CN108518598B - Flexible L ED lamp strip - Google Patents
Flexible L ED lamp strip Download PDFInfo
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- CN108518598B CN108518598B CN201810250378.5A CN201810250378A CN108518598B CN 108518598 B CN108518598 B CN 108518598B CN 201810250378 A CN201810250378 A CN 201810250378A CN 108518598 B CN108518598 B CN 108518598B
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- 239000011247 coating layer Substances 0.000 claims abstract description 7
- 239000010410 layer Substances 0.000 description 15
- 238000005253 cladding Methods 0.000 description 13
- 239000002184 metal Substances 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229920002457 flexible plastic Polymers 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S4/00—Lighting devices or systems using a string or strip of light sources
- F21S4/20—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
- F21S4/22—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
- F21S4/24—Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of ribbon or tape form, e.g. LED tapes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V21/00—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips
- F21V21/005—Supporting, suspending, or attaching arrangements for lighting devices; Hand grips for several lighting devices in an end-to-end arrangement, i.e. light tracks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2103/00—Elongate light sources, e.g. fluorescent tubes
- F21Y2103/10—Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Coupling Device And Connection With Printed Circuit (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
- Led Device Packages (AREA)
Abstract
本发明公开了柔性LED灯带，包括柔性LED灯带本体和电连接器，柔性LED灯带本体包括包覆层、柔性电路板以及在柔性电路板上的贴片式LED，所述包覆层将柔性电路板单元、贴片式LED芯片包覆，所述的柔性电路板端头具有电性连接部，所述的电连接器包括外插槽和内插槽，所述的内插槽位于外插槽内，所述的外插槽内壁与内插槽间有间隙，内插槽的槽口和外插槽的槽口朝向同一方向，所述的内插槽内设有连接端子，所述的LED柔性灯带本体端头插入到外插槽，柔性电路板端头插入到内插槽，电性连接部与连接端子电性连接。本发明设置外插槽和内插槽，用于分别供灯带本体端头和柔性电路板端头插入，保证了灯带本体与电连接器间固定的稳定性和电连接的稳定性。
The invention discloses a flexible LED light strip, comprising a flexible LED light strip body and an electrical connector. The flexible LED light strip body includes a coating layer, a flexible circuit board and a patch-type LED on the flexible circuit board. The coating layer The flexible circuit board unit and the SMD LED chip are covered, the end of the flexible circuit board has an electrical connection part, and the electrical connector includes an outer slot and an inner slot, and the inner slot is located in the In the outer slot, there is a gap between the inner wall of the outer slot and the inner slot, the notch of the inner slot and the notch of the outer slot face the same direction, and the inner slot is provided with a connection terminal, so The end of the LED flexible light strip body is inserted into the outer slot, the end of the flexible circuit board is inserted into the inner slot, and the electrical connection portion is electrically connected with the connection terminal. The invention provides an outer slot and an inner slot for inserting the end of the light strip body and the end of the flexible circuit board respectively, which ensures the stability of the fixation between the light strip body and the electrical connector and the stability of the electrical connection.
Description
本申请是申请号为201810147886.0，发明名称为“柔性LED灯带”的中国专利申请的分案申请。This application is a divisional application of a Chinese patent application with an application number of 201810147886.0 and an invention name of "flexible LED light strip".
技术领域technical field
本发明涉及照明领域，尤其涉及一种LED灯带。The invention relates to the field of lighting, in particular to an LED light strip.
背景技术Background technique
随着人们生活水平的不断提高，LED灯带的使用也越来越普及。在现有技术中，柔性LED灯带包括沿灯带长度方向延伸的包覆层、沿灯带长度方向延伸的柔性电路板以及焊接在所述柔性电路板上的若干贴片式LED，所述包覆层呈套筒状将柔性电路板单元、贴片式LED芯片包覆，所述的柔性电路板端头具有电性连接部，此时，为实现柔性LED灯带与电源电连接，需要在灯带的端头接上一个电连接器，作为现有的电连接器的一种，如CN206059856U所示的一种LED电源线的尾插，该尾插包括一个容纳灯带的容腔，容腔的一侧是一个可扣合的顶盖，两个金属片针作为连接端子用来与柔性电路板端头电性连接部电连接，该金属片针处在容腔内，顶盖内表面设有向容腔凸出的用于夹紧LED灯带以防止LED灯带位移的凸齿，尾插的底部设有两条用于夹紧LED灯带的凸棱，凸棱子金属片下方向尾插座开口方向延伸，在灯带端头插入容腔时，依靠两个金属片针触及柔性电路板端头电性连接部，实现电连接，这种凸棱和凸齿结构在顶盖扣合时可以抓紧灯带以防止灯带从容腔内滑出，进而达到固定灯带的目的。With the continuous improvement of people's living standards, the use of LED strips has become more and more popular. In the prior art, a flexible LED light strip includes a cladding layer extending along the length of the light strip, a flexible circuit board extending along the length of the light strip, and a number of SMD LEDs soldered on the flexible circuit board. The covering layer is sleeve-shaped to cover the flexible circuit board unit and the SMD LED chip, and the end of the flexible circuit board has an electrical connection part. An electrical connector is connected to the end of the light strip, as one of the existing electrical connectors, such as a tail plug of an LED power cord shown in CN206059856U, the tail plug includes a cavity for accommodating the light strip, One side of the cavity is a top cover that can be snapped together, and two metal sheet pins are used as connection terminals to electrically connect with the electrical connection part of the end of the flexible circuit board. The metal sheet pins are located in the cavity and inside the top cover The surface is provided with convex teeth protruding toward the cavity for clamping the LED light strip to prevent the LED light strip from being displaced. The bottom of the tail plug is provided with two convex edges for clamping the LED light strip. The convex edge is a metal sheet. The bottom extends toward the opening of the tail socket. When the end of the light strip is inserted into the cavity, the electrical connection is realized by touching the electrical connection part of the end of the flexible circuit board with two metal sheet pins. When buckled, the light strip can be grasped to prevent the light strip from slipping out of the cavity, so as to achieve the purpose of fixing the light strip.
但是，上述结构在实际使用中常出现电性接触不良的现象，究其原因在于：(1)灯带的包覆层是采用柔性塑料制作的，凸棱和凸齿结构在顶盖扣合时可以抓紧灯带(包覆层)以防止灯带从容腔内滑出，达到固定灯带的目的，但不能防止灯带(包覆层)形变，导致柔性电路板端头电性连接部相对与金属片针位移而不能接触；(2)柔性电路板端头也是柔性的，其受包覆层的挤压也会形变，导致柔性电路板端头电性连接部相对与金属片针位移而不能接触；(3)柔性电路板和包覆层的热胀冷缩系数不同，上述结构固定了包覆层并不能固定柔性电路板，实现柔性电路板端头电性连接部相对与金属片针的稳定接触；(4)灯带具有可挠性，在使用弯曲时，也会造成柔性电路板与包覆层的相对位移。However, the above structure often has poor electrical contact in actual use. The reason is: (1) The coating layer of the light strip is made of flexible plastic, and the convex ridge and convex tooth structure can be used when the top cover is buckled. Grasp the light strip (cladding layer) to prevent the light strip from sliding out of the cavity to achieve the purpose of fixing the light strip, but it cannot prevent the deformation of the light strip (cladding layer), resulting in the electrical connection part of the end of the flexible circuit board being opposite to the metal (2) The end of the flexible circuit board is also flexible, and it is also deformed by the extrusion of the coating layer, which causes the electrical connection part of the end of the flexible circuit board to be displaced relative to the metal sheet needle and cannot be contacted (3) The thermal expansion and cold contraction coefficients of the flexible circuit board and the cladding layer are different. The above structure fixes the cladding layer and cannot fix the flexible circuit board, so as to realize the stability of the electrical connection part of the end of the flexible circuit board relative to the metal sheet needle. (4) The light strip is flexible, and it will also cause relative displacement between the flexible circuit board and the cladding layer when it is bent.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种柔性LED灯带，该柔性LED灯带的电连接稳定性较高。The purpose of the present invention is to provide a flexible LED light strip with high electrical connection stability.
为实现上述目的，本发明采用如下技术方案：To achieve the above object, the present invention adopts the following technical solutions:
柔性LED灯带，包括柔性LED灯带本体和电连接器，所述的柔性LED灯带本体包括沿灯带长本体度方向延伸的包覆层、沿灯带本体长度方向延伸的柔性电路板以及焊接在所述柔性电路板上的若干贴片式LED，所述包覆层将柔性电路板、贴片式LED芯片包覆，其特征在于：所述的柔性电路板端头具有电性连接部，所述的电连接器包括外插槽和内插槽，所述的内插槽位于外插槽内，所述的外插槽内壁与内插槽间有间隙，内插槽的槽口和外插槽的槽口朝向同一方向，所述的内插槽内设有连接端子，内插槽包括分别位于槽相对两侧的第一槽壁部和第二槽壁部，其中第一槽壁部的高度高于或低于第二槽壁部，内插槽的第一槽壁部或第二槽壁部由若干间隔分布的立柱组成，连接端子设置在立柱上，所述的LED柔性灯带本体端头插入到外插槽，柔性电路板端头插入到内插槽，电性连接部与连接端子电性连接，LED柔性灯带本体端头的包覆层位于外插槽内壁与内插槽间的间隙中。A flexible LED light strip includes a flexible LED light strip body and an electrical connector. The flexible LED light strip body includes a cladding layer extending along the length direction of the light strip body, a flexible circuit board extending along the length direction of the light strip body, and Several SMD LEDs welded on the flexible circuit board, the coating layer covers the flexible circuit board and the SMD LED chips, and it is characterized in that: the end of the flexible circuit board has an electrical connection part , the electrical connector includes an outer slot and an inner slot, the inner slot is located in the outer slot, there is a gap between the inner wall of the outer slot and the inner slot, and the notch of the inner slot and the inner slot are The slots of the outer slot face the same direction, the inner slot is provided with connecting terminals, and the inner slot includes a first slot wall portion and a second slot wall portion respectively located on opposite sides of the slot, wherein the first slot wall portion is The height of the inner slot is higher or lower than the second slot wall. The first slot wall or the second slot wall of the inner slot is composed of several spaced columns. The connecting terminals are arranged on the columns. The LED flexible lamp The end of the strip body is inserted into the outer slot, the end of the flexible circuit board is inserted into the inner slot, and the electrical connection part is electrically connected to the connection terminal. in the gap between the slots.
上述的柔性LED灯带，其特征在于：内插槽的第一槽壁部和第二槽壁部均由若干间隔分布的立柱组成，连接端子设置在立柱上。The above-mentioned flexible LED light strip is characterized in that: the first groove wall part and the second groove wall part of the inner slot are composed of a plurality of uprights distributed at intervals, and the connection terminals are arranged on the uprights.
上述的柔性LED灯带，其特征在于：内插槽的槽壁部为弹性体。The above-mentioned flexible LED light strip is characterized in that: the groove wall part of the inner slot is an elastic body.
上述的柔性LED灯带，其特征在于：内插槽的槽口从内插槽的顶部延伸到槽的两端部。The above-mentioned flexible LED light strip is characterized in that the notch of the inner slot extends from the top of the inner slot to the two ends of the slot.
上述的柔性LED灯带，其特征在于：内插槽的槽口从内插槽的顶部延伸到槽的两端部。The above-mentioned flexible LED light strip is characterized in that the notch of the inner slot extends from the top of the inner slot to the two ends of the slot.
本发明的有益效果在于：The beneficial effects of the present invention are:
1)由于本发明柔性LED灯带在其电连接器设置外插槽和内插槽，用于分别供灯带本体端头和柔性电路板端头插入，在实现与灯带电连接的同时，通过内插槽直接对柔性电路板进行直接的固定，同时外插槽也对灯带端头进行固定，保证了灯带本体与电连接器间固定的稳定性和电连接的稳定性，不用担心灯带本体上电路板和包覆层的相对位于给电连接的稳定性造成影响。1) Since the flexible LED light strip of the present invention is provided with an outer slot and an inner slot in its electrical connector, it is used for inserting the end of the light strip body and the end of the flexible circuit board respectively. The inner slot directly fixes the flexible circuit board, and the outer slot also fixes the end of the light strip, which ensures the stability of the fixation between the light strip body and the electrical connector and the stability of the electrical connection. Don't worry about the light The relative positioning of the circuit board and the cladding on the tape body affects the stability of the electrical connection.
2)第一槽壁部的高度高于或低于第二槽壁部，即较高的第一槽壁部或第二槽壁部的高出部分形成突出部，该突出部在柔性电路板端头插入内插槽时可先进入柔性电路板端头一侧，对柔性电路板端头进入到内插槽起到引导和托持作用，有利于将柔性电路板端头导入到内插槽内。(注：若第一槽壁部和第二槽壁部等高，由于柔性电路板端头较薄且柔软，内插槽也对应较细长，因此在实际使用中，在灯带端头插入时，一方面容易导致柔性电路板端头难于插入内插槽，一方面容易导致柔性电路板端头顶止在第一槽壁部和第二槽壁部而变形)。2) The height of the first groove wall part is higher or lower than the second groove wall part, that is, the higher first groove wall part or the raised part of the second groove wall part forms a protrusion, and the protrusion is on the flexible circuit board. When the terminal is inserted into the inner slot, it can first enter the terminal side of the flexible circuit board, which guides and supports the terminal of the flexible circuit board into the inner slot, which is beneficial to guide the terminal of the flexible circuit board into the inner slot. Inside. (Note: If the height of the first groove wall and the second groove wall are the same, because the end of the flexible circuit board is thin and soft, the inner slot is also relatively slender, so in actual use, insert it at the end of the light strip. On the one hand, it is easy to cause the end of the flexible circuit board to be difficult to insert into the inner slot, and on the other hand, it is easy to cause the end of the flexible circuit board to stop at the first groove wall and the second groove wall and deform).
附图说明Description of drawings
图1为本发明柔性LED灯带的平面示意图；1 is a schematic plan view of a flexible LED light strip of the present invention;
图2为本发明LED灯带本体的结构示意图；FIG. 2 is a schematic structural diagram of an LED light strip body of the present invention;
图3为本发明LED灯带本体端头的平面示意图；3 is a schematic plan view of the end of the LED lamp strip body of the present invention;
图4为本发明电连接器本体的立体示意图；FIG. 4 is a three-dimensional schematic view of the electrical connector body of the present invention;
图5为本发明电连接器本体的平面示意图；5 is a schematic plan view of the electrical connector body of the present invention;
图6为图1的A-A剖视图；Fig. 6 is the A-A sectional view of Fig. 1;
图7为图5的B-B剖视图；Fig. 7 is the B-B sectional view of Fig. 5;
图8是本发明电连接器与LED灯带本体接合的结构示意图；8 is a schematic structural diagram of the electrical connector of the present invention engaged with the LED light strip body;
图9是本发明实施例二的电连接器的立体示意图9 is a schematic perspective view of the electrical connector according to the second embodiment of the present invention
图10是本发明实施例二的电连接器的结构示意图。FIG. 10 is a schematic structural diagram of the electrical connector according to the second embodiment of the present invention.
具体实施方式Detailed ways
下面，结合附图以及具体实施方式，对本发明做进一步描述，Below, in conjunction with the accompanying drawings and specific embodiments, the present invention will be further described,
实施例一：Example 1:
下面结合图1-图8对本实施例进一步描述，如图1，柔性LED灯带，包括一条长条形的柔性LED灯带本体1和一个电连接器2。如图2、图3，所述的柔性LED灯带本体包括沿灯带本体长度方向延伸的包覆层11、沿灯带长度方向延伸的柔性电路板13以及焊接在所述柔性电路板13上的若干贴片式LED14，所述包覆层呈筒状将柔性电路板13、贴片式LED14包覆，所述的柔性电路板端头具有两个电性连接部131。如图4、图5和图7，电连接器包括外插槽21和内插槽22，所述的内插槽位于外插槽内，所述的外插槽内壁与内插槽间有间隙，内插槽的槽口和外插槽的槽口朝向同一方向，内插槽包括分别位于槽相对两侧的第一槽壁部223和第二槽壁部224，其中第一槽壁部的高度低于第二槽壁部，第二槽壁部的高出部分(高出第一槽壁部部分)形成突出部，所述内插槽的第一槽壁部内壁位置设有两个连接端子221，第一槽壁部由两个间隔分布的立柱226组成，两连接端子221分别设置在两立柱226上，第二槽壁部由两个间隔分布的立柱227组成。This embodiment is further described below with reference to FIGS. 1-8 . As shown in FIG. 1 , the flexible LED light strip includes a long strip-shaped flexible LED
如图6、图8，LED柔性灯带本体1端头插入到外插槽，柔性电路板13端头插入到内插槽，电性连接部的两个接点131分别与两个连接端子221电性连接，LED柔性灯带本体端头的包覆层11位于外插槽内壁与内插槽间的间隙中。As shown in FIG. 6 and FIG. 8 , the end of the LED flexible
如图4、图5，内插槽的槽口从内插槽的顶部延伸到槽的两端部并延伸到槽底，即内插槽的两端也开口，这样内插槽可适应不同宽度的柔性电路板(端头)插入，内插槽的一个槽壁部223的两立柱由弹性金属片和绝缘塑料一体成型的弹性体，另一槽壁部224由绝缘塑料与电连接器本体一体成型，其中弹性金属片构成连接端子221，这样方便柔性电路板端头插入到内插槽中，也有利于对柔性电路板端头进行弹性的夹持。内插槽的第一槽壁部223各立柱226内壁面呈弧形，连接端子221处在第一槽壁部223各立柱的弧形面位置，所述的电性连接部的连接点131设有与弧面的凸起部(通常为弧面凸起的锡膏)，所述的凸起部与处在立柱226弧面处的连接端子电连接，这样有利于加大接触面，这种凹凸配合的结构可防止柔性电路板端头在内插槽内左右移动。As shown in Figure 4 and Figure 5, the notch of the inner slot extends from the top of the inner slot to the two ends of the slot and extends to the bottom of the slot, that is, both ends of the inner slot are also open, so that the inner slot can adapt to different widths The flexible circuit board (terminal) is inserted into the inner slot, the two uprights of one
如图1、图4，外插槽21的槽口呈阶梯状，即在槽口位置有一个阶梯部212，外插槽在阶梯部位置具有一个固定环213，LED灯带端头插入外插槽后，可用一根卡扣式的束紧带214穿过固定环213沿阶梯部212将灯带锁紧在外插槽上。As shown in Figures 1 and 4, the notch of the
由于包覆层是可挠性的塑料，一般具有弹性，腔体可做弹性的扩张，上述的柔性LED灯带，内插槽的外壁尺寸可以小于或等于或略大于包覆层内腔尺寸，当内插槽的外壁尺寸等于或略大于包覆层内腔尺寸，内插槽的这种外壁尺寸有利于使包覆层夹紧内插槽，使内插槽进一步夹紧柔性电路板，同时达到固定的包覆层的目的。Since the cladding layer is a flexible plastic, it is generally elastic, and the cavity can be elastically expanded. In the above-mentioned flexible LED light strip, the outer wall size of the inner slot can be smaller than or equal to or slightly larger than the inner cavity size of the cladding layer. When the size of the outer wall of the inner slot is equal to or slightly larger than the size of the inner cavity of the cladding layer, the outer wall size of the inner slot is favorable for the cladding layer to clamp the inner slot, so that the inner slot further clamps the flexible circuit board, and at the same time To achieve the purpose of a fixed coating.
实施例二
参考图9、图10，本实施例的LED灯带，与上一实施例不同的是，其内插槽的第一槽壁部223高于第二槽壁部224，第一槽壁部223高出部分形成突出部，该突出部作用同实施例一的突出部一样。Referring to FIGS. 9 and 10 , the LED light strip of this embodiment is different from the previous embodiment in that the first
对本领域的技术人员来说，可根据以上描述的技术方案以及构思，做出其它各种相应的改变以及形变，而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
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