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CN108506756A - A kind of on-chip power type LED light with 4 π luminescent screens - Google Patents

A kind of on-chip power type LED light with 4 π luminescent screens Download PDF

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CN108506756A
CN108506756A CN201810568252.2A CN201810568252A CN108506756A CN 108506756 A CN108506756 A CN 108506756A CN 201810568252 A CN201810568252 A CN 201810568252A CN 108506756 A CN108506756 A CN 108506756A
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types
led
substrate
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led light
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何思丁
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Shenzhen City Great Culture Communication Co Ltd
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Shenzhen City Great Culture Communication Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/232Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/22Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors
    • F21V7/28Reflectors for light sources characterised by materials, surface treatments or coatings, e.g. dichroic reflectors characterised by coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

本发明提供了一种具有4π发光板的电源内置型LED灯,包括灯泡壳、带有排气管的芯座、电容器、灯头以及一个4πLED发光板。本发明将4πLED发光板放置在密封的灯泡壳内,安全、可靠;且本发明的电容器,利用电容滤波特征来提高电源利用率且将电容器放置在灯头内,解决了电容在高温环境下易损坏问题。而且所述4πLED发光板的正反两面设置含有热辐射材料的荧光胶层,可以直接将LED芯片和驱动器产生的热量转换成2~20μm的红外波,再透过红外透射率大于0.8的硅酸盐系玻璃泡壳透射到周围环境中;另外还可以通过灯泡壳内的高导热率气体将气体对流传导到玻璃泡壳上,进而传导到周围环境中,多方位实现散热。

The invention provides a built-in power supply LED lamp with a 4π luminous board, which includes a bulb shell, a core seat with an exhaust pipe, a capacitor, a lamp holder and a 4π LED luminous board. The present invention places the 4πLED light-emitting board in the sealed bulb shell, which is safe and reliable; and the capacitor of the present invention uses the capacitance filtering feature to improve the power utilization rate and the capacitor is placed in the lamp holder, which solves the problem that the capacitor is easily damaged in a high temperature environment question. Moreover, the front and back sides of the 4πLED light-emitting board are provided with fluorescent adhesive layers containing heat radiation materials, which can directly convert the heat generated by the LED chip and the driver into 2-20 μm infrared waves, and then pass through the silicic acid with an infrared transmittance greater than 0.8. The salt-based glass bulb transmits into the surrounding environment; in addition, the high thermal conductivity gas in the bulb shell can convect the gas to the glass bulb, and then conduct it to the surrounding environment, realizing heat dissipation in multiple directions.

Description

一种具有4π发光板的电源内置型LED灯A kind of LED lamp with built-in power supply with 4π light-emitting board

技术领域technical field

本发明涉及到照明技术领域,特别是涉及一种具有4π发光板的电源内置型LED灯。The invention relates to the technical field of lighting, in particular to a power supply built-in LED lamp with a 4π light-emitting board.

背景技术Background technique

19世纪钨丝白炽灯的出现带领全世界走进了人工照明时代。自20世纪出现革命性的新光源—LED,凭借着节能环保,寿命长等优点迅速走红照明市场,LED成了未来主流的照明光源,广泛应用于商业照明,工业照明,户外照明等。但是以往的LED光源,像插件LED、贴片LED、COB(Chip On Board,板上芯片封装)、集成大功率等LED灯珠,在不加透镜之类的光学器件情况下,都只能是平面光源。The emergence of tungsten filament incandescent lamps in the 19th century led the world into the era of artificial lighting. Since the emergence of a revolutionary new light source—LED in the 20th century, it has quickly become popular in the lighting market due to its advantages of energy saving, environmental protection, and long life. LED has become the mainstream lighting source in the future and is widely used in commercial lighting, industrial lighting, and outdoor lighting. However, the previous LED light sources, such as plug-in LEDs, SMD LEDs, COB (Chip On Board, chip on board packaging), integrated high-power LED lamp beads, can only be used without optical devices such as lenses. flat light source.

2008年,日本牛尾光源推出以白炽灯原型配置LED灯丝的灯泡式灯具。“LED灯丝灯”的出现真正的实现了360度全角度发光立体光源,满足客户全视角发光需求,带来前所未有的照明体验且更加节能。自日本牛尾光源率先推出并量产,以LED灯丝为光源的蜡烛灯、灯泡壳等产品在市场上逐渐受到愈来愈多消费者的青睐。In 2008, Japan Ushio Light Source launched a bulb-type lamp with an incandescent lamp prototype configured with an LED filament. The emergence of "LED Filament Lamp" has truly realized a 360-degree full-angle light-emitting three-dimensional light source, which meets customers' full-angle light requirements, brings unprecedented lighting experience and is more energy-saving. Since Japan’s Ushio light source was first launched and mass-produced, candle lamps, bulb shells and other products using LED filaments as light sources have gradually been favored by more and more consumers in the market.

现有的LED灯一般采用4π发光的LED发光条密封在充有气体的泡壳中,并将驱动器装在灯头中。其4π发光的LED发光条通常为条状的透明基板,其上分布4π发光的LED芯片,并用荧光粉层包裹以实现4π发光。Existing LED lamps generally adopt 4π light-emitting LED light-emitting strips to be sealed in a bulb filled with gas, and the driver is installed in the lamp holder. Its 4π emitting LED strip is usually a strip-shaped transparent substrate, on which 4π emitting LED chips are distributed and wrapped with a phosphor layer to achieve 4π emitting.

然而,现有的LED灯存在着以下问题,制约了LED灯的进一步发展。However, the existing LED lamps have the following problems, which restrict the further development of LED lamps.

一是散热问题。LED灯的热量主要由LED芯片及驱动电路的功率器件产生。现有技术的LED灯一般用低压大电流的功率型LED,一个LED芯片一个PN结,工作电流大到0.35A甚至几A,1W至几W或更大的电功率集中在1至几平方毫米的芯片上,而其外量子效率仅仅只有约30%,加上注入电子和产生的光子的能量差、PN结产生的光子和最后出射的光子的能量差,有约70%的电功率将转变成热,如何把这大量的热散发掉一直是LED灯丝灯的关键难题之一。LED是半导体器件,其PN结的结温升高、将导致发光效率迅速下降、甚至烧毁PN结,且随着温度升高,用于包裹LED芯片的硅胶将会出现龟裂问题,直接影响LED灯丝灯的使用寿命。One is heat dissipation. The heat of the LED lamp is mainly generated by the LED chip and the power device of the driving circuit. The LED lamps in the prior art generally use low-voltage and high-current power LEDs, one LED chip and one PN junction, the working current is as large as 0.35A or even several A, and the electric power of 1W to several W or more is concentrated in 1 to several square millimeters. On the chip, and its external quantum efficiency is only about 30%, plus the energy difference between the injected electrons and the generated photons, the energy difference between the photons generated by the PN junction and the last outgoing photons, about 70% of the electric power will be converted into heat How to dissipate this large amount of heat has always been one of the key problems of LED filament lamps. LED is a semiconductor device, the rise of the junction temperature of its PN junction will lead to a rapid decline in luminous efficiency, or even burn the PN junction, and as the temperature rises, the silica gel used to wrap the LED chip will crack, which will directly affect the LED. Filament lamp life.

对于单个LED而言,如果热量集中在尺寸很小的芯片内而不能有效散出,则会导致芯片温度升高,引起热应力的非均匀分布、芯片发光效率和荧光粉激射效率下降。研究表明:当温度超过一定值,器件的失效率将呈指数规律攀升,元件温度每上升2℃,可靠性下降10%。为了保证器件的寿命,一般要求PN结结温在110℃以下。随着PN结的温升,白光LED器件的发光波长将发生红移。统计资料表明:在100℃的温度下,波长可以红移4~9nm,从而导致YAG荧光粉随着温度升高,导致荧光粉的非辐射增加,转换光能量减少,使得转换效率下降,总的发光强度会减少,白光色度变差。在室温附近,温度每升高1℃,LED的发光强度会相应地减少1%左右。For a single LED, if the heat is concentrated in a chip with a small size and cannot be dissipated effectively, the temperature of the chip will rise, resulting in non-uniform distribution of thermal stress, and a decrease in chip luminous efficiency and phosphor lasing efficiency. Studies have shown that: when the temperature exceeds a certain value, the failure rate of the device will rise exponentially, and the reliability will drop by 10% for every 2°C increase in the component temperature. In order to ensure the life of the device, it is generally required that the junction temperature of the PN junction be below 110°C. With the temperature rise of the PN junction, the emission wavelength of the white LED device will be red-shifted. Statistics show that: at a temperature of 100°C, the wavelength can be red-shifted by 4~9nm, which will cause the YAG phosphor to increase as the temperature increases, resulting in an increase in the non-radiation of the phosphor, a decrease in the converted light energy, and a decrease in the conversion efficiency. Luminous intensity will decrease and white light chromaticity will deteriorate. Near room temperature, for every 1°C increase in temperature, the luminous intensity of the LED will decrease by about 1%.

二是电源效率低的问题。现有的LED灯采用交流电源供电,而LED是一个具有PN结结构的半导体器件,具有势垒电势,这就形成了导通门限电压,加在LED上的电压值超过这个门限电压时 LED才会充分导通。以市电220V为例,当使用220V市电供电时,由于交流电的电压按照正弦函数规律变化,LED的门限电压为平均电压220V的1.2倍,即260~280V,当电压低于此数值时,LED灯并不会亮,因此其电源效率仅为30%左右。The second is the problem of low power efficiency. Existing LED lamps are powered by AC power, and LED is a semiconductor device with a PN junction structure, which has a potential barrier potential, which forms a conduction threshold voltage. When the voltage value added to the LED exceeds this threshold voltage, the LED will be will be fully turned on. Take the mains 220V as an example, when the 220V mains is used for power supply, since the voltage of the alternating current changes according to the law of the sinusoidal function, the threshold voltage of the LED is 1.2 times the average voltage of 220V, that is, 260~280V, when the voltage is lower than this value, The LED light does not light up, so its power efficiency is only about 30%.

三是LED灯的频闪问题。如上所述,当电压低于LED的门限电压时,LED灯就不会亮,由此便带来了频闪问题,对人体带来危害。为解决频闪问题,有人在驱动器中加入了滤波电容,解决了频闪问题。但是电容是对温度非常敏感的器件,LED灯内的高温环境会降低电容的使用寿命,进而降低了LED灯的使用寿命。The third is the stroboscopic problem of LED lights. As mentioned above, when the voltage is lower than the threshold voltage of the LED, the LED light will not light up, thus causing the problem of stroboscopic flicker and causing harm to the human body. In order to solve the stroboscopic problem, someone added a filter capacitor to the driver to solve the stroboscopic problem. However, the capacitor is a device that is very sensitive to temperature, and the high temperature environment in the LED lamp will reduce the service life of the capacitor, thereby reducing the service life of the LED lamp.

四是现有的LED灯的驱动器一般放在灯头内,而灯头为导电金属,所以驱动器要套上绝缘套后方可放入灯头,需要手工操作,工序烦琐,效率低,并且由于灯头内的空间狭小,放入驱动器后使得灯头与灯泡壳的粘结空间不够,粘结牢度下降,容易脱落,且粘结需要经过 300 度的高温,这对驱动器中的电子器件的寿命影响大,综合故障率高。Fourth, the driver of the existing LED lamp is generally placed in the lamp holder, and the lamp holder is a conductive metal, so the driver must be put on an insulating sleeve before being put into the lamp holder. Manual operation is required, the process is cumbersome, and the efficiency is low. Narrow and small, after putting into the driver, the bonding space between the lamp holder and the bulb shell is not enough, the bonding fastness is reduced, and it is easy to fall off, and the bonding needs to go through a high temperature of 300 degrees, which has a great impact on the life of the electronic components in the driver. Comprehensive failure High rate.

为了解决该问题,也有人将电源内置到灯泡壳内,但是如上所述,驱动器中的电容是对温度非常敏感的器件,而LED灯在工作时,灯泡壳内的温度会很高,容易造成电容损坏,影响LED灯的使用寿命。另一方面,电容的体积也比较大,安装在灯泡壳内部也会造成生产工艺复杂化。In order to solve this problem, some people built the power supply into the bulb shell, but as mentioned above, the capacitor in the driver is a device that is very sensitive to temperature, and when the LED lamp is working, the temperature inside the bulb shell will be very high, which is easy to cause Capacitor damage will affect the service life of LED lights. On the other hand, the volume of the capacitor is also relatively large, and the installation inside the bulb shell will also complicate the production process.

五是现有的LED灯一般采用带有支架的芯柱,所述支架为延伸入灯泡中心的玻璃支架,LED灯丝分散固定在玻璃支架上。LED灯丝是一种精细而微小的工业零件产品,唯有自动化机器生产才能保持它们的一致性、可靠性。因此灯丝衬底基材的生产、引脚和支架的安装、LED灯珠的绑定固晶、金线连接、荧光粉的裹涂等都应在工业化自动生产机器设备中自动完成。现有的LED灯丝一端焊接在支架上端,另一端焊接在芯座下端,焊接点位分为上下两端,且现有LED灯丝一般采用串联或串并联以适应电压的要求,这就需要更多的LED灯丝,焊接点位进一步增加,灯芯组装更加复杂。The 5th, existing LED lamp generally adopts the stem column that has support, and described support is the glass support that extends into the bulb center, and LED filament is scattered and fixed on the glass support. LED filament is a fine and tiny industrial part product, only automatic machine production can maintain their consistency and reliability. Therefore, the production of filament substrate base material, the installation of pins and brackets, the binding and solidification of LED lamp beads, the connection of gold wires, the coating of phosphor powder, etc. should all be automatically completed in industrial automatic production machinery and equipment. One end of the existing LED filament is welded to the upper end of the bracket, and the other end is welded to the lower end of the core seat. The welding points are divided into upper and lower ends, and the existing LED filaments are generally connected in series or in parallel to meet the voltage requirements, which requires more The LED filament, the welding points are further increased, and the wick assembly is more complicated.

综上所述,为使LED灯能得到进一步的发展,现有技术还有待于进一步的改进和发展。In summary, in order to further develop LED lamps, the prior art still needs to be further improved and developed.

发明内容Contents of the invention

本发明的目的在于解决现有技术中存在的上述问题和缺陷的至少一个方面。相应地,本发明的目的是提供一种散热性能优异、生产工艺简单、无频闪、电源效率高、使用寿命长的4π发光的LED灯。The purpose of the present invention is to solve at least one aspect of the above-mentioned problems and deficiencies in the prior art. Correspondingly, the object of the present invention is to provide a 4π light-emitting LED lamp with excellent heat dissipation performance, simple production process, no flicker, high power supply efficiency and long service life.

为解决上述问题,本发明的技术方案如下:In order to solve the above problems, the technical solution of the present invention is as follows:

一种具有4π发光板的电源内置型LED灯,包括灯泡壳、带有排气管的芯座、电容器、灯头以及一个4πLED发光板;所述灯泡壳与芯座真空密封形成真空密封腔体,所述真空密封腔体内设有高导热率气体;所述4πLED发光板位于真空密封腔体内部,通过至少两根金属线固定在芯座上,所述4πLED发光板包括板式基板以及设置在所述板式基板上的驱动器和若干个LED芯片,所述板式基板为透明的,所述驱动器与LED芯片电连接,所述LED芯片相互串联或串并联连接,所述4πLED发光板的正反两面设置有荧光胶层,所述荧光胶层包含折射率大于1.4且热辐射率大于0.8的热辐射材料;所述电容器设置在真空密封腔体外所述灯头内,通过所述金属线与所述驱动器电连接。A built-in power LED lamp with a 4π light-emitting board, including a bulb shell, a core seat with an exhaust pipe, a capacitor, a lamp holder, and a 4π LED light-emitting plate; the bulb shell and the core seat are vacuum-sealed to form a vacuum-sealed cavity, The vacuum-sealed cavity is provided with a high thermal conductivity gas; the 4πLED light-emitting panel is located inside the vacuum-sealed cavity, and is fixed on the core base by at least two metal wires. The driver and several LED chips on the board-type substrate, the board-type substrate is transparent, the driver is electrically connected to the LED chips, the LED chips are connected in series or in parallel, and the front and back sides of the 4πLED light-emitting board are provided with A fluorescent glue layer, the fluorescent glue layer includes a heat radiation material with a refractive index greater than 1.4 and a heat radiation rate greater than 0.8; the capacitor is arranged in the lamp holder outside the vacuum-sealed cavity, and is electrically connected to the driver through the metal wire .

进一步地,所述板式基板为矩形基板、方形基板、圆形基板、椭圆形基板或不规则形状基板中的任一种,所述板式基板为透明的玻璃基板、透明或半透明的陶瓷基板中的任一种。Further, the plate substrate is any one of a rectangular substrate, a square substrate, a circular substrate, an elliptical substrate or an irregularly shaped substrate, and the plate substrate is a transparent glass substrate, a transparent or translucent ceramic substrate of any kind.

进一步地,所述板式基板为垂直摆放、水平摆放或倾斜摆放。Further, the plate substrate is placed vertically, horizontally or obliquely.

进一步地,所述LED芯片设置在所述4π发光板的一面或两面。Further, the LED chips are arranged on one or both sides of the 4π light-emitting panel.

进一步地,所述金属线的数量为2根或4根。Further, the number of the metal wires is 2 or 4.

进一步地,所述荧光胶层包括荧光粉、热辐射材料以及胶体,所述热辐射材料的质量占所述荧光胶层总质量的0.5~10%;所述荧光粉的质量占所述荧光胶层总质量的25~45%;所述胶体的质量占所述荧光胶层总质量的45~74.5%。Further, the fluorescent adhesive layer includes fluorescent powder, thermal radiation material and colloid, the mass of the thermal radiation material accounts for 0.5-10% of the total mass of the fluorescent adhesive layer; the mass of the fluorescent powder accounts for 0.5% to 10% of the total mass of the fluorescent adhesive 25-45% of the total mass of the fluorescent adhesive layer; the mass of the colloid accounts for 45-74.5% of the total mass of the fluorescent adhesive layer.

进一步地,所述热辐射材料折射率由云母粉、氮化硼、氧化铝、氧化硅或氟化钙中的一种或多种组成,也可由云母粉与氮化硼、氧化铝、氧化硅或氟化钙中的一种或多种共价键结合而成。Further, the refractive index of the heat radiation material is composed of one or more of mica powder, boron nitride, aluminum oxide, silicon oxide or calcium fluoride, and may also be composed of mica powder and boron nitride, aluminum oxide, silicon oxide Or one or more covalent bonds in calcium fluoride.

进一步地,所述灯泡壳为红外透射率大于0.8的硅酸盐系玻璃泡壳。Further, the bulb shell is a silicate-based glass bulb shell with an infrared transmittance greater than 0.8.

进一步地,所述驱动器还包括驱动器壳体和驱动电路;所述驱动电路位于驱动器壳体的内部,所述驱动电路为阻容降压电源、线性恒流电源或开关恒流电源中的任一种。Further, the driver also includes a driver housing and a driving circuit; the driving circuit is located inside the driver housing, and the driving circuit is any one of a resistance-capacitance step-down power supply, a linear constant current power supply or a switching constant current power supply kind.

进一步地,所述灯泡壳采用A型泡壳、G型泡壳、PAR型泡壳、T型泡壳、烛型泡壳、P型泡壳、PS型泡壳、BR型泡壳、ER型泡壳或BRL型泡壳;所述灯头采用E12型、E14型、E27型、E26型、E40型、GU型、BX型、BA型、EP型、EX型、GY型、GX型、GR型、GZ型或G型。Further, the bulb shell adopts A-type bulb, G-type bulb, PAR-type bulb, T-type bulb, candle-type bulb, P-type bulb, PS-type bulb, BR-type bulb, ER-type bulb Blister shell or BRL type bulb shell; the lamp holder adopts E12 type, E14 type, E27 type, E26 type, E40 type, GU type, BX type, BA type, EP type, EX type, GY type, GX type, GR type , GZ type or G type.

本发明的有益效果包括:The beneficial effects of the present invention include:

安全可靠,寿命长。本发明提供的一种具有4π发光板的电源内置型LED灯,将驱动器设置在4πLED发光板上并均放置在密封的泡壳体内,由于高工作电压被隔离在泡壳内,其安全、可靠,克服了现有LED灯泡散热器容易带高压电,不安全的问题;驱动器放置在空间较大的泡壳体内,不影响灯头与泡壳体的粘结,从而使灯头与泡壳体的粘结与传统白炽灯的粘结相同,可以使用机器进行组装,大大提高了生产效率,也可保障驱动器的电子器件寿命。而且驱动器和LED灯丝均密封在充有惰性气体的泡壳中,也可以避免周围环境的水汽等的影响,使用寿命长。Safe and reliable, long life. The present invention provides a built-in power supply LED lamp with 4π luminous boards. The driver is arranged on the 4π LED luminous boards and placed in a sealed bulb shell. Because the high working voltage is isolated in the bulb shell, it is safe and reliable. , to overcome the problem that the existing LED light bulb radiator is easy to carry high voltage and is unsafe; the driver is placed in the bulb shell with a large space, which does not affect the bonding of the lamp cap and the bulb shell, so that the lamp cap and the bulb shell The bonding is the same as that of traditional incandescent lamps, and it can be assembled by machine, which greatly improves the production efficiency and ensures the life of the electronic components of the driver. Moreover, both the driver and the LED filament are sealed in a bulb filled with inert gas, which can also avoid the influence of water vapor in the surrounding environment and have a long service life.

生产效率高。本发明采用4πLED发光板,在透明的板式基板上设置以串联或串并联的方式电连接的若干个LED芯片,实现360度全方位发光,可以集成多数量的LED,焊接点少,简化生产工艺,大大提高了生产效率。而现有的采用发光条的LED灯,每个发光条上摆放的LED芯片数量有限,只能用多条发光条进行组合,每条发光条两端都需要焊接,生产工艺复杂。high productivity. The present invention adopts 4πLED light-emitting board, and arranges several LED chips electrically connected in series or in series-parallel on a transparent board-type substrate, realizes 360-degree omni-directional light emission, can integrate a large number of LEDs, has fewer soldering points, and simplifies the production process , greatly improving production efficiency. However, in the existing LED lights using light strips, the number of LED chips placed on each light strip is limited, and only a plurality of light strips can be used for combination. Both ends of each light strip need to be welded, and the production process is complicated.

散热效果好。针对驱动器以及LED芯片产生的散热问题,本发明在4πLED发光板的正反两面设置有荧光胶层,所述荧光胶中结合热辐射材料,可以直接将LED芯片及荧光胶产生的热量转换成2~20μm的红外波,再透过红外透射率大于0.8的硅酸盐系玻璃泡壳透射到周围环境中,无需额外设置散热装置或喷涂散热涂层,且散热性能良好;而且,灯泡壳内的高导热率气体还可以通过气体对流将热量传导到玻璃泡壳上,进而传导到周围环境中,多方位实现散热。Good cooling effect. Aiming at the heat dissipation problem caused by the driver and the LED chip, the present invention is provided with a fluorescent glue layer on both sides of the 4πLED luminous panel, and the heat radiation material is combined in the fluorescent glue, which can directly convert the heat generated by the LED chip and the fluorescent glue into 2 The infrared wave of ~20μm is transmitted to the surrounding environment through the silicate glass bulb with an infrared transmittance greater than 0.8, without additional heat dissipation devices or spraying of heat dissipation coatings, and the heat dissipation performance is good; moreover, the bulb inside the bulb shell The gas with high thermal conductivity can also conduct heat to the glass bulb through gas convection, and then conduct it to the surrounding environment, realizing heat dissipation in multiple directions.

电源利用率高。本发明的驱动器还与电容器连接,当整流电压高于电容电压时电容充电,当整流电压低于电容电压时电容放电,使输出电压基本稳定,由此利用电容滤波特征来提高电源利用率,而且本发明是将电容器设置在真空密封腔体外所述灯头内,解决了电容在高温环境下易损坏问题,提高电容使用寿命,在提高电源效率的同时还解决了频闪问题。High power utilization. The driver of the present invention is also connected with the capacitor. When the rectified voltage is higher than the capacitor voltage, the capacitor is charged, and when the rectified voltage is lower than the capacitor voltage, the capacitor is discharged, so that the output voltage is basically stable, thereby utilizing the capacitor filter feature to improve the power utilization rate, and In the present invention, the capacitor is arranged in the lamp holder outside the vacuum-sealed cavity, which solves the problem that the capacitor is easily damaged in a high-temperature environment, improves the service life of the capacitor, and solves the problem of stroboscopic flicker while improving the power supply efficiency.

附图说明Description of drawings

图1为根据发明的一个实施例的具有4π发光板的电源内置型LED灯的结构示意图。Fig. 1 is a schematic structural diagram of a LED lamp with a built-in power supply according to an embodiment of the invention.

图2根据发明的又一个实施例的具有4π发光板的电源内置型LED灯的结构示意图。Fig. 2 is a schematic structural diagram of a built-in power LED lamp with a 4π light-emitting panel according to yet another embodiment of the invention.

图3为电源内置型4πLED发光板的结构示意图。Fig. 3 is a schematic structural diagram of a 4π LED light-emitting panel with a built-in power supply.

图4为电源内置型4πLED发光板的侧面结构示意图。Fig. 4 is a schematic diagram of the side structure of a 4πLED light-emitting panel with a built-in power supply.

图5为4πLED发光板的剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of a 4π LED light-emitting panel.

图6为本发明的具有4π发光板的电源内置型LED灯的电路原理图。Fig. 6 is a schematic circuit diagram of the LED lamp with a built-in power supply of the present invention having a 4π light-emitting panel.

图7为本发明的具有4π发光板的电源内置型LED灯的结构原理图。Fig. 7 is a schematic diagram of the structure of the LED lamp with a built-in power supply with a 4π light-emitting panel of the present invention.

附图标记说明:1、灯泡壳;2、芯座;3、电容器;4、灯头;5、4πLED发光板;6、高导热率气体;7、金属线;21、排气管;51、LED芯片;52、板式基板;53、电连接线;54、荧光胶层;55、驱动器。Explanation of Reference Signs: 1. Bulb shell; 2. Core base; 3. Capacitor; 4. Lamp holder; 5. 4πLED light-emitting board; 6. High thermal conductivity gas; 7. Metal wire; 21. Exhaust pipe; 51. LED Chip; 52, plate substrate; 53, electrical connecting wire; 54, fluorescent adhesive layer; 55, driver.

具体实施方式Detailed ways

下面详细描述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction of two components relation. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

下文的公开提供了许多不同的实施方式或例子用来实现本发明的不同结构。为了简化本发明的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本发明。此外,本发明可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本发明提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the present invention. To simplify the disclosure of the present invention, components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in different instances, such repetition is for simplicity and clarity and does not in itself indicate a relationship between the various embodiments and/or arrangements discussed. In addition, various specific process and material examples are provided herein, but one of ordinary skill in the art may recognize the use of other processes and/or the use of other materials.

图1为根据本发明的具有4π发光板的电源内置型LED灯的一个实施例。所述具有4π发光板的电源内置型LED灯,包括灯泡壳1、带有排气管21的芯座2、电容器3、灯头4以及一个4πLED发光板5。在实际应用中,灯泡壳1与芯座2接合位置处利用高温加热处理将二者熔封,构成真空密封腔体,其工艺与传统的白炽灯的熔封工艺相同,在此不再赘述。在密封时,经排气管21把真空密封腔体抽真空后,充入高导热率气体6。高导热率气体6为氦气或氢气,或氦气与氢气的混合气体,其气体压力为在室温下50-1520 Torr之间的任意一值,容易形成有效的对流散热,把4πLED发光板5工作时产生的热量带走,进一步地,各元器件被氦气等惰性气体保护且被真空密封,因此完全不受周围环境中水汽的影响,使得LED使用寿命更长。FIG. 1 is an embodiment of a power built-in LED lamp with a 4π light-emitting panel according to the present invention. The LED lamp with built-in power supply with 4π luminous board includes a bulb shell 1 , a core seat 2 with an exhaust pipe 21 , a capacitor 3 , a lamp holder 4 and a 4π LED luminous board 5 . In practical application, the bulb shell 1 and the core base 2 are welded and sealed by high-temperature heat treatment at the joint position to form a vacuum-sealed cavity. When sealing, after the vacuum-sealed cavity is evacuated through the exhaust pipe 21, the high thermal conductivity gas 6 is filled. The high thermal conductivity gas 6 is helium or hydrogen, or a mixed gas of helium and hydrogen. The gas pressure is any value between 50-1520 Torr at room temperature, which is easy to form effective convection heat dissipation. The 4πLED light-emitting panel 5 The heat generated during work is taken away. Further, each component is protected by inert gas such as helium and sealed in a vacuum, so it is completely free from the influence of water vapor in the surrounding environment, making the LED longer service life.

在实际应用中,参见图1或图2,排气管21位于芯座2的内部,排气管21的末端口设有熔封头。In practical application, referring to FIG. 1 or FIG. 2 , the exhaust pipe 21 is located inside the core base 2 , and the end port of the exhaust pipe 21 is provided with a fusing head.

在实际应用中,芯座2并没有现有技术中用于固定LED灯丝的狭长的延伸入灯泡壳内部的支柱或支架,4πLED发光板5的固定点均在芯座2上端的同一平面上。在进行灯芯组装工艺时,4πLED发光板5可通过金属线7直接焊接在芯座2上端,焊接点位少,简化了生产工艺。在实际应用中,金属线7可以是两根或四根,在本实施例中,金属线为四根,使得4πLED发光板5在芯座2上的固定更牢固。优选地,金属线7可采用硬体金属,以加强其机械强度,保证4πLED发光板5固定的稳定性。In practical application, the core base 2 does not have the long and narrow pillars or brackets extending into the bulb shell for fixing the LED filament in the prior art. When performing the wick assembly process, the 4πLED light-emitting board 5 can be directly welded to the upper end of the core base 2 through the metal wire 7, and the number of welding points is small, which simplifies the production process. In practical applications, there may be two or four metal wires 7, and in this embodiment, there are four metal wires, so that the 4πLED light-emitting board 5 is fixed on the core base 2 more firmly. Preferably, the metal wire 7 can be made of hard metal to enhance its mechanical strength and ensure the stability of the 4πLED light-emitting panel 5 when fixed.

如图1所示,4πLED发光板5位于真空密封腔体内部,通过金属线7固定在芯座2上,4πLED发光板5包括透明的板式基板52。优选地,板式基板52可以垂直摆放、水平摆放或倾斜摆放。在本实施例中,板式基板52为垂直摆放。优选地,板式基板52可以为矩形基板、方形基板、圆形基板、椭圆形基板或不规则形状基板中的任一种,在本实施例中,板式基板52为矩形基板。进一步地,板式基板52为透明的玻璃基板或透明的陶瓷基板,也可以是半透明的陶瓷基板,设置在板式基板52上的若干个LED芯片51发出的光向透明基板出射,以实现全方位出光即4π发光,且由于真空密封腔体内部充有高导热率气体6进行快速散热,无需采用能承受LED芯片51产生的高温的材质,本发明的透明基板52采用的透明玻璃或透明陶瓷材料较为平价,可大大降低4πLED发光板5的制作成本,在本实施例中,透明基板52为透明的玻璃基板。As shown in FIG. 1 , the 4πLED light-emitting board 5 is located inside the vacuum-sealed cavity and is fixed on the core base 2 through the metal wire 7 . The 4πLED light-emitting board 5 includes a transparent plate substrate 52 . Preferably, the plate substrate 52 can be placed vertically, horizontally or obliquely. In this embodiment, the plate substrate 52 is placed vertically. Preferably, the plate substrate 52 may be any one of a rectangular substrate, a square substrate, a circular substrate, an elliptical substrate or an irregular substrate. In this embodiment, the plate substrate 52 is a rectangular substrate. Further, the plate substrate 52 is a transparent glass substrate or a transparent ceramic substrate, and may also be a translucent ceramic substrate, and the light emitted by several LED chips 51 arranged on the plate substrate 52 is emitted to the transparent substrate to realize omnidirectional The light output is 4π light emission, and because the vacuum-sealed cavity is filled with high thermal conductivity gas 6 for rapid heat dissipation, it is not necessary to use materials that can withstand the high temperature generated by the LED chip 51. The transparent glass or transparent ceramic material used in the transparent substrate 52 of the present invention It is relatively cheap and can greatly reduce the manufacturing cost of the 4πLED light-emitting panel 5. In this embodiment, the transparent substrate 52 is a transparent glass substrate.

如图1所示,4πLED发光板5还包括设置在板式基板52上的驱动器55和若干个LED芯片51。在实际应用中,驱动器55可以包括驱动器壳体和驱动电路,所述驱动电路位于驱动器壳体的内部,所述驱动电路为阻容降压电源、线性恒流电源或开关恒流电源中的任一种,本实施例中,所述驱动电路为线性恒流电源,如图7所示,具体为四个二极管的桥式整流电路。若干个LED芯片51依靠电连接线53以串联或串并联的方式电连接,进一步地,驱动器55与串联或串并联的方式电连接的LED芯片组电连接。如图7所示,所述芯片组再与电容器3并联,利用电容滤波特征提高电源利用率,所述电路原理如图6所示。As shown in FIG. 1 , the 4πLED light-emitting panel 5 also includes a driver 55 and several LED chips 51 arranged on the panel substrate 52 . In practical applications, the driver 55 may include a driver housing and a driving circuit, the driving circuit is located inside the driver housing, and the driving circuit is any one of a resistance-capacitance step-down power supply, a linear constant current power supply or a switching constant current power supply. One, in this embodiment, the drive circuit is a linear constant current power supply, as shown in FIG. 7 , specifically a bridge rectifier circuit with four diodes. Several LED chips 51 are electrically connected in series or series-parallel by means of electrical connection wires 53 , and further, the driver 55 is electrically connected with the LED chip groups electrically connected in series or series-parallel. As shown in FIG. 7 , the chipset is connected in parallel with the capacitor 3 , and the utilization rate of the power supply is improved by using the capacitance filtering feature. The circuit principle is shown in FIG. 6 .

如图3所示,驱动器55与LED芯片组电连接依靠荧光胶层54被封装在4πLED发光板5上。如图1所示,电容器3设置在真空密封腔体外的灯头4内,驱动器55与电容器3通过金属线7电连接。在图1所示的实施例中,驱动器55与电容器3通过四根金属线7其中的两根金属线电连接。在实际应用中, LED芯片51为蓝光LED芯片、红光LED芯片、绿光LED芯片、黄光LED芯片、紫光LED芯片中的一种或其任意组合。进一步地,LED芯片51设置在板式基板52的一面或两面,在图1的实施例中,驱动器55与串联或串并联的方式电连接的LED芯片组依靠荧光胶层54被封装在板式基板52的单面上,以较少数量的LED芯片51即可实现360度全方位发光,发光效率高。As shown in FIG. 3 , the driver 55 is electrically connected to the LED chipset and packaged on the 4πLED light-emitting board 5 by means of the fluorescent adhesive layer 54 . As shown in FIG. 1 , the capacitor 3 is arranged in the lamp holder 4 outside the vacuum-sealed cavity, and the driver 55 is electrically connected to the capacitor 3 through the metal wire 7 . In the embodiment shown in FIG. 1 , the driver 55 is electrically connected to the capacitor 3 through two of the four metal wires 7 . In practical applications, the LED chip 51 is one of a blue LED chip, a red LED chip, a green LED chip, a yellow LED chip, a purple LED chip or any combination thereof. Further, the LED chips 51 are arranged on one or both sides of the plate substrate 52. In the embodiment of FIG. 360-degree omni-directional light emission can be realized with a small number of LED chips 51 on one side of the light emitting diode, and the luminous efficiency is high.

如图3所示,所述4πLED发光板5的正反两面设置有荧光胶层54,以保证灯丝全部被荧光粉层包裹不会漏蓝光。进一步地,所述荧光胶层54包括荧光粉、热辐射材料以及胶体,所述热辐射材料的质量占所述荧光胶层总质量的0.5~10%;所述荧光粉的质量占所述荧光胶层总质量的25~45%;所述胶体的质量占所述荧光胶层总质量的45~74.5%。As shown in FIG. 3 , fluorescent adhesive layers 54 are provided on the front and back sides of the 4πLED light-emitting board 5 to ensure that the filaments are completely covered by the phosphor powder layer and will not leak blue light. Further, the fluorescent adhesive layer 54 includes fluorescent powder, thermal radiation material and colloid, the mass of the thermal radiation material accounts for 0.5-10% of the total mass of the fluorescent adhesive layer; the mass of the fluorescent powder accounts for 25-45% of the total mass of the adhesive layer; the mass of the colloid accounts for 45-74.5% of the total mass of the fluorescent adhesive layer.

在实际应用中,其中所述荧光粉为YAG系列黄粉、黄绿粉,或硅酸盐系列黄粉、黄绿粉、橙粉,或氮化物、氮氧化物系列红粉或YAG系列荧光粉、硅酸盐系列荧光粉、氮化物、氮氧化物系列荧光粉的任意组合,所述荧光粉的粒径为5~20um。In practical applications, the fluorescent powder is YAG series yellow powder, yellow-green powder, or silicate series yellow powder, yellow-green powder, orange powder, or nitride, nitrogen oxide series red powder or YAG series phosphor, silicic acid Any combination of salt series phosphors, nitrides, and nitrogen oxide series phosphors, the particle size of the phosphors is 5-20um.

在实际应用中,所述热辐射材料折射率大于1.4且热辐射率大于0.8,优选地,由云母粉、氮化硼、氧化铝、氧化硅或氟化钙中的一种或多种组成,也可由云母粉与氮化硼、氧化铝、氧化硅或氟化钙中的一种或多种共价键结合而成,云母粉与其他热辐射材料通过键与键之间的结合方式,具有更加稳定的结构,且云母粉还可以作为良好的分散剂和偶联剂,将热辐射材料与荧光粉均匀地分散到胶体之中。In practical applications, the thermal radiation material has a refractive index greater than 1.4 and a thermal radiation rate greater than 0.8, preferably, it is composed of one or more of mica powder, boron nitride, aluminum oxide, silicon oxide or calcium fluoride, It can also be formed by combining mica powder with one or more covalent bonds of boron nitride, aluminum oxide, silicon oxide or calcium fluoride. Mica powder and other heat radiation materials are bonded through bonds, which have It has a more stable structure, and mica powder can also be used as a good dispersant and coupling agent to evenly disperse heat radiation materials and phosphors into the colloid.

其中,所述胶体为甲基类有机硅胶或苯基类有机硅胶,例如可以是有机硅胶、环氧树脂、改性环氧树脂、塑料、透明胶、透明漆和聚合物中的一种或多种。由于这类胶与所述玻璃基板或半透明的陶瓷基板的光折射率相近,LED出射光在各介质界面上的光损失很少,因而LED的4π出光率高。Wherein, the colloid is methyl organic silica gel or phenyl organic silica gel, for example, it can be one or more of organic silica gel, epoxy resin, modified epoxy resin, plastic, transparent glue, transparent lacquer and polymer kind. Since the refractive index of this type of glue is similar to that of the glass substrate or the translucent ceramic substrate, the light loss of the light emitted by the LED on the interface of each medium is very small, so the 4π light emission rate of the LED is high.

相应的,灯泡壳1为红外透射率大于0.8的硅酸盐系玻璃泡壳,硅酸盐系玻璃泡拥有良好的红外透射率,红外透射率在0.9以上,当热量被转换成红外波时,便可以高效轻松地被传送出去。在实际应用中,根据不同的需求,灯泡壳1可以为透明泡壳、乳白泡壳、磨沙泡壳、有色泡壳、部分表面带有反射层的泡壳、部分表面带有棱镜的泡壳、部分表面带有透镜的泡壳或硅系泡壳。Correspondingly, the bulb shell 1 is a silicate-based glass bulb with an infrared transmittance greater than 0.8. The silicate-based glass bulb has a good infrared transmittance, and the infrared transmittance is above 0.9. When heat is converted into infrared waves, It can be transmitted efficiently and easily. In practical applications, according to different requirements, the bulb shell 1 can be a transparent bulb, a milky white bulb, a frosted bulb, a colored bulb, a bulb with a reflective layer on a part of the surface, or a bulb with a prism on a part of the surface. , Blister shells or silicon-based bulbs with lenses on part of the surface.

在实际应用中,根据不同的需求,灯泡壳1可以采用A型泡壳、G型泡壳、PAR型泡壳、T型泡壳、烛型泡壳、P型泡壳、PS型泡壳、BR型泡壳、ER型泡壳或BRL型泡壳;所述灯头采用E12型、E14型、E27型、E26型、E40型、GU型、BX型、BA型、EP型、EX型、GY型、GX型、GR型、GZ型或G型,以适应不同的灯座。如图2或图3所示,这些实施例中的灯泡壳1采用的是A60型号的灯泡壳,为现有灯泡的灯泡壳中的一种。In practical applications, according to different requirements, the bulb shell 1 can adopt A-type bulbs, G-type bulbs, PAR-type bulbs, T-type bulbs, candle-type bulbs, P-type bulbs, PS-type bulbs, BR type bulb, ER type bulb or BRL type bulb; the lamp cap adopts E12 type, E14 type, E27 type, E26 type, E40 type, GU type, BX type, BA type, EP type, EX type, GY type Type, GX type, GR type, GZ type or G type to suit different lamp holders. As shown in FIG. 2 or FIG. 3 , the light bulb shell 1 in these embodiments adopts an A60 type light bulb shell, which is one of the light bulb shells of existing light bulbs.

图2为根据本发明的具有4π发光板的电源内置型LED灯的又一个实施例。在本实施例中,板式基板52为水平摆放。优选地,本实施例中,将4πLED发光板5固定在芯座2上的金属线7为四根,以增强水平放置的板式基板52的稳固性。在本实施例中,板式基板52为椭圆形,串联或串并联的方式电连接的LED芯片组与驱动器55依靠荧光胶层54被封装在板式基板52与芯座2相对那侧的反面上,以较少数量的LED芯片51即可实现360度全方位发光。本实施例中的其他设置与图1中的实施例相同。Fig. 2 is yet another embodiment of a power built-in LED lamp with a 4π light-emitting panel according to the present invention. In this embodiment, the plate substrate 52 is placed horizontally. Preferably, in this embodiment, there are four metal wires 7 for fixing the 4πLED light-emitting board 5 on the core base 2, so as to enhance the stability of the board-type substrate 52 placed horizontally. In this embodiment, the plate substrate 52 is elliptical, and the LED chip group and the driver 55 electrically connected in series or series-parallel are packaged on the opposite side of the plate substrate 52 and the core base 2 by means of the fluorescent adhesive layer 54 . A small number of LED chips 51 can realize 360-degree omni-directional light emission. Other settings in this embodiment are the same as those in the embodiment in FIG. 1 .

本发明将驱动器55设置在4πLED发光板5上并均放置在密封的灯泡壳1内,由于高工作电压被隔离在泡壳内,其安全、可靠,克服了现有LED灯泡散热器容易带高压电,不安全的问题;本发明采用4πLED发光板,在透明的板式基板上设置以串联或串并联的方式电连接的若干个LED芯片51,可以集成多数量的LED,焊接点少,简化生产工艺,大大提高了生产效率;其中所述4πLED发光板5的正反两面设置有荧光胶层54,所述荧光胶中结合热辐射材料,可以直接将LED芯片51及荧光胶层54产生的热量转换成2~20μm的红外波,再透过红外透射率大于0.8的硅酸盐系玻璃泡壳透射到周围环境中,无需额外设置散热装置或喷涂散热涂层,且散热性能良好,灯泡壳1内的高导热率气体还可以通过气体对流将热量传导到玻璃泡壳上,进而传导到周围环境中,多方位实现散热;且本发明的驱动器55与电容器3连接,当整流电压高于电容电压时电容充电,当整流电压低于电容电压时电容放电,使输出电压基本稳定,由此利用电容滤波特征来提高电源利用率,而且将电容器设置在真空密封腔体外所述灯头内,解决了对温度非常敏感的电容在高温环境下易损坏问题,提高电容使用寿命,进而提高电源效率并解决LED灯频闪问题。In the present invention, the driver 55 is arranged on the 4πLED light-emitting board 5 and placed in the sealed bulb shell 1. Because the high working voltage is isolated in the bulb shell, it is safe and reliable, and overcomes the problem that the radiator of the existing LED light bulb is easy to be high. Piezoelectricity, unsafe problem; the present invention adopts 4πLED light-emitting board, and a plurality of LED chips 51 electrically connected in series or series-parallel are arranged on a transparent plate substrate, and a large number of LEDs can be integrated, with fewer welding points and simplified The production process greatly improves the production efficiency; wherein the front and back sides of the 4πLED light-emitting board 5 are provided with a fluorescent glue layer 54, and the fluorescent glue is combined with a heat radiation material, which can directly combine the LED chip 51 and the fluorescent glue layer 54 to produce The heat is converted into 2~20μm infrared waves, and then transmitted to the surrounding environment through the silicate glass bulb with an infrared transmittance greater than 0.8. The high thermal conductivity gas in 1 can also conduct heat to the glass bulb through gas convection, and then conduct it to the surrounding environment to realize heat dissipation in multiple directions; and the driver 55 of the present invention is connected to the capacitor 3, when the rectified voltage is higher than the capacitance When the rectified voltage is lower than the capacitor voltage, the capacitor is charged, and the capacitor is discharged when the rectified voltage is lower than the capacitor voltage, so that the output voltage is basically stable, thereby using the capacitor filter feature to improve the power utilization rate, and the capacitor is arranged in the lamp holder outside the vacuum sealed cavity, which solves the problem Capacitors that are very sensitive to temperature are easily damaged in high temperature environments, which improves the service life of capacitors, thereby improving power supply efficiency and solving the problem of flickering LED lights.

应当理解的是,本发明的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above examples, and those skilled in the art can make improvements or transformations according to the above descriptions, and all these improvements and transformations should belong to the protection scope of the appended claims of the present invention.

Claims (10)

1. a kind of on-chip power type LED light with 4 π luminescent screens, which is characterized in that the core including bulb housing, with exhaust pipe Seat, capacitor, lamp cap and a 4 π LED lighting boards;The bulb housing forms vacuum sealing cavity, institute with core print seat vacuum sealing It states and is equipped with high thermal conductivity gas in vacuum-sealed cavity body;The 4 π LED lighting boards are located at vacuum sealing inside cavity, by least Two wires are fixed on core print seat, and the 4 π LED lighting boards include plate type substrate and are arranged on the plate type substrate Driver and several LED chips, the plate type substrate are transparent, and the driver is electrically connected with LED chip, the LED Chip is serially connected or connection in series-parallel connection, the tow sides of the 4 π LED lighting boards are provided with fluorescent adhesive layer, the fluorescent adhesive layer Including refractive index is more than 1.4 and thermal-radiating material of the thermal emissivity rate more than 0.8;The capacitor setting is external in vacuum-sealed cavity In the lamp cap, it is electrically connected with the driver by the metal wire.
2. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the board-like base Plate is any one of rectangular substrate, square substrate, circular substrate, elliptical base or irregular shape substrate, described board-like Substrate is transparent glass substrate, transparent or semitransparent any one of ceramic substrate.
3. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the board-like base Plate be vertically put, level is put or is tilted and is put.
4. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the LED chip One or both sides in the 4 π luminescent screens are set.
5. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the metal wire Quantity be 2 or 4.
6. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the fluorescent glue Layer includes fluorescent powder, thermal-radiating material and colloid, and the quality of the thermal-radiating material accounts for the 0.5 of the fluorescent adhesive layer gross mass ~10%;The quality of the fluorescent powder accounts for the 25 ~ 45% of the fluorescent adhesive layer gross mass;The quality of the colloid accounts for the fluorescent glue The 45 ~ 74.5% of layer gross mass.
7. the on-chip power type LED light with 4 π luminescent screens according to claim 1 or 6, which is characterized in that the hot spoke Refractive Index of Material is penetrated to be made of one or more in mica powder, boron nitride, aluminium oxide, silica or calcirm-fluoride, it also can be by cloud Female powder is formed with one or more Covalent bonding togethers in boron nitride, aluminium oxide, silica or calcirm-fluoride.
8. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the bulb housing It is more than 0.8 silicate Glass blister for ir transmissivity.
9. the on-chip power type LED light with 4 π luminescent screens as described in claim 1, which is characterized in that the driver is also Including actuator housing and driving circuit;The driving circuit is located at the inside of actuator housing, and the driving circuit is capacitance-resistance Any one of voltage dropping power supply, linear constant current power supply or switch constant-current supply.
10. the on-chip power type LED light with 4 π luminescent screens according to claim 1, which is characterized in that the bulb housing Using A types blister, G types blister, PAR types blister, T-type blister, candle type blister, p-type blister, PS types blister, BR types blister, ER types Blister or BRL type blisters;The lamp cap is using E12 types, E14 types, E27 types, E26 types, E40 types, GU types, BX types, BA types, EP Type, EX types, GY types, GX types, GR types, GZ types or G types.
CN201810568252.2A 2018-06-05 2018-06-05 A kind of on-chip power type LED light with 4 π luminescent screens Pending CN108506756A (en)

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