CN108504125A - Wood-plastic clad plate and preparation method thereof with bactericidal effect - Google Patents
Wood-plastic clad plate and preparation method thereof with bactericidal effect Download PDFInfo
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Abstract
本发明提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯60‑65份、聚丙烯15‑20份、木粉60‑65份、方解石粉13‑15份、滑石粉10‑12份、硅藻土10‑12份、聚乙烯蜡3‑5份、北投石粉1‑2份、钛白粉0.1‑0.5份、松针粉2‑3份、柚皮素1.5‑2份、柠檬草1‑1.5份、苹果桉叶2‑2.5份、柠檬桉叶0.5‑1份、裸花紫珠2‑3份、冬青叶1.5‑2份、偶联剂0.3‑0.5份、稳定剂4‑6份、相容剂2.5‑4.5份、紫外线吸收剂0.5‑1份。本发明的木塑复合板具有优良的力学性能、抗菌灭菌防霉性能,具有多种功能,是综合性能优异的室内装饰材料。The invention provides a wood-plastic composite board with a bactericidal effect, which comprises the following raw material components in parts by weight: 60-65 parts of polyvinyl chloride, 15-20 parts of polypropylene, 60-65 parts of wood powder, and 13 parts of calcite powder ‑15 parts, 10‑12 parts of talcum powder, 10‑12 parts of diatomaceous earth, 3‑5 parts of polyethylene wax, 1‑2 parts of hokutou stone powder, 0.1‑0.5 parts of titanium dioxide, 2‑3 parts of pine needle powder, pomelo 1.5-2 parts of corticosteroids, 1-1.5 parts of lemongrass, 2-2.5 parts of apple eucalyptus leaves, 0.5-1 parts of lemon eucalyptus leaves, 2-3 parts of naked flower purple pearl, 1.5-2 parts of holly leaves, coupling agent 0.3 ‑0.5 parts, 4‑6 parts of stabilizer, 2.5‑4.5 parts of compatibilizer, 0.5‑1 part of ultraviolet absorber. The wood-plastic composite board of the present invention has excellent mechanical properties, antibacterial, sterilizing and anti-mildew properties, has multiple functions, and is an interior decoration material with excellent comprehensive properties.
Description
技术领域technical field
本发明涉及复合材料领域,具体涉及一种具有杀菌效果的木塑复合板及其制备方法。The invention relates to the field of composite materials, in particular to a wood-plastic composite board with bactericidal effect and a preparation method thereof.
背景技术Background technique
木塑复合材料是一种主要以木材或纤维素为基础材料与塑料制成的复合型材,木塑复合材料具有实木材料的木质感和塑料基体的耐候性、耐微生物性的优点,而且在生产和使用过程中不会散发对人类健康产生危害的气体,即不会对环境造成污染,材料本身可重复循环使用,是一种全新的绿色环保产品,也是一种生态洁净的复合材料。Wood-plastic composite material is a composite profile mainly made of wood or cellulose as the base material and plastic. Wood-plastic composite material has the advantages of woody feeling of solid wood material and weather resistance and microbial resistance of plastic matrix. And during use, it will not emit gases that are harmful to human health, that is, it will not pollute the environment, and the material itself can be reused. It is a brand-new green product and an ecologically clean composite material.
目前,木塑复合材料已经开始替代实体木材被广泛应用于各个领域,最常见的是用于建筑装修领域,而建筑用木质材料需要具有优异的防腐和耐菌蚀的能力。虽然木塑复合材料中木质纤维被包覆在塑料基体中,相对于天然木材具有较好的抗微生物降解能力,但是由于木质纤维和塑料两者的表面极性差异大,即便在复合加工中添加了相容剂,材料内部的两相界面上还是有大量的孔隙,而孔隙通常是相互贯通的,木质纤维通过这些孔隙吸收水分会被微生物沾染,进而被微生物降解,微生物在材料内部会繁衍生殖,最终导致材料发生结构性破坏,被腐蚀。At present, wood-plastic composite materials have begun to replace solid wood and are widely used in various fields, most commonly used in the field of building decoration, and wood materials for construction need to have excellent anti-corrosion and anti-bacterial corrosion capabilities. Although wood fibers in wood-plastic composites are coated in a plastic matrix, they have better anti-microbial degradation ability than natural wood, but due to the large difference in surface polarity between wood fibers and plastics, even if added in composite processing Without a compatibilizer, there are still a large number of pores on the two-phase interface inside the material, and the pores are usually interconnected. Wood fibers absorb water through these pores and will be contaminated by microorganisms and then degraded by microorganisms. Microorganisms will reproduce inside the material. , eventually leading to structural damage and corrosion of the material.
此外,随着社会的发展,人们对于多功能材料的需求越来越大,而现有的木塑复合材料大多功能单一,仅具有简单的装饰效果,已经无法满足人们的要求。In addition, with the development of society, people's demand for multifunctional materials is increasing, but most of the existing wood-plastic composite materials have single functions and only have simple decorative effects, which can no longer meet people's requirements.
因此,为了更为高效的抑制霉菌和细菌生长、抵御外来微生物的侵蚀,且在抗菌的同时能够发挥其它有益功能,有必要开发一种具有优异防腐抗菌功能的多功能木塑复合材料,以便拓宽木塑复合材料的应用领域。Therefore, in order to more efficiently inhibit the growth of mold and bacteria, resist the erosion of foreign microorganisms, and perform other beneficial functions while being antibacterial, it is necessary to develop a multifunctional wood-plastic composite material with excellent antiseptic and antibacterial functions. Applications of wood-plastic composites.
发明内容Contents of the invention
有鉴于此,本发明提供一种性能优异的具有杀菌效果的木塑复合板,该木塑复合板具有天然的清香,能够驱赶蚊虫,其孔隙内还含有具有杀菌抑菌防霉功能的有效成分,不仅能够抑制霉菌和细菌生长、抵御外来微生物的侵蚀,还能释放杀菌物质到空气中杀灭空气中的细菌和病毒,起到预防疾病的产生和蔓延的效果。同时,本发明的木塑复合板还可以释放出具有安神、镇静功能的有效成分,还能够吸附去除甲醛,减少甲醛释放,采用本发明的木塑复合板进行室内装饰,可以为人们建造一个更加适合工作和生活的环境。In view of this, the present invention provides a wood-plastic composite board with excellent performance and bactericidal effect. The wood-plastic composite board has a natural fragrance and can repel mosquitoes. , not only can inhibit the growth of mold and bacteria, resist the erosion of foreign microorganisms, but also release bactericidal substances into the air to kill bacteria and viruses in the air, and prevent the occurrence and spread of diseases. At the same time, the wood-plastic composite board of the present invention can also release active ingredients with calming and calming functions, and can also absorb and remove formaldehyde to reduce the release of formaldehyde. Using the wood-plastic composite board of the present invention for interior decoration can build a more comfortable environment for people. Suitable environment for working and living.
本发明提供的具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯60-65份、聚丙烯15-20份、木粉60-65份、方解石粉13-15份、滑石粉10-12份、硅藻土10-12份、聚乙烯蜡3-5份、北投石粉1-2份、钛白粉0.1-0.5份、松针粉2-3份、柚皮素1.5-2份、柠檬草1-1.5份、苹果桉叶2-2.5份、柠檬桉叶0.5-1份、裸花紫珠2-3份、冬青叶1.5-2份、偶联剂0.3-0.5份、稳定剂4-6份、相容剂2.5-4.5份、紫外线吸收剂0.5-1份;The wood-plastic composite board with bactericidal effect provided by the present invention comprises the following raw material components in parts by weight: 60-65 parts of polyvinyl chloride, 15-20 parts of polypropylene, 60-65 parts of wood powder, and 13-20 parts of calcite powder. 15 parts, 10-12 parts of talcum powder, 10-12 parts of diatomaceous earth, 3-5 parts of polyethylene wax, 1-2 parts of Beitou stone powder, 0.1-0.5 parts of titanium dioxide, 2-3 parts of pine needle powder, pomelo peel 1.5-2 parts of vegetable, 1-1.5 parts of lemongrass, 2-2.5 parts of apple eucalyptus leaves, 0.5-1 parts of lemon eucalyptus leaves, 2-3 parts of naked flower purple pearl, 1.5-2 parts of holly leaves, 0.3-2 parts of coupling agent 0.5 parts, 4-6 parts of stabilizer, 2.5-4.5 parts of compatibilizer, 0.5-1 part of ultraviolet absorber;
进一步,按重量份计,包括如下原料组分:聚氯乙烯62份、聚丙烯18份、木粉63份、方解石粉14份、滑石粉11份、硅藻土11份、聚乙烯蜡4份、北投石粉1.5份、钛白粉0.3份、松针粉2.5份、柚皮素1.7份、柠檬草1.3份、苹果桉叶2.2份、柠檬桉叶0.7份、裸花紫珠2.5份、冬青叶1.8份、偶联剂0.4份、稳定剂5份、相容剂3.5份、紫外线吸收剂0.7份;Further, by weight, the following raw material components are included: 62 parts of polyvinyl chloride, 18 parts of polypropylene, 63 parts of wood flour, 14 parts of calcite powder, 11 parts of talcum powder, 11 parts of diatomaceous earth, 4 parts of polyethylene wax , 1.5 parts of hokuto stone powder, 0.3 parts of titanium dioxide, 2.5 parts of pine needle powder, 1.7 parts of naringenin, 1.3 parts of lemongrass, 2.2 parts of apple eucalyptus leaves, 0.7 parts of lemon eucalyptus leaves, 2.5 parts of naked flower purple pearls, 1.8 parts of holly leaves part, 0.4 part of coupling agent, 5 parts of stabilizer, 3.5 parts of compatibilizer, 0.7 part of ultraviolet absorber;
进一步,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;Further, the stabilizer is made by mixing zinc stearate and calcium stearate in a mass ratio of 1:3;
进一步,所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;Further, the compatibilizer is made by mixing ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1;
进一步,所述偶联剂为硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂中的一种或几种组成的混合物;Further, the coupling agent is one or a mixture of silane coupling agents, titanate coupling agents, and aluminate coupling agents;
进一步,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目;Further, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh;
进一步,所述紫外线吸收剂为紫外线吸收剂UV-P、紫外线吸收剂UV-531、紫外线吸收剂UV-327中的一种或几种组成的混合物。Further, the ultraviolet absorber is one or a mixture of ultraviolet absorbers UV-P, ultraviolet absorbers UV-531, and ultraviolet absorbers UV-327.
本发明还公开了一种用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The invention also discloses a method for preparing the wood-plastic composite board with bactericidal effect, comprising the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡1-2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 1-2 hours, then add wood powder, calcite powder, talcum powder, Diatomaceous earth, pine needle powder and naringenin were stirred for 0.5h, then dried at 100°C, and the dried solids were collected and crushed into powders with a particle size of more than 1000 mesh;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在70-80℃条件下,预混8-10min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至115-120℃,混合10-15min,再降温至50-60℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, pre-mix for 8-10 minutes at 70-80°C, and then add polyvinyl chloride, polypropylene, polyethylene Wax, compatibilizer, stabilizer and ultraviolet absorber, and heated to 115-120 ° C, mixed for 10-15 minutes, and then cooled to 50-60 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为140-180℃,螺杆转速为155-160rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate at a granulation temperature of 140-180° C. and a screw speed of 155-160 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为190~200℃、压力为8~10MPa的条件下,进行热压,热压时间为15~18min,然后在冷压机中进行冷却定型,即可制得所述的具有杀菌效果的木塑复合板。d. Place the wood-plastic pellets prepared in step c in a hot press, and perform hot pressing at a temperature of 190-200°C and a pressure of 8-10 MPa for 15-18 minutes, and then The wood-plastic composite board with bactericidal effect can be obtained by cooling and shaping in a cold press.
本发明的有益效果:Beneficial effects of the present invention:
本发明采用聚丙烯协同聚氯乙烯作为基础塑料,搭配适量的木粉及其他功能性成分,通过采用合适的相容剂、偶联剂等,再经过特定的制备工艺,能够使各原料组分实现较好的融合,从而充分发挥各原料组分之间的相互协同作用,达到协同增效的效果,制备出具有天然的清香味道的木塑复合板,且制得的木塑复合板不仅具有优良的力学性能,还具有优异的抗菌灭菌防霉性能,能够抑制霉菌和细菌生长、抵御外来微生物的侵蚀,且能够释放出具有杀菌功能的有效成分,对空气中的细菌和病毒具有灭杀作用,进而起到预防疾病的产生和蔓延的效果。同时,本发明的木塑复合板还可以释放出具有安神、镇静功能的有效成分,还能够吸附去除甲醛,减少甲醛释放,采用本发明的木塑复合板进行室内装饰,可以为人们建造一个更加适合工作和生活的环境。其中,硅藻土因其特殊的多孔结构,具有优异的吸附功能,能够吸附去除甲醛;滑石粉具有优异的抑菌效果,北投石粉能够释放负离子,杀灭病菌,钛白粉具有优异的杀菌除臭功能,松针粉、柚皮素、柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶能够释放出具有抗菌防霉功效的有效成分,将这些组分按特定的用量配比后,能够大大增大对细菌和霉菌的灭杀效果,能够有效地抑制霉菌和细菌生长、抵御外来微生物的侵蚀;松针粉、柚皮素还能够释放出具有安神镇静功效的有效成分,与北投石粉所释放的负离子相互协同作用下,能够更好地发挥安神、消除疲劳和倦怠的功效;柠檬草、苹果桉叶、柠檬桉叶和裸花紫珠还具有天然的清香,能够起到清新空气的效果,还能够驱赶蚊虫;硅藻土还可以协同滑石粉、方解石粉共同作为基础塑料的填充材料,提高木塑板的综合力学性能;滑石粉还可以协同聚乙烯蜡、硬脂酸锌、硬脂酸钙等,改善加工性,便于材料更好地加工成型;而相容剂、偶联剂的添加可以有效地改善聚氯乙烯与聚丙烯之间的相容性、塑料基体与木粉及其他功能性成分之间的相容性、分散性等;而稳定剂和紫外线吸收剂可以提高基体塑料的热稳定性和光稳定性,等等。The present invention adopts polypropylene synergistically with polyvinyl chloride as the basic plastic, matches appropriate amount of wood powder and other functional components, and adopts suitable compatibilizer, coupling agent, etc., and then goes through a specific preparation process to make each raw material component To achieve better integration, so as to give full play to the mutual synergy between the various raw material components, to achieve a synergistic effect, to prepare a wood-plastic composite board with a natural fragrance, and the prepared wood-plastic composite board not only has Excellent mechanical properties, also has excellent antibacterial, sterilizing and anti-mildew properties, can inhibit the growth of mold and bacteria, resist the erosion of foreign microorganisms, and can release active ingredients with bactericidal function, which can kill bacteria and viruses in the air function, and then play a role in preventing the occurrence and spread of diseases. At the same time, the wood-plastic composite board of the present invention can also release active ingredients with calming and calming functions, and can also absorb and remove formaldehyde to reduce the release of formaldehyde. Using the wood-plastic composite board of the present invention for interior decoration can build a more comfortable environment for people. Suitable environment for working and living. Among them, diatomaceous earth has excellent adsorption function due to its special porous structure, and can absorb and remove formaldehyde; Odor function, pine needle powder, naringenin, lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves can release active ingredients with antibacterial and anti-mold effects, and these ingredients are formulated in specific amounts Finally, it can greatly increase the killing effect on bacteria and molds, effectively inhibit the growth of molds and bacteria, and resist the erosion of foreign microorganisms; pine needle powder and naringenin can also release active ingredients with calming and calming effects, which are similar to northern Under the synergistic effect of the negative ions released by the stone powder, it can better play the role of calming the nerves, eliminating fatigue and burnout; lemongrass, apple eucalyptus, lemon eucalyptus and nude flower purple pearl also have natural fragrance, which can refresh the body. The effect of air can also repel mosquitoes; diatomaceous earth can also cooperate with talcum powder and calcite powder as the filling material of basic plastics to improve the comprehensive mechanical properties of wood-plastic panels; talcum powder can also cooperate with polyethylene wax and zinc stearate , calcium stearate, etc., to improve processability and facilitate better processing of materials; and the addition of compatibilizers and coupling agents can effectively improve the compatibility between polyvinyl chloride and polypropylene, the plastic matrix and wood Compatibility, dispersibility, etc. between powder and other functional components; while stabilizers and UV absorbers can improve the thermal stability and light stability of the matrix plastic, and so on.
本发明制得的木塑复合板是功能性、实用性和装饰性综合性能优异的室内装饰材料,具有多种功能,采用的原料价格低廉,且无毒无害,非常适合用于室内装修,具有广阔的市场前景。The wood-plastic composite board prepared by the invention is an interior decoration material with excellent comprehensive performance in functionality, practicability and decoration, has multiple functions, and the raw materials used are low in price, non-toxic and harmless, and is very suitable for interior decoration. Has broad market prospects.
具体实施方式Detailed ways
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯60-65份、聚丙烯15-20份、木粉60-65份、方解石粉13-15份、滑石粉10-12份、硅藻土10-12份、聚乙烯蜡3-5份、北投石粉1-2份、钛白粉0.1-0.5份、松针粉2-3份、柚皮素1.5-2份、柠檬草1-1.5份、苹果桉叶2-2.5份、柠檬桉叶0.5-1份、裸花紫珠2-3份、冬青叶1.5-2份、偶联剂0.3-0.5份、稳定剂4-6份、相容剂2.5-4.5份、紫外线吸收剂0.5-1份;This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 60-65 parts of polyvinyl chloride, 15-20 parts of polypropylene, 60-65 parts of wood powder, calcite powder 13-15 parts, 10-12 parts of talcum powder, 10-12 parts of diatomaceous earth, 3-5 parts of polyethylene wax, 1-2 parts of Beitou stone powder, 0.1-0.5 parts of titanium dioxide, 2-3 parts of pine needle powder, 1.5-2 parts of naringenin, 1-1.5 parts of lemongrass, 2-2.5 parts of apple eucalyptus leaves, 0.5-1 parts of lemon eucalyptus leaves, 2-3 parts of naked flower purple pearl, 1.5-2 parts of holly leaves, coupling agent 0.3-0.5 parts, 4-6 parts of stabilizer, 2.5-4.5 parts of compatibilizer, 0.5-1 part of ultraviolet absorber;
优选地,按重量份计,包括如下原料组分:聚氯乙烯62份、聚丙烯18份、木粉63份、方解石粉14份、滑石粉11份、硅藻土11份、聚乙烯蜡4份、北投石粉1.5份、钛白粉0.3份、松针粉2.5份、柚皮素1.7份、柠檬草1.3份、苹果桉叶2.2份、柠檬桉叶0.7份、裸花紫珠2.5份、冬青叶1.8份、偶联剂0.4份、稳定剂5份、相容剂3.5份、紫外线吸收剂0.7份;Preferably, in parts by weight, the following raw material components are included: 62 parts of polyvinyl chloride, 18 parts of polypropylene, 63 parts of wood flour, 14 parts of calcite powder, 11 parts of talcum powder, 11 parts of diatomaceous earth, 4 parts of polyethylene wax 1.5 parts of hokutou stone powder, 0.3 parts of titanium dioxide, 2.5 parts of pine needle powder, 1.7 parts of naringenin, 1.3 parts of lemongrass, 2.2 parts of apple eucalyptus leaves, 0.7 parts of lemon eucalyptus leaves, 2.5 parts of naked flower purple pearls, holly leaves 1.8 parts, 0.4 parts of coupling agent, 5 parts of stabilizer, 3.5 parts of compatibilizer, 0.7 parts of ultraviolet absorber;
本实施例采用聚丙烯协同聚氯乙烯作为基础塑料,搭配适量的木粉及其他功能性成分,通过采用合适的相容剂、偶联剂等,再经过特定的制备工艺,能够使各原料组分实现较好的融合,从而充分发挥各原料组分之间的相互协同作用,达到协同增效的效果,制备出具有天然的清香味道的木塑复合板,且制得的木塑复合板不仅具有优良的力学性能,还具有优异的抗菌灭菌防霉性能,能够抑制霉菌和细菌生长、抵御外来微生物的侵蚀,且能够释放出具有杀菌功能的有效成分,对空气中的细菌和病毒具有灭杀作用,进而起到预防疾病的产生和蔓延的效果。同时,本实施例的木塑复合板还可以释放出具有安神、镇静功能的有效成分,还能够吸附去除甲醛,减少甲醛释放,采用本实施例的木塑复合板进行室内装饰,可以为人们建造一个更加适合工作和生活的环境。其中,硅藻土因其特殊的多孔结构,具有优异的吸附功能,能够吸附去除甲醛;滑石粉具有优异的抑菌效果,北投石粉能够释放负离子,杀灭病菌,钛白粉具有优异的杀菌除臭功能,松针粉、柚皮素、柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶能够释放出具有抗菌防霉功效的有效成分,将这些组分按特定的用量配比后,能够大大增大对细菌和霉菌的灭杀效果,能够有效地抑制霉菌和细菌生长、抵御外来微生物的侵蚀;松针粉、柚皮素还能够释放出具有安神镇静功效的有效成分,与北投石粉所释放的负离子相互协同作用下,能够更好地发挥安神、消除疲劳和倦怠的功效;柠檬草、苹果桉叶、柠檬桉叶和裸花紫珠还具有天然的清香,能够起到清新空气的效果,还能够驱赶蚊虫;硅藻土还可以协同滑石粉、方解石粉共同作为基础塑料的填充材料,提高木塑板的综合力学性能;滑石粉还可以协同聚乙烯蜡、硬脂酸锌、硬脂酸钙等,改善加工性,便于材料更好地加工成型;而相容剂、偶联剂的添加可以有效地改善聚氯乙烯与聚丙烯之间的相容性、塑料基体与木粉及其他功能性成分之间的相容性、分散性等;而稳定剂和紫外线吸收剂可以提高基体塑料的热稳定性和光稳定性,等等。In this example, polypropylene and polyvinyl chloride are used as the basic plastic, with an appropriate amount of wood flour and other functional components, and through the use of suitable compatibilizers, coupling agents, etc., and through a specific preparation process, each raw material can be made In order to achieve a better integration, so as to give full play to the synergistic effect between the various raw material components, to achieve a synergistic effect, to prepare a wood-plastic composite board with a natural fragrance, and the prepared wood-plastic composite board is not only It has excellent mechanical properties, and also has excellent antibacterial, sterilizing and antifungal properties, which can inhibit the growth of mold and bacteria, resist the erosion of foreign microorganisms, and can release active ingredients with bactericidal function, which can kill bacteria and viruses in the air. Killing effect, and then play a role in preventing the occurrence and spread of diseases. At the same time, the wood-plastic composite board of this embodiment can also release active ingredients with calming and calming functions, and can also absorb and remove formaldehyde to reduce the release of formaldehyde. Using the wood-plastic composite board of this embodiment for interior decoration can build A more suitable environment for work and life. Among them, diatomaceous earth has excellent adsorption function due to its special porous structure, and can absorb and remove formaldehyde; Odor function, pine needle powder, naringenin, lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves can release active ingredients with antibacterial and anti-mold effects, and these ingredients are formulated in specific amounts Finally, it can greatly increase the killing effect on bacteria and molds, effectively inhibit the growth of molds and bacteria, and resist the erosion of foreign microorganisms; pine needle powder and naringenin can also release active ingredients with calming and calming effects, which are similar to northern Under the synergistic effect of the negative ions released by the stone powder, it can better play the role of calming the nerves, eliminating fatigue and burnout; lemongrass, apple eucalyptus, lemon eucalyptus and nude flower purple pearl also have natural fragrance, which can refresh the body. The effect of air can also repel mosquitoes; diatomaceous earth can also cooperate with talcum powder and calcite powder as the filling material of basic plastics to improve the comprehensive mechanical properties of wood-plastic panels; talcum powder can also cooperate with polyethylene wax and zinc stearate , calcium stearate, etc., to improve processability and facilitate better processing of materials; and the addition of compatibilizers and coupling agents can effectively improve the compatibility between polyvinyl chloride and polypropylene, the plastic matrix and wood Compatibility, dispersibility, etc. between powder and other functional components; while stabilizers and UV absorbers can improve the thermal stability and light stability of the matrix plastic, and so on.
本实施例制得的木塑复合板是功能性、实用性和装饰性综合性能优异的室内装饰材料,具有多种功能,采用的原料价格低廉,且无毒无害,非常适合用于室内装修,具有广阔的市场前景。The wood-plastic composite board prepared in this example is an interior decoration material with excellent comprehensive performance in functionality, practicability and decoration. It has multiple functions, and the raw materials used are cheap, non-toxic and harmless, and are very suitable for interior decoration. , has broad market prospects.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;采用硬脂酸锌与硬脂酸钙进行复配,不仅能够提高基体塑料的热稳定性,还能够协同滑石粉、聚乙烯蜡共同发挥润滑效果,有助于材料更好地加工成型。In this embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; compounding zinc stearate and calcium stearate can not only improve the stability of the matrix plastic Thermal stability can also cooperate with talcum powder and polyethylene wax to exert a lubricating effect, which helps the material to be processed better.
本实施例中,所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;有助于使聚氯乙烯和聚丙烯更好地融合。In this embodiment, the compatibilizer is made by mixing ethylene acrylic acid and maleic anhydride-grafted polypropylene at a mass ratio of 3:1; it helps to better integrate polyvinyl chloride and polypropylene.
本实施例中,所述偶联剂为硅烷偶联剂、钛酸酯偶联剂、铝酸酯偶联剂中的一种或几种组成的混合物;有助于基体塑料与木粉及其他功能性成分之间实现更好的融合。In this embodiment, the coupling agent is a mixture of one or more of silane coupling agent, titanate coupling agent, and aluminate coupling agent; Better fusion between functional ingredients.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目;便于分散。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder are all 1000-1200 mesh; it is easy to disperse.
本实施例中,所述紫外线吸收剂为紫外线吸收剂UV-P、紫外线吸收剂UV-531、紫外线吸收剂UV-327中的一种或几种组成的混合物;提高聚氯乙烯和聚丙烯的光稳定性。In the present embodiment, the ultraviolet absorber is a mixture of one or more of ultraviolet absorber UV-P, ultraviolet absorber UV-531, and ultraviolet absorber UV-327; Photostability.
本实施例还提供了一种用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:This embodiment also provides a method for preparing the wood-plastic composite board with bactericidal effect, comprising the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡1-2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 1-2 hours, then add wood powder, calcite powder, talcum powder, Diatomaceous earth, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and grind them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all Just powder;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在70-80℃条件下,预混8-10min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至115-120℃,混合10-15min,再降温至50-60℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, pre-mix for 8-10 minutes at 70-80°C, and then add polyvinyl chloride, polypropylene, polyethylene Wax, compatibilizer, stabilizer and ultraviolet absorber, and heated to 115-120 ° C, mixed for 10-15 minutes, and then cooled to 50-60 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为140-180℃,螺杆转速为155-160rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate at a granulation temperature of 140-180° C. and a screw speed of 155-160 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为190~200℃、压力为8~10MPa的条件下,进行热压,热压时间为15~18min,然后在冷压机中进行冷却定型,即可制得所述的具有杀菌效果的木塑复合板。d. Place the wood-plastic pellets prepared in step c in a hot press, and perform hot pressing at a temperature of 190-200°C and a pressure of 8-10 MPa for 15-18 minutes, and then The wood-plastic composite board with bactericidal effect can be obtained by cooling and shaping in a cold press.
以下为具体实施例:The following are specific examples:
实施例一Embodiment one
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯65份、聚丙烯20份、木粉65份、方解石粉15份、滑石粉12份、硅藻土12份、聚乙烯蜡5份、北投石粉2份、钛白粉0.5份、松针粉3份、柚皮素2份、柠檬草1.5份、苹果桉叶2.5份、柠檬桉叶1份、裸花紫珠3份、冬青叶2份、偶联剂0.5份、稳定剂6份、相容剂4.5份、紫外线吸收剂1份。This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 65 parts of polyvinyl chloride, 20 parts of polypropylene, 65 parts of wood powder, 15 parts of calcite powder, and 12 parts of talcum powder 12 parts of diatomaceous earth, 5 parts of polyethylene wax, 2 parts of hokutou stone powder, 0.5 parts of titanium dioxide, 3 parts of pine needle powder, 2 parts of naringenin, 1.5 parts of lemongrass, 2.5 parts of apple eucalyptus, 2.5 parts of lemon eucalyptus 1 part, 3 parts of naked flower purple pearl, 2 parts of holly leaves, 0.5 parts of coupling agent, 6 parts of stabilizer, 4.5 parts of compatibilizer, and 1 part of ultraviolet absorber.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;所述偶联剂为硅烷偶联剂A-151与钛酸酯偶联剂PN-133组成的混合物;所述紫外线吸收剂为紫外线吸收剂UV-531。In the present embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; the compatibilizer is made of ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1 mixing; the coupling agent is a mixture of silane coupling agent A-151 and titanate coupling agent PN-133; the ultraviolet absorber is ultraviolet absorber UV-531.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh.
本实施例用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The method for preparing the wood-plastic composite board with bactericidal effect in this embodiment includes the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 2 hours, then add wood powder, calcite powder, talcum powder, and diatoms Soil, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and crush them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all the powders. Can;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在80℃条件下,预混8min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至115℃,混合15min,再降温至50℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, and pre-mix for 8 minutes at 80°C, then add polyvinyl chloride, polypropylene, polyethylene wax, and compatibilize agent, stabilizer and ultraviolet absorber, and heated to 115 ° C, mixed for 15 minutes, and then cooled to 50 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为180℃,螺杆转速为155rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt extrude and granulate at a granulation temperature of 180° C. and a screw speed of 155 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为200℃、压力为8MPa的条件下,进行热压,热压时间为15min,然后在冷压机中进行冷却定型,即可制得厚度为15mm左右,具有天然清香的具有杀菌效果的木塑复合板。d. Place the wood-plastic pellets prepared in step c in a hot press, and hot press at a temperature of 200°C and a pressure of 8 MPa. The hot pressing time is 15 minutes, and then press in a cold press. After cooling and shaping, a wood-plastic composite board with a thickness of about 15mm and a natural fragrance with a bactericidal effect can be obtained.
实施例二Embodiment two
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯62份、聚丙烯18份、木粉63份、方解石粉14份、滑石粉11份、硅藻土11份、聚乙烯蜡4份、北投石粉1.5份、钛白粉0.3份、松针粉2.5份、柚皮素1.7份、柠檬草1.3份、苹果桉叶2.2份、柠檬桉叶0.7份、裸花紫珠2.5份、冬青叶1.8份、偶联剂0.4份、稳定剂5份、相容剂3.5份、紫外线吸收剂0.7份。This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 62 parts of polyvinyl chloride, 18 parts of polypropylene, 63 parts of wood powder, 14 parts of calcite powder, and 11 parts of talc powder 11 parts of diatomaceous earth, 4 parts of polyethylene wax, 1.5 parts of Hokutou stone powder, 0.3 parts of titanium dioxide, 2.5 parts of pine needle powder, 1.7 parts of naringenin, 1.3 parts of lemongrass, 2.2 parts of apple eucalyptus, 2.2 parts of lemon eucalyptus 0.7 parts, 2.5 parts of naked flower purple pearl, 1.8 parts of holly leaves, 0.4 parts of coupling agent, 5 parts of stabilizer, 3.5 parts of compatibilizer, and 0.7 parts of ultraviolet absorber.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;所述偶联剂为铝酸酯偶联剂JTW-181;所述紫外线吸收剂为紫外线吸收剂UV-P和紫外线吸收剂UV-531组成的混合物。In the present embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; the compatibilizer is made of ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1 mixing; the coupling agent is aluminate coupling agent JTW-181; the ultraviolet absorber is a mixture of ultraviolet absorber UV-P and ultraviolet absorber UV-531.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh.
本实施例用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The method for preparing the wood-plastic composite board with bactericidal effect in this embodiment includes the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 2 hours, then add wood powder, calcite powder, talcum powder, and diatoms Soil, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and crush them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all the powders. Can;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在70℃条件下,预混10min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至120℃,混合10min,再降温至60℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, and pre-mix for 10 minutes at 70°C, then add polyvinyl chloride, polypropylene, polyethylene wax, compatibilizer agent, stabilizer and ultraviolet absorber, and heated up to 120 ° C, mixed for 10 minutes, and then cooled to 60 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为160℃,螺杆转速为160rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate at a granulation temperature of 160° C. and a screw speed of 160 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为190℃、压力为10MPa的条件下,进行热压,热压时间为18min,然后在冷压机中进行冷却定型,即可制得厚度为15mm左右,具有天然清香的具有杀菌效果的木塑复合板。d. Put the wood-plastic pellets prepared in step c in a hot press, and perform hot pressing at a temperature of 190°C and a pressure of 10 MPa. The hot pressing time is 18 minutes, and then press in a cold press. After cooling and shaping, a wood-plastic composite board with a thickness of about 15mm and a natural fragrance with a bactericidal effect can be obtained.
实施例三Embodiment Three
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯65份、聚丙烯15份、木粉65份、方解石粉13份、滑石粉12份、硅藻土10份、聚乙烯蜡5份、北投石粉1份、钛白粉0.5份、松针粉2份、柚皮素2份、柠檬草1份、苹果桉叶2.5份、柠檬桉叶0.5份、裸花紫珠3份、冬青叶1.5份、偶联剂0.5份、稳定剂4份、相容剂4.5份、紫外线吸收剂0.5份。This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 65 parts of polyvinyl chloride, 15 parts of polypropylene, 65 parts of wood powder, 13 parts of calcite powder, and 12 parts of talcum powder 10 parts of diatomaceous earth, 5 parts of polyethylene wax, 1 part of Hokutou stone powder, 0.5 parts of titanium dioxide, 2 parts of pine needle powder, 2 parts of naringenin, 1 part of lemongrass, 2.5 parts of apple eucalyptus, 2.5 parts of lemon eucalyptus 0.5 parts, 3 parts of naked flower purple pearl, 1.5 parts of holly leaves, 0.5 parts of coupling agent, 4 parts of stabilizer, 4.5 parts of compatibilizer, and 0.5 parts of ultraviolet absorber.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;所述偶联剂为钛酸酯偶联剂PN-133与铝酸酯偶联剂JTW-181组成的混合物;所述紫外线吸收剂为紫外线吸收剂UV-531与紫外线吸收剂UV-327组成的混合物。In the present embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; the compatibilizer is made of ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1 mixing; the coupling agent is a mixture of titanate coupling agent PN-133 and aluminate coupling agent JTW-181; the ultraviolet absorber is ultraviolet absorber UV-531 and ultraviolet A mixture of absorbent UV-327.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh.
本实施例用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The method for preparing the wood-plastic composite board with bactericidal effect in this embodiment includes the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 2 hours, then add wood powder, calcite powder, talcum powder, and diatoms Soil, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and crush them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all the powders. Can;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在80℃条件下,预混8min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至120℃,混合10min,再降温至60℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, and pre-mix for 8 minutes at 80°C, then add polyvinyl chloride, polypropylene, polyethylene wax, and compatibilize agent, stabilizer and ultraviolet absorber, and heated up to 120 ° C, mixed for 10 minutes, and then cooled to 60 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为160℃,螺杆转速为155rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate at a granulation temperature of 160° C. and a screw speed of 155 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为190℃、压力为10MPa的条件下,进行热压,热压时间为18min,然后在冷压机中进行冷却定型,即可制得厚度为15mm左右,具有天然清香的具有杀菌效果的木塑复合板。d. Put the wood-plastic pellets prepared in step c in a hot press, and perform hot pressing at a temperature of 190°C and a pressure of 10 MPa. The hot pressing time is 18 minutes, and then press in a cold press. After cooling and shaping, a wood-plastic composite board with a thickness of about 15mm and a natural fragrance with a bactericidal effect can be obtained.
实施例四Embodiment Four
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯60份、聚丙烯15份、木粉60份、方解石粉13份、滑石粉10份、硅藻土10份、聚乙烯蜡3份、北投石粉1份、钛白粉0.1份、松针粉2份、柚皮素1.5份、柠檬草1份、苹果桉叶2份、柠檬桉叶0.5份、裸花紫珠2份、冬青叶1.5份、偶联剂0.3份、稳定剂4份、相容剂2.5份、紫外线吸收剂0.5份。This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 60 parts of polyvinyl chloride, 15 parts of polypropylene, 60 parts of wood powder, 13 parts of calcite powder, and 10 parts of talcum powder 10 parts of diatomaceous earth, 3 parts of polyethylene wax, 1 part of hokutou stone powder, 0.1 part of titanium dioxide, 2 parts of pine needle powder, 1.5 parts of naringenin, 1 part of lemongrass, 2 parts of apple eucalyptus, 2 parts of lemon eucalyptus 0.5 parts, 2 parts of naked flower purple pearl, 1.5 parts of holly leaves, 0.3 parts of coupling agent, 4 parts of stabilizer, 2.5 parts of compatibilizer, and 0.5 parts of ultraviolet absorber.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;所述偶联剂为铝酸酯偶联剂JTW-181;所述紫外线吸收剂为紫外线吸收剂UV-531。In the present embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; the compatibilizer is made of ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1 mixing; the coupling agent is aluminate coupling agent JTW-181; the ultraviolet absorber is ultraviolet absorber UV-531.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh.
本实施例用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The method for preparing the wood-plastic composite board with bactericidal effect in this embodiment includes the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡1h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 1 hour, then add wood powder, calcite powder, talc powder, and diatoms Soil, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and crush them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all the powders. Can;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在70℃条件下,预混10min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至115℃,混合15min,再降温至50℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, and pre-mix for 10 minutes at 70°C, then add polyvinyl chloride, polypropylene, polyethylene wax, compatibilizer agent, stabilizer and ultraviolet absorber, and heated to 115 ° C, mixed for 15 minutes, and then cooled to 50 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为140℃,螺杆转速为160rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate under the conditions of a granulation temperature of 140° C. and a screw speed of 160 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为200℃、压力为8MPa的条件下,进行热压,热压时间为18min,然后在冷压机中进行冷却定型,即可制得厚度为15mm左右,具有天然清香的具有杀菌效果的木塑复合板。d. Put the wood-plastic pellets prepared in step c in a hot press, and perform hot pressing at a temperature of 200°C and a pressure of 8 MPa. The hot pressing time is 18 minutes, and then press in a cold press. After cooling and shaping, a wood-plastic composite board with a thickness of about 15mm and a natural fragrance with a bactericidal effect can be obtained.
实施例五Embodiment five
本实施例提供一种具有杀菌效果的木塑复合板,按重量份计,包括如下原料组分:聚氯乙烯60份、聚丙烯20份、木粉60份、方解石粉15份、滑石粉10份、硅藻土12份、聚乙烯蜡3份、北投石粉2份、钛白粉0.1份、松针粉3份、柚皮素1.5份、柠檬草1.5份、苹果桉叶2份、柠檬桉叶1份、裸花紫珠2份、冬青叶2份、偶联剂0.3份、稳定剂6份、相容剂2.5份、紫外线吸收剂1份。This embodiment provides a wood-plastic composite board with a bactericidal effect, comprising the following raw material components in parts by weight: 60 parts of polyvinyl chloride, 20 parts of polypropylene, 60 parts of wood powder, 15 parts of calcite powder, and 10 parts of talcum powder 12 parts of diatomaceous earth, 3 parts of polyethylene wax, 2 parts of hokutou stone powder, 0.1 part of titanium dioxide, 3 parts of pine needle powder, 1.5 parts of naringenin, 1.5 parts of lemongrass, 2 parts of apple eucalyptus leaves, lemon eucalyptus leaves 1 part, 2 parts of naked flower purple pearl, 2 parts of holly leaves, 0.3 parts of coupling agent, 6 parts of stabilizer, 2.5 parts of compatibilizer, and 1 part of ultraviolet absorber.
本实施例中,所述稳定剂由硬脂酸锌与硬脂酸钙按质量比为1:3混合制成;所述相容剂由乙烯丙烯酸与马来酸酐接枝聚丙烯按质量比为3:1混合制成;所述偶联剂为铝酸酯偶联剂JTW-181;所述紫外线吸收剂为紫外线吸收剂UV-531。In the present embodiment, the stabilizer is made by mixing zinc stearate and calcium stearate at a mass ratio of 1:3; the compatibilizer is made of ethylene acrylic acid and maleic anhydride grafted polypropylene in a mass ratio of 3:1 mixing; the coupling agent is aluminate coupling agent JTW-181; the ultraviolet absorber is ultraviolet absorber UV-531.
本实施例中,所述木粉、方解石粉、滑石粉、硅藻土、北投石粉、钛白粉、松针粉的粒度均为1000-1200目。In this embodiment, the particle size of the wood powder, calcite powder, talcum powder, diatomaceous earth, hokutolite powder, titanium dioxide, and pine needle powder is 1000-1200 mesh.
本实施例用于制备该具有杀菌效果的木塑复合板的方法,包括如下步骤:The method for preparing the wood-plastic composite board with bactericidal effect in this embodiment includes the following steps:
a、取干燥的柠檬草、苹果桉叶、柠檬桉叶、裸花紫珠和冬青叶混合粉碎后,用适量85%浓度的酒精浸泡2h,再加入木粉、方解石粉、滑石粉、硅藻土、松针粉和柚皮素,搅拌0.5h后,置于100℃条件下进行干燥处理,收集干燥后的固体,并粉碎成粒度为1000目以上的粉末;这里的适量指能够浸泡所有粉末即可;a. Take dried lemongrass, apple eucalyptus leaves, lemon eucalyptus leaves, nudibranchs and holly leaves, mix and grind them, soak them in an appropriate amount of 85% alcohol for 2 hours, then add wood powder, calcite powder, talcum powder, and diatoms Soil, pine needle powder and naringenin, after stirring for 0.5h, place at 100°C for drying treatment, collect the dried solids, and crush them into powders with a particle size of more than 1000 mesh; the appropriate amount here refers to the ability to soak all the powders. Can;
b、将步骤a中所得粉末、北投石粉、钛白粉和偶联剂加入高速混合机中,在80℃条件下,预混8min,之后加入聚氯乙烯、聚丙烯、聚乙烯蜡、相容剂、稳定剂和紫外线吸收剂,并升温至120℃,混合10min,再降温至60℃,得到混合料;b. Add the powder obtained in step a, hokutolite powder, titanium dioxide and coupling agent into a high-speed mixer, and pre-mix for 8 minutes at 80°C, then add polyvinyl chloride, polypropylene, polyethylene wax, and compatibilize agent, stabilizer and ultraviolet absorber, and heated up to 120 ° C, mixed for 10 minutes, and then cooled to 60 ° C to obtain a mixture;
c、将步骤b中所得的混合料置于双螺杆挤出机中,在造粒温度为160℃,螺杆转速为155rpm条件下,熔融挤出造粒,得到木塑粒料;c. Put the mixture obtained in step b into a twin-screw extruder, melt-extrude and granulate at a granulation temperature of 160° C. and a screw speed of 155 rpm to obtain wood-plastic pellets;
d、将步骤c中制得的木塑粒料置于热压机中,在温度为200℃、压力为8MPa的条件下,进行热压,热压时间为15min,然后在冷压机中进行冷却定型,即可制得厚度为15mm左右,具有天然清香的具有杀菌效果的木塑复合板。d. Place the wood-plastic pellets prepared in step c in a hot press, and hot press at a temperature of 200°C and a pressure of 8 MPa. The hot pressing time is 15 minutes, and then press in a cold press. After cooling and shaping, a wood-plastic composite board with a thickness of about 15mm and a natural fragrance with a bactericidal effect can be obtained.
上述实施例中各原料组分均可通过市场购买获取。All raw material components in the above examples can be purchased from the market.
1、采用常规测试方法对上述实施例一至实施例五所制备的木塑复合板进行常规性能测试,结果如表1所示:1. Carry out conventional performance tests on the wood-plastic composite panels prepared in the above-mentioned examples 1 to 5 by conventional test methods, and the results are shown in Table 1:
表1Table 1
2、抗菌性能测试:参照QB/T2591-2003(抗菌塑料的抗菌性能试验方法)标准,测定各实施例制得的木塑复合板的抗菌性能和抗霉菌性能(选择金黄色葡萄球菌、大肠杆菌、黑曲霉进行试验),结果见表2。2. Antibacterial performance test: With reference to the QB/T2591-2003 (antibacterial performance test method of antibacterial plastics) standard, measure the antibacterial performance and antifungal performance of the wood-plastic composite boards made in each embodiment (select Staphylococcus aureus, Escherichia coli , Aspergillus niger for the test), the results are shown in Table 2.
表2Table 2
从表1、表2可知,上述实施例制得的木塑复合板具有优良的力学性能和优异的抗菌防霉性能,能够抑制霉菌和细菌生长、抵御外来微生物的侵蚀。It can be seen from Table 1 and Table 2 that the wood-plastic composite board prepared in the above examples has excellent mechanical properties and excellent antibacterial and antifungal properties, and can inhibit the growth of mold and bacteria and resist the erosion of foreign microorganisms.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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