corresponding feeding auxiliary hole 11.1, thereby restricting the movement of the shrapnel tape 11; The block drives positioning pin 4.14 to rise and break away from the corresponding feeding auxiliary hole 11.1, and now the shrapnel band material 11 can move freely.
带料推移组件4.2包括推移气缸4.21、推移传动块4.22和推移块4.23,推移气缸4.21通过推移传动块4.22驱动推移块4.23横向往复运动,推移块4.23通过弹簧4.24弹性转动在推移传动块4.22上;参见图6(图中箭头为生产传输反方向),推移气缸4.21驱动推移块4.23沿生产传输线反向移动时,弹簧4.24在力的作用下压缩,推移块4.23转动在推移传动块4.22上且越过弹片带料11,防止弹片带料11沿生产传输线反向移动;参见图7(图中箭头为生产传输正方向),推移气缸4.21驱动推移块4.23沿生产传输线正向移动时,推移块4.23在弹簧4.24的作用下复位转动且至少部分插设弹片带料11上的送料辅助孔11.1,进而驱动弹片带料11向前移动。The belt material pushing assembly 4.2 includes pushing cylinder 4.21, pushing transmission block 4.22 and pushing block 4.23, pushing cylinder 4.21 drives pushing block 4.23 lateral reciprocating motion through pushing driving block 4.22, pushing block 4.23 is elastically rotated on pushing moving block 4.22 by spring 4.24; Referring to Fig. 6 (the arrow in the figure is the opposite direction of production transmission), when the push cylinder 4.21 drives the push block 4.23 to move in reverse along the production transmission line, the spring 4.24 is compressed under the action of force, and the push block 4.23 rotates on the push drive block 4.22 and crosses The shrapnel band material 11 prevents the shrapnel band material 11 from moving in reverse along the production transmission line; referring to Fig. 7 (the arrow in the figure is the positive direction of production transmission), when the push cylinder 4.21 drives the push block 4.23 to move forward along the production transfer line, the push block 4.23 is Under the action of the spring 4.24, reset and rotate and at least partly insert the feeding auxiliary hole 11.1 on the shrapnel strap material 11, and then drive the shrapnel strap material 11 to move forward.
生产输送过程中,带料定位组件4.1上的传感器接收到弹片带料11到达的信号后,定位气缸4.11驱动定位针4.14插设弹片带料11上的送料辅助孔11.1实现准确定位,然后带料推移组件4.2上的传感器接收到弹片带料11完成信号后,推移气缸4.21通过推移块4.23驱使弹片带料11进行推进完成送料过程。During the production and conveying process, after the sensor on the belt material positioning component 4.1 receives the signal of the arrival of the shrapnel belt material 11, the positioning cylinder 4.11 drives the positioning pin 4.14 to insert the feeding auxiliary hole 11.1 on the shrapnel belt material 11 to realize accurate positioning, and then the belt material After the sensor on the push assembly 4.2 receives the completion signal of the shrapnel tape 11, the push cylinder 4.21 drives the shrapnel tape 11 to advance through the pushing block 4.23 to complete the feeding process.
进一步说,设备主体上还设置有由银钉送料器6和银钉振动盘7组成的银钉上料机构,银钉振动盘7的出料端与银钉送料器6的进料端连接,银钉送料器6的出料端与银钉铆接机构1上的铆接工位连接。银钉12的输送主要由银钉上料机构完成,具体是,银钉12通过银钉振动盘7和银钉送料器6输送到铆接工位上与弹片带料11铆接孔。Further, the equipment main body is also provided with a silver nail feeding mechanism consisting of a silver nail feeder 6 and a silver nail vibrating plate 7, the discharge end of the silver nail vibrating plate 7 is connected with the feeding end of the silver nail feeder 6, The discharge end of the silver nail feeder 6 is connected with the riveting station on the silver nail riveting mechanism 1 . The delivery of the silver nails 12 is mainly completed by the silver nail feeding mechanism, specifically, the silver nails 12 are transported to the riveting station through the silver nail vibrating plate 7 and the silver nail feeder 6 to be riveted with the shrapnel strip material 11 for riveting holes.
进一步说,设备主体上还设置有由卷料盘8和卷料电机10组成的纸带收卷机构,卷料盘8相对设备主体定位转动设置,卷料电机10位于卷料盘8下方,卷料盘8上收卷有纸带9。弹片带料11的输送只要由纸带收卷机构完成,具体是,弹片带料11从卷料盘8旋转后通过卷料电机10输送,依次经过铆接工位、成型工位和剪切工位。Further, the main body of the device is also provided with a paper tape winding mechanism composed of a coil material reel 8 and a coil material motor 10. The coil material reel 8 is positioned and rotated relative to the device main body. The coil material motor 10 is located below the coil material reel 8. A paper tape 9 is wound on the tray 8 . The delivery of the shrapnel tape 11 is only completed by the paper tape winding mechanism. Specifically, the shrapnel tape 11 is transported by the coil motor 10 after being rotated from the reel 8, and then passes through the riveting station, the forming station and the shearing station in turn. .
具体工作原理:Specific working principle:
铆接,将银钉7通过银钉振动盘7和银钉送料器6送达到指定的铆接工位上,弹片带料11通过卷料电机10旋转卷料盘8将弹片带料11在弹片送料机构4输送移动下到达铆接工位;铆接过程是:铆接气缸1.1上的传感器接收到弹片带料11和银钉12的到达信号后,铆接气缸1.1推出后经过第一限位块1.2和铆接传动杆1.3共同作用下形成杠杆原理,带动第一滑块1.5和铆接上模组件1.7向下快速推动,此时银钉12顶部正好处于铆接下模组件1.8定位点上并且在弹片带料11铆接孔的正下方,铆接上模组件1.7向下快速推动与铆接下模组件1.8闭合,将银钉12与弹片带料11准确铆接紧固成一体;此时传感器接收到产品铆接完成的信号,铆接气缸1.1回拉,铆接传动杆1.3带动第一滑块1.5和铆接上模组件1.7向上快速回拉,完成整个流程的循环铆接和转换输送产品过程;Riveting, the silver nail 7 is sent to the designated riveting station through the silver nail vibrating plate 7 and the silver nail feeder 6, and the shrapnel tape 11 is rotated by the coiling motor 10 to rotate the coiling plate 8 to place the shrapnel tape 11 on the shrapnel feeding mechanism 4. Conveying and moving down to the riveting station; the riveting process is: after the sensor on the riveting cylinder 1.1 receives the arrival signal of the shrapnel strip material 11 and the silver nail 12, the riveting cylinder 1.1 passes through the first limit block 1.2 and the riveting transmission rod after being pushed out 1.3 The principle of leverage is formed under the combined action to drive the first slider 1.5 and the riveting upper die assembly 1.7 to push downward quickly. At this time, the top of the silver nail 12 is just at the positioning point of the riveting lower die assembly 1.8 and is riveted on the shrapnel strip 11 Just below the hole, the riveting upper die assembly 1.7 is quickly pushed downward to close with the riveting lower die assembly 1.8, and the silver nail 12 and the shrapnel strip 11 are accurately riveted and fastened into one; at this time, the sensor receives the signal that the riveting of the product is completed , the riveting cylinder 1.1 pulls back, and the riveting transmission rod 1.3 drives the first slider 1.5 and the riveting upper mold assembly 1.7 to pull back quickly upwards, completing the cycle riveting and converting and conveying product process of the whole process;
成型,弹片带料11通过弹片送料机构4的输送移动下到达成型工位;成型过程是:成型气缸2.1上的传感器接收到弹片带料11到达的信号后,成型气缸2.1推出后经过第二限位块2.2和成型传动杆2.3共同作用下形成杠杆原理,带动第二滑块2.5和成型上模组件2.7向下快速推动,此时弹片带料11正好处于成型下模组件2.8定位点,成型上模组件2.7向下快速推动与成型下模组件2.8闭合,将弹片带料11准确进行折弯成型为零件设计的形状尺寸;接着传感器接收到产品成型完成的信号,成型气缸2.1回拉,成型传动杆2.3带动第二滑块2.5和成型上模组件2.7向上快速回拉,完成整个流程的循环成型和转换输送产品过程;Forming, the shrapnel belt material 11 reaches the forming station under the conveying movement of the shrapnel feeding mechanism 4; the forming process is: after the sensor on the forming cylinder 2.1 receives the signal of the arrival of the shrapnel belt material 11, the forming cylinder 2.1 passes through the second limit after being pushed out. The positioning block 2.2 and the forming transmission rod 2.3 form a lever principle under the joint action, and drive the second slider 2.5 and the forming upper mold assembly 2.7 to push downward quickly. Forming upper mold assembly 2.7 quickly pushes downward and closes forming lower mold assembly 2.8, and accurately bends the shrapnel strip 11 into the shape and size of the part design; then the sensor receives the signal that the product is formed, and the forming cylinder 2.1 times Pulling, the forming transmission rod 2.3 drives the second slider 2.5 and the forming upper mold assembly 2.7 to pull back quickly to complete the cycle forming and conversion conveying product process of the whole process;
剪切,弹片带料11通过弹片送料机构4的输送移动下到达剪切工位;剪切冲裁过程是:剪切气缸3.1上的传感器接收到弹片带料11到达的信号后,剪切气缸3.1推出后经过第三限位块3.2和剪切传动杆3.3共同作用下形成杠杆原理,带动第三滑块3.5和剪切上模组件3.7向下快速推动,此时弹片带料11正好处于剪切下模组件3.8定位点,剪切上模组件3.7向下快速推动与剪切下模组件3.8冲裁闭合,将弹片带料11准确分离成为单一的零件;接着传感器接收到产品剪切完成的信号,剪切气缸3.1回拉,剪切传动杆3.3带动第三滑块3.5和剪切上模组件3.7向上快速回拉,完成整个流程的循环剪切冲裁和转换输送产品过程。Shearing, the strip material 11 of the shrapnel reaches the shearing station through the conveying movement of the shrapnel feeding mechanism 4; 3.1 After being pushed out, the lever principle is formed under the joint action of the third limit block 3.2 and the shearing transmission rod 3.3, which drives the third slider 3.5 and the upper shearing die assembly 3.7 to push downward quickly. At this time, the shrapnel strip 11 is just in the The positioning point of the shearing lower die assembly 3.8, the shearing upper die assembly 3.7 is quickly pushed downward and the shearing lower die assembly 3.8 is punched and closed, and the shrapnel strip material 11 is accurately separated into a single part; then the sensor receives the product The shearing completion signal, the shearing cylinder 3.1 pulls back, and the shearing transmission rod 3.3 drives the third slider 3.5 and the shearing upper die assembly 3.7 to pull back quickly, completing the cyclic shearing punching of the entire process and converting and conveying products process.
上述为本发明的优选方案,显示和描述了本发明的基本原理、主要特征和本发明的优点。本领域的技术人员应该了解本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等同物界定。The above is the preferred solution of the present invention, showing and describing the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principle of the present invention, and the present invention also has various aspects without departing from the spirit and scope of the present invention. Variations and improvements, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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CN111774517A (en) * | 2020-06-29 | 2020-10-16 | 安徽擎天伟嘉装备制造有限公司 | A shuttle feed riveting device |
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Application publication date: 20180914 |