CN108500199B - Intelligent cooling control device for inhibiting formation of net carbide of bearing forging - Google Patents
Intelligent cooling control device for inhibiting formation of net carbide of bearing forging Download PDFInfo
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- CN108500199B CN108500199B CN201810285037.1A CN201810285037A CN108500199B CN 108500199 B CN108500199 B CN 108500199B CN 201810285037 A CN201810285037 A CN 201810285037A CN 108500199 B CN108500199 B CN 108500199B
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- fixedly connected
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- 238000005242 forging Methods 0.000 title claims abstract description 42
- 238000001816 cooling Methods 0.000 title claims abstract description 18
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 17
- 230000002401 inhibitory effect Effects 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 238000004064 recycling Methods 0.000 claims abstract description 7
- 238000011084 recovery Methods 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 150000001247 metal acetylides Chemical class 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses an intelligent cooling control device for inhibiting formation of net carbide of a bearing forging, which comprises a base, wherein the upper surface of the base is provided with a groove, the inside of the groove is movably connected with a conveying roller, both ends of the conveying roller are fixedly connected with rotating columns, the right side surface of the inner wall of the groove is fixedly inlaid with a bearing, the inner surface of the bearing is fixedly connected with the surface of the rotating column fixedly connected with the right end of the conveying roller, the right side surface of the base is fixedly connected with a mounting plate, the upper surface of the mounting plate is fixedly connected with a servo motor through a bolt, the output shaft of the servo motor is fixedly connected with the left end of the rotating column fixedly connected with the left end of the conveying roller, and a recycling water cavity is formed in the base. The invention solves the problem of large amount of net carbide formation caused by inaccurate temperature control when the existing bearing forging is cooled by arranging the conveying roller, the servo motor, the arc-shaped plate, the far infrared thermometer, the water pump and the processor.
Description
Technical Field
The invention relates to the technical field of intelligent cooling control equipment for bearing forgings, in particular to an intelligent cooling control device for inhibiting formation of meshed carbides of bearing forgings.
Background
After the bearing steel is forged, net carbide is generated at the grain boundary, so that the steel becomes brittle, and the product performance and service life are reduced. The bearing forging cooling control equipment is a device for cooling a final-forged bearing, wherein the cooling adopts modes of spraying, hot water soaking and the like to prevent steel brittleness from increasing and cracks from occurring, but when the existing bearing forging is cooled, a large amount of netlike carbide is formed due to inaccurate temperature control.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides an intelligent cooling control device for inhibiting the formation of the net carbide of the bearing forging, which solves the problem that the net carbide is formed in a large amount due to inaccurate temperature control when the existing bearing forging is cooled.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an intelligent accuse cold charge device for inhibiting formation of bearing forging netted carbide, includes the base, the upper surface of base is seted up flutedly, the inside swing joint of recess has the transfer roller, the equal fixedly connected with column of both ends of transfer roller, the right flank of recess inner wall is fixed to be inlayed and is had the bearing, and the internal surface of bearing and transfer roller right-hand member fixed connection's column fixed surface, the right flank fixedly connected with mounting panel of base, the upper surface of mounting panel passes through bolt fixedly connected with servo motor, and servo motor's output shaft and transfer roller left end fixed connection's column left end fixed connection, the recovery water cavity has been seted up to the inside of base, the recovery water cavity is located the below of recess, and the recess is linked together with the recovery water cavity through leaking the hole.
The upper surface fixedly connected with braced frame of base, the upper surface fixedly connected with support of braced frame, the upper surface fixed of support is inlayed and is had the inlet tube, the bottom fixedly connected with arc of inlet tube, the cavity has been seted up to the inside of arc, and the inlet tube is linked together with the cavity, the internal surface fixed of arc is inlayed and is had the play water needle, the lower surface fixedly connected with far infrared thermoscope of support, the quantity of inlet tube is five, the quantity of far infrared thermoscope is four, and four far infrared thermoscope are located respectively between five inlet tubes two by two, the back fixedly connected with water tank of base, the bottom of water tank inner wall is provided with the water pump, the delivery port fixedly connected with L shape steel pipe of water pump, the play water end and the inlet tube of L shape steel pipe are linked together.
The output ends of the servo motor, the far infrared thermometer and the water pump are all electrically connected with the input end of the processor, the output end of the processor is electrically connected with the input end of the display module, and the processor is electrically connected with the storage module in a bidirectional manner.
Preferably, the number of the supporting frames is two, and the two supporting frames are respectively positioned at two sides of the groove.
Preferably, the processor is of the type Intel-i5-7500.
Preferably, the storage module is a storage hard disk.
Preferably, the input end of the processor is electrically connected with the power supply module.
Preferably, the recovery water cavity is communicated with the water tank through an overflow hole.
(III) beneficial effects
The invention provides an intelligent cooling control device for inhibiting formation of net carbide of a bearing forging piece, which has the following beneficial effects:
according to the invention, the conveying rollers, the servo motor, the arc plates, the far infrared thermometer, the water pump and the processor are arranged, when the bearing forging is cooled, the bearing forging is placed between the two conveying rollers, the servo motor works to drive the two conveying rollers to rotate, so that the bearing forging placed on the conveying rollers is driven to move rightwards, meanwhile, the water pump works to pump the water in the water tank into the cavity of the arc plates and spray the water out through the water outlet needle, the bearing forging continuously moves rightwards on the conveying rollers, the water cooling and the cooling are carried out at the arc plates, the far infrared thermometer detects the temperature of the bearing forging, the temperature information of the bearing forging is transmitted to the processor and displayed through the display module, when the far infrared thermometer detects that the temperature of the bearing forging passes through a certain arc plate from left to right, the far infrared thermometer transmits the temperature information of the bearing forging to the processor, and the processor controls the water pump connected with the arc plate at the rear side to stop working, so that the temperature of the bearing forging is controlled within the range of 550 ℃ to 700 ℃, the formation of net-shaped carbide is effectively reduced, and the problem that the net-shaped carbide is formed when the temperature of the bearing forging is cooled is controlled inaccurately at present is solved.
Drawings
FIG. 1 is a front cross-sectional view of the present invention;
FIG. 2 is a side cross-sectional view of the present invention;
fig. 3 is a schematic diagram of the system of the present invention.
In the figure: 1 base, 2 grooves, 3 conveying rollers, 4 rotary columns, 5 bearings, 6 mounting plates, 7 servo motors, 8 recycling water cavities, 9 water leakage holes, 10 supporting frames, 11 brackets, 12 water inlet pipes, 13 arc plates, 14 cavities, 15 water outlet needles, 16 far infrared thermometers, 17 water tanks, 18 water pumps, 19L steel pipes, 20 processors, 21 display modules, 22 storage modules, 23 power supply modules and 24 overflow holes.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-3, the present invention provides a technical solution: the utility model provides an intelligent accuse cold charge device for restraining formation of bearing forging netted carbide, the on-line screen storage device comprises a base 1, recess 2 has been seted up to the upper surface of base 1, the inside swing joint of recess 2 has conveying roller 3, the equal fixedly connected with column 4 in both ends of conveying roller 3, the right flank of recess 2 inner wall is fixed to be inlayed and is had bearing 5, and the inner surface of bearing 5 and column 4 fixed surface connection of conveying roller 3 right-hand member fixed connection, the right flank fixedly connected with mounting panel 6 of base 1, the upper surface of mounting panel 6 passes through bolt fixedly connected with servo motor 7, and servo motor 7's output shaft and conveying roller 3 left end fixed connection's column 4 left end fixed connection, recovery water cavity 8 has been seted up to the inside of base 1, recovery water cavity 8 is located the below of recess 2, and recess 2 is linked together with recovery water cavity 8 through leak hole 9, after the water flows into recovery water cavity 8 through leak hole 9 again.
The upper surface fixedly connected with braced frame 10 of base 1, the quantity of braced frame 10 is two, and two braced frames 10 are located the both sides of recess 2 respectively, the upper surface fixedly connected with support 11 of braced frame 10, the upper surface fixed of support 11 is inlayed and is had inlet tube 12, the bottom fixedly connected with arc 13 of inlet tube 12, cavity 14 has been seted up to the inside of arc 13, and inlet tube 12 is linked together with cavity 14, the fixed water outlet needle 15 that inlays of the internal surface of arc 13, the lower surface fixedly connected with far infrared thermometer 16 of support 11, the quantity of inlet tube 12 is five, the quantity of far infrared thermometer 16 is four, and four far infrared thermometer 16 are located respectively between five inlet tube 12 two, the back fixedly connected with water tank 17 of base 1, the top of water tank 17 is the opening for when the temperature in the water tank 17 is higher, can add the ice-cube in the water tank 17, reduce the temperature of water, retrieve water cavity 8 and be linked together with water tank 17 through overflow hole 24, the bottom of water tank 17 inner wall is provided with water pump 18, the delivery port fixedly connected with L shape steel pipe 19 of water pump 18, the water outlet end of L shape 19 is linked together with water inlet tube 19.
The output ends of the servo motor 7, the far infrared thermometer 16 and the water pump 18 are all electrically connected with the input end of the processor 20, the output end of the processor 20 is electrically connected with the input end of the display module 21, the processor 20 is electrically connected with the storage module 22 in a bidirectional manner, the model of the processor 20 is Intel-i5-7500, the storage module 22 is a storage hard disk, and the input end of the processor 20 is electrically connected with the power supply module 23.
Working principle: when the bearing forging is cooled, the bearing forging is placed between the two conveying rollers 3, the servo motor 7 works to drive the two conveying rollers 3 to rotate, thereby driving the bearing forging placed on the conveying rollers 3 to move rightwards, meanwhile, the water pump 18 works to pump the water in the water tank 17 into the cavity 14 of the arc plate 13, and the water is sprayed out through the water outlet needle 15, after the bearing forging falls into the groove 2, water flows into the recycling water cavity 8 from the water leakage hole 9 and finally flows into the water tank 17 through the overflow hole 24, ice cubes can be added into the water tank 17 due to the fact that the water temperature entering the water tank 17 from the overflow hole 24 is higher, the temperature of the water is reduced, so that the water can be recycled, water resources are saved, the bearing forging continuously moves rightwards on the conveying rollers 3, the arc plate 13 is cooled by water, the far infrared thermometer 16 detects the temperature of the bearing forging, and transmits the temperature information of the bearing forging to the processor 20 and displays the temperature information through the display module 21, and when the far infrared thermometer 16 detects the temperature of the bearing forging after passing through a certain arc plate 13, the temperature of the bearing forging is controlled to be 550 ℃ to be 700 ℃ and the temperature of the infrared thermometer 16 is controlled to be in a certain range of the temperature of the arc plate 20, and the temperature of the carbonization device is controlled to be 700 ℃ to be connected with the water pump 17, and the temperature of the carbonization device is controlled to be in the range of the temperature of the arc plate 20 to be controlled to be 700 to be connected with the temperature controller to the temperature of the carbonization device to be controlled.
In summary, the invention solves the problem of large amount of net carbide formation caused by inaccurate temperature control when the existing bearing forging is cooled by arranging the conveying roller 3, the servo motor 7, the arc-shaped plate 13, the far infrared thermometer 16, the water pump 17 and the processor 20.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An intelligent cooling control device for inhibiting formation of net carbide of bearing forging, comprises a base (1), and is characterized in that: the automatic water recycling device is characterized in that a groove (2) is formed in the upper surface of the base (1), a conveying roller (3) is movably connected to the inside of the groove (2), rotary columns (4) are fixedly connected to the two ends of the conveying roller (3), a bearing (5) is fixedly inlaid on the right side surface of the inner wall of the groove (2), the inner surface of the bearing (5) is fixedly connected with the surface of the rotary columns (4) fixedly connected with the right end of the conveying roller (3), a mounting plate (6) is fixedly connected to the right side surface of the base (1), a servo motor (7) is fixedly connected to the upper surface of the mounting plate (6) through a bolt, an output shaft of the servo motor (7) is fixedly connected with the left end of the rotary columns (4) fixedly connected with the left end of the conveying roller (3), a recycling water cavity (8) is formed in the base (1), and the recycling water cavity (8) is located below the groove (2) and the groove (2) is communicated with the recycling water cavity (8) through a water leakage hole (9);
the water outlet device comprises a base (1), a support frame (10) fixedly connected to the upper surface of the base (1), a support (11) fixedly connected to the upper surface of the support frame (10), a water inlet pipe (12) fixedly embedded in the upper surface of the support frame (11), an arc plate (13) fixedly connected to the bottom of the water inlet pipe (12), a cavity (14) formed in the arc plate (13), the water inlet pipe (12) is communicated with the cavity (14), a water outlet needle (15) fixedly embedded in the inner surface of the arc plate (13), far infrared thermometers (16) are fixedly connected to the lower surface of the support frame (11), the number of the water inlet pipes (12) is five, the number of the far infrared thermometers (16) is four, the four far infrared thermometers (16) are respectively located between two by two, a water tank (17) is fixedly connected to the back of the base (1), a water pump (18) is arranged at the bottom of the inner wall of the water tank (17), a water outlet of the water pump (18) is fixedly connected with an L-shaped steel pipe (19), and the water outlet end of the L-shaped water pump (19) is communicated with the water inlet pipe (12);
the output ends of the servo motor (7), the far infrared thermometer (16) and the water pump (18) are electrically connected with the input end of the processor (20), the output end of the processor (20) is electrically connected with the input end of the display module (21), and the processor (20) is electrically connected with the storage module (22) in a bidirectional manner;
when the temperature of the bearing forging is 550-700 ℃, the far infrared thermometer (16) transmits the temperature information of the bearing forging to the processor (20), and the processor (20) controls the water pump (18) connected with the arc plate (13) at the rear to stop working, so that the temperature of the bearing forging is controlled within the range of 550-700 ℃.
2. An intelligent cooling control device for inhibiting formation of net carbides of bearing forgings according to claim 1, wherein: the number of the supporting frames (10) is two, and the two supporting frames (10) are respectively positioned at two sides of the groove (2).
3. An intelligent cooling control device for inhibiting formation of net carbides of bearing forgings according to claim 2, characterized in that: the model of the processor (20) is Intel-i5-7500.
4. An intelligent cooling control device for inhibiting formation of net carbides of bearing forgings according to claim 3, characterized in that: the storage module (22) is a storage hard disk.
5. The intelligent cooling control device for inhibiting formation of net carbides of bearing forgings according to claim 4, wherein: the input end of the processor (20) is electrically connected with the power supply module (23).
6. The intelligent cooling control device for inhibiting formation of net carbides of bearing forgings according to claim 5, wherein: the recovery water cavity (8) is communicated with the water tank (17) through an overflow hole (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810285037.1A CN108500199B (en) | 2018-04-02 | 2018-04-02 | Intelligent cooling control device for inhibiting formation of net carbide of bearing forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810285037.1A CN108500199B (en) | 2018-04-02 | 2018-04-02 | Intelligent cooling control device for inhibiting formation of net carbide of bearing forging |
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| Publication Number | Publication Date |
|---|---|
| CN108500199A CN108500199A (en) | 2018-09-07 |
| CN108500199B true CN108500199B (en) | 2023-07-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810285037.1A Active CN108500199B (en) | 2018-04-02 | 2018-04-02 | Intelligent cooling control device for inhibiting formation of net carbide of bearing forging |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112719204B (en) * | 2020-12-10 | 2024-02-23 | 合肥市远大轴承锻造有限公司 | Bearing ring cooling device after forging |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1904817A1 (en) * | 1968-02-02 | 1969-09-11 | Carlson Arne Henning | Carbide forming process and equipment for it |
| DE20215986U1 (en) * | 2002-10-07 | 2002-12-12 | Li Hsu Chuan | Anti-rotation prevention and safety control device for a main shaft |
| CN101716648A (en) * | 2009-12-04 | 2010-06-02 | 大连交通大学 | Bearing part post-forging intelligent cooling control technical process and device |
| JP2011251326A (en) * | 2010-06-03 | 2011-12-15 | Taichiku:Kk | Bar steel feeding device |
| CN206716952U (en) * | 2017-05-25 | 2017-12-08 | 常熟市龙腾滚动体制造有限公司 | A kind of bearing roller blank automated production equipment |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4056691B2 (en) * | 2000-11-02 | 2008-03-05 | 株式会社神戸製鋼所 | Bearing cooling method and bearing cooling device |
-
2018
- 2018-04-02 CN CN201810285037.1A patent/CN108500199B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1904817A1 (en) * | 1968-02-02 | 1969-09-11 | Carlson Arne Henning | Carbide forming process and equipment for it |
| DE20215986U1 (en) * | 2002-10-07 | 2002-12-12 | Li Hsu Chuan | Anti-rotation prevention and safety control device for a main shaft |
| CN101716648A (en) * | 2009-12-04 | 2010-06-02 | 大连交通大学 | Bearing part post-forging intelligent cooling control technical process and device |
| JP2011251326A (en) * | 2010-06-03 | 2011-12-15 | Taichiku:Kk | Bar steel feeding device |
| CN206716952U (en) * | 2017-05-25 | 2017-12-08 | 常熟市龙腾滚动体制造有限公司 | A kind of bearing roller blank automated production equipment |
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| CN108500199A (en) | 2018-09-07 |
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