CN108500238A - A kind of production method based on electroslag remelting bimetallic composite roll - Google Patents
A kind of production method based on electroslag remelting bimetallic composite roll Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 239000002184 metal Substances 0.000 claims abstract description 97
- 229910052751 metal Inorganic materials 0.000 claims abstract description 97
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 2
- 206010053567 Coagulopathies Diseases 0.000 claims 1
- 230000035602 clotting Effects 0.000 claims 1
- FWQHNLCNFPYBCA-UHFFFAOYSA-N fluoran Chemical compound C12=CC=CC=C2OC2=CC=CC=C2C11OC(=O)C2=CC=CC=C21 FWQHNLCNFPYBCA-UHFFFAOYSA-N 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- 238000005476 soldering Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 21
- 239000002905 metal composite material Substances 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 2
- 239000011162 core material Substances 0.000 description 49
- 238000003756 stirring Methods 0.000 description 27
- 230000008569 process Effects 0.000 description 11
- 238000003723 Smelting Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 238000003466 welding Methods 0.000 description 7
- 238000011144 upstream manufacturing Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000007711 solidification Methods 0.000 description 4
- 230000008023 solidification Effects 0.000 description 4
- 229910000997 High-speed steel Inorganic materials 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
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- 230000009286 beneficial effect Effects 0.000 description 2
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- 238000010899 nucleation Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000251131 Sphyrna Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D23/00—Casting processes not provided for in groups B22D1/00 - B22D21/00
- B22D23/06—Melting-down metal, e.g. metal particles, in the mould
- B22D23/10—Electroslag casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/08—Shaking, vibrating, or turning of moulds
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- Mechanical Engineering (AREA)
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Abstract
本发明公开了一种基于电渣重熔双金属复合轧辊的生产方法,属于电渣重熔技术领域。本发明包括偏心式结晶器、底水箱和金属自耗电极;所述的偏心式结晶器包括上结晶器和下结晶器,下结晶器的直径小于上结晶器的直径,下结晶器设置于上结晶器的下部,且上结晶器和下结晶器轴心不在同一条直线上;所述金属自耗电极的设置于上结晶器的上部,所述底水箱设置于下结晶器的下部,金属自耗电极和底水箱分别与电源的两极相连。本发明通过通过电渣重熔结晶器的偏心式设计,实现工作面材料在辊芯表面均匀涂覆且牢固焊合的双金属复合轧辊的生产,且工作面材料可灵活调整,生产高效,产品质量优越。
The invention discloses a production method of a double-metal composite roll based on electroslag remelting, and belongs to the technical field of electroslag remelting. The present invention includes an eccentric crystallizer, a bottom water tank and a metal consumable electrode; the eccentric crystallizer includes an upper crystallizer and a lower crystallizer, the diameter of the lower crystallizer is smaller than the diameter of the upper crystallizer, and the lower crystallizer is arranged on The lower part of the upper crystallizer, and the axes of the upper crystallizer and the lower crystallizer are not on the same straight line; the metal consumable electrode is arranged on the upper part of the upper crystallizer, and the bottom water tank is arranged on the lower part of the lower crystallizer, The metal consumable electrode and the bottom water tank are respectively connected with the two poles of the power supply. Through the eccentric design of the electroslag remelting crystallizer, the present invention realizes the production of bimetallic composite rolls in which the working surface material is uniformly coated on the surface of the roll core and firmly welded, and the working surface material can be flexibly adjusted, the production is efficient, and the product The quality is superior.
Description
技术领域technical field
本发明属于电渣重熔技术领域,更具体地说,涉及一种基于电渣重熔双金属复合轧辊的生产方法。The invention belongs to the technical field of electroslag remelting, and more specifically relates to a production method of bimetal composite rolls based on electroslag remelting.
背景技术Background technique
冶金、矿山等行业中耐磨件的消耗量很大,许多零部件因磨损而失效。轧辊、鄂板、锤头等这些耐磨件如果整体采用高硬度材料制备,不仅使生产成本提高,而且使非工作面机械加工难度增加。基于这一原因,双金属复合材料应运而生,即工作面采用硬度高、耐磨性好、价格较贵的材料,而非工作面采用高韧性或加工性能好且相对便宜的材料,这样既经济、合理又安全。The consumption of wear-resistant parts in metallurgy, mining and other industries is very large, and many parts fail due to wear. If the wear-resistant parts such as rolls, jaw plates, and hammer heads are made of high-hardness materials as a whole, it will not only increase the production cost, but also increase the difficulty of machining the non-working surface. For this reason, bimetallic composite materials came into being, that is, the working surface is made of high hardness, good wear resistance, and relatively expensive materials, while the non-working surface is made of high toughness or good processing performance and relatively cheap materials, so that both Economical, reasonable and safe.
最典型且双金属复合材料应用较多的为冶金轧辊,轧辊是轧钢的主要大型工具。轧辊外层材料和辊芯采用不同材质制作,既能满足轧机对辊身耐磨性、抗热疲劳等性能的要求,同时又保证了芯部和辊颈的强韧性,更重要的是大大降低了轧辊的制造成本。以高速钢轧辊为例,如果采用整体高速钢材质制造轧辊,成本昂贵;如果采用双金属复合轧辊,即辊芯采用价格较低的低合金钢,辊身采用高速钢,那么成本将大大降低。The most typical and widely used bimetallic composite materials are metallurgical rolls, which are the main large-scale tools for rolling steel. The outer material of the roll and the roll core are made of different materials, which can not only meet the requirements of the rolling mill for wear resistance and thermal fatigue resistance of the roll body, but also ensure the strength and toughness of the core and roll neck, and more importantly, greatly reduce The manufacturing cost of the roll is reduced. Taking high-speed steel rolls as an example, if the rolls are made of integral high-speed steel materials, the cost is expensive; if bimetal composite rolls are used, that is, the roll core is made of low-priced low-alloy steel, and the roll body is made of high-speed steel, the cost will be greatly reduced.
经检索,发明创造名称为:一种液态电渣轧辊复合装置(申请号为:201120453174.5,申请日为:2011.11.16),该装置包括:水冷结晶器,所述水冷结晶器具有与待复合轧辊预设复合层外径相当的内径的通道;所述结晶器的上部还设置有用于向所述水冷结晶器和插入到所述通道中的待复合轧辊之间的间隙中倾倒预先熔化的金属液和渣液的中间保温炉。该申请案通过设置水冷结晶器和向水冷结晶器与待复合轧辊之间的间隙中倾倒熔融的金属液和渣液的中间保温炉,这样就能够直接对轧辊进行复合,但是该装置生产出来的轧辊辊身材料与辊芯材料焊合效果可能不理想,且倾倒过程中金属液容易产生夹杂,影响工作面质量。After retrieval, the name of the invention is: a liquid electroslag roll composite device (application number: 201120453174.5, application date: 2011.11.16), the device includes: a water-cooled crystallizer, the water-cooled crystallizer has a A channel with an inner diameter equivalent to the outer diameter of the preset composite layer; the upper part of the crystallizer is also provided with a device for pouring pre-melted molten metal into the gap between the water-cooled crystallizer and the roll to be composited inserted into the channel and intermediate holding furnace for slag liquid. This application is by setting the water-cooled crystallizer and the intermediate holding furnace that pours molten metal liquid and slag liquid into the gap between the water-cooled crystallizer and the roll to be compounded, so that the roll can be directly compounded, but the device produced The welding effect between the roll body material and the roll core material may not be ideal, and the molten metal is likely to be mixed during the pouring process, which affects the quality of the working surface.
也有人提出采用电渣重熔的方式生产轧辊,由于采用电渣重熔技术,辊芯的表面始终处于高温熔渣中,因此其表面会有一层薄薄的熔化层,由于高温熔渣的保护,熔化层与空气隔绝,确保了其纯净度;同时,外层金属在高温熔渣的作用下缓慢熔化,然后与辊芯表面有效焊合,从而确保双金属复合界面具有良好的冶金质量,但是目前在轧辊生产领域,特别是在冷轧辊领域,主要还是以整体轧辊为主,即通过电渣重熔再锻造的过程,生产以及使用成本较大。It is also proposed to use electroslag remelting to produce rolls. Due to the use of electroslag remelting technology, the surface of the roll core is always in high-temperature slag, so there will be a thin layer of melting on the surface. Due to the protection of high-temperature slag , the molten layer is isolated from the air to ensure its purity; at the same time, the outer metal is slowly melted under the action of high-temperature slag, and then effectively welded to the surface of the roller core, thereby ensuring that the bimetal composite interface has good metallurgical quality, but At present, in the field of roll production, especially in the field of cold rolls, the main roll is the whole roll, that is, through the process of electroslag remelting and re-forging, the production and use costs are relatively high.
因此,通过电渣重熔的方法,开发出一种双金属复合轧辊,使其应用于冷轧领域,不仅可大大降低冷轧辊的生产成本,而且对于电渣技术的发展具有重要的意义。Therefore, through the method of electroslag remelting, a bimetal composite roll is developed, and its application in the field of cold rolling can not only greatly reduce the production cost of cold rolls, but also has important significance for the development of electroslag technology.
发明内容Contents of the invention
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明的目的在于克服现有双金属复合轧辊生产技术不能高效生产高质量的双金属复合轧辊的问题,提供了一种基于电渣重熔双金属复合轧辊的生产方法,通过电渣重熔结晶器的偏心式设计,实现工作面材料在辊芯表面均匀涂覆且牢固焊合的双金属复合轧辊的生产,且工作面材料可灵活调整,生产高效,产品质量优越。The purpose of the present invention is to overcome the problem that the existing bimetallic composite roll production technology cannot efficiently produce high-quality bimetallic composite rolls, and provides a production method based on electroslag remelting bimetallic composite rolls, through electroslag remelting crystallization The eccentric design of the device realizes the production of bimetallic composite rolls in which the working surface material is evenly coated on the surface of the roll core and firmly welded, and the working surface material can be adjusted flexibly, with high production efficiency and superior product quality.
2.技术方案2. Technical solution
为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:
本发明的一种基于电渣重熔双金属复合轧辊的生产方法,方法的步骤为:A kind of production method based on electroslag remelting bimetal composite roll of the present invention, the steps of method are:
步骤一、安放内层金属Step 1. Place the inner metal
将金属自耗电极设置于上结晶器熔炼侧上方,辊芯放置置于下结晶器中作为复合轧辊的内层金属,底水箱在下结晶器底部支撑辊芯;The metal consumable electrode is placed above the smelting side of the upper crystallizer, the roll core is placed in the lower mold as the inner layer metal of the composite roll, and the bottom water tank supports the roll core at the bottom of the lower mold;
步骤二、电渣重熔Step 2. Electroslag remelting
将重熔渣熔化以后倒入偏心结晶器中形成渣池,将金属自耗电极的一端插入渣池中,金属自耗电极与底水箱电连接形成电回路;金属自耗电极熔化、精炼后进入熔池;The heavy slag is melted and poured into the eccentric crystallizer to form a slag pool, and one end of the metal consumable electrode is inserted into the slag pool, and the metal consumable electrode is electrically connected with the bottom water tank to form an electrical circuit; the metal consumable electrode is melted, Enter the molten pool after refining;
步骤三、外层金属凝固焊合Step 3. Outer layer metal solidification and welding
熔池中的金属液冷却凝固并焊合于辊芯的表面形成复合轧辊的内层金属,得到双金属复合轧辊。The molten metal in the molten pool is cooled and solidified and welded to the surface of the roll core to form the inner layer metal of the composite roll to obtain a bimetallic composite roll.
优选地,所述的偏心式结晶器包括上结晶器和下结晶器,下结晶器的直径小于上结晶器的直径,下结晶器设置于上结晶器的下部,且上结晶器和下结晶器轴心不在同一条直线上。Preferably, the eccentric crystallizer includes an upper crystallizer and a lower crystallizer, the diameter of the lower crystallizer is smaller than the diameter of the upper crystallizer, the lower crystallizer is arranged at the lower part of the upper crystallizer, and the upper crystallizer and the lower crystallizer The axes are not on the same straight line.
优选地,下结晶器的内径为D,生产轧辊工作面厚度为h,辊芯的直径为d,d=D-2h。Preferably, the inner diameter of the lower crystallizer is D, the thickness of the working surface of the production roll is h, and the diameter of the roll core is d, where d=D-2h.
优选地,上结晶器的外侧设置有电磁搅拌线圈,该电磁搅拌线圈用于对上结晶器内的金属液进行搅拌。Preferably, an electromagnetic stirring coil is provided outside the upper mold, and the electromagnetic stirring coil is used to stir the molten metal in the upper mold.
优选地,金属自耗电极熔化为金属液进入渣池后通过导流挡坝导流作用分布在开口侧上方渣池中。Preferably, the metal consumable electrode is melted into molten metal and enters the slag pool, and then is distributed in the slag pool above the opening side through the diversion function of the diversion dam.
优选地,所述下结晶器的上端设有振动机构,该振动机构用于振动凝固过程中的金属液。Preferably, a vibrating mechanism is provided at the upper end of the lower crystallizer, and the vibrating mechanism is used to vibrate the molten metal during the solidification process.
优选地,上结晶器的直径为R,下结晶器的直径为r,R≥2r。Preferably, the diameter of the upper crystallizer is R, the diameter of the lower crystallizer is r, and R≥2r.
优选地,导流挡坝迎流面与底端面夹角α=30°-45°,导流挡坝背流面与底端面夹角β=60°-80°。Preferably, the angle between the upstream surface of the diversion dam and the bottom end surface is α=30°-45°, and the angle between the backflow surface of the diversion dam and the bottom end surface is β=60°-80°.
优选地,上结晶器的直径为R,金属自耗电极轴心到上结晶器圆心距离为D1,1/2R>D1≥1/4R;下结晶器轴心到上结晶器圆心距离为D2,1/2R>D2≥1/4R。Preferably, the diameter of the upper mold is R, the distance from the axis of the metal consumable electrode to the center of the upper mold is D1, 1/2R>D1≥1/4R; the distance from the axis of the lower mold to the center of the upper mold is D2 , 1/2R>D2≥1/4R.
3.有益效果3. Beneficial effect
采用本发明提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the invention has the following beneficial effects:
(1)本发明的一种基于电渣重熔双金属复合轧辊的生产方法,该电渣重熔装置中结晶器为偏心式结晶器,分为上结晶器和下结晶器,下结晶器的直径小于上结晶器的直径,下结晶器设置于上结晶器的下部,且上结晶器和下结晶器轴心不在同一条直线上,且下结晶器的侧壁与上结晶器的开口侧的侧壁相切,在保证轧辊工作面材料在辊芯表面均匀涂覆以及牢固焊合的同时,这种布置方法可使得金属自耗电极在熔炼过程中不受辊芯位置和大小的影响,使得轧辊工作面的厚度可任意调整,另外生产过程中只需要。(1) A kind of production method based on electroslag remelting bimetal composite roll of the present invention, in this electroslag remelting device, crystallizer is eccentric type crystallizer, is divided into upper crystallizer and lower crystallizer, the lower crystallizer The diameter is smaller than the diameter of the upper crystallizer, the lower crystallizer is arranged at the lower part of the upper crystallizer, and the axes of the upper crystallizer and the lower crystallizer are not on the same straight line, and the side wall of the lower crystallizer is in line with the opening side of the upper crystallizer The side wall is tangent. While ensuring the uniform coating and firm welding of the roll working surface material on the roll core surface, this arrangement can make the metal consumable electrode not affected by the position and size of the roll core during the smelting process. The thickness of the working surface of the roll can be adjusted arbitrarily, and in addition, it is only necessary in the production process.
(2)本发明的一种基于电渣重熔双金属复合轧辊的生产方法,偏心式结晶器周边设置有电磁搅拌线圈,电磁搅拌线圈的设置范围从下结晶器上端区域至上结晶器顶端,使得金属自耗电极在上结晶器的渣池内在重熔过程发生搅动,促进渣池温度的均匀,同时促进轧辊工作面材料能够更加均匀地涂覆在轧辊辊芯表面。(2) A kind of production method based on electroslag remelting bimetal composite roll of the present invention, the periphery of eccentric crystallizer is provided with electromagnetic stirring coil, and the range of setting of electromagnetic stirring coil is from lower crystallizer upper end region to upper mold top, so that The metal consumable electrode is stirred in the slag pool of the upper crystallizer during the remelting process, which promotes the uniform temperature of the slag pool, and at the same time promotes the material of the working surface of the roll to be more uniformly coated on the surface of the roll core.
(3)本发明的一种基于电渣重熔双金属复合轧辊的生产方法,偏心式结晶器周边设置有电磁搅拌线圈,电磁搅拌线圈的设置范围从下结晶器上端区域至上结晶器顶端,下结晶器上端区域处通过电磁搅拌加快该区域金属液流动,防止,同时可以使熔池细化晶粒,提高轧辊工作面的凝固质量。(3) A kind of production method based on the electroslag remelting bimetallic composite roll of the present invention, the periphery of the eccentric crystallizer is provided with electromagnetic stirring coils, and the setting range of the electromagnetic stirring coils is from the upper end area of the lower crystallizer to the top of the upper crystallizer, and the lower Electromagnetic stirring is used at the upper end of the crystallizer to speed up the flow of molten metal in this area, prevent it, and at the same time refine the grains of the molten pool and improve the solidification quality of the working surface of the roll.
(4)本发明的一种基于电渣重熔双金属复合轧辊的生产方法,上结晶器内,沿开口侧边沿设置导流挡坝,通过导流挡坝可以将金属自耗电极附近金属液导流至远处,加快轧辊辊芯背离金属自耗电极面轧辊工作层的涂覆,促进轧辊工作面材料更均匀地涂覆在轧辊辊芯表面。(4) A kind of production method based on electroslag remelting double-metal composite roll of the present invention, in the upper crystallizer, diversion dam is set along the side edge of the opening, and the metal near the metal consumable electrode can be removed by the diversion dam. The liquid diverts to a distance, speeds up the coating of the roll core away from the metal consumable electrode surface, and promotes the roll working surface material to be more uniformly coated on the roll core surface.
(5)本发明的一种基于电渣重熔双金属复合轧辊的生产方法,在下结晶器上端外设置有振动机构,通过振动细化熔池晶粒,强化轧辊工作面的质量。(5) A production method based on electroslag remelting bimetal composite rolls of the present invention is provided with a vibrating mechanism outside the upper end of the lower crystallizer to refine the crystal grains of the molten pool through vibrations and strengthen the quality of the working surface of the rolls.
附图说明Description of drawings
图1为本发明的一种基于电渣重熔双金属复合轧辊的生产方法的步骤图;Fig. 1 is a step diagram of a production method based on electroslag remelting bimetal composite roll of the present invention;
图2为本发明中的一种偏心式生产双金属复合轧辊电渣重熔装置的结构示意图;Fig. 2 is the structural representation of a kind of eccentric type production bimetal composite roll electroslag remelting device in the present invention;
图3为本发明中的一种偏心式生产双金属复合轧辊电渣重熔装置的俯视图;Fig. 3 is the plan view of a kind of eccentric type production bimetal composite roll electroslag remelting device among the present invention;
图4为本发明中的一种偏心式生产双金属复合轧辊电渣重熔装置的使用过程结构示意图;Fig. 4 is a schematic structural diagram of the use process of an electroslag remelting device for eccentric production of bimetallic composite rolls in the present invention;
图5为本发明中的一种偏心式生产双金属复合轧辊电渣重熔装置的使用过程俯视图;Fig. 5 is a top view of the use process of an eccentric type electroslag remelting device for producing bimetallic composite rolls in the present invention;
图6为本发明中的一种偏心式生产双金属复合轧辊电渣重熔装置的导流挡坝截面放大结构示意图。Fig. 6 is a schematic diagram of an enlarged structure of a diversion dam section of an eccentric electroslag remelting device for producing bimetallic composite rolls in the present invention.
图7为实施例3的结构示意图;Fig. 7 is the structural representation of embodiment 3;
图8为实施例4的结构示意图;Fig. 8 is the structural representation of embodiment 4;
图9为实施例5的结构示意图。FIG. 9 is a schematic structural view of Embodiment 5.
示意图中的标号说明:Explanation of the labels in the schematic diagram:
110、上结晶器;111、导流挡坝;1112、引流槽;111A、迎流面;111B、背流面;112、开口侧;113、熔炼侧;120、下结晶器;121、振动机构;110, upper crystallizer; 111, diversion dam; 1112, drainage groove; 111A, upstream surface; 111B, backflow surface; 112, opening side; 113, melting side; 120, lower crystallizer; 121, vibration mechanism ;
200、电磁搅拌线圈;210、下搅拌线圈;200, electromagnetic stirring coil; 210, lower stirring coil;
300、底水箱;300. Bottom water tank;
400、变压器;400, transformer;
510、金属自耗电极;520、辊芯;530、渣池;540、熔池。510, metal consumable electrode; 520, roller core; 530, slag pool; 540, molten pool.
具体实施方式Detailed ways
下文对本发明的详细描述和示例实施例可结合附图来更好地理解,其中本发明的元件和特征由附图标记标识。The following detailed description and example embodiments of the invention may be better understood when taken in conjunction with the accompanying drawings, in which elements and features of the invention are identified by reference numerals.
实施例1Example 1
参照图2、图3、图4和图5所示,本实施例的一种快速生产双金属复合轧辊电渣重熔装置,包括偏心式结晶器、底水箱300和金属自耗电极510;该偏心式结晶器包括上结晶器110和下结晶器120,上结晶器110和下结晶器120轴心不在同一条直线上,下结晶器120设置于上结晶器110的下部;上结晶器110的底部包括开口侧112和熔炼侧113,开口侧112的下方连接下结晶器120,开口侧112的形状与下结晶器120上端口面相吻合;上结晶器110底面除开口侧112,其他区域为熔炼侧113,熔炼侧113上方竖直设置有金属自耗电极510;使用时,沿下结晶器120轴心线设置有辊芯520,辊芯520为金属复合轧辊的内层金属材料。Referring to Fig. 2, Fig. 3, Fig. 4 and Fig. 5, an electroslag remelting device for rapid production of bimetallic composite rolls in this embodiment includes an eccentric mold, a bottom water tank 300 and a metal consumable electrode 510; This eccentric crystallizer comprises upper crystallizer 110 and lower crystallizer 120, and upper crystallizer 110 and lower crystallizer 120 axis centers are not on the same straight line, and lower crystallizer 120 is arranged on the bottom of upper crystallizer 110; Upper crystallizer 110 The bottom of the bottom includes an opening side 112 and a smelting side 113, the bottom of the opening side 112 is connected to the lower crystallizer 120, and the shape of the opening side 112 matches the upper port surface of the lower crystallizer 120; the bottom surface of the upper crystallizer 110 except the opening side 112, other areas are On the smelting side 113, a metal consumable electrode 510 is arranged vertically above the smelting side 113; when in use, a roll core 520 is set along the axis of the lower crystallizer 120, and the roll core 520 is the inner metal material of the metal composite roll.
在电渣重熔冶炼过程中,若金属自耗电极510与辊芯520之间的距离过小,金属自耗电极510附近处高温使得辊芯520过度熔化,影响下方轧辊工作面材料与辊芯520的焊合,影响轧辊工作面材料与辊芯520焊合的牢固性,为避免该情况发生,现有技术中限制了辊芯520的直径,使得生产过程中轧辊工作面厚度受到限制。而本实施例中,由于上结晶器110和下结晶器120轴心线不在同一条直线上,所以金属自耗电极510的轴心与辊芯520的轴心线不在一条直线上,金属自耗电极510与辊芯520不触碰,且上结晶器110的直径为Φ,下结晶器120的直径为 本实施例中选用金属自耗电极510轴心到上结晶器110圆心距离为D1,1/2Φ>D1≥1/4Φ,本实施例优选D1=1/4Φ,下结晶器120轴心到上结晶器110圆心距离为D2,1/2Φ>D2≥1/4Φ,本实施例优选D2=1/4Φ。且下结晶器120的侧壁与上结晶器110的开口侧112的侧壁相切,通过此布置,实现金属自耗电极510与辊芯520距离的增加,使金属自耗电极510在熔炼过程中不受辊芯520位置和大小的影响,不同直径的辊芯520的放置不会触碰到金属自耗电极510而影响金属自耗电极510的熔化,所以轧辊工作面的厚度可通过改变辊芯520直径任意调节,下结晶器120的内径为D,生产轧辊工作面厚度为h,辊芯520的直径为d,d=D-2h;该放置方式提高生产轧辊的质量,在电渣重熔过程中,金属自耗电极510与渣池530接触处温度较高,金属自耗电极510与辊芯520轴心线距离较远,可以防止渣池530对辊芯520表面的过度熔化而影响下方轧辊工作面材料与辊芯520的焊合,使轧辊工作面材料与辊芯520牢固焊合,保证轧辊质量。During the electroslag remelting smelting process, if the distance between the metal consumable electrode 510 and the roll core 520 is too small, the high temperature near the metal consumable electrode 510 will cause the roll core 520 to melt excessively, which will affect the working surface material of the lower roll. The welding of the roll core 520 affects the firmness of the welding of the roll face material and the roll core 520. In order to avoid this situation, the diameter of the roll core 520 is limited in the prior art, so that the thickness of the roll face is limited during the production process. . However, in this embodiment, since the axes of the upper crystallizer 110 and the lower mold 120 are not on the same straight line, the axis of the metal consumable electrode 510 and the axis of the roller core 520 are not on a straight line, and the metal self-consumable electrode 510 is not on a straight line. The consumption electrode 510 does not touch the roller core 520, and the diameter of the upper crystallizer 110 is Φ, and the diameter of the lower crystallizer 120 is Selected in this example The distance from the axis of the metal consumable electrode 510 to the center of the upper crystallizer 110 is D1, 1/2Φ>D1≥1/4Φ, the preferred embodiment is D1=1/4Φ, the axis of the lower crystallizer 120 to the center of the upper mold 110 The distance is D2, 1/2Φ>D2≥1/4Φ, and D2=1/4Φ is preferred in this embodiment. And the side wall of the lower crystallizer 120 is tangent to the side wall of the opening side 112 of the upper crystallizer 110. Through this arrangement, the distance between the metal consumable electrode 510 and the roller core 520 is increased, so that the metal consumable electrode 510 is The smelting process is not affected by the position and size of the roll core 520, the placement of the roll core 520 with different diameters will not touch the metal consumable electrode 510 and affect the melting of the metal consumable electrode 510, so the thickness of the roll working surface It can be adjusted arbitrarily by changing the diameter of the roll core 520. The inner diameter of the lower crystallizer 120 is D, the thickness of the working surface of the production roll is h, and the diameter of the roll core 520 is d, and d=D-2h; this placement method improves the quality of the production roll. During the electroslag remelting process, the temperature at the contact point between the metal consumable electrode 510 and the slag pool 530 is relatively high, and the distance between the metal consumable electrode 510 and the axis line of the roller core 520 is relatively far, which can prevent the slag pool 530 from being opposed to the roller core 520. The excessive melting of the surface affects the welding of the lower roll working surface material and the roll core 520, so that the roll working surface material and the roll core 520 are firmly welded to ensure the quality of the roll.
本实施例的偏心式结晶器周边设置有电磁搅拌线圈200,本实施例中电磁搅拌线圈200的频率为2-10Hz,本实施例优选5Hz,电磁搅拌线圈200的作用范围为上结晶器110的渣池530内。在上结晶器110的渣池530内,通过电磁搅拌线圈200的搅拌作用,使得金属自耗电极510在渣池530内重熔形成的金属液发生搅动,使金属液在渣池530内的均匀分布,促进轧辊工作面材料能够更加均匀地涂覆在辊芯520表面。The eccentric crystallizer periphery of the present embodiment is provided with electromagnetic stirring coil 200, and the frequency of electromagnetic stirring coil 200 is 2-10Hz in the present embodiment, preferred 5Hz of the present embodiment, and the range of action of electromagnetic stirring coil 200 is upper crystallizer 110 Inside the slag pool 530. In the slag pool 530 of the upper crystallizer 110, through the stirring action of the electromagnetic stirring coil 200, the molten metal formed by the remelting of the metal consumable electrode 510 in the slag pool 530 is stirred, so that the molten metal in the slag pool 530 Uniform distribution promotes that the material on the working surface of the roll can be more evenly coated on the surface of the roll core 520 .
本实施例的上结晶器110内,所述开口侧112靠近金属自耗电极510的一侧设有导流挡坝111,导流挡坝111为弧形,本实施例中,导流挡坝111中心在金属自耗电极510轴心与下结晶器120轴心的一条直线上,导流挡坝111的弧长为所在圆周长的1/4,导流挡坝111高度为下结晶器120内径的1/4。In the upper crystallizer 110 of this embodiment, the side of the opening side 112 close to the metal consumable electrode 510 is provided with a diversion dam 111, and the diversion dam 111 is arc-shaped. In this embodiment, the diversion dam The center of the dam 111 is on a straight line between the axis of the metal consumable electrode 510 and the axis of the lower crystallizer 120, the arc length of the diversion dam 111 is 1/4 of the circumference where it is located, and the height of the diversion dam 111 is the lower crystallizer 1/4 of the inner diameter of the device 120.
金属自耗电极510在渣池530内重熔出金属液后向下结晶器120内辊芯520方向扩散,加入导流挡坝111后,金属液冲击到导流挡坝111上,由于导流挡坝111导流作用,一部分金属液沿导流挡坝111弧形方向向导流挡坝111的两侧流动,使金属液流向更远处,加快轧辊辊芯520背离金属自耗电极510面轧辊工作层的涂覆,促进轧辊工作面材料更均匀地涂覆在轧辊辊芯520表面。The metal consumable electrode 510 remelts the molten metal in the slag pool 530 and spreads downward toward the roller core 520 in the crystallizer 120. The diversion function of the flow barrier dam 111, a part of the molten metal flows along the arc direction of the diversion barrier dam 111 to both sides of the diversion barrier dam 111, so that the molten metal flows further away, and the roll core 520 is accelerated away from the metal consumable electrode 510 The coating of the working layer of the face roll promotes the material of the working face of the roll to be more uniformly coated on the surface of the roll core 520 .
本实施例的下结晶器120上端外置有振动机构121,振动机构121的作用范围是熔池540位置,振动机构121在下结晶器120外环绕设置,为敲击振动,金属液滴落至熔池540后凝固,内部晶体开始形核长大,振动机构121敲击振动作用,振动波传入熔池540内,部分正在长大的晶体组织受振动后破碎,产生更多的形核核心,形成性能更好的晶体组织。The upper end of the lower crystallizer 120 of the present embodiment is provided with a vibrating mechanism 121 outside. The scope of action of the vibrating mechanism 121 is the molten pool 540 position. After the pool 540 is solidified, the internal crystals begin to nucleate and grow up. The vibrating mechanism 121 knocks and vibrates, and the vibration wave is introduced into the molten pool 540. Part of the growing crystal tissue is broken after being vibrated to produce more nucleation cores. Form a crystal structure with better performance.
本实施例的底水箱300设置在下结晶器120的下方,与辊芯520连接,本实施例中底水箱300材料为铜,辊芯520向下方移动,底水箱300与金属自耗电极510连接至电源,本实施例中电源为交流电源,通过变压器400变压,底水箱300与金属自耗电极510构成电回路。The bottom water tank 300 of this embodiment is arranged below the lower crystallizer 120, and is connected with the roller core 520. In this embodiment, the material of the bottom water tank 300 is copper, and the roller core 520 moves downward, and the bottom water tank 300 is connected with the metal consumable electrode 510. To the power supply, the power supply in this embodiment is an AC power supply, which is transformed by the transformer 400, and the bottom water tank 300 and the metal self-consumable electrode 510 form an electric circuit.
实施例2Example 2
如图6所示,本实施例基本同实施例1,不同的地方在于本实施例中导流挡坝111迎流面111A与底端面夹角α=45°,导流挡坝111背流面111B与底端面夹角β=70°,导流挡坝111高度为上结晶器110底面至金属自耗电极510底面距离的1/4,当金属液冲击到导流挡坝111上时,未被引流的一部分金属液直接越过导流挡坝111顶部,导流挡坝111截面方向顶部为圆弧形,金属液更易越过导流挡坝111顶部;导流挡坝111迎流面111A与底端面夹角α小于导流挡坝111背流面111B与底端面夹角β,金属液从迎流面111A方向流过时,由于坡度较小,较易通过,金属液若向背流面111B方向流动时,由于坡度较大,则阻力较大,不易流过,所以该设置一定程度上可防止金属液的回流,使金属液尽可能多地聚集在上结晶器110的开口侧112,促进轧辊工作面金属液在开口侧112的均匀分布,提高金属液涂覆速度,提高轧辊生产效率。As shown in Figure 6, this embodiment is basically the same as Embodiment 1, the difference is that in this embodiment, the angle between the upstream surface 111A of the diversion dam 111 and the bottom end surface is α=45°, and the reverse flow surface of the diversion dam 111 is The angle between 111B and the bottom surface is β=70°, and the height of diversion dam 111 is 1/4 of the distance from the bottom surface of upper crystallizer 110 to the bottom surface of metal consumable electrode 510. When the molten metal hits diversion dam 111, A part of the molten metal that has not been drained directly crosses the top of the diversion dam 111, and the top of the diversion dam 111 in the cross-sectional direction is arc-shaped, and the molten metal is easier to cross the top of the diversion dam 111; The angle α between the bottom end surface is smaller than the angle β between the backflow surface 111B and the bottom end surface of the diversion dam 111. When the molten metal flows in the direction of the upstream surface 111A, it is easier to pass due to the small slope. If the molten metal flows in the direction of the backflow surface 111B When flowing, due to the large slope, the resistance is relatively large, and it is difficult to flow through. Therefore, this setting can prevent the backflow of molten metal to a certain extent, so that the molten metal can gather as much as possible on the opening side 112 of the upper crystallizer 110, and promote the rolling of the rolls. The even distribution of molten metal on the opening side 112 of the working surface improves the coating speed of molten metal and improves the production efficiency of rolls.
实施例3Example 3
如图7所示,本实施例基本同实施例1,不同的地方在于:本实施例的一种快速生产双金属复合轧辊电渣重熔装置,在电磁搅拌线圈200下方设置有下搅拌线圈210,下搅拌线圈210也是用于电磁搅拌的线圈,下搅拌线圈210的搅拌作用范围包括熔池540及其上方附近区域,熔池540上方附近区域温度较低,该区域内金属液温度较难控制,容易凝固导致熔炼过程中断,通过下搅拌线圈210搅拌作用后,促进该区域金属液与上方温度较高的金属液的交互流动,缓解该区域温度的降低;在下搅拌线圈210的搅拌作用下熔池540发生流动,使得正在生产的柱状晶破碎,产生更多的形核核心,从而促进了柱状晶向等轴晶的转化。提高轧辊工作面的质量。As shown in Figure 7, this embodiment is basically the same as Embodiment 1, the difference lies in: a kind of electroslag remelting device for rapid production of bimetallic composite rolls in this embodiment, a lower stirring coil 210 is arranged below the electromagnetic stirring coil 200 The lower stirring coil 210 is also a coil used for electromagnetic stirring. The stirring action range of the lower stirring coil 210 includes the molten pool 540 and the surrounding area above the molten pool 540. The temperature in the adjacent area above the molten pool 540 is relatively low, and the temperature of the molten metal in this area is difficult to control. , it is easy to solidify and cause the interruption of the smelting process. After the stirring action of the lower stirring coil 210, the interactive flow of the molten metal in this area and the molten metal with a higher temperature above is promoted, and the temperature drop in this area is alleviated; under the stirring action of the lower stirring coil 210, the melting The flow in the pool 540 breaks the columnar crystals being produced to generate more nucleation cores, thereby promoting the conversion of columnar crystals to equiaxed crystals. Improve the quality of the roll face.
实施例4Example 4
如图8所示,本实施例基本同实施例1,不同的地方在于本实施例中导流挡坝111迎流面111A朝金属液流动方向设置。在电磁搅拌线圈200作用下,渣池530内金属液呈螺旋状做向心运动,旋转搅拌,金属液冲击到导流挡坝111迎流面111A后,由于导流作用,部分金属液向上结晶器110边缘运动,增加金属液运动至开口侧112的几率,促进开口侧112处金属液聚集与均匀。As shown in FIG. 8 , this embodiment is basically the same as Embodiment 1, except that in this embodiment, the upstream surface 111A of the diversion dam 111 is arranged toward the flow direction of the molten metal. Under the action of the electromagnetic stirring coil 200, the molten metal in the slag pool 530 moves centripetally in a spiral shape, rotates and stirs, and after the molten metal hits the upstream surface 111A of the diversion dam 111, part of the molten metal crystallizes upward due to the diversion effect The movement of the edge of the device 110 increases the probability of the molten metal moving to the opening side 112, and promotes the accumulation and uniformity of the molten metal at the opening side 112.
实施例5Example 5
参考图9,本实施例基本同实施例1,不同的地方在于:本实施例的一种快速生产双金属复合轧辊电渣重熔装置,导流挡坝111设置有引流槽1112,本实施例中引流槽1112底部高度为导流挡坝111的1/2。被导流挡坝111导流至导流挡坝111两侧的部分金属液可通过引流槽1112直接引流进入开口侧112处,促进开口侧112处金属液聚集与均匀。Referring to Fig. 9, this embodiment is basically the same as Embodiment 1, the difference is that in this embodiment, an electroslag remelting device for rapid production of bimetallic composite rolls, the diversion dam 111 is provided with a drainage groove 1112, and this embodiment The height of the bottom of the middle drainage groove 1112 is 1/2 of that of the diversion dam 111 . Part of the molten metal diverted to both sides of the diversion dam 111 by the diversion dam 111 can be directly diverted into the opening side 112 through the diversion groove 1112 to promote the accumulation and uniformity of the molten metal at the opening side 112 .
本发明的采用上述的电渣重熔装置生产双金属复合轧辊的方法,将辊芯520插入下结晶器120中,以辊芯520作为复合轧辊的内层金属,将金属自耗电极510的底部插入上结晶器110中,金属自耗电极510熔化并焊合在焊合于辊芯520的表面,得到双金属复合轧辊。In the method for producing bimetallic composite rolls using the above-mentioned electroslag remelting device of the present invention, the roll core 520 is inserted into the lower crystallizer 120, the roll core 520 is used as the inner layer metal of the composite roll, and the metal consumable electrode 510 is The bottom is inserted into the upper crystallizer 110, and the metal consumable electrode 510 is melted and welded to the surface welded to the roll core 520 to obtain a bimetal composite roll.
实施例1、2和3的具体实施步骤为:The specific implementation steps of embodiment 1, 2 and 3 are:
步骤一、设备安装Step 1. Equipment installation
将金属自耗电极510设置于上结晶器110熔炼侧113上方,辊芯520置于下结晶器120中,底水箱300在下结晶器120底部支撑辊芯520,底水箱300与金属自耗电极510电连接形成电回路;The metal consumable electrode 510 is arranged above the smelting side 113 of the upper crystallizer 110, the roller core 520 is placed in the lower crystallizer 120, the bottom water tank 300 supports the roller core 520 at the bottom of the lower crystallizer 120, and the bottom water tank 300 and the metal consumable power The poles 510 are electrically connected to form an electrical circuit;
步骤二、电渣重熔Step 2. Electroslag remelting
将重熔渣熔化以后倒入偏心结晶器中,形成渣池530,将金属自耗电极510的一端插入渣池530中,金属自耗电极510熔化形成金属液均匀分布在上结晶器110开口侧112上方渣池530中,均匀落到熔池540中;After melting the heavy slag, pour it into the eccentric mold to form a slag pool 530, insert one end of the metal consumable electrode 510 into the slag pool 530, and the metal consumable electrode 510 is melted to form molten metal evenly distributed in the upper mold 110 In the slag pool 530 above the opening side 112, evenly fall into the molten pool 540;
步骤三、轧辊焊合与凝固Step 3. Roll welding and solidification
熔池540中金属液经过冷却凝固,焊合到辊芯520的表面,通过不断拉动底水箱300进行抽锭,得到轧辊成品。The molten metal in the molten pool 540 is cooled and solidified, welded to the surface of the roll core 520, and the bottom water tank 300 is continuously pulled to draw ingots to obtain finished rolls.
在上文中结合具体的示例性实施例详细描述了本发明。但是,应当理解,可在不脱离由所附权利要求限定的本发明的范围的情况下进行各种修改和变型。详细的描述和附图应仅被认为是说明性的,而不是限制性的,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本发明的范围内。此外,背景技术旨在为了说明本技术的研发现状和意义,并不旨在限制本发明或本申请和本发明的应用领域。The present invention has been described in detail above with reference to specific exemplary embodiments. However, it should be understood that various modifications and changes can be made without departing from the scope of the present invention as defined in the appended claims. The detailed description and drawings are to be regarded as illustrative only and not restrictive, and any such modifications and variations, if any, are intended to fall within the scope of the invention as described herein. In addition, the background art is intended to illustrate the research and development status and significance of the present technology, and is not intended to limit the present invention or the application and the application field of the present invention.
在上文中结合具体的示例性实施例详细描述了本发明。但是,应当理解,可在不脱离由所附权利要求限定的本发明的范围的情况下进行各种修改和变型。详细的描述和附图应仅被认为是说明性的,而不是限制性的,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本发明的范围内。此外,背景技术旨在为了说明本技术的研发现状和意义,并不旨在限制本发明或本申请和本发明的应用领域。The present invention has been described in detail above with reference to specific exemplary embodiments. However, it should be understood that various modifications and changes can be made without departing from the scope of the present invention as defined in the appended claims. The detailed description and drawings are to be regarded as illustrative only and not restrictive, and any such modifications and variations, if any, are intended to fall within the scope of the invention as described herein. In addition, the background art is intended to illustrate the research and development status and significance of the present technology, and is not intended to limit the present invention or the application and the application field of the present invention.
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CN110465638A (en) * | 2019-08-06 | 2019-11-19 | 山东天物成型科技有限公司 | Bimetallic cutter ring of composite hob cutter production technology and its productive power slag centrifugal device |
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