CN108500956B - Robot grabbing device, grabbing system and grabbing method - Google Patents
Robot grabbing device, grabbing system and grabbing method Download PDFInfo
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- CN108500956B CN108500956B CN201810303796.6A CN201810303796A CN108500956B CN 108500956 B CN108500956 B CN 108500956B CN 201810303796 A CN201810303796 A CN 201810303796A CN 108500956 B CN108500956 B CN 108500956B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/08—Programme-controlled manipulators characterised by modular constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Robotics (AREA)
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Abstract
本发明公开了一种机器人抓取装置、抓取系统及抓取方法,机器人抓取装置,包括手臂连接部、夹爪连接部、第一驱动机构和第二驱动机构,手臂连接部上设有锁紧机构和第一通讯模块,锁紧机构分别连接第一驱动机构、第一通讯模块,锁紧机构具有第一对接部;夹爪连接部上设有夹爪和第二通讯模块,夹爪分别连接第二驱动机构、第二通讯模块,夹爪连接部上设有与第一对接部相配对的第二对接部。该发明可代替人工操作,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本。
The invention discloses a robot grabbing device, a grabbing system and a grabbing method. The robot grabbing device includes an arm connecting part, a jaw connecting part, a first driving mechanism and a second driving mechanism, and the arm connecting part is provided with The locking mechanism and the first communication module, the locking mechanism is respectively connected to the first driving mechanism and the first communication module, the locking mechanism has a first docking part; the jaw connecting part is provided with a jaw and a second communication module, the jaw The second drive mechanism and the second communication module are respectively connected, and a second docking portion matched with the first docking portion is provided on the jaw connecting portion. The invention can replace manual operation, realize automatic and intelligent loading and unloading of workpieces, improve production efficiency and product quality, and reduce production costs.
Description
技术领域technical field
本发明涉及自动化生产设备领域,具体涉及一种机器人抓取装置、抓取系统及抓取方法。The invention relates to the field of automatic production equipment, in particular to a robot grabbing device, a grabbing system and a grabbing method.
背景技术Background technique
如今,模具行业的竞争愈发激烈,模具制造的自动化与智能化已成为模具企业的核心竞争力。Today, the competition in the mold industry is becoming more and more fierce, and the automation and intelligence of mold manufacturing has become the core competitiveness of mold companies.
但在传统的模具制造中,工件(如电极)的上下料仍大多数通过人工作业来完成,对人的依赖性较大,从而带来诸多弊端:生产效率低,人工成本高;人工校正容易出错,降低了良品率;换模时,加工设备处于停机状态,降低了设备的使用率;对于一些特殊材料工件的加工,长期在这样环境中工作会直接影响作业人员的身体健康。However, in traditional mold manufacturing, the loading and unloading of workpieces (such as electrodes) is still mostly done manually, which is highly dependent on people, which brings many disadvantages: low production efficiency, high labor costs; manual correction It is easy to make mistakes, which reduces the yield rate; when changing the mold, the processing equipment is in a shutdown state, which reduces the utilization rate of the equipment; for the processing of some special material workpieces, working in such an environment for a long time will directly affect the health of the workers.
发明内容Contents of the invention
本发明的目的在于提供一种机器人抓取装置、抓取系统及抓取方法,该发明可代替人工操作,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本。The purpose of the present invention is to provide a robot grabbing device, grabbing system and grabbing method, which can replace manual operation, realize automatic and intelligent loading and unloading of workpieces, improve production efficiency and product quality, and reduce production costs .
其技术方案如下:Its technical scheme is as follows:
机器人抓取装置,包括手臂连接部、夹爪连接部、第一驱动机构和第二驱动机构,所述手臂连接部上设有锁紧机构和第一通讯模块,所述锁紧机构分别连接所述第一驱动机构、第一通讯模块,所述锁紧机构具有第一对接部;所述夹爪连接部上设有夹爪和第二通讯模块,所述夹爪分别连接所述第二驱动机构、第二通讯模块,所述夹爪连接部上设有与所述第一对接部相配对的第二对接部。The robot grabbing device includes an arm connection part, a gripper connection part, a first drive mechanism and a second drive mechanism, the arm connection part is provided with a locking mechanism and a first communication module, and the locking mechanism is respectively connected to the The first driving mechanism and the first communication module, the locking mechanism has a first docking part; the jaw connecting part is provided with a jaw and a second communication module, and the jaws are respectively connected to the second drive mechanism and the second communication module, the connecting portion of the jaw is provided with a second docking portion that matches the first docking portion.
所述第一驱动机构包括第一气缸,所述第一气缸与所述锁紧机构相通;所述第二驱动机构包括第二气缸,所述锁紧机构上设有第一气动通道模块,所述夹爪连接部上设有第二气动通道模块,所述第一气动通道模块与所述第二气动通道模块相配对,所述第二气缸与所述第一气动通道模块相通,所述夹爪通过所述第二气动通道模块与所述第一气动通道模块相通。The first driving mechanism includes a first cylinder, and the first cylinder communicates with the locking mechanism; the second driving mechanism includes a second cylinder, and the locking mechanism is provided with a first pneumatic channel module, so A second pneumatic channel module is provided on the connecting part of the jaw, the first pneumatic channel module is matched with the second pneumatic channel module, the second cylinder communicates with the first pneumatic channel module, and the clip The claw communicates with the first pneumatic channel module through the second pneumatic channel module.
所述锁紧机构还具有壳体、活塞、连接块、驱动销和锁紧销,所述第一对接部设于所述壳体上,所述活塞、连接块、驱动销和锁紧销成对设于所述壳体内,所述壳体上设有气源接口,在所述壳体内开设有气道,所述第一气缸通过所述气源接口与所述气道相通,所述活塞通过所述气道与所述气源接口相通;The locking mechanism also has a housing, a piston, a connecting block, a driving pin and a locking pin, the first docking part is arranged on the housing, and the piston, the connecting block, the driving pin and the locking pin form a For being arranged in the housing, the housing is provided with an air source interface, and an air channel is opened in the housing, the first cylinder communicates with the air channel through the air source interface, and the piston communicating with the air source interface through the air passage;
所述连接块安装于所述活塞上,所述驱动销穿设于所述连接块内,所述锁紧销滑动连接于所述第一对接部的两侧,所述锁紧销具有与所述驱动销相匹配的缺口,所述缺口具有导向部和驱动部,所述导向部竖直设置,所述驱动部倾斜设置,所述驱动销通过所述导向部滑动连接于所述驱动部内;所述锁紧销具有锁紧部,所述第二对接部具有第一止动部、第二止动部和卡接部,所述第一止动部通过所述卡接部与所述第二止动部相连,所述锁紧部与所述卡接部相配对。The connecting block is installed on the piston, the driving pin is passed through the connecting block, the locking pin is slidably connected to both sides of the first docking part, and the locking pin has a The notch matched with the drive pin, the notch has a guide part and a drive part, the guide part is arranged vertically, the drive part is arranged obliquely, and the drive pin is slidably connected in the drive part through the guide part; The locking pin has a locking portion, and the second abutting portion has a first stopper, a second stopper and a locking portion, and the first stopping portion is connected to the second locking portion through the locking portion. The two stoppers are connected, and the locking portion is matched with the locking portion.
所述壳体内设有弹簧,所述弹簧一端连接所述活塞,另一端连接所述壳体;所述壳体内设有磁性开关,所述活塞上镶嵌有磁环,所述磁性开关靠近所述磁环设置。A spring is provided in the housing, one end of the spring is connected to the piston, and the other end is connected to the housing; a magnetic switch is provided in the housing, a magnetic ring is embedded on the piston, and the magnetic switch is close to the Magnet set.
所述夹爪连接部包括连接板,所述第二对接部设于所述连接板上,所述连接板在所述第二对接部的两侧设有定位销,所述第一对接部包括对接腔和对接环,所述锁紧销位于所述对接腔的两侧,所述对接环设于所述对接腔位于所述壳体上的开口处,所述壳体在所述对接环的两侧设有与所述定位销相配对的定位孔。The connecting part of the jaws includes a connecting plate, the second butting part is arranged on the connecting plate, and the connecting plate is provided with positioning pins on both sides of the second butting part, and the first butting part includes A docking chamber and a docking ring, the locking pins are located on both sides of the docking chamber, the docking ring is arranged at the opening of the docking chamber on the housing, and the housing is on the side of the docking ring Positioning holes matched with the positioning pins are provided on both sides.
所述壳体上设有无线RFID读写器和光电传感器,所述无线RFID读写器、光电传感器分别电气连接所述第一通讯模块;所述夹爪上设有接近传感器,所述接近传感器电气连接所述第二通讯模块。The housing is provided with a wireless RFID reader-writer and a photoelectric sensor, and the wireless RFID reader-writer and the photoelectric sensor are respectively electrically connected to the first communication module; the jaws are provided with a proximity sensor, and the proximity sensor Electrically connect the second communication module.
所述第一通讯模块包括第一通讯接头和第一信号模块,所述第二通讯模块包括第二通讯接头和第二信号模块,所述第一通讯接头通过所述第一信号模块分别电气连接所述无线RFID读写器、光电传感器,所述第一信号模块与所述第二信号模块相配对,所述第二通讯接头通过所述第二信号模块电气连接所述接近传感器。The first communication module includes a first communication connector and a first signal module, the second communication module includes a second communication connector and a second signal module, and the first communication connectors are electrically connected to each other through the first signal module In the wireless RFID reader and photoelectric sensor, the first signal module is matched with the second signal module, and the second communication connector is electrically connected to the proximity sensor through the second signal module.
所述夹爪包括手指和基爪,所述手指与所述基爪可拆卸连接。The jaws include fingers and a base jaw, and the fingers are detachably connected to the base jaw.
机器人抓取系统,包括机械手、控制系统及前述任一项所述机器人抓取装置,所述控制系统与所述机械手电气连接,所述手臂连接部安装于所述机械手上,所述第一驱动机构、第一通讯模块、第二驱动机构、第二通讯模块最终与所述控制系统连接。The robot grabbing system includes a manipulator, a control system and any one of the aforementioned robot grabbing devices, the control system is electrically connected to the manipulator, the arm connection part is installed on the manipulator, and the first drive The mechanism, the first communication module, the second driving mechanism and the second communication module are finally connected with the control system.
抓取方法,包括以下步骤:The capture method includes the following steps:
控制系统控制机械手动作,机械手带动锁紧机构靠近第二对接部,第一对接部与第二对接部对接,对接到位后,第一通讯模块将对接到位的信号传输给控制系统,控制系统控制第一驱动机构动作,第一驱动机构驱动锁紧机构对第二对接部进行锁紧;The control system controls the action of the manipulator. The manipulator drives the locking mechanism to approach the second docking part. The first docking part is docked with the second docking part. The first driving mechanism operates, and the first driving mechanism drives the locking mechanism to lock the second docking part;
锁紧到位后,第一通讯模块将锁紧到位的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪移动至物料放置处,夹爪接近工件时,第二通讯模块将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪对工件进行抓取;After locking in place, the first communication module transmits the signal of locking in place to the control system, the control system controls the action of the manipulator, and the manipulator drives the jaws to move to the place where the material is placed. When the jaws approach the workpiece, the second communication module will The signal is transmitted to the control system, the control system controls the action of the second drive mechanism, and the second drive mechanism drives the jaws to grab the workpiece;
工件被抓紧后,第二通讯模块将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪将工件搬运到机床进行上料、加工;After the workpiece is grasped, the second communication module transmits the signal of the workpiece being grasped to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper to transport the workpiece to the machine tool for loading and processing;
工件加工完成后,控制系统控制机械手动作,机械手带动夹爪移动至机床加工位置处,夹爪接近工件时,第二通讯模块将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪对工件进行抓取;After the workpiece is processed, the control system controls the action of the manipulator, and the manipulator drives the jaws to move to the machining position of the machine tool. When the jaws approach the workpiece, the second communication module transmits the approaching signal to the control system, and the control system controls the action of the second driving mechanism. , the second driving mechanism drives the jaws to grab the workpiece;
工件被抓紧后,第二通讯模块将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪将工件搬运到物料放置处进行下料。After the workpiece is grasped, the second communication module transmits the signal that the workpiece is grasped to the control system. The control system controls the action of the manipulator, and the manipulator drives the gripper to transport the workpiece to the material placement place for unloading.
需要说明的是:It should be noted:
前述“第一、第二”不代表具体的数量及顺序,仅仅是用于对名称的区分。The aforementioned "first and second" do not represent a specific quantity and order, but are only used to distinguish names.
下面对本发明的优点或原理进行说明:Advantages or principles of the present invention are described below:
1、手臂连接部安装于机械手上,第一通讯模块、第二通讯模块用于实现与控制系统之间的信号传输;第一对接部与第二对接部相配对而实现对接,并由第一驱动机构驱动锁紧机构对第二对接部进行锁紧或松开,以便对夹爪进行连接或更换;第二驱动机构为夹爪进行抓取动作提供动力;1. The arm connection part is installed on the manipulator, the first communication module and the second communication module are used to realize the signal transmission with the control system; the first docking part is matched with the second docking part to realize the docking, and the first The driving mechanism drives the locking mechanism to lock or loosen the second docking part so as to connect or replace the jaws; the second driving mechanism provides power for the gripping action of the jaws;
该机器人抓取装置可代替人工操作,用于对工件进行抓取,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本。The robot grabbing device can replace manual operation and is used for grabbing workpieces, realizing automatic and intelligent loading and unloading of workpieces, improving production efficiency and product quality, and reducing production costs.
2、使用时,当第一对接部和第二对接部对接到位后,第一气缸产生的气压驱动锁紧机构对第二对接部进行锁紧;而就在第一对接部和第二对接部对接到位的同时,第一气动通道模块已与第二气动通道模块相连通,当夹爪接近工件时,第二气缸产生的气压经第一气动通道模块、第二气动通道模块进入到夹爪内,气压驱动夹爪对工件进行抓取;其中,当锁紧机构需要松开第二对接部时,通过改变第一气缸往锁紧机构输送气流的方向即可;当夹爪需要松开工件时,通过改变第二气缸往夹爪输送气流的方向即可。2. When in use, when the first docking part and the second docking part are docked in place, the air pressure generated by the first cylinder drives the locking mechanism to lock the second docking part; While docking in place, the first pneumatic channel module has been connected with the second pneumatic channel module. When the gripper is close to the workpiece, the air pressure generated by the second cylinder enters the gripper through the first pneumatic channel module and the second pneumatic channel module. , air pressure drives the jaws to grab the workpiece; wherein, when the locking mechanism needs to loosen the second docking part, it is enough to change the direction of the airflow delivered by the first cylinder to the locking mechanism; when the jaws need to loosen the workpiece , just by changing the direction of the airflow delivered by the second cylinder to the jaws.
3、当第一对接部与第二对接部对接到位后,第一气缸产生的气压经气源接口、气道进入到壳体内并驱动活塞动作,活塞推动连接块连同驱动销一起沿直线动作,驱动销在导向部的引导下,逐渐进入驱动部,由于驱动部倾斜设置,当驱动销沿着驱动部滑动时,会对锁紧销产生一个侧向分力,该侧向分力可驱动锁紧销往第一对接部所在位置进行侧向滑动,直到锁紧部与卡接部配对到位,而第一止动部和第二止动部的设置使得锁紧部可稳固地对卡接部进行夹紧,防止锁紧部与卡接部之间发生相对滑移;当需要松开第二对接部时,只需改变第一气缸往活塞输送气流的方向即可;该锁紧机构利用“斜楔机构”原理,将活塞的直线运动转化为锁紧销的侧向运动,从而对第二对接部进行锁紧或松开,方式可靠,实用性强。3. When the first docking part and the second docking part are docked in place, the air pressure generated by the first cylinder enters the casing through the air source interface and the air channel and drives the piston to move. The piston pushes the connecting block together with the driving pin to move along a straight line. Under the guidance of the guide part, the driving pin gradually enters the driving part. Since the driving part is inclined, when the driving pin slides along the driving part, a lateral force will be generated on the locking pin, which can drive the lock. The fastening pin slides laterally to the position of the first docking part until the locking part and the snap-in part are matched in place, and the setting of the first stop part and the second stop part makes the lock part firmly align with the snap-in part Clamp to prevent relative slippage between the locking part and the clamping part; when it is necessary to loosen the second docking part, it is only necessary to change the direction in which the first cylinder sends air to the piston; the locking mechanism uses " The principle of "slanted wedge mechanism" converts the linear motion of the piston into the lateral motion of the locking pin, so as to lock or loosen the second butt joint. The method is reliable and practical.
4、壳体内设置有弹簧,第二对接部被锁紧的过程中,弹簧受到活塞的推动而被压缩,使得锁紧销可维持良好的锁紧力,起到断气保护的作用;磁性开关通过检测活塞上的磁环即可方便地对活塞的行程进行监控。4. There is a spring inside the casing. When the second docking part is locked, the spring is pushed by the piston and compressed, so that the locking pin can maintain a good locking force and play the role of air cut-off protection; the magnetic switch passes through The stroke of the piston can be easily monitored by detecting the magnetic ring on the piston.
5、定位销和定位孔的设置使得第二对接部可快速、准确地进入到对接腔中进行对接,同时,在驱动销驱动锁紧销进行侧向滑动的过程中,壳体容易产生轻微震动,对第二对接部的锁紧造成影响,而定位销和定位孔的设置可使得壳体产生的轻微震动得以抵消,使得锁紧销对第二对接部的锁紧可安全平稳地进行。5. The setting of the positioning pin and the positioning hole enables the second docking part to quickly and accurately enter the docking cavity for docking. At the same time, when the driving pin drives the locking pin to slide sideways, the housing is prone to slight vibration , which affects the locking of the second docking part, and the arrangement of the positioning pin and the positioning hole can offset the slight vibration generated by the housing, so that the locking pin can be safely and smoothly locked on the second docking part.
6、壳体上配备有无线RFID读写器,可对不同类型的工件进行识别;在夹爪给机床进行上料时,利用光电传感器可对机床门的开合状态进行确认,以防发生撞机现象;在夹爪接近工件时,利用接近传感器可方便有效地对夹爪的位移进行检测,确保夹爪能准确到达距离工件合适的位置进行抓取动作。6. The shell is equipped with a wireless RFID reader, which can identify different types of workpieces; when the jaws are feeding the machine tool, the photoelectric sensor can be used to confirm the opening and closing status of the machine door to prevent collisions machine phenomenon; when the jaws are close to the workpiece, the proximity sensor can be used to detect the displacement of the jaws conveniently and effectively, so as to ensure that the jaws can accurately reach the appropriate position from the workpiece for grasping action.
7、第一通讯接头最终连接至控制系统,当无线RFID读写器对工件的类型进行识别时,无线RFID读写器将产生的信号通过第一信号模块、第一通讯接头传输到控制系统中,以便对后续的抓取工作进行操控,防止抓错工件;当光电传感器对机床门的开合状态进行确认时,光电传感器将产生的信号通过第一信号模块、第一通讯接头传输到控制系统中,以便对机械手的动作进行操控,防止发生撞机现象;当夹爪接近工件时,接近传感器响应并将产生的信号先后通过第二信号模块、第一信号模块、第一通讯接头传输到控制系统中,以便对夹爪的位移进行检测,确保夹爪能准确到达距离工件合适的位置进行抓取动作。7. The first communication connector is finally connected to the control system. When the wireless RFID reader recognizes the type of workpiece, the wireless RFID reader transmits the generated signal to the control system through the first signal module and the first communication connector. , so as to control the subsequent grabbing work and prevent wrong workpieces from being grabbed; when the photoelectric sensor confirms the opening and closing state of the machine door, the photoelectric sensor will transmit the signal generated to the control system through the first signal module and the first communication connector In order to control the movement of the manipulator and prevent collisions; when the jaws approach the workpiece, the proximity sensor responds and transmits the generated signals to the control through the second signal module, the first signal module, and the first communication connector. In the system, the displacement of the jaws can be detected to ensure that the jaws can accurately reach the proper position from the workpiece for grasping action.
8、手指可拆卸连接于基爪上,手指的类型可根据具体的工件类型进行定制,以提高夹爪的柔性,使得夹爪可适应不同工件的抓取工作。8. The fingers are detachably connected to the base jaw, and the type of fingers can be customized according to the specific workpiece type to improve the flexibility of the jaws, so that the jaws can adapt to the grasping work of different workpieces.
9、使用前,根据具体的生产情况,对控制系统进行编程;使用时,控制系统控制机械手动作,机械手带动锁紧机构靠近第二对接部,第一对接部与第二对接部对接,对接到位后,第一通讯模块将对接到位的信号传输给控制系统,控制系统控制第一驱动机构动作,第一驱动机构驱动锁紧机构对第二对接部进行锁紧;9. Before use, program the control system according to the specific production situation; when in use, the control system controls the action of the manipulator, and the manipulator drives the locking mechanism to approach the second docking part, and the first docking part and the second docking part are docked and docked in place Finally, the first communication module transmits the docking signal to the control system, the control system controls the action of the first driving mechanism, and the first driving mechanism drives the locking mechanism to lock the second docking part;
锁紧到位后,第一通讯模块将锁紧到位的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪移动至物料放置处,夹爪接近工件时,第二通讯模块将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪对工件进行抓取;After locking in place, the first communication module transmits the signal of locking in place to the control system, the control system controls the action of the manipulator, and the manipulator drives the jaws to move to the place where the material is placed. When the jaws approach the workpiece, the second communication module will The signal is transmitted to the control system, the control system controls the action of the second drive mechanism, and the second drive mechanism drives the jaws to grab the workpiece;
工件被抓紧后,第二通讯模块将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪将工件搬运到机床进行上料、加工;After the workpiece is grasped, the second communication module transmits the signal of the workpiece being grasped to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper to transport the workpiece to the machine tool for loading and processing;
工件加工完成后,控制系统控制机械手动作,机械手带动夹爪移动至机床加工位置处,夹爪接近工件时,第二通讯模块将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪对工件进行抓取;After the workpiece is processed, the control system controls the action of the manipulator, and the manipulator drives the jaws to move to the machining position of the machine tool. When the jaws approach the workpiece, the second communication module transmits the approaching signal to the control system, and the control system controls the action of the second driving mechanism. , the second driving mechanism drives the jaws to grab the workpiece;
工件被抓紧后,第二通讯模块将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪将工件搬运到物料放置处进行下料。After the workpiece is grasped, the second communication module transmits the signal that the workpiece is grasped to the control system. The control system controls the action of the manipulator, and the manipulator drives the gripper to transport the workpiece to the material placement place for unloading.
该机器人抓取系统可代替人工操作,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本。The robot grabbing system can replace manual operation, realize automatic and intelligent loading and unloading of workpieces, improve production efficiency and product quality, and reduce production costs.
附图说明Description of drawings
图1是本发明实施例机器人抓取装置中与机械手连接部分的立体结构示意图;Fig. 1 is a three-dimensional structural schematic diagram of the part connected with the manipulator in the robot grabbing device of the embodiment of the present invention;
图2是图1的前视图;Fig. 2 is the front view of Fig. 1;
图3是本发明实施例机器人抓取装置中用于抓取工件部分处于第一视角的立体结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of the part used to grab the workpiece in the first viewing angle of the robot grabbing device according to the embodiment of the present invention;
图4是本发明实施例机器人抓取装置中用于抓取工件部分处于第二视角的立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the part used to grab the workpiece in the second viewing angle of the robot grabbing device according to the embodiment of the present invention;
图5是本发明实施例锁紧机构的内部结构立体示意图;Fig. 5 is a three-dimensional schematic diagram of the internal structure of the locking mechanism of the embodiment of the present invention;
图6是本发明实施例锁紧机构的工作原理示意图;Fig. 6 is a schematic diagram of the working principle of the locking mechanism of the embodiment of the present invention;
图7是本发明实施例锁紧销的内部结构示意图;Fig. 7 is a schematic diagram of the internal structure of the locking pin of the embodiment of the present invention;
附图标记说明:Explanation of reference signs:
1、手臂连接部,2、锁紧机构,21、第一对接部,211、对接环,22、定位孔,23、活塞,231、磁环,24、连接块,25、驱动销,26、锁紧销,261、锁紧部,262、第一导向段,263、第一作用段,264、第二作用段,265、第三作用段,266、第四作用段,267、第二导向段,27、壳体,28、磁性开关,29、弹簧,3、第一气动通道模块,31、通道接头,4、第一通讯模块,41、第一通讯接头,42、第一信号模块,421、信号接口,5、第二通讯模块,51、第二通讯接头,52、第二信号模块,521、信号接头,6、第二气动通道模块,61、通道接口,7、夹爪连接部,71、连接板,8、夹爪,81、基爪,82、手指,9、第二对接部,91、第一止动部,92、第二止动部,93、卡接部,10,定位销,11、接近传感器,12、无线RFID读写器,13、光电传感器,14、气源接口,141、第一进气口,142、第一出气口,141、第二进气口,142、第二出气口,15、气源接头。1. Arm connecting part, 2. Locking mechanism, 21. First docking part, 211. Butt ring, 22. Positioning hole, 23. Piston, 231. Magnetic ring, 24. Connecting block, 25. Driving pin, 26. Locking pin, 261, locking portion, 262, first guide section, 263, first action section, 264, second action section, 265, third action section, 266, fourth action section, 267, second guide Section, 27, housing, 28, magnetic switch, 29, spring, 3, first pneumatic channel module, 31, channel connector, 4, first communication module, 41, first communication connector, 42, first signal module, 421. Signal interface, 5. Second communication module, 51. Second communication connector, 52. Second signal module, 521. Signal connector, 6. Second pneumatic channel module, 61. Channel interface, 7. Gripper connection part , 71, connecting plate, 8, jaw, 81, base jaw, 82, finger, 9, second docking part, 91, first stop part, 92, second stop part, 93, clamping part, 10 , positioning pin, 11, proximity sensor, 12, wireless RFID reader, 13, photoelectric sensor, 14, air source interface, 141, first air inlet, 142, first air outlet, 141, second air inlet , 142, the second air outlet, 15, the air source connector.
具体实施方式Detailed ways
下面对本发明的实施例进行详细说明。Embodiments of the present invention will be described in detail below.
该机器人抓取系统包括机械手(图中未示意出)、控制系统及机器人抓取装置,如图1至图4所示,该机器人抓取装置包括手臂连接部1、夹爪连接部7、第一驱动机构和第二驱动机构,所述手臂连接部1上设有锁紧机构2和第一通讯模块4,所述锁紧机构2分别连接所述第一驱动机构、第一通讯模块4,所述锁紧机构2具有第一对接部21;所述夹爪连接部7上设有夹爪8和第二通讯模块5,所述夹爪8分别连接所述第二驱动机构、第二通讯模块5,所述夹爪连接部7上还设有与所述第一对接部21相配对的第二对接部9;The robot grabbing system includes a manipulator (not shown in the figure), a control system and a robot grabbing device. As shown in FIGS. A driving mechanism and a second driving mechanism, the arm connecting part 1 is provided with a locking mechanism 2 and a first communication module 4, and the locking mechanism 2 is respectively connected to the first driving mechanism and the first communication module 4, The locking mechanism 2 has a first docking portion 21; the jaw connection portion 7 is provided with a jaw 8 and a second communication module 5, and the jaw 8 is connected to the second drive mechanism, the second communication module, respectively. Module 5, the jaw connection portion 7 is also provided with a second docking portion 9 that matches the first docking portion 21;
所述控制系统与所述机械手电气连接,所述手臂连接部1安装于所述机械手上,所述第一驱动机构、第一通讯模块4、第二驱动机构、第二通讯模块5最终与所述控制系统连接;所述第一驱动机构包括第一气缸(图中未示意出),所述第二驱动机构包括第二气缸(图中未示意出),所述第一气缸、第二气缸设于所述机械手上,所述控制系统分别电气连接所述第一气缸、第二气缸,所述第一气缸与所述锁紧机构2相通;The control system is electrically connected to the manipulator, the arm connection part 1 is installed on the manipulator, the first drive mechanism, the first communication module 4, the second drive mechanism, and the second communication module 5 are finally connected to the manipulator. The control system is connected; the first drive mechanism includes a first cylinder (not shown in the figure), the second drive mechanism includes a second cylinder (not shown in the figure), the first cylinder, the second cylinder Set on the manipulator, the control system is electrically connected to the first cylinder and the second cylinder respectively, and the first cylinder communicates with the locking mechanism 2;
所述锁紧机构2上设有第一气动通道模块3,所述夹爪连接部7上设有第二气动通道模块6,所述第一气动通道模块3具有通道接头31,所述第二气动通道模块6具有与所述通道接头31相配对的通道接口61,所述第一气动通道模块3通过所述通道接头31、通道接口61与所述第二气动通道模块6相配对,所述夹爪8通过所述第二气动通道模块6与所述第一气动通道模块3相通,所述第一气动通道模块3上设有气源接头15,所述气源接头15的数量为两个,所述第二气缸通过所述气源接头15与所述第一气动通道模块3相通。The locking mechanism 2 is provided with a first pneumatic channel module 3, and the jaw connection part 7 is provided with a second pneumatic channel module 6, the first pneumatic channel module 3 has a channel joint 31, and the second The pneumatic channel module 6 has a channel interface 61 that is matched with the channel joint 31, and the first pneumatic channel module 3 is matched with the second pneumatic channel module 6 through the channel joint 31 and the channel interface 61. The jaws 8 communicate with the first pneumatic channel module 3 through the second pneumatic channel module 6, and the first pneumatic channel module 3 is provided with an air source joint 15, and the number of the air source joints 15 is two , the second cylinder communicates with the first pneumatic channel module 3 through the air source joint 15 .
如图2、图5、图6、图7所示,所述锁紧机构2还具有壳体27、活塞23、U型的连接块24、驱动销25和锁紧销26,所述第一对接部21设于所述壳体27上,所述活塞23、连接块24、驱动销25和锁紧销26均成对设于所述壳体27内并关于所述壳体27中部对称,所述壳体上设有气源接口14,在所述壳体27内开设有气道(图中未示意出),所述第一气缸通过所述气源接口14与所述气道相通,所述活塞23通过所述气道与所述气源接口14相通,在本实施例中,所述气源接口14包括第一进气口141、第一出气口142、第二进气口143、第二出气口144,所述第一进气口141通过所述气道连通所述活塞23后端,所述第一出气口142通过所述气道连通所述活塞23前端,所述第二进气口143通过所述气道连通所述活塞23前端,所述进气口144通过所述气道连通所述活塞23后端;As shown in Fig. 2, Fig. 5, Fig. 6 and Fig. 7, the locking mechanism 2 also has a housing 27, a piston 23, a U-shaped connecting block 24, a driving pin 25 and a locking pin 26, the first The docking part 21 is provided on the housing 27, and the piston 23, the connecting block 24, the driving pin 25 and the locking pin 26 are all arranged in pairs in the housing 27 and are symmetrical about the middle of the housing 27, The housing is provided with an air source interface 14, and an air channel (not shown in the figure) is opened in the housing 27, and the first cylinder communicates with the air channel through the air source interface 14, The piston 23 communicates with the air source interface 14 through the air channel. In this embodiment, the air source interface 14 includes a first air inlet 141 , a first air outlet 142 , and a second air inlet 143 , the second air outlet 144, the first air inlet 141 communicates with the rear end of the piston 23 through the air passage, the first air outlet 142 communicates with the front end of the piston 23 through the air passage, and the first air outlet 142 communicates with the front end of the piston 23 through the air passage. The second air inlet 143 communicates with the front end of the piston 23 through the air passage, and the air inlet 144 communicates with the rear end of the piston 23 through the air passage;
所述连接块24安装于所述活塞23前端,所述驱动销25穿设于所述连接块24内,所述锁紧销26滑动连接于所述第一对接部21的两侧,所述锁紧销26具有与所述驱动销25相匹配的缺口(图中未标示出),所述缺口具有导向部(图中未标示出)和驱动部(图中未标示出),所述导向部竖直设置,所述驱动部倾斜设置,所述驱动销25通过所述导向部滑动连接于所述驱动部内,其中,所述导向部具有第一导向段262和第二导向段267,所述驱动部包括第一作用部(图中未标示出)和第二作用部(图中未标示出),所述第一作用部具有第一作用段263和第四作用段266,所述第二作用部具有第二作用段264和第三作用段265,所述导向部通过所述第一作用部与所述第二作用部相连通,所述导向部和所述第二作用部均与所述驱动销25相匹配,所述第一作用部的口径大于所述驱动销25的直径,沿竖直方向上所述第一导向段262的长度大于所述第二导向段267的长度,所述第一导向段262通过所述第一作用段263与所述第二作用段264相连,所述第二导向段267通过所述第四作用段266与所述第三作用段265相连,所述第三作用段265通过所述第二作用段264与所述第一作用段263相连,所述第一导向段262、第一作用段263靠近所述第一对接部21所在位置设置;所述锁紧销26具有锁紧部261,所述第二对接部9具有第一止动部91、第二止动部92和卡接部93,所述第一止动部91通过所述卡接部93与所述第二止动部92相连,所述锁紧部261与所述卡接部93相配对。The connecting block 24 is mounted on the front end of the piston 23, the driving pin 25 is penetrated in the connecting block 24, the locking pin 26 is slidably connected to both sides of the first docking portion 21, the The locking pin 26 has a notch (not shown in the figure) matched with the driving pin 25, and the notch has a guide part (not shown in the figure) and a driving part (not shown in the figure), and the guide The driving part is arranged vertically, the driving part is arranged obliquely, and the driving pin 25 is slidably connected in the driving part through the guiding part, wherein the guiding part has a first guiding segment 262 and a second guiding segment 267, so The driving part includes a first action part (not shown in the figure) and a second action part (not shown in the figure), the first action part has a first action section 263 and a fourth action section 266, the first action section The second action part has a second action section 264 and a third action section 265, the guide part communicates with the second action part through the first action part, and the guide part and the second action part are connected to each other. The drive pin 25 is matched, the diameter of the first action part is greater than the diameter of the drive pin 25, and the length of the first guide segment 262 in the vertical direction is greater than the length of the second guide segment 267, The first guide section 262 is connected to the second action section 264 through the first action section 263 , and the second guide section 267 is connected to the third action section 265 through the fourth action section 266 , The third action section 265 is connected to the first action section 263 through the second action section 264, and the first guide section 262 and the first action section 263 are arranged close to the position of the first docking portion 21; The locking pin 26 has a locking portion 261, and the second docking portion 9 has a first stop portion 91, a second stop portion 92 and a locking portion 93, and the first stop portion 91 passes through the The engaging portion 93 is connected to the second stop portion 92 , and the locking portion 261 is matched with the engaging portion 93 .
如图1、图3、图4、图5所示,所述壳体27内设有弹簧29,所述弹簧29一端连接所述活塞23,另一端连接所述壳体27;所述壳体27内设有磁性开关28,所述活塞23上镶嵌有磁环231,所述磁性开关28靠近所述磁环231设置,所述磁性开关最终连接至控制系统;所述壳体27上设有无线RFID读写器12和光电传感器13,所述无线RFID读写器12、光电传感器13分别电气连接所述第一通讯模块4;所述夹爪8上设有接近传感器11,所述接近传感器11电气连接所述第二通讯模块5;As shown in Fig. 1, Fig. 3, Fig. 4, and Fig. 5, a spring 29 is arranged in the housing 27, and one end of the spring 29 is connected to the piston 23, and the other end is connected to the housing 27; 27 is provided with a magnetic switch 28, the piston 23 is inlaid with a magnetic ring 231, the magnetic switch 28 is set close to the magnetic ring 231, and the magnetic switch is finally connected to the control system; the housing 27 is provided with Wireless RFID reader-writer 12 and photoelectric sensor 13, described wireless RFID reader-writer 12, photoelectric sensor 13 electrically connect described first communication module 4 respectively; Described jaw 8 is provided with proximity sensor 11, and described proximity sensor 11 electrically connecting the second communication module 5;
所述夹爪连接部7包括连接板71,所述第二对接部9设于所述连接板71上,所述连接板71在所述第二对接部9的两侧设有定位销10,所述第一对接部21包括对接腔和对接环211,所述锁紧销26位于所述对接腔的两侧,所述对接环211设于所述对接腔位于所述壳体27上的开口处,所述壳体27在所述对接环211的两侧设有与所述定位销10相配对的定位孔22;所述夹爪8包括手指82和基爪81,所述手指82与所述基爪81可拆卸连接。The jaw connecting portion 7 includes a connecting plate 71, the second butt joint portion 9 is disposed on the joint plate 71, and the connecting plate 71 is provided with positioning pins 10 on both sides of the second butt joint portion 9, The first docking part 21 includes a docking cavity and a docking ring 211, the locking pin 26 is located on both sides of the docking cavity, and the docking ring 211 is provided at the opening of the docking cavity on the housing 27 At the position, the housing 27 is provided with a positioning hole 22 on both sides of the docking ring 211 to match with the positioning pin 10; the clamping jaw 8 includes a finger 82 and a base jaw 81, and the finger 82 is connected to the positioning pin 10. The base claw 81 is detachably connected.
如图1、图2、图4所示,所述第一通讯模块4包括第一通讯接头41和第一信号模块42,所述第二通讯模块5包括第二通讯接头51和第二信号模块52,所述第一通讯接头41通过所述第一信号模块42分别电气连接所述无线RFID读写器12、光电传感器13,所述第一信号模块42具有信号接口421,所述第二信号模块52具有与所述信号接口421相配对的信号接头521,所述第一信号模块42通过所述信号接口421、信号接头521与所述第二信号模块52相配对,所述第二通讯接头51通过所述第二信号模块52电气连接所述接近传感器11。As shown in Figure 1, Figure 2 and Figure 4, the first communication module 4 includes a first communication connector 41 and a first signal module 42, and the second communication module 5 includes a second communication connector 51 and a second signal module 52, the first communication joint 41 is electrically connected to the wireless RFID reader 12 and the photoelectric sensor 13 respectively through the first signal module 42, the first signal module 42 has a signal interface 421, and the second signal The module 52 has a signal connector 521 matched with the signal interface 421, the first signal module 42 is matched with the second signal module 52 through the signal interface 421 and the signal connector 521, and the second communication connector 51 is electrically connected to the proximity sensor 11 through the second signal module 52 .
抓取方法,包括以下步骤:The capture method includes the following steps:
控制系统控制机械手动作,机械手带动锁紧机构2靠近第二对接部9,第一对接部21与第二对接部9对接,对接到位后,第一通讯模块4将对接到位的信号传输给控制系统,控制系统控制第一驱动机构动作,第一驱动机构驱动锁紧机构2对第二对接部9进行锁紧;The control system controls the action of the manipulator, and the manipulator drives the locking mechanism 2 close to the second docking part 9, the first docking part 21 is docked with the second docking part 9, and after the docking is in place, the first communication module 4 transmits the signal of the docking in place to the control system , the control system controls the action of the first driving mechanism, and the first driving mechanism drives the locking mechanism 2 to lock the second docking part 9;
锁紧到位后,第一通讯模块4将锁紧到位的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8移动至物料放置处,夹爪8接近工件时,第二通讯模块5将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪8对工件进行抓取;After locking in place, the first communication module 4 transmits the signal of locking in place to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to move to the place where the material is placed. When the gripper 8 approaches the workpiece, the second communication module 5 Transmitting the approaching signal to the control system, the control system controls the action of the second driving mechanism, and the second driving mechanism drives the jaws 8 to grab the workpiece;
工件被抓紧后,第二通讯模块5将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8将工件搬运到机床进行上料、加工;After the workpiece is grasped, the second communication module 5 transmits the signal that the workpiece is grasped to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to transport the workpiece to the machine tool for feeding and processing;
工件加工完成后,控制系统控制机械手动作,机械手带动夹爪8移动至机床加工位置处,夹爪8接近工件时,第二通讯模块5将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪8对工件进行抓取;After the workpiece is processed, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to move to the machining position of the machine tool. When the gripper 8 approaches the workpiece, the second communication module 5 transmits the approaching signal to the control system, and the control system controls the second The driving mechanism operates, and the second driving mechanism drives the jaws 8 to grab the workpiece;
工件被抓紧后,第二通讯模块5将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8将工件搬运到物料放置处进行下料。After the workpiece is grasped, the second communication module 5 transmits the signal that the workpiece is grasped to the control system. The control system controls the action of the manipulator, and the manipulator drives the gripper 8 to transport the workpiece to the material placement place for unloading.
本发明实施例具有以下优点:Embodiments of the present invention have the following advantages:
1、第一通讯模块4、第二通讯模块5用于实现与控制系统之间的信号传输;第一对接部21与第二对接部9相配对而实现对接,并由第一驱动机构驱动锁紧机构2对第二对接部9进行锁紧或松开,以便对夹爪8进行连接或更换;第二驱动机构为夹爪8进行抓取动作提供动力;1. The first communication module 4 and the second communication module 5 are used to realize signal transmission with the control system; the first docking part 21 is matched with the second docking part 9 to realize docking, and the lock is driven by the first driving mechanism The tightening mechanism 2 locks or loosens the second docking part 9 so as to connect or replace the jaws 8; the second driving mechanism provides power for the gripping action of the jaws 8;
该机器人抓取装置可代替人工操作,用于对工件进行抓取,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本;The robot grabbing device can replace manual operation and is used to grab workpieces, realize automation and intelligent loading and unloading of workpieces, improve production efficiency and product quality, and reduce production costs;
使用前,根据具体的生产情况,对控制系统进行编程;使用时,控制系统控制机械手动作,机械手带动锁紧机构2靠近第二对接部9,第一对接部21与第二对接部9对接,对接到位后,第一通讯模块4将对接到位的信号传输给控制系统,控制系统控制第一驱动机构动作,第一驱动机构驱动锁紧机构2对第二对接部9进行锁紧;Before use, the control system is programmed according to the specific production situation; during use, the control system controls the action of the manipulator, and the manipulator drives the locking mechanism 2 to approach the second docking part 9, and the first butt joint 21 is docked with the second butt joint 9, After docking in place, the first communication module 4 transmits the signal of docking in place to the control system, the control system controls the action of the first driving mechanism, and the first driving mechanism drives the locking mechanism 2 to lock the second docking part 9;
锁紧到位后,第一通讯模块4将锁紧到位的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8移动至物料放置处,夹爪8接近工件时,第二通讯模块5将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪8对工件进行抓取;After locking in place, the first communication module 4 transmits the signal of locking in place to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to move to the place where the material is placed. When the gripper 8 approaches the workpiece, the second communication module 5 Transmitting the approaching signal to the control system, the control system controls the action of the second driving mechanism, and the second driving mechanism drives the jaws 8 to grab the workpiece;
工件被抓紧后,第二通讯模块5将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8将工件搬运到机床进行上料、加工;After the workpiece is grasped, the second communication module 5 transmits the signal that the workpiece is grasped to the control system, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to transport the workpiece to the machine tool for feeding and processing;
工件加工完成后,控制系统控制机械手动作,机械手带动夹爪8移动至机床加工位置处,夹爪8接近工件时,第二通讯模块5将已接近的信号传输给控制系统,控制系统控制第二驱动机构动作,第二驱动机构驱动夹爪8对工件进行抓取;After the workpiece is processed, the control system controls the action of the manipulator, and the manipulator drives the gripper 8 to move to the machining position of the machine tool. When the gripper 8 approaches the workpiece, the second communication module 5 transmits the approaching signal to the control system, and the control system controls the second The driving mechanism operates, and the second driving mechanism drives the jaws 8 to grab the workpiece;
工件被抓紧后,第二通讯模块5将工件被抓紧的信号传输给控制系统,控制系统控制机械手动作,机械手带动夹爪8将工件搬运到物料放置处进行下料。After the workpiece is grasped, the second communication module 5 transmits the signal that the workpiece is grasped to the control system. The control system controls the action of the manipulator, and the manipulator drives the gripper 8 to transport the workpiece to the material placement place for unloading.
该发明可代替人工操作,实现工件的自动化、智能化上下料,提高了生产效率和产品质量,降低了生产成本。The invention can replace manual operation, realize automatic and intelligent loading and unloading of workpieces, improve production efficiency and product quality, and reduce production costs.
2、在第一对接部21和第二对接部9对接到位后,第一气动通道模块3已与第二气动通道模块6相连通,当夹爪8接近工件时,控制系统控制第二气缸往气源接头15输送气流,气流经第一气动通道模块3、第二气动通道模块6进入到夹爪8内,气流产生的动力驱动夹爪8对工件进行抓取;其中,当夹爪8需要松开工件时,通过改变第二气缸往气源接头15输送气流的方向即可,采用气源作为夹爪8的动力源,降低了生产成本。2. After the first docking part 21 and the second docking part 9 are docked in place, the first pneumatic channel module 3 has been connected with the second pneumatic channel module 6. When the gripper 8 approaches the workpiece, the control system controls the second cylinder to move toward The air source connector 15 conveys the air flow, and the air flow enters the gripper 8 through the first pneumatic channel module 3 and the second pneumatic channel module 6, and the power generated by the air flow drives the gripper 8 to grab the workpiece; wherein, when the gripper 8 needs When loosening the workpiece, it is enough to change the direction of the air flow delivered by the second air cylinder to the air source joint 15, and the air source is used as the power source of the jaws 8, which reduces the production cost.
3、当第一对接部21与第二对接部9对接到位后,打开第一进气口141和第一出气口142,而第二进气口143和第二出气口144处于关闭状态,控制系统控制第一气缸往第一进气口141输送气流,气流产生的动力驱动活塞23向前运动,活塞23推动连接块24连同驱动销25一起向前直线运动,驱动销25在导向部的引导下,逐渐进入驱动部,由于驱动部倾斜设置,当驱动销25沿着驱动部滑动时,会对锁紧销26产生一个侧向分力,该侧向分力驱动锁紧销26往第一对接部21所在位置进行侧向滑动,直到锁紧部261与卡接部93配对到位,而第一止动部91和第二止动部92的设置使得锁紧部261可稳固地对卡接部93进行夹紧,防止锁紧部261与卡接部93之间发生相对滑移;当需要松开第二对接部9时,打开第二进气口143和第二出气口144,而第一进气口141和第一出气口142处于关闭状态,控制系统控制第一气缸往第二进气口143输送气流,气流产生的动力驱动活塞23向后运动,活塞23带动连接块24连同驱动销25一起向后直线运动,驱动销25拉动锁定销26与第二对接部9进行分离;该锁紧机构2利用“斜楔机构”原理,将活塞23的直线运动转化为锁紧销26的侧向运动,从而对第二对接部9进行锁紧或松开,方式可靠,实用性强;3. When the first docking part 21 is docked with the second docking part 9, the first air inlet 141 and the first air outlet 142 are opened, while the second air inlet 143 and the second air outlet 144 are closed, and the control The system controls the first cylinder to deliver airflow to the first air inlet 141, and the power generated by the airflow drives the piston 23 to move forward, and the piston 23 pushes the connecting block 24 to move forward linearly together with the driving pin 25, and the driving pin 25 is guided by the guide part down, and gradually enter the driving part, because the driving part is inclined, when the driving pin 25 slides along the driving part, a lateral component force will be generated on the locking pin 26, and the lateral component force will drive the locking pin 26 to the first Slide sideways at the position of the docking part 21 until the locking part 261 and the locking part 93 are matched in place, and the setting of the first stop part 91 and the second stop part 92 enables the locking part 261 to be firmly connected to the locking part. part 93 to clamp to prevent relative slippage between the locking part 261 and the engaging part 93; when the second docking part 9 needs to be released, the second air inlet 143 and the second air outlet 144 are opened, and the second One air inlet 141 and the first air outlet 142 are in the closed state, the control system controls the first cylinder to deliver airflow to the second air inlet 143, the power generated by the airflow drives the piston 23 to move backward, and the piston 23 drives the connecting block 24 together with the drive The pins 25 move linearly backward together, and the driving pin 25 pulls the locking pin 26 to separate from the second butt joint 9; Lateral movement, so as to lock or loosen the second docking part 9, the method is reliable and practical;
在本实施例中,当活塞23推动连接块24连同驱动销25一起向前直线运动时,驱动销25在导向部的引导下,逐渐进入驱动部,具体过程如下:由于沿竖直方向上第一导向段262的长度大于第二导向段267的长度,因此驱动销25走完第二导向段267的长度后,继续在第一导向段262的引导下依次沿着第一作用段263、第二作用段264滑动,同时由于所述第一作用部的口径大于所述驱动销25的直径,因此驱动销25在沿着第一作用段263滑动的过程中,与第四作用段266存在间隙而未对第四作用段266产生作用力,因此驱动销25沿着第一作用段263、第二作用段264滑动的过程中,会对锁紧销26产生一个侧向分力,该侧向分力作用于第一作用段263上,从而驱动锁紧销26往第一对接部21所在位置进行侧向滑动,直到锁紧部261与卡接部93配对到位;同理,当活塞23带动连接块24连同驱动销25一起向后直线运动时,在第三作用段265的作用下,驱动销25沿着第四作用段266滑动并对第四作用段266施加一个侧向分力,使得驱动销25可拉动锁定销26与第二对接部9进行分离。In this embodiment, when the piston 23 pushes the connecting block 24 to move forward linearly together with the driving pin 25, the driving pin 25 gradually enters the driving part under the guidance of the guide part. The specific process is as follows: The length of a guide segment 262 is greater than the length of the second guide segment 267, so after the drive pin 25 has walked the length of the second guide segment 267, it continues to follow the first action segment 263, the The second action section 264 slides, and at the same time, because the diameter of the first action part is larger than the diameter of the drive pin 25, there is a gap between the drive pin 25 and the fourth action section 266 during the sliding process along the first action section 263 No force is generated on the fourth action section 266, so during the sliding process of the drive pin 25 along the first action section 263 and the second action section 264, a lateral component force will be generated on the locking pin 26, and the side direction The component force acts on the first action section 263, thereby driving the locking pin 26 to slide laterally towards the position of the first docking part 21 until the locking part 261 and the clamping part 93 are matched in place; similarly, when the piston 23 drives When the connecting block 24 moves linearly backward together with the driving pin 25, under the action of the third action segment 265, the drive pin 25 slides along the fourth action segment 266 and exerts a lateral component force on the fourth action segment 266, so that The driving pin 25 can pull the locking pin 26 to separate from the second docking portion 9 .
4、壳体27内设置有弹簧29,第二对接部9被锁紧的过程中,弹簧29受到活塞23的推动而被压缩,使得锁紧销26可维持良好的锁紧力,起到断气保护的作用;磁性开关28通过检测活塞23上的磁环231即可方便地对活塞23的行程进行监控。4. A spring 29 is provided inside the housing 27. During the locking process of the second docking part 9, the spring 29 is pushed by the piston 23 and compressed, so that the locking pin 26 can maintain a good locking force and play a role in shutting off the air. The function of protection; the magnetic switch 28 can monitor the stroke of the piston 23 conveniently by detecting the magnetic ring 231 on the piston 23 .
5、定位销10和定位孔22的设置使得第二对接部9可快速、准确地进入到对接腔中进行对接,同时,在驱动销25驱动锁紧销26进行侧向滑动的过程中,壳体27容易产生轻微震动,对第二对接部9的锁紧造成影响,而定位销10和定位孔22的设置可使得壳体27产生的轻微震动得以抵消,使得锁紧销26对第二对接部9的锁紧可安全平稳地进行。5. The setting of the positioning pin 10 and the positioning hole 22 enables the second docking part 9 to enter into the docking cavity quickly and accurately for docking. At the same time, when the driving pin 25 drives the locking pin 26 to slide laterally, the housing The body 27 is prone to slight vibration, which affects the locking of the second docking part 9, and the setting of the positioning pin 10 and the positioning hole 22 can offset the slight vibration generated by the housing 27, so that the locking pin 26 has a positive impact on the second docking part 9. The locking of part 9 can be carried out safely and smoothly.
6、壳体27上配备有无线RFID读写器12,可对不同类型的工件进行识别;在夹爪8给机床进行上料时,利用光电传感器13可对机床门的开合状态进行确认,以防发生撞机现象;在夹爪8接近工件时,利用接近传感器11可方便有效地对夹爪8的位移进行检测,确保夹爪8能准确到达距离工件合适的位置进行抓取动作。6. The housing 27 is equipped with a wireless RFID reader 12, which can identify different types of workpieces; when the jaw 8 is feeding the machine tool, the opening and closing state of the machine door can be confirmed by using the photoelectric sensor 13, To prevent collision; when the jaws 8 are close to the workpiece, the proximity sensor 11 can be used to detect the displacement of the jaws 8 conveniently and effectively, so as to ensure that the jaws 8 can accurately reach the appropriate position from the workpiece for grasping action.
7、第一通讯接头41最终连接至控制系统,当无线RFID读写器12对工件的类型进行识别时,无线RFID读写器12将产生的信号通过第一信号模块42、第一通讯接头41传输到控制系统中,以便对后续的抓取工作进行操控,防止抓错工件;当光电传感器13对机床门的开合状态进行确认时,光电传感器13将产生的信号通过第一信号模块42、第一通讯接头41传输到控制系统中,以便对机械手的动作进行操控,防止发生撞机现象;当夹爪8接近工件时,接近传感器11响应并将产生的信号先后通过第二信号模块52、第一信号模块42、第一通讯接头41传输到控制系统中,以便对夹爪8的位移进行检测,确保夹爪8能准确到达距离工件合适的位置进行抓取动作。7. The first communication connector 41 is finally connected to the control system. When the wireless RFID reader-writer 12 identifies the type of workpiece, the signal generated by the wireless RFID reader-writer 12 passes through the first signal module 42 and the first communication connector 41 transmitted to the control system so as to control the subsequent grabbing work and prevent wrong workpieces from being grabbed; when the photoelectric sensor 13 confirms the opening and closing state of the machine door, the signal generated by the photoelectric sensor 13 passes through the first signal module The first communication joint 41 is transmitted to the control system so as to control the action of the manipulator and prevent collisions; when the gripper 8 approaches the workpiece, the proximity sensor 11 responds and generates signals through the second signal module 52, The first signal module 42 and the first communication connector 41 are transmitted to the control system so as to detect the displacement of the gripper 8 to ensure that the gripper 8 can accurately reach a suitable position from the workpiece for grabbing.
8、手指82可拆卸连接于基爪81上,该手指82可以是电极手指82,也可以是刀具手指82,手指82的类型可根据具体的工件类型进行定制,以提高夹爪8的柔性,使得夹爪8可适应不同工件的抓取工作。8. The finger 82 is detachably connected to the base jaw 81. The finger 82 can be an electrode finger 82 or a tool finger 82. The type of the finger 82 can be customized according to the specific workpiece type to improve the flexibility of the jaw 8. The clamping jaws 8 can adapt to the grasping work of different workpieces.
以上仅为本发明的具体实施例,并不以此限定本发明的保护范围;在不违反本发明构思的基础上所作的任何替换与改进,均属本发明的保护范围。The above are only specific embodiments of the present invention, and do not limit the protection scope of the present invention; any replacement and improvement made on the basis of not violating the concept of the present invention shall fall within the protection scope of the present invention.
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CN109571532A (en) * | 2018-12-27 | 2019-04-05 | 武汉益模科技股份有限公司 | A kind of multi-functional compound claw and the method for replacing clamping jaw |
CN109773556A (en) * | 2018-12-31 | 2019-05-21 | 保定向阳航空精密机械有限公司 | A kind of handling equipment suitable for robot charge flexible production line |
CN109366242B (en) * | 2018-12-31 | 2021-02-26 | 保定向阳航空精密机械有限公司 | Feeding and discharging and positioning device suitable for feeding and discharging flexible production line of robot |
CN110015562B (en) * | 2019-05-21 | 2023-08-15 | 济南希润自动化科技有限公司 | Pick stifled spare tongs for car |
CN110773450A (en) * | 2019-10-30 | 2020-02-11 | 珠海格力智能装备有限公司 | Screening method and device and screening system |
CN112621323A (en) * | 2020-12-22 | 2021-04-09 | 珠海格力精密模具有限公司 | Part positioning and clamping device, machine tool and part machining method thereof |
CN113370179B (en) * | 2021-05-21 | 2023-05-09 | 内蒙古工业大学 | A linear electromagnetic control jaw type robot end quick change device |
CN114261756A (en) * | 2021-12-09 | 2022-04-01 | 福建星云电子股份有限公司 | Semi-automatic box entering clamp for square battery module |
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