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CN108507478B - Transverse hole detector - Google Patents

Transverse hole detector Download PDF

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Publication number
CN108507478B
CN108507478B CN201810521094.5A CN201810521094A CN108507478B CN 108507478 B CN108507478 B CN 108507478B CN 201810521094 A CN201810521094 A CN 201810521094A CN 108507478 B CN108507478 B CN 108507478B
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CN
China
Prior art keywords
workpiece
detected
positioning
hole
detection
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Active
Application number
CN201810521094.5A
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Chinese (zh)
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CN108507478A (en
Inventor
王亚辉
王亚平
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Shenzhen Mimi Automation Co ltd
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Shenzhen Mimi Automation Co ltd
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Priority to CN201810521094.5A priority Critical patent/CN108507478B/en
Publication of CN108507478A publication Critical patent/CN108507478A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/08Measuring arrangements characterised by the use of optical techniques for measuring diameters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • G01B11/27Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
    • G01B11/272Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes using photoelectric detection means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a transverse hole detection machine which comprises a feeding device, a hole finding and arranging device and a positioning detection device, wherein the feeding device is used for providing a workpiece to be detected with a transverse hole, the hole finding and arranging device Kong Zhengliao is connected to the feeding device and used for detecting the position of the transverse hole and adjusting the position of the workpiece to be detected according to a detection result, and the positioning detection device is connected to the hole finding and arranging device Kong Zhengliao and is used for positioning the workpiece to be detected and detecting the positioned workpiece to be detected. According to the invention, during detection, positioning and detection from feeding to positioning of the workpiece to be detected to the workpiece to be detected can be completed through automation, so that the detection efficiency is greatly improved, and time and labor are saved.

Description

Transverse hole detector
Technical Field
The invention relates to the technical field of machinery, in particular to a transverse hole detector.
Background
There is a cylindrical part in industry, which has a small hole in its cylindrical surface perpendicular to the axis of the cylinder, near one end of the cylindrical part. As shown in FIG. 8, the cylindrical part is a cylindrical pin for an engine, the small holes are usually called transverse holes, and the cylindrical pin has high requirement on quality of products due to huge demand, so that each manufacturer needs to spend a great deal of manpower and material resources to detect the cylindrical pin to be delivered, wherein the most important quality detection is to detect the transverse small hole diameter of each cylindrical pin, the symmetry degree of the small holes to the cylindrical surface and the distance between the small holes and the end surface, and the detection is mainly performed manually at present, and is not very good in measurement accuracy, time-consuming and labor-consuming and low in measurement efficiency by adopting simple measuring tools.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a transverse hole detector which is used for solving the problems of low detection efficiency, time and labor waste of cylindrical pins.
To this end, according to an embodiment of the present invention, the lateral hole detector includes:
the feeding device is used for providing a workpiece to be detected with a transverse hole;
the Kong Zhengliao finding device is connected with the feeding device and is used for detecting the position of the transverse hole and adjusting the position of the workpiece to be detected according to the detection result; and
And the positioning detection device is connected with the Kong Zhengliao finding device and is used for positioning the workpiece to be detected and detecting the positioned workpiece to be detected.
As a further alternative to the transverse hole detector, the feeding device comprises a vibrating plate.
As a further alternative scheme of the transverse hole detection machine, the hole finding and arranging device comprises a guide rail, a hole finding mechanism and an arranging mechanism, wherein the guide rail is connected with the feeding device, the hole finding mechanism and the arranging mechanism are arranged on the guide rail, the arranging mechanism is positioned behind the hole finding mechanism, and the workpiece to be detected sequentially passes through the hole finding mechanism and the arranging mechanism.
As a further alternative of the transverse hole detecting machine, the hole finding mechanism comprises a first sensor arranged at least one end of the workpiece to be detected, and the first sensor is used for detecting whether the end is provided with the transverse hole.
As a further alternative of the transverse hole inspection machine, the material arranging mechanism includes a rotary tray rotatably provided on the guide rail, and the rotary tray is used for exchanging the position of the workpiece to be inspected.
As a further alternative scheme of the transverse hole detection machine, the positioning detection device comprises a rotating disc, a positioning mechanism and a detection mechanism, the rotating disc is connected with the Kong Zhengliao searching device, a plurality of workpiece accommodating holes to be detected are formed in the rotating disc, the positioning mechanism and the detection mechanism are installed on a rotating path of the rotating disc, the detection mechanism is located behind the positioning mechanism, and the workpieces to be detected sequentially pass through the positioning mechanism and the detection mechanism.
As a further alternative of the transverse hole detecting machine, the positioning mechanism includes a preliminary positioning mechanism and an accurate positioning mechanism, the accurate positioning mechanism is disposed at the rear of the preliminary positioning mechanism, and the preliminary positioning mechanism includes a second sensor disposed along the radial direction of the rotating disc and a driving member capable of acting on the workpiece to be detected to rotate the workpiece to be detected, the driving member driving the workpiece to be detected until the second sensor senses the transverse hole; the accurate positioning mechanism comprises a pair of conical positioning needles which are movably arranged, and the pair of conical positioning needles can be inserted into two ends of the transverse hole, so that the position of the workpiece to be detected is further adjusted.
As a further alternative of the transverse hole inspection machine, the inspection mechanism includes an industrial camera disposed directly opposite the transverse hole of the workpiece to be inspected.
As a further alternative scheme of the transverse hole detection machine, the transverse hole detection machine further comprises a discharging device, wherein the discharging device comprises a qualified workpiece discharging pipe, an unqualified workpiece discharging pipe and a picking mechanism, and the picking mechanism is movably arranged between the positioning detection device, the qualified workpiece discharging pipe and the unqualified workpiece discharging pipe.
As a further alternative of the transverse hole detecting machine, the transverse hole detecting machine further comprises a frame, and the feeding device, the hole finding and arranging device and the positioning detecting device are mounted on the frame.
The invention has the beneficial effects that:
according to the transverse hole detection machine in the embodiment, due to the arrangement of the feeding device, the Kong Zhengliao searching device and the positioning detection device, when the transverse holes of the workpiece to be detected with the transverse holes, such as cylindrical pins, are detected, positioning and detection from feeding of the workpiece to be detected to positioning of the workpiece to be detected can be completed through automation, so that the detection efficiency is greatly improved, and time and labor are saved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 shows a schematic structural diagram of a transverse hole detection machine according to an embodiment of the present invention.
Fig. 2 shows a schematic structural diagram of a split frame of the transverse hole detecting machine according to an embodiment of the present invention;
FIG. 3 shows a partial enlarged view of a portion of FIG. 2;
FIG. 4 shows a schematic structural view of a drive wheel assembly of a cross bore detector provided in accordance with an embodiment of the present invention;
FIG. 5 is a schematic view showing another angle of the cross hole inspection machine according to the embodiment of the present invention;
FIG. 6 shows a partial enlarged view of part B of FIG. 5;
fig. 7 is a schematic structural view of a preliminary positioning mechanism of a transverse hole detection machine according to an embodiment of the present invention;
fig. 8 is a schematic diagram of a workpiece to be inspected.
Description of main reference numerals:
100-feeding devices; 200-finding Kong Zhengliao devices; 300-positioning detection device; 400-a discharging device; 500-frames; 210-a guide rail; 220-a hole finding mechanism; 230-a monolith mechanism; 310-rotating a disc; 320-positioning mechanism; 330-a detection mechanism; 340-a feeding mechanism; 410-qualified workpiece discharge pipe; 420-unqualified workpiece discharging pipe; 430-a pick-up mechanism; 221-a first sensor; 222-a drive wheel assembly; 223-a limiting assembly; 231-a swivel tray; 232-a rotary cylinder; 233-fourth limiting piece; 311, a workpiece accommodating hole to be detected; 321-a preliminary positioning mechanism; 322—a precise positioning mechanism; 331-industrial camera; 332-backlight source; 341-a pipe; 342-feeder; 2221—a first drive motor; 2222-friction wheel; 2231-a first stop; 2232-a second stop; 2233-a third stop; 3211-a second sensor; 3212-a driver; 3213-a second driving motor; 3214-translation cylinder; 3221-a tapered positioning needle; 3222-a housing; 3223-a telescopic cylinder; 3224-lifting cylinder; 3225-a clamping assembly; 1000-a workpiece to be detected; 1100-transverse holes.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
Examples
The embodiment provides a transverse hole detector.
Referring to fig. 1-2, the cross hole inspection machine includes a feeding device 100, a positioning device Kong Zhengliao, 200, and a positioning device 300.
Wherein the feeder 100 is used for providing a workpiece 1000 to be inspected with a transverse hole 1100. The Kong Zhengliao device 200 is connected to the feeding device 100, and is used for detecting the position of the transverse hole 1100 and adjusting the position of the workpiece 1000 to be detected according to the detection result. The positioning and detecting device 300 is connected to the positioning and Kong Zhengliao device 200, and is used for positioning the workpiece 1000 to be detected and detecting the positioned workpiece 1000 to be detected.
In this way, due to the arrangement of the feeding device 100, the Kong Zhengliao device 200 and the positioning and detecting device 300, the feeding device 100 mainly realizes the automatic feeding of the workpiece 1000 to be detected, the Kong Zhengliao device 200 receives the workpiece 1000 to be detected conveyed from the feeding device 100, and adjusts the position of the workpiece 1000 to be detected, so that the workpiece 1000 to be detected can be conveyed to the positioning and detecting device 300 in the same position state, and the positioning and detecting device 300 completes the positioning and detection of the workpiece 1000 to be detected.
In some embodiments, the feeding device 100 may select a vibration plate, so that the workpiece 1000 to be inspected may be conveyed into the device 200 according to Kong Zhengliao by the action of the vibration plate.
In addition, in other embodiments, the feeding device 100 may also select a belt or the like to enable automated transportation of the workpiece 1000 to be inspected. It will be appreciated that, in order to ensure that the workpiece 1000 to be inspected enters the apparatus 200 of Kong Zhengliao in a orderly manner, a limit groove for limiting the workpiece 1000 to be inspected may be provided on the belt.
Referring to fig. 1-3 in combination, the device 200 for locating Kong Zhengliao includes a guide rail 210, a locating mechanism 220, and a monolith mechanism 230.
The guide rail 210 is used for transporting the workpiece 1000 to be inspected with the transverse hole 1100. The hole finding mechanism 220 is mounted on the guide rail 210 for detecting the position of the transverse hole 1100. The arranging mechanism 230 is mounted on the guide rail 210 and is located behind the hole finding mechanism 220, and is used for adjusting the position of the workpiece 1000 to be detected according to the position of the transverse hole 1100.
It can be appreciated that the guide rail 210 is engaged with the feeding device 100, that is, the workpiece 1000 to be detected is transported from the feeding device 100 to the guide rail 210, then the guide rail 210 transports the workpiece 1000 to be detected to the hole locating mechanism 220, the hole locating mechanism 220 detects the position of the transverse hole 1100, so as to obtain the position of the workpiece 1000 to be detected, then the workpiece 1000 to be detected is transported to the arranging mechanism 230, and the arranging mechanism 230 determines whether the position adjustment of the workpiece 1000 to be detected is necessary according to the position of the workpiece 1000 to be detected.
The workpiece 1000 to be detected can be uniformly combed through the functions of the hole finding mechanism 220 and the arranging mechanism 230, so that all the workpieces 1000 to be detected enter the next process in the same position state, the efficiency is improved, and the labor is saved.
With continued reference to fig. 3, in one embodiment, the guide rail 210 is disposed obliquely, and a higher end of the guide rail is connected to the feeding device 100, so that the workpiece 1000 to be inspected after exiting from the feeding device 100 can be autonomously transferred to the hole searching mechanism 220 and the arranging mechanism 230.
The hole finding mechanism 220 includes a first sensor 221 disposed at least one end of the workpiece 1000 to be inspected for detecting whether the end has a transverse hole 1100. For example, a first sensor 221 may be provided at the rear end of the workpiece 1000 to be inspected (with respect to the inclined arrangement of the rail 210, it may be understood that the lower end of the workpiece 1000 to be inspected) to indicate that the workpiece 1000 to be inspected is positioned on the rail 210 with the transverse hole 1100 at the rear end once the first sensor 221 senses the transverse hole 1100, and that the workpiece 1000 to be inspected is positioned on the rail 210 with the transverse hole 1100 at the front end if the transverse hole 1100 is not sensed. For another example, a first sensor 221 may be disposed at the front end of the workpiece 1000 to be inspected, and the position of the workpiece 1000 to be inspected may be determined in a similar manner to the former. For example, a first sensor 221 may be disposed at two ends of the workpiece 1000 to be detected, where the first sensors 221 at different positions reflect different position information, and when the first sensor 221 at the front end senses the transverse hole 1100, it indicates that the workpiece 1000 to be detected is located on the guide rail 210 in a manner that the transverse hole 1100 is at the front end, and when the first sensor 221 at the rear end senses the transverse hole 1100, it indicates that the workpiece 1000 to be detected is located on the guide rail 210 in a manner that the transverse hole 1100 is at the rear end.
In some embodiments, the first sensor 221 may be a fiber optic sensor, and may be detected by the fiber optic sensor once the transverse hole 1100 is opposite to the fiber optic sensor.
It will be appreciated that in some cases, the transverse hole 1100 in the workpiece 1000 to be inspected may not be facing the fiber optic sensor, and as a result, the existence of the transverse hole 1100 may not be sensed or sensing inaccuracy may occur.
In this regard, referring to fig. 4 in combination, the hole searching mechanism 220 further includes a driving wheel assembly 222, where the driving wheel assembly 222 is disposed below the guide rail 210, and the driving wheel assembly 222 can act on the outer wall of the workpiece 1000 to be inspected, so that the workpiece 1000 to be inspected rotates.
In this way, the transverse bore 1100 is eventually rotated into position against the fiber optic sensor by the action of the drive wheel assembly 222.
Further, the driving wheel assembly 222 includes a first driving motor 2221 and a friction wheel 2222 mounted on the first driving motor 2221, and the friction wheel 2222 is supported below the workpiece 1000 to be inspected, so that the friction wheel 2222 can be applied to the workpiece 1000 to be inspected.
It should be noted that the number of friction wheels 2222 may be determined according to requirements, for example, in the example shown in fig. 4, two friction wheels 2222 are provided. It will be appreciated that the arrangement of the two friction wheels 2222 corresponds to a reduction mechanism constructed to ensure stable rotation of the workpiece 1000 to be inspected.
In some embodiments, friction wheel 2222 may be made of rubber to minimize the impact on the outer wall of workpiece 1000 to be inspected.
In some embodiments, the hole finding mechanism 220 further includes a limiting component 223, where the limiting component 223 includes a first limiting member 2231, and the first limiting member 2231 is located behind the first sensor 221, and the first limiting member 2231 is movably mounted on the guide rail 210, so that the first limiting member 2231 can extend into the guide rail 210 and withdraw from the guide rail 210, so as to limit the workpiece 1000 to be detected, thereby facilitating the detection of the transverse hole 1100 by the first sensor 221.
Because of the existence of the first limiting member 2231, the workpiece 1000 to be inspected can be suspended at the first limiting member 2231 during transportation, and the workpiece is supported by the first limiting member 2231, and the inspection of the transverse hole 1100 can be completed by combining the functions of the driving wheel assembly 222 and the optical fiber sensor. After the inspection is completed, the first stopper 2231 is withdrawn from the guide rail 210 so that the work 1000 to be inspected is conveyed to the monolith mechanism 230.
Further, the limiting assembly 223 may further include a second limiting member 2232, where the second limiting member 2232 is movably mounted on the guide rail 210, so that the second limiting member 2232 can extend into the guide rail 210 and withdraw from the guide rail 210, and a distance between the second limiting member 2232 and the first limiting member 2231 is at least greater than a length of the workpiece 1000 to be inspected, so that a workpiece 1000 to be inspected can be accommodated between the second limiting member 2232 and the first limiting member 2231.
In this way, a relatively independent area can be formed between the first limiter 2231 and the second limiter 2232 through the action of the first limiter 2231, only one workpiece 1000 to be detected can exist in the area, meanwhile, the driving wheel assembly 222 is located just below the area, and the optical fiber sensor is arranged at the rearmost end of the area, so that during detection, only one workpiece 1000 to be detected is detected at a time, and the detection effect on the transverse hole 1100 can be improved to a certain extent.
Further, the limiting assembly 223 may further include a third limiting member 2233, where the first limiting member 2231, the second limiting member 2232, and the third limiting member 2233 are sequentially disposed on the guide rail 210 from back to front, and the third limiting member 2233 is movably mounted on the guide rail 210, so that the third limiting member 2233 can be abutted to the outer wall of the workpiece 1000 to be detected, and a distance between the third limiting member 2233 and the second limiting member 2232 is greater than a length of the workpiece 1000 to be detected, so that the second limiting member 2232 is limited behind the workpiece 1000 to be detected, and the third limiting member 2233 is abutted to the outer wall of the workpiece 1000 to be detected.
In this way, by the action of the first stopper 2231 and the second stopper 2232, it is ensured that only one workpiece 1000 to be inspected is transferred into the relatively independent area formed by the first stopper 2231 and the second stopper 2232 at a time. Specifically, when the workpiece 1000 to be inspected in the above-mentioned area is still in the inspection process, the second stopper 2232 is limited behind the previous workpiece 1000 to be inspected of the workpiece 1000 to be inspected still in the inspection process, and the third stopper 2233 is abutted against the outer wall of the workpiece 1000 to be inspected yet further, for convenience of description, the three workpieces 1000 to be inspected are sequentially referred to as a first workpiece to be inspected, a second workpiece to be inspected and a third workpiece to be inspected from the back to the front, when the inspection is completed, the first stopper 2231 is withdrawn, the first workpiece to be inspected is transferred to the monolith 230, then the first stopper 2231 is again inserted into the guide rail 210, then the second stopper 2232 is withdrawn, the second workpiece to be inspected is transferred to the first stopper 2231, then the second stopper 2232 is again inserted into the guide rail 210, and thereafter, the third stopper 2233 is withdrawn, so that the third workpiece to be inspected is transferred to the second stopper 2232, and finally the third stopper 2233 is again inserted, and each inspection of the workpieces 1000 is completed by the above cycle.
In this way, under the action of the first limiter 2231, the second limiter 2232 and the third limiter 2233, only one workpiece 1000 to be detected is transported to the first limiter 2231 at a time, so that the detection of the workpiece 1000 to be detected is ensured to be performed stably and orderly.
Of course, in other embodiments, the above-described effect can be achieved by the combination of the first stopper 2231 and the third stopper 2233, except that the above-described relatively independent regions are not formed at this time, but the effects are substantially the same.
In some embodiments, the first, second and third stoppers 2231, 2232 and 2233 can be driven by a cylinder, and the first, second and third stoppers 2231, 2232 and 2233 can themselves be rods driven by the cylinder to extend into or retract from the guide rail 210.
In other embodiments, the first limiter 2231, the second limiter 2232, and the third limiter 2233 can be implemented using electric push rods.
In addition to the guide rail 210 described above, in another embodiment, the guide rail 210 may be disposed horizontally, where the guide rail 210 may be disposed in a manner of a belt, and a position sensor is disposed at a corresponding position, and the position sensor guides the operation of the belt, so as to realize stable transportation of the workpiece 1000 to be inspected.
With continued reference to fig. 3, the sorting mechanism 230 includes a rotary tray 231 rotatably disposed on the guide rail 210, and the rotary tray 231 is used for exchanging the position of the workpiece 1000 to be inspected.
It will be appreciated that, after the workpiece 1000 to be inspected is transported to the sorting mechanism 230, if the transported workpiece 1000 to be inspected needs to be subjected to position exchange, the rotating tray 231 is controlled to rotate 180 degrees.
The monolith mechanism 230 further includes a driving motor to which the rotary tray 231 is coupled, and the rotation of the rotary tray 231 is driven by the driving motor. It will be appreciated that in order to effect rotation of the swing tray 231, this may also be effected by a rotary cylinder 232, for example in the example shown in fig. 2, the rotary cylinder 232 being supported below the swing tray 231 for controlling rotation of the swing tray 231.
Further, in order to ensure smooth operation of the rotary tray 231, the arranging mechanism 230 further includes a fourth limiting member 233, where the fourth limiting member 233 is used to limit the position of the workpiece 1000 to be detected, so that the rotary tray 231 performs position exchange on the workpiece 1000 to be detected.
In other words, similar to the first limiting member 2231 described above, if the workpiece 1000 to be detected needs to be subjected to the position exchange, the workpiece 1000 to be detected temporarily exists in front of the fourth limiting member 233, so that the workpiece 1000 to be detected is located on the rotating tray 231, and the above-mentioned driving motor or the rotating cylinder 232 is restarted to realize the position exchange of the workpiece 1000 to be detected.
Referring to fig. 2 and 5 in combination, the positioning and detecting device 300 includes a rotating disc 310, a positioning mechanism 320 and a detecting mechanism 330.
The rotating disc 310 is provided with a plurality of workpiece accommodating holes 311 with transverse holes 1100, and the workpiece accommodating holes 311 are used for receiving the workpieces 1000 to be detected with uniform position state transported from the material arranging mechanism 230, and the workpieces 1000 to be detected are transported to the subsequent stations along with the rotating disc 310. The positioning mechanism 320 is mounted on the rotating path of the rotating disk 310, and is used for positioning the workpiece 1000 to be inspected. The detecting mechanism 330 is mounted on the rotating path of the rotating disk 310 for detecting the workpiece 1000 to be detected.
In this way, the workpiece 1000 to be detected after being taken out from the Kong Zhengliao finding device 200 can be continuously transported to the positioning mechanism 320 and the detecting mechanism 330 under the action of the rotating disc 310, the workpiece 1000 to be detected can be accurately positioned under the action of the positioning mechanism 320, and the transverse hole 1100 information of the workpiece 1000 to be detected can be finally obtained through the detection of the detecting mechanism 330.
In some embodiments, in order to ensure that the workpiece 1000 to be inspected can be transported to the rotating disc 310 smoothly, a feeding mechanism 340 is further disposed between the guide rail 210 and the rotating disc 310, the feeding mechanism 340 includes a pipe 341 and a feeder 342, the pipe 341 and the feeder 342 are sequentially connected between the guide rail 210 and the rotating disc 310, wherein the feeder 342 is disposed above the rotating disc 310, and the feeder 342 has a feeding hole for accommodating the workpiece 1000 to be inspected, and the feeding hole is vertically disposed, so that the workpiece 1000 to be inspected can flow into the workpiece accommodating hole 311 to be inspected on the rotating disc 310 in a vertical state.
With continued reference to fig. 2 and 7, in the embodiment of the invention, the positioning mechanism 320 includes a preliminary positioning mechanism 321 and a precise positioning mechanism 322, the precise positioning mechanism 322 is disposed behind the preliminary positioning mechanism 321, and the preliminary positioning mechanism 321 includes a second sensor 3211 disposed along a radial direction of the rotating disc 310 and a driving member 3212 capable of acting on the workpiece 1000 to be inspected to rotate the workpiece 1000 to be inspected, and the driving member 3212 drives the workpiece 1000 to be inspected until the second sensor 3211 senses the transverse hole 1100.
Thus, when the workpiece 1000 to be inspected flowing onto the rotating disc 310 is transported to the preliminary positioning mechanism 321 along with the rotation of the rotating disc 310, when the second sensor 3211 does not sense the transverse hole 1100, the driving member 3212 will act to drive the workpiece 1000 to be inspected to further rotate, so as to finally enable the transverse hole 1100 to be sensed by the second sensor 3211, at this time, the workpiece 1000 to be inspected completes the preliminary positioning, at this time, the center line of the transverse hole 1100 approximately coincides with the radial direction of the rotating disc 310, and there may be a slight deviation, and the accurate positioning mechanism 322 is used to eliminate the deviation.
Specifically, referring to fig. 6 in combination, the precise positioning mechanism 322 includes a pair of tapered positioning pins 3221 movably disposed, where the pair of tapered positioning pins 3221 are coincident with the radial direction of the rotating disk 310, and the pair of tapered positioning pins 3221 can be inserted into two ends of the transverse hole 1100, so that the position of the workpiece 1000 to be detected is further aligned.
Thus, by controlling the simultaneous insertion of a pair of tapered pins 3221 into both ends of the transverse bore 1100, the tapered pins 3221 can force the workpiece 1000 to be inspected to further rotate, ultimately causing the direction of the transverse bore 1100 to fully coincide with the direction defined by the pair of tapered pins 3221, such that the workpiece 1000 to be inspected is centered to the final desired precise position.
In some embodiments, the driving member 3212 is a rubber friction wheel, the preliminary positioning mechanism 321 further includes a second driving motor 3213, the rubber friction wheel is connected to the second driving motor 3213, and the second driving motor 3213 drives the driving member 3212 to rotate, so as to drive the workpiece 1000 to be inspected to rotate.
In addition, the preliminary positioning mechanism 321 further includes a translation cylinder 3214, and the second driving motor 3213 is mounted on the translation cylinder 3214, and under the action of the translation cylinder 3214, the driving member 3212 can contact the workpiece 1000 to be detected or be far away from the workpiece 1000 to be detected, so as to facilitate selection of whether the action of the driving member 3212 is required.
In order to realize the motion of the tapered positioning needle 3221, the precise positioning mechanism 322 further includes a base 3222 and a pair of telescopic cylinders 3223, the telescopic cylinders 3223 are mounted on the base 3222, the tapered positioning needle 3221 is relatively mounted on the telescopic cylinders 3223, and the tapered positioning needle 3221 is mutually closed or separated under the action of the telescopic cylinders 3223.
When the tapered positioning pins 3221 are close to each other, accurate positioning of the workpiece 1000 to be detected is completed, and then the tapered positioning pins 3221 need to be separated from each other so as to leave the workpiece 1000 to be detected, so that operation of the detection mechanism 330 is facilitated.
In addition, the precise positioning mechanism 322 further includes a lifting driving assembly for driving the base 3222 to perform lifting motion.
By the action of the lifting driving assembly, the base 3222 and the conical positioning needle 3221 can be separated from the workpiece 1000 to be detected as far as possible, so that interference to the detection mechanism 330 during detection is avoided.
In some embodiments, the lift drive assembly may include a lift cylinder 3224, etc., and the base 3222 is mounted to the output end of the lift cylinder 3224.
Meanwhile, when the workpiece 1000 to be inspected is positioned accurately and before inspection, it is necessary to ensure that the workpiece 1000 to be inspected is kept at the position, for this reason, the accurate positioning mechanism 322 further includes a clamping assembly 3225 for clamping the workpiece 1000 to be inspected so as to be kept at the accurate position.
Further, the clamping assembly 3225 includes at least a pair of clamping jaws matched with the outer wall of the workpiece 1000 to be inspected, and the clamping jaws can be controlled to open and close by an air cylinder to realize the clamping operation of the workpiece 1000 to be inspected.
With continued reference to fig. 2 or 5, the inspection mechanism 330 includes an industrial camera 331, the industrial camera 331 being disposed opposite the transverse hole 1100 of the workpiece 1000 to be inspected.
After the accurate positioning of the workpiece 1000 to be detected is completed, the industrial camera 331 can be started to perform photographing operation, the detection of the transverse hole 1100 is completed, the diameter of the transverse hole 1100 can be detected, the symmetry degree of the transverse hole 1100 to the cylindrical surface, the distance between the transverse hole 1100 and the top end of the part, and the diameter of the cylindrical surface are very high, and the accuracy is very high, so that the detection of the transverse hole 1100 can be easily realized in a micron level.
Further, the detecting mechanism 330 further includes a backlight source 332 disposed opposite to the industrial camera 331, so as to improve quality of the photographed image and further improve detecting effect.
Referring to fig. 2, in the embodiment of the invention, the transverse hole detecting machine further includes a discharging device 400. The discharging device 400 comprises a qualified workpiece discharging pipe 410, a unqualified workpiece discharging pipe 420 and a picking mechanism 430, wherein the picking mechanism 430 is movably arranged among the positioning detecting device 300, the qualified workpiece discharging pipe 410 and the unqualified workpiece discharging pipe 420.
In this way, by the action of the pick-up mechanism 430, the good product can be selectively distinguished from the bad product and transported to the good work piece discharge pipe 410 and the bad work piece discharge pipe 420, respectively.
In some embodiments, the pick-up mechanism 430 may be implemented by a manipulator or the like, or may be implemented by two sets of straight modules disposed perpendicular to each other, or may be implemented by providing a vacuum chuck at an output end of the manipulator or the straight modules for facilitating picking up or dropping the inspected workpiece.
In addition, referring to fig. 1, in order to reasonably standardize the positions of the components of the cross hole inspection machine, the cross hole inspection machine further includes a frame 500, and the feeding device 100, the positioning device Kong Zhengliao device 200, the positioning device 300, and the like are mounted on the frame 500.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "particular examples," or "some examples," etc., means that a particular feature, device, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, means, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.

Claims (8)

1. A cross bore detector, comprising:
the feeding device is used for providing a workpiece to be detected with a transverse hole; the feeding device comprises a vibrating plate;
the Kong Zhengliao finding device is connected with the feeding device and is used for detecting the position of the transverse hole and adjusting the position of the workpiece to be detected according to the detection result; and
The positioning detection device is connected with the Kong Zhengliao finding device and is used for positioning the workpiece to be detected and detecting the positioned workpiece to be detected; the positioning detection device comprises a rotating disc, a positioning mechanism and a detection mechanism, wherein the rotating disc is connected with the Kong Zhengliao searching device, a plurality of workpiece accommodating holes to be detected are formed in the rotating disc, the positioning mechanism and the detection mechanism are installed on a rotating path of the rotating disc, the detection mechanism is positioned behind the positioning mechanism, and the workpieces to be detected pass through the positioning mechanism and the detection mechanism in sequence.
2. The machine of claim 1, wherein the hole finding and arranging device comprises a guide rail, a hole finding mechanism and an arranging mechanism, the guide rail is connected with the feeding device, the hole finding mechanism and the arranging mechanism are arranged on the guide rail, the arranging mechanism is positioned behind the hole finding mechanism, and the workpiece to be detected sequentially passes through the hole finding mechanism and the arranging mechanism.
3. The machine of claim 2, wherein said hole finding means includes a first sensor disposed at least one end of said workpiece to be inspected for detecting whether said end has said transverse hole.
4. The cross hole inspection machine of claim 2, wherein the monolith mechanism includes a swivel tray rotatably disposed on the rail for changing the position of the work piece to be inspected.
5. The machine of claim 1, wherein the positioning mechanism comprises a preliminary positioning mechanism and a precise positioning mechanism, the precise positioning mechanism is arranged behind the preliminary positioning mechanism, and the preliminary positioning mechanism comprises a second sensor arranged along the radial direction of the rotating disc and a driving piece which can act on the workpiece to be detected to enable the workpiece to be detected to rotate, and the driving piece drives the workpiece to be detected until the second sensor senses the transverse hole; the accurate positioning mechanism comprises a pair of conical positioning needles which are movably arranged, and the pair of conical positioning needles can be inserted into two ends of the transverse hole, so that the position of the workpiece to be detected is further adjusted.
6. The cross hole inspection machine of claim 1, wherein the inspection mechanism includes an industrial camera disposed opposite the cross hole of the workpiece to be inspected.
7. The cross hole inspection machine of claim 1, further comprising a discharge device including a qualified workpiece discharge pipe, a failed workpiece discharge pipe, and a pick-up mechanism movably disposed between the positioning inspection device, the qualified workpiece discharge pipe, and the failed workpiece discharge pipe.
8. The cross bore inspection machine of claim 1, further comprising a frame, wherein the feed device, the hole finding monolith device, and the positioning detection device are mounted on the frame.
CN201810521094.5A 2018-05-28 2018-05-28 Transverse hole detector Active CN108507478B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005337887A (en) * 2004-05-27 2005-12-08 Yutaka:Kk Inspection device of shaft with head part
CN106546198A (en) * 2016-09-27 2017-03-29 重庆西电普华智能机器人技术有限公司 A kind of hole location device for fast detecting
CN207147446U (en) * 2017-09-01 2018-03-27 广州市新豪精密五金制品有限公司 A kind of detection device
CN208140034U (en) * 2018-05-28 2018-11-23 深圳市米米自动化有限公司 A kind of cross-drilled hole detection machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005337887A (en) * 2004-05-27 2005-12-08 Yutaka:Kk Inspection device of shaft with head part
CN106546198A (en) * 2016-09-27 2017-03-29 重庆西电普华智能机器人技术有限公司 A kind of hole location device for fast detecting
CN207147446U (en) * 2017-09-01 2018-03-27 广州市新豪精密五金制品有限公司 A kind of detection device
CN208140034U (en) * 2018-05-28 2018-11-23 深圳市米米自动化有限公司 A kind of cross-drilled hole detection machine

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