CN108499462B - Pump-free integrated automatic liquid material proportioning equipment - Google Patents
Pump-free integrated automatic liquid material proportioning equipment Download PDFInfo
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- CN108499462B CN108499462B CN201810611084.0A CN201810611084A CN108499462B CN 108499462 B CN108499462 B CN 108499462B CN 201810611084 A CN201810611084 A CN 201810611084A CN 108499462 B CN108499462 B CN 108499462B
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- tank
- heating tank
- metering barrel
- heating
- mixing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/12—Mixers in which the mixing of the components is achieved by natural convection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/714—Feed mechanisms for feeding predetermined amounts
- B01F35/7141—Feed mechanisms for feeding predetermined amounts using measuring chambers moving between a loading and unloading position, e.g. reciprocating feed frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Devices For Dispensing Beverages (AREA)
Abstract
The invention discloses pump-free integrated automatic liquid material proportioning equipment, which comprises a heating tank, a metering barrel and a mixing tank, wherein the heating tank comprises an outer heating tank and an inner heating tank, the top of the metering barrel is provided with a metering barrel feed inlet, the bottom of the metering barrel is provided with a metering barrel discharge outlet, the metering barrel is arranged below the heating tank, and the metering barrel feed inlet is positioned below the heating tank outer tank discharge outlet at the bottom of the heating tank outer tank and a port of a water outlet coil pipe communicated with the heating tank inner tank; the mixing tank is arranged below the metering barrel, a mixing tank feed inlet is arranged at the top of the mixing tank, and the mixing tank feed inlet is arranged below the discharge outlet of the metering barrel. The invention mainly transfers materials among devices in a self-flowing mode, which not only can save a great deal of process time and reduce energy consumption, but also can effectively avoid the problems of no work, environmental pollution caused by leakage, equipment maintenance, production shutdown and the like due to pump damage in a pumping type transfer mode.
Description
Technical Field
The invention relates to the technical field of proportioning equipment, in particular to pump-free integrated automatic liquid material proportioning equipment.
Background
In the industries of feed production, sugar production, food, chemical industry and the proportioning addition of two or more liquid materials, proportioning equipment is often required to realize the mixing and proportioning of the materials.
In the prior art, the proportioning equipment often conveys materials into the proportioning equipment through the action of a mechanical pump and the like, and the materials are circulated and transported in components in the proportioning equipment. In practical use, the working mode of the pump is found to have the problems of damage to the pump vane connecting part or the sealing part and leakage caused by damage and the like, so that the operations of maintenance, replacement and the like are caused to cause great trouble for production, and the material, labor and time costs generated by the operations of maintenance, replacement and the like are greatly restricted to the production benefit.
Disclosure of Invention
Aiming at the defects, the invention provides the pump-free integrated automatic liquid material proportioning equipment, which does not need to adopt a mechanical pump, so that the related problems caused by adopting the mechanical pump can be avoided.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the pump-free integrated automatic liquid material proportioning device comprises a heating tank, a metering barrel and a mixing tank, wherein the heating tank comprises an outer heating tank and an inner heating tank positioned in the outer heating tank, the bottom of the outer heating tank is provided with an outer heating tank discharge port, and the outer heating tank discharge port is provided with an outer heating tank proportioning valve; a water outlet coil is arranged at the bottom of the inside of the heating tank outer tank, one end of the water outlet coil is communicated with the heating tank inner tank, the other end of the water outlet coil penetrates out of the heating tank outer tank, and a coil control valve is arranged at the part of the water outlet coil penetrating out of the heating tank outer tank; the top of the metering barrel is provided with a metering barrel feeding hole, the bottom of the metering barrel is provided with a metering barrel discharging hole, the metering barrel discharging hole is provided with a metering barrel discharging valve, the metering barrel is arranged below the heating tank through a metering barrel support, and a weighing sensor is arranged between the metering barrel support and the metering barrel; the metering barrel feed inlet is positioned below the discharge outlet of the heating tank outer tank and the port of the part of the water outlet coil pipe penetrating out of the heating tank outer tank; the mixing tank set up in the below of measurement bucket, the top of mixing tank is provided with the mixing tank feed inlet, be provided with the mixing tank feed valve on the mixing tank feed inlet, the mixing tank feed inlet is located the below of measurement bucket discharge gate.
Further, a filter vat is further arranged on the discharge hole of the heating tank outer tank, and the filter vat is arranged between the heating tank outer tank material mixing valve and the heating tank outer tank.
Further, the heating tank inner tank and the water outlet coil pipe are multiple.
Further, the pump-free integrated automatic liquid material proportioning device also comprises an atomization nozzle, wherein the atomization nozzle is connected with the mixing tank through a first pipeline and a second pipeline; the first pipeline is provided with a three-way head, one end of the three-way head is connected with the mixing tank through a pipeline, an air inlet valve of the mixing tank is arranged on the pipeline between the three-way head and the mixing tank, the other end of the three-way head is connected with the atomizing nozzle through a pipeline, and an atomizing valve is arranged on the pipeline between the three-way head and the atomizing nozzle; the mixing tank is further provided with a mixing tank discharge port, the mixing tank discharge port is provided with a mixing tank discharge valve, and the second pipeline is connected with the mixing tank discharge port.
Further, a liquid level sensor is arranged in the heating tank outer tank and/or the heating tank inner tank.
Compared with the prior art, the pump-free integrated automatic liquid material proportioning device provided by the invention has the beneficial effects that the mode that the traditional proportioning device adopts a mechanical pump to transfer materials is abandoned, the materials are mainly transferred among the devices in a self-flowing mode, a great amount of process time can be saved, the energy consumption is reduced, the problems of environmental pollution, equipment maintenance, production shutdown and the like caused by no work and leakage due to pump damage in the pumping type transfer mode can be effectively avoided, and thus, the greater production benefit can be realized; the method comprises the steps of carrying out a first treatment on the surface of the The invention heats by the form of the inner tank and the outer tank, can fully utilize heat, reduces heating energy consumption, and has the advantages of energy conservation and environmental protection.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the description of the embodiments will be briefly described below.
Fig. 1 is a schematic structural view of the present invention.
Wherein the symbols shown in the figures are: 1: a heating tank; 2: a metering barrel; 3: a mixing tank; 4: heating the discharge port of the outer tank of the tank; 5: heating the tank outer tank proportioning valve; 6: a metering barrel feed inlet; 7: a metering barrel bracket; 8: a weighing sensor; 9: a discharge hole of the metering barrel; 10: a metering barrel discharge valve; 11: a feed inlet of the mixing tank; 12: a mixing tank feed valve; 13: a discharge hole of the mixing tank; 14: a mixing tank discharge valve; 15: a filter vat; 16: heating the outer tank of the tank; 17: heating the inner tank of the tank; 18: a water outlet coil; 19: a coiled tubing control valve; 20: an atomizing nozzle; 21: a first pipeline; 22: a second pipeline; 23: a tee joint; 24: an air inlet valve of the mixing tank; 25: an atomizing valve; 26: a bracket; 27: a liquid level sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, a pump-free integrated automatic liquid material proportioning device is provided in a preferred embodiment of the present invention, and includes a heating tank 1, a metering tank 2 and a mixing tank 3, wherein the heating tank 1 includes a heating tank outer tank 16 and a heating tank inner tank 17 located in the heating tank outer tank 16, a heating tank outer tank discharge port 4 is provided at the bottom of the heating tank outer tank 16, and a heating tank outer tank proportioning valve 5 is provided on the heating tank outer tank discharge port 4; a water outlet coil pipe 18 is arranged at the bottom of the inside of the heating tank outer tank 16, one end of the water outlet coil pipe 18 is communicated with the heating tank inner tank 17, the other end of the water outlet coil pipe penetrates out of the heating tank outer tank 16, and a coil pipe control valve 19 is arranged at the part of the water outlet coil pipe 18 penetrating out of the heating tank outer tank 16; the top of the metering barrel 2 is provided with a metering barrel feeding port 6, the bottom of the metering barrel 2 is provided with a metering barrel discharging port 9, the metering barrel discharging port 9 is provided with a metering barrel discharging valve 10, the metering barrel 2 is arranged below the heating tank 1 through a metering barrel bracket 7, and a weighing sensor 8 is arranged between the metering barrel bracket 7 and the metering barrel 2; the metering barrel feed inlet 6 is positioned below the heating tank outer tank discharge outlet 4 and the outlet coil 18 is positioned below the port of the part penetrating out of the heating tank outer tank 16; the mixing tank 3 is arranged below the metering barrel 2, a mixing tank feed inlet 11 is arranged at the top of the mixing tank 3, a mixing tank feed valve 12 is arranged on the mixing tank feed inlet 11, and the mixing tank feed inlet 11 is arranged below the metering barrel discharge outlet 9.
In a preferred embodiment, the heating tank 1, the metering tank 2 and the mixing tank 3 may be provided on a stand 26. Referring to fig. 1, in the preferred embodiment, the heating tank 1 and the mixing tank 3 are directly disposed on the support 26, the metering tank 2 is disposed on the support 26 through the metering tank support 7, that is, the metering tank support 7 is disposed on the support 26, and the metering tank 2 is disposed on the metering tank support 7. A weighing sensor 8 is arranged between the metering barrel support 7 and the metering barrel 2, and the weighing sensor 8 is used for acquiring the weight of the metering barrel 2 and the weight of the liquid material in the metering barrel 2, and the weight of the liquid material in the metering barrel 2 can be known by subtracting the weight of the metering barrel 2 from the sum of the weight of the liquid material in the metering barrel 2 and the weight of the metering barrel 2 because the weight of the metering barrel 2 is known.
When the method is implemented, firstly, the heating tank outer tank material mixing valve 5 and the coil control valve 19 are closed, different liquid materials are respectively put into the heating tank outer tank 16 and the heating tank inner tank 17, one of the liquid materials is heated by electrifying, steam or using a thermocouple (preferably, the materials in the heating tank inner tank 17 are heated, and the heating tank inner tank 17 is positioned in the heating tank outer tank 16, so that the heat diffusion and the full utilization are facilitated), and the liquid materials with a certain temperature transfer the heat to the other liquid materials by a heat conduction mode so as to realize the heating of the two liquid materials; after heating is finished, one of the heating tank outer tank material mixing valve 5 and the coil control valve 19 is opened, a liquid material is discharged from a port of a corresponding heating tank outer tank material outlet 4 or a water outlet coil 18, enters the metering barrel 2 from the metering barrel material inlet 6 in a self-flowing mode, and when the weight of the liquid material in the metering barrel 2 reaches a set value or a certain value (weighed out by the weighing sensor 8), the heating tank outer tank material mixing valve 5 or the coil control valve 19 is closed (if the heating tank outer tank material mixing valve 5 is opened, the heating tank outer tank material mixing valve 5 is closed; if the coil control valve 19 is opened, then the coil control valve 19 is closed), at which time the weight of one liquid material can be obtained, then the coil control valve 19 or the heating tank outer tank dosing valve 5 is opened (if the heating tank outer tank dosing valve 5 is opened last time, then the coil control valve 19 is opened last time, if the coil control valve 19 is opened last time, then the heating tank outer tank dosing valve 5 is opened last time), another liquid material comes out of the port of the corresponding water outlet coil 18 or the heating tank outer tank discharge port 4, enters the metering tank 2 by self-flow, at which time the weight of the other liquid material can be obtained by self-flow, when the weight of the liquid material in the metering tank 2 reaches another set value or another set value (weighed out by the load cell 8), the coil control valve 19 or the heating tank outer tank dosing valve 5 is closed (if the coil control valve 19 is opened, then the heating tank outer tank dosing valve 5 is closed if the heating tank outer tank dosing valve 5 is opened), and the ratio of the two liquid materials is realized; the metering barrel discharging valve 10 and the mixing tank feeding valve 12 are opened, liquid materials are discharged from the metering barrel discharging port 9 and enter the mixing tank 3 through the mixing tank feeding port 11 in a self-flowing mode, and after all the liquid materials in the metering barrel 2 flow into the mixing tank 3, the mixing tank feeding valve 12 is closed. After all liquid materials in a batch enter the mixing tank 3, the metering barrel discharging valve 10 on the metering barrel discharging port 9 can be closed, and the heating tank outer tank material mixing valve 5 or the coil control valve 19 is opened to allow the liquid materials to come out from the port of the heating tank outer tank discharging port 4 or the water outlet coil 18 and enter the metering barrel 2 to realize metering weighing of the liquid materials again.
Referring to fig. 1, a filter vat 15 is further disposed on the discharge port 4 of the heating tank outer tank, the filter vat 15 is disposed between the heating tank outer tank dispensing valve 5 and the heating tank outer tank 16, and the filter vat 15 is used for filtering out some large-particle impurities in the liquid material. The heating tank 17 is preferably used for heating liquid materials with good heat transfer property and liquid materials with less large particle impurities, and the water outlet coil 18 can be provided with a filter drum 15. Preferably, a mixer may be provided below the heating tank outer tank discharge port 4 and the port of the water outlet coil 18, above the metering drum feed port 6, to allow for thorough mixing of the various liquid materials.
The inside of the heating tank outer tank 16 and the heating tank inner tank 17 is also provided with a liquid level sensor 27, the liquid level sensor 27 is preferably installed at the bottom of the inside of the heating tank outer tank 16 and the heating tank inner tank 17, and when the liquid level sensor 27 detects that the liquid levels of the heating tank outer tank 16 and the heating tank inner tank 17 are lower than the set values, that is, the liquid levels of the heating tank outer tank 16 and the heating tank inner tank 17 are in a low state, the liquid materials stored in the storage tank can be conveyed into the heating tank by a liquid replenishing pump or the like to be heated.
The number of the heating tank 17 and the number of the water outlet coil 18 are plural, and the number of the coil control valves 19 provided on the water outlet coil 18 is plural, and the three numbers are consistent. The plurality of heating tank inner tanks 17 and the water outlet coil 18 can realize the proportioning of various liquid materials.
The pump-free integrated automatic liquid material proportioning device also comprises an atomization nozzle 20, wherein the atomization nozzle 20 is connected with the mixing tank 3 through a first pipeline 21 and a second pipeline 22; a three-way head 23 is arranged on the first pipeline 21, one end of the three-way head 23 is connected with the mixing tank 3 through a pipeline, a mixing tank air inlet valve 24 is arranged on the pipeline between the three-way head 23 and the mixing tank 3, the other end of the three-way head 23 is connected with the atomizing nozzle 20 through a pipeline, an atomizing valve 25 is arranged on the pipeline between the three-way head 23 and the atomizing nozzle 20, and the last end of the three-way head 23 is used for connecting external conveying air equipment such as an air storage tank; the mixing tank 3 is also provided with a mixing tank discharge port 13, the mixing tank discharge port 13 is provided with a mixing tank discharge valve 14, and the second pipeline 22 is connected with the mixing tank discharge port 13. In practice, the mixing tank discharge valve 14 is closed during the transfer of liquid material into the mixing tank 3. After all the liquid materials are fed into the mixing tank 3, the air inlet valve 24 of the mixing tank is opened, air is fed into the mixing tank 3 by external air feeding equipment to apply pressure to the mixing tank 3 so that the mixing tank 3 is in a state to be sprayed with liquid, the discharging valve 14 of the mixing tank is opened, under the action of pressure, the liquid materials come out of the discharging port 13 of the mixing tank and enter the atomizing nozzle 20, meanwhile, the atomizing valve 25 is opened, the liquid materials are atomized in the atomizing nozzle 20, and the atomized liquid materials can enter other equipment such as a mixer and the like, which need to be added with liquid for use.
The pump-free integrated automatic liquid material proportioning equipment provided by the invention abandons the mode that the traditional proportioning equipment adopts a mechanical pump to transfer materials, and mainly transfers the materials among the equipment in a self-flowing mode, so that a great amount of process time can be saved, energy consumption can be reduced, the problems of environmental pollution, equipment maintenance, production shutdown and the like caused by non-working and leakage due to pump damage in a pumping type transfer mode can be effectively avoided, and further, larger production benefits can be realized; the invention heats by the form of the inner tank and the outer tank, can fully utilize heat, reduces heating energy consumption, and has the advantages of energy conservation and environmental protection.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present invention should be included in the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (3)
1. The utility model provides a no pump type integrated automatic proportioning equipment of liquid material, including heating jar (1), measurement bucket (2) and blending tank (3), its characterized in that:
the heating tank (1) comprises an outer heating tank (16) and an inner heating tank (17) positioned in the outer heating tank (16), a discharge hole (4) of the outer heating tank is formed in the bottom of the outer heating tank (16), and a batching valve (5) of the outer heating tank is arranged on the discharge hole (4) of the outer heating tank; a water outlet coil pipe (18) is arranged at the bottom of the inside of the heating tank outer tank (16), one end of the water outlet coil pipe (18) is communicated with the heating tank inner tank (17), the other end of the water outlet coil pipe penetrates out of the heating tank outer tank (16), and a coil pipe control valve (19) is arranged at the part of the water outlet coil pipe (18) penetrating out of the heating tank outer tank (16); the heating tank inner tank (17) and the water outlet coil pipe (18) are multiple;
the top of the metering barrel (2) is provided with a metering barrel feeding port (6), the bottom of the metering barrel (2) is provided with a metering barrel discharging port (9), the metering barrel discharging port (9) is provided with a metering barrel discharging valve (10), the metering barrel (2) is arranged below the heating tank (1) through a metering barrel support (7), and a weighing sensor (8) is arranged between the metering barrel support (7) and the metering barrel (2); the metering barrel feed inlet (6) is positioned below the heating tank outer tank discharge outlet (4) and the port of the part of the water outlet coil pipe (18) penetrating out of the heating tank outer tank (16);
the mixing tank (3) is arranged below the metering barrel (2), a mixing tank feed inlet (11) is formed in the top of the mixing tank (3), a mixing tank feed valve (12) is arranged on the mixing tank feed inlet (11), and the mixing tank feed inlet (11) is positioned below the metering barrel discharge outlet (9);
the device also comprises an atomizing nozzle (20), wherein the atomizing nozzle (20) is connected with the mixing tank (3) through a first pipeline (21) and a second pipeline (22); a three-way head (23) is arranged on the first pipeline (21), one end of the three-way head (23) is connected with the mixing tank (3) through a pipeline, a mixing tank air inlet valve (24) is arranged on a pipeline between the three-way head (23) and the mixing tank (3), the other end of the three-way head (23) is connected with the atomizing nozzle (20) through a pipeline, and an atomizing valve (25) is arranged on a pipeline between the three-way head (23) and the atomizing nozzle (20); the mixing tank (3) is further provided with a mixing tank discharge port (13), the mixing tank discharge port (13) is provided with a mixing tank discharge valve (14), and the second pipeline (22) is connected with the mixing tank discharge port (13).
2. The pump-less integrated automatic liquid material proportioning device of claim 1, wherein:
the heating tank outer tank discharging port (4) is further provided with a filter vat (15), and the filter vat (15) is arranged between the heating tank outer tank batching valve (5) and the heating tank outer tank (16).
3. The pump-less integrated automatic liquid material proportioning device of claim 1, wherein:
the heating tank outer tank (16) and/or the heating tank inner tank (17) are/is also provided with a liquid level sensor (27).
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CN201810611084.0A CN108499462B (en) | 2018-06-14 | 2018-06-14 | Pump-free integrated automatic liquid material proportioning equipment |
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CN201810611084.0A CN108499462B (en) | 2018-06-14 | 2018-06-14 | Pump-free integrated automatic liquid material proportioning equipment |
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CN108499462A CN108499462A (en) | 2018-09-07 |
CN108499462B true CN108499462B (en) | 2023-12-19 |
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CN201810611084.0A Active CN108499462B (en) | 2018-06-14 | 2018-06-14 | Pump-free integrated automatic liquid material proportioning equipment |
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CN112808171B (en) * | 2020-12-30 | 2023-01-31 | 邓会秋 | Pump valve-free corrosive liquid feeding system and process |
CN115253884A (en) * | 2022-07-29 | 2022-11-01 | 会理县秀水河矿业有限公司 | A kind of pharmaceutical flotation automatic dosing system and using method thereof |
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DE3834191A1 (en) * | 1988-10-07 | 1990-04-12 | Brockhues Chem Werke Ag | Device and method for the automatic dosing of dry pigments into a concrete or mortar mixer |
CN2434262Y (en) * | 1999-01-11 | 2001-06-13 | 梁烽焱 | Self-heating foods jar |
CN204380650U (en) * | 2014-08-18 | 2015-06-10 | 天津旺久科技发展有限公司 | A kind of water reducer sulfonation production device |
CN105540708A (en) * | 2015-12-17 | 2016-05-04 | 王俊坤 | Distilled water preparation apparatus |
DE102016223008A1 (en) * | 2015-12-14 | 2017-06-14 | Christoph Voll | Applicator for a spray can and process |
CN208553993U (en) * | 2018-06-14 | 2019-03-01 | 广西天悦隆科技有限责任公司 | A kind of integrated liquid material automatic mixing equipment of non-pump type |
-
2018
- 2018-06-14 CN CN201810611084.0A patent/CN108499462B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3834191A1 (en) * | 1988-10-07 | 1990-04-12 | Brockhues Chem Werke Ag | Device and method for the automatic dosing of dry pigments into a concrete or mortar mixer |
CN2434262Y (en) * | 1999-01-11 | 2001-06-13 | 梁烽焱 | Self-heating foods jar |
CN204380650U (en) * | 2014-08-18 | 2015-06-10 | 天津旺久科技发展有限公司 | A kind of water reducer sulfonation production device |
DE102016223008A1 (en) * | 2015-12-14 | 2017-06-14 | Christoph Voll | Applicator for a spray can and process |
CN105540708A (en) * | 2015-12-17 | 2016-05-04 | 王俊坤 | Distilled water preparation apparatus |
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