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CN108499343A - A kind of coal-fired boiler tail gas integrated desulfurization, denitration, smoke harnessing system - Google Patents

A kind of coal-fired boiler tail gas integrated desulfurization, denitration, smoke harnessing system Download PDF

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CN108499343A
CN108499343A CN201810538109.9A CN201810538109A CN108499343A CN 108499343 A CN108499343 A CN 108499343A CN 201810538109 A CN201810538109 A CN 201810538109A CN 108499343 A CN108499343 A CN 108499343A
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钟永宏
刘鹏
白雄彩
胡文军
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Nanjing You Lan Environmental Protection Technology Co Ltd
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Abstract

本发明公开一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统;解决的技术问题:针对传统的燃煤锅炉尾气治理基本都是独立单元,这种尾气治理系统投资大、设备多、占地面积大、操作复杂、运行成本高,供热企业很难承受的技术问题。采用的技术方案,系统,包括臭氧氧化系统、吸收剂制备系统、吸收洗涤一体化系统和脱水系统,臭氧氧化系统和吸收剂制备系统均连接吸收洗涤一体化系统,吸收洗涤一体化系统与脱水系统相连。优点:本系统,采用“动力波洗涤器同时脱硫除尘脱硝工艺”代替了布袋除尘,炉内喷尿素溶液或者脱硝,空塔喷淋脱硫,实现了一体化脱硫、脱硝、除尘,具有占地面积小,操作简单,运行费用低,脱硫、脱硝、除尘效率极高。

The invention discloses an integrated desulfurization, denitrification, and dust removal treatment system for coal-fired boiler tail gas; the technical problem to be solved is that traditional coal-fired boiler tail gas treatment is basically an independent unit, and this tail gas treatment system has large investment, many equipment, and occupies Large area, complex operation, high operating cost, and technical problems that heating companies cannot bear. The technical solutions and systems adopted include the ozone oxidation system, absorbent preparation system, absorption and washing integrated system and dehydration system, the ozone oxidation system and absorbent preparation system are connected to the absorption and washing integration system, the absorption and washing integration system and the dehydration system connected. Advantages: This system adopts the "power wave scrubber simultaneous desulfurization, dust removal and denitrification process" instead of bag dust removal, sprays urea solution or denitrification in the furnace, and sprays desulfurization in the empty tower, realizing integrated desulfurization, denitrification and dust removal, with a large footprint Small size, simple operation, low operating cost, high desulfurization, denitrification and dust removal efficiency.

Description

一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统An integrated desulfurization, denitrification and dust removal treatment system for coal-fired boiler tail gas

技术领域technical field

本发明涉及一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统。The invention relates to an integrated desulfurization, denitrification and dust removal treatment system for tail gas of a coal-fired boiler.

背景技术Background technique

西北某县城集中供热工程2×29MW热水锅炉建设于2012年,该工程的建设,改变了原有锅炉房布置凌乱、各部门分散独立供热、锅炉单台功率小、热效率低、供热效果差等一系列的供热遗留问题。同时完善了城区基础设施,有效的节约了资源,减少城区污染,改善了人们的生活环境、方便了居民的日常生活,供暖面积达到100万平方米其经济效益、环境效益和社会效益均十分显著。The construction of 2×29MW hot water boilers in a central heating project in a county in Northwest China was completed in 2012. The construction of the project has changed the messy layout of the original boiler room, scattered and independent heating of various departments, small power of a single boiler, low thermal efficiency, and low heat supply. A series of heating legacy problems such as poor effect. At the same time, it improves the urban infrastructure, effectively saves resources, reduces urban pollution, improves people's living environment, and facilitates residents' daily life. The heating area reaches 1 million square meters, and its economic, environmental and social benefits are very significant. .

热源厂在建设之初烟气处理设备为普通的麻石水浴除尘器,除尘效率70%左右,脱硫效率不高,无脱硝装置。经检测排放尾气SO2≦1200mg/Nm3,NOx≦380mg/Nm3,粉尘≦900mg/Nm3。这直接导致了大量的SO2和NOx以及粉尘未经处理而排入大气之中,这与国家相关环保政策及及城市发展方向更是格格不入,特别是2014年新的《锅炉大气污染物排放标准》(GB13271-2014)执行后,现状的烟气尾部处理均无法满足新环保标准要求。At the beginning of the construction of the heat source plant, the flue gas treatment equipment was an ordinary granite water bath dust collector, with a dust removal efficiency of about 70%, a low desulfurization efficiency, and no denitrification device. After testing, the exhaust gas SO2≦1200mg/Nm3, NOx≦380mg/Nm3, dust≦900mg/Nm3. This directly leads to a large amount of SO2, NOx and dust being discharged into the atmosphere without treatment, which is incompatible with the relevant national environmental protection policies and urban development directions, especially the new "Boiler Air Pollutant Emission Standards" in 2014 (GB13271-2014) After the implementation, the current flue gas tail treatment cannot meet the requirements of the new environmental protection standard.

传统的燃煤锅炉尾气治理基本都是独立单元,除尘采用布袋除尘器、脱硫采用空塔喷淋碱液、脱硝采用SNCR或者SCR。这种尾气治理系统投资大、设备多、占地面积大、操作复杂、运行成本高,供热企业很难承受。Traditional coal-fired boiler tail gas treatment is basically an independent unit, dust removal uses a bag filter, desulfurization uses empty tower spraying lye, and denitrification uses SNCR or SCR. This kind of tail gas treatment system has large investment, many equipments, large floor area, complicated operation and high operating cost, which is difficult for heating enterprises to bear.

发明内容Contents of the invention

本发明所要解决的技术问题是:针对传统的燃煤锅炉尾气治理基本都是独立单元,这种尾气治理系统投资大、设备多、占地面积大、操作复杂、运行成本高,供热企业很难承受的技术问题。The technical problem to be solved by the present invention is: traditional coal-fired boiler tail gas treatment is basically an independent unit. This kind of tail gas treatment system has large investment, many equipments, large floor area, complicated operation and high operation cost, and the heat supply enterprise is very expensive. Unbearable technical problems.

本发明的设计思想是,该工艺利用“动力波洗涤器同时脱硫除尘脱硝工艺”,对燃煤锅炉产生的含粉尘、二氧化硫、氮氧化物的尾气进行治理,达到排放标准;同时臭氧氧化法脱硝安装在锅炉引风机出口和动力波洗涤器入口前,对锅炉本体没有任何影响,脱硝效率高,安全可靠。The design idea of the present invention is that the process utilizes the "power wave scrubber simultaneous desulfurization, dust removal and denitrification process" to treat the tail gas containing dust, sulfur dioxide and nitrogen oxides produced by coal-fired boilers to meet the emission standards; Installed before the outlet of the boiler induced draft fan and the inlet of the power wave scrubber, it has no effect on the boiler body, has high denitrification efficiency, and is safe and reliable.

本发明的目的是提供一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,是一种适应气量波动范围广、污染物含量高且波动较大的综合治理工艺,具有占地面积小,运行成本低,脱硫、脱硝、除尘效率高的特点。The purpose of the present invention is to provide an integrated desulfurization, denitrification and dust removal treatment system for coal-fired boiler tail gas. Low operating cost, high desulfurization, denitrification and dust removal efficiency.

为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:

一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,包括臭氧氧化系统、吸收剂制备系统、吸收洗涤一体化系统和脱水系统,臭氧氧化系统和吸收剂制备系统均连接吸收洗涤一体化系统,吸收洗涤一体化系统与脱水系统相连,An integrated desulfurization, denitrification, and dust removal treatment system for coal-fired boiler tail gas, including an ozone oxidation system, an absorbent preparation system, an integrated absorption and washing system, and a dehydration system. Both the ozone oxidation system and the absorbent preparation system are connected to the integrated absorption and washing system , the absorption and washing integrated system is connected with the dehydration system,

臭氧氧化系统包括液氧站、臭氧发生器和臭氧投加装置,液氧站的输出通过管路连接臭氧发生器的输入,臭氧发生器的输出通过管路连接臭氧投加装置的第一输入,燃煤锅炉尾气通过管路连接臭氧投加装置的第二输入,臭氧投加装置的输出通过管路连接吸收洗涤一体化系统的第一输入;The ozone oxidation system includes a liquid oxygen station, an ozone generator and an ozone dosing device. The output of the liquid oxygen station is connected to the input of the ozone generator through a pipeline, and the output of the ozone generator is connected to the first input of the ozone dosing device through a pipeline. The tail gas of the coal-fired boiler is connected to the second input of the ozone dosing device through the pipeline, and the output of the ozone dosing device is connected to the first input of the integrated absorption and washing system through the pipeline;

吸收剂制备系统包括配料箱,配料箱内装有吸收剂,配料箱的输出通过管路连接吸收洗涤一体化系统的第二输入;The absorbent preparation system includes a batching box, the batching box is filled with absorbent, and the output of the batching box is connected to the second input of the integrated absorption and washing system through pipelines;

吸收洗涤一体化系统包括动力波洗涤器、动力波循环泵、气液分离塔、吸收循环泵、喷淋器、旋流除雾器和湿式静电除尘器,The absorption and washing integrated system includes power wave scrubber, power wave circulation pump, gas-liquid separation tower, absorption circulation pump, sprayer, cyclone demister and wet electrostatic precipitator,

臭氧投加装置安装在锅炉系统引风机出口烟道至动力波洗涤器前12米的位置处,动力波洗涤器通过膨胀节连接气液分离塔,配料箱的输出通过管路连接气液分离塔的第一输入,臭氧投加装置的输出通过管路连接动力波洗涤器的第一输入,喷淋器设置在气液分离塔内,旋流除雾器设置在气液分离塔内且位于喷淋器的上方,湿式静电除尘器布置在气液分离塔顶部,在湿式静电除尘器的顶部设置烟囱,气液分离塔的第一输出通过动力波循环泵和管路连接动力波洗涤器的第二输入;气液分离塔的第二输出通过吸收循环泵和管路连接喷淋器的输入;气液分离塔的第三输出连接脱水系统;在气液分离塔的底部通过管路接入氧化空气;The ozone dosing device is installed at the position 12 meters from the exit flue of the induced draft fan of the boiler system to the power wave scrubber. The power wave scrubber is connected to the gas-liquid separation tower through the expansion joint, and the output of the batching box is connected to the gas-liquid separation tower through the pipeline. The first input of the ozone dosing device, the output of the ozone dosing device is connected to the first input of the power wave scrubber through the pipeline, the sprayer is set in the gas-liquid separation tower, the cyclone demister is set in the gas-liquid separation tower and is located in the spray Above the shower, the wet electrostatic precipitator is arranged on the top of the gas-liquid separation tower, and a chimney is set on the top of the wet electrostatic precipitator. The first output of the gas-liquid separation tower is connected to the second power wave scrubber through the power wave circulation pump and pipelines. Two inputs; the second output of the gas-liquid separation tower is connected to the input of the sprayer through the absorption circulation pump and pipeline; the third output of the gas-liquid separation tower is connected to the dehydration system; the bottom of the gas-liquid separation tower is connected to the oxidation through the pipeline Air;

脱水系统包括石膏排出泵、水力旋流器和帯式过滤机,气液分离塔的第三输出通过石膏排出泵和管路连接水力旋流器的输入,水力旋流器的第一输出和第二输出通过管路连接气液分离塔的第二输入,水力旋流器的第三输出和第四输出通过管路连接帯式过滤机的输入,帯式过滤机的产品出口输出产品,帯式过滤机的污水出口通过管路接入地坑,地坑的输出通过立式泵和管路分两路分别接入气液分离塔的第二输入和污水处理站。The dehydration system includes a gypsum discharge pump, a hydrocyclone and a belt filter. The third output of the gas-liquid separation tower is connected to the input of the hydrocyclone through the gypsum discharge pump and pipelines, and the first output of the hydrocyclone is connected to the second output of the hydrocyclone. The second output is connected to the second input of the gas-liquid separation tower through the pipeline, the third output and the fourth output of the hydrocyclone are connected to the input of the belt filter through the pipeline, and the product outlet of the belt filter outputs the product, the belt filter The sewage outlet of the filter is connected to the pit through the pipeline, and the output of the pit is connected to the second input of the gas-liquid separation tower and the sewage treatment station in two ways through the vertical pump and the pipeline.

本发明的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,该尾气治理系统利用“动力波高效洗涤脱硫、脱硝、除尘的方法”充分考虑现有场地小,燃煤锅炉经过麻石冲击水浴除尘后,烟气水份大、含尘量高、SO2含量高、NOX经过臭氧氧化反应时间短的特点,在稳妥可靠的前提下进行创新和提高。The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system of the present invention, the tail gas treatment system uses "dynamic wave efficient washing desulfurization, denitrification, and dust removal method" to fully consider the existing small site, and the coal-fired boiler is dedusted by stone impact water bath Finally, the flue gas has the characteristics of large moisture content, high dust content, high SO2 content, and short reaction time of NOX after ozone oxidation. Innovation and improvement are carried out under the premise of safety and reliability.

本发明的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,包括臭氧氧化系统、吸收剂制备系统、吸收洗涤一体化系统和脱水系统。臭氧氧化系统中的臭氧投加装置安装在引风机出口烟道至动力波洗涤器前12米的位置,有充分的时间将NOX氧化成N2O5在吸收系统中被吸收。经吸收洗涤一体化系统净化后的烟气从塔顶烟囱达标排放。脱水系统通过石膏排出泵与气液分离塔相连,将洗涤下来的粉尘,石膏,硝酸盐脱水排出与炉渣一同处理。The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system of the present invention includes an ozone oxidation system, an absorbent preparation system, an integrated absorption and washing system, and a dehydration system. The ozone dosing device in the ozone oxidation system is installed at a position 12 meters from the outlet flue of the induced draft fan to the power wave scrubber, so that there is sufficient time to oxidize NOX into N2O5 and be absorbed in the absorption system. The flue gas purified by the absorption and washing integrated system is discharged up to the standard from the chimney at the top of the tower. The dehydration system is connected to the gas-liquid separation tower through the gypsum discharge pump, and the washed dust, gypsum, and nitrate are dehydrated and discharged together with the slag.

本发明的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,吸收洗涤一体化系统中的动力波洗涤器底部排液口通过动力波循环泵连接气液分离塔。气液分离塔底部的出液口通过吸收循环泵连接高效喷淋层。湿式静电除尘器布置在气液分离塔顶部,冲洗水来自工艺水总管,洗涤液直接流到气液分离塔底部槽内循环使用。燃煤锅炉尾气受煤质等因素的影响粉尘、SO2、NOX具有波动性并且无规律性,本系统对此具有较高的适用能力,湿式静电除尘器能很有效的治理PM2.5颗粒物(PM0.5、PM10)、SO3酸雾、石膏雨、气溶胶、重金属汞、二噁英等,减小烟囱尾羽,彻底解决石膏雨、大白烟问题,粉尘等达标并超洁净超低排放。In the coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system of the present invention, the liquid outlet at the bottom of the power wave scrubber in the absorption and washing integrated system is connected to the gas-liquid separation tower through a power wave circulation pump. The liquid outlet at the bottom of the gas-liquid separation tower is connected to the high-efficiency spray layer through the absorption circulation pump. The wet electrostatic precipitator is arranged on the top of the gas-liquid separation tower, the flushing water comes from the process water main pipe, and the washing liquid flows directly to the bottom tank of the gas-liquid separation tower for recycling. Coal-fired boiler tail gas is affected by factors such as coal quality, dust, SO2, and NOX have fluctuations and irregularities. This system has a high applicability to this. The wet electrostatic precipitator can effectively control PM2.5 particles (PM0 .5, PM10), SO3 acid mist, gypsum rain, aerosol, heavy metal mercury, dioxin, etc., reduce chimney tail feathers, completely solve the problem of gypsum rain and large white smoke, dust and other standards and ultra-clean ultra-low emissions.

优选地,吸收剂由工艺水和氢氧化钠混合形成。Preferably, the absorbent is formed by mixing process water and sodium hydroxide.

优选地,在配料箱内、气液分离塔的下部和地坑内设置搅拌轴,搅拌轴均由电机驱动。Preferably, stirring shafts are arranged in the batching box, the lower part of the gas-liquid separation tower and the pit, and the stirring shafts are all driven by motors.

优选地,向地坑内注入水或地沟来浆。Preferably, water or trench slurry is injected into the pit.

优选地,在臭氧发生器的进气管道上设置安全阀。安全阀的设置,当系统压力超过设计值后开启,以保证系统工作安全;合格的气源经减压稳压后进入臭氧发生室。这里提及的臭氧发生器为现有技术中应用于本技术领域内的常规技术产品,直接购买获得。Preferably, a safety valve is provided on the air intake pipe of the ozone generator. The safety valve is set to open when the system pressure exceeds the design value to ensure the safety of the system; the qualified gas source enters the ozone generating chamber after decompression and stabilization. The ozone generator mentioned here is a conventional technical product applied in this technical field in the prior art, and is directly purchased and obtained.

本发明技术方案中提及的“液氧站、臭氧发生器和臭氧投加装置”均为现有技术中本技术领域内的常规技术产品,直接购买获得。The "liquid oxygen station, ozone generator and ozone dosing device" mentioned in the technical solution of the present invention are all conventional technical products in this technical field in the prior art, and can be purchased directly.

本发明技术方案中提及的“动力波洗涤器、动力波循环泵、气液分离塔、吸收循环泵、喷淋器、旋流除雾器和湿式静电除尘器”均为现有技术中本技术领域内的常规技术产品,直接购买获得。The "power wave scrubber, power wave circulation pump, gas-liquid separation tower, absorption circulation pump, sprayer, swirl flow demister and wet electrostatic precipitator" mentioned in the technical solution of the present invention are all original in the prior art. Conventional technical products in the technical field can be purchased directly.

本发明技术方案中提及的“石膏排出泵、水力旋流器和帯式过滤机”均为现有技术中本技术领域内的常规技术产品,直接购买获得。"Gypsum discharge pump, hydrocyclone and belt type filter" mentioned in the technical solution of the present invention are all conventional technical products in the technical field in the prior art, directly purchased and obtained.

本发明与现有技术相比,其有益效果是:The present invention compares with prior art, and its beneficial effect is:

1、本系统,采用“动力波洗涤器同时脱硫除尘脱硝工艺”代替了布袋除尘,炉内喷尿素溶液(SNCR)或者(SCR)脱硝,空塔喷淋脱硫。实现了一体化脱硫、脱硝、除尘。具有占地面积小,操作简单,运行费用低,脱硫、脱硝、除尘效率极高。1. This system adopts "power wave scrubber simultaneous desulfurization, dust removal and denitrification process" instead of bag dust removal, sprays urea solution (SNCR) or (SCR) denitrification in the furnace, and sprays desulfurization in the empty tower. Realized the integration of desulfurization, denitrification and dust removal. It has the advantages of small footprint, simple operation, low operating cost, and high desulfurization, denitrification, and dust removal efficiency.

2、本系统,脱硫、脱硝、除尘同时在动力波洗涤器一台设备内完成,经过气液分离塔洁净烟气在塔顶烟囱达标排放。脱硫效率≥98%,脱硝效率≥87%,除尘效率≥99%。粉尘、SO2、NOx洗涤在吸收液中经吸收、氧化、沉淀由帯式过滤机脱水排出,滤液进地坑循环利用,定期排污废水送厂内污水处理站。系统占地面积小,脱硫脱硝除尘效率极高,运行成本低,操作简单。2. In this system, desulfurization, denitrification, and dust removal are simultaneously completed in one device of the power wave scrubber, and the clean flue gas passing through the gas-liquid separation tower is discharged up to the standard in the chimney at the top of the tower. Desulfurization efficiency ≥ 98%, denitrification efficiency ≥ 87%, dust removal efficiency ≥ 99%. Dust, SO2, and NOx are washed in the absorbing liquid after being absorbed, oxidized, and precipitated, and then dehydrated and discharged by the belt filter. The filtrate is sent to the pit for recycling. The system occupies a small area, has high desulfurization, denitrification and dust removal efficiency, low operating cost and simple operation.

3、本系统,臭氧投加装置安装在动力波洗涤器12米之前的烟道上,将难溶于水的NO快速N2O5,在动力波洗涤器被碱性吸收液吸收,脱硝后NOx排放≦50mg/Nm3。3. In this system, the ozone dosing device is installed on the flue 12 meters before the power wave scrubber, and quickly N2O5, which is insoluble in water, is absorbed by the alkaline absorption liquid in the power wave scrubber, and the NOx emission after denitrification is ≦50mg /Nm3.

4、本系统,气液分离塔底部作为循环池通过动力波循环泵与动力波洗涤器组成一个闭路循环系统。4. In this system, the bottom of the gas-liquid separation tower is used as a circulation pool to form a closed-circuit circulation system through a power wave circulation pump and a power wave scrubber.

5、本系统,气液分离塔同时作为脱硫塔安装一层喷淋层,深度脱硫,经过脱硫后SO2排放≦35mg/Nm3。5. In this system, the gas-liquid separation tower is also installed as a desulfurization tower with a spray layer for deep desulfurization. After desulfurization, the SO2 emission is ≦35mg/Nm3.

6、本系统,湿式静电除尘器安装在气液分离塔的顶部,能很有效的治理PM2.5颗粒物(PM0.5、PM10)、SO3酸雾、石膏雨、气溶胶、重金属汞、二噁英等,减小烟囱尾羽,彻底解决石膏雨、大白烟问题,粉尘等达标并超洁净超低排放。烟囱出口粉尘≦10mg/Nm3。6. In this system, the wet electrostatic precipitator is installed on the top of the gas-liquid separation tower, which can effectively control PM2.5 particulate matter (PM0.5, PM10), SO3 acid mist, gypsum rain, aerosol, heavy metal mercury, and dioxin Ying et al. reduced the tail feathers of the chimney, completely solved the problems of gypsum rain and large white smoke, and achieved ultra-clean and ultra-low emissions of dust. Chimney outlet dust ≦ 10mg/Nm3.

7、本系统,湿式静电除尘器冲洗水来自工艺水管,同时冲洗了旋流除雾器洗涤液流到气液分离塔底部混合在循环浆液中。7. In this system, the washing water of the wet electrostatic precipitator comes from the process water pipe, and at the same time, the washing liquid of the cyclone demister is washed and flows to the bottom of the gas-liquid separation tower to be mixed in the circulating slurry.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:

图1本实施例的工艺流程系统框图。Fig. 1 is the block diagram of the process flow system of this embodiment.

具体实施方式Detailed ways

下面对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。The technical solutions of the present invention will be described in detail below, but the protection scope of the present invention is not limited to the embodiments.

为了更清楚地说明本发明实施例中的技术方案,以下结合附图1和具体实施方式做进一步的描述。In order to more clearly illustrate the technical solution in the embodiment of the present invention, further description will be made below in conjunction with the accompanying drawing 1 and specific implementation methods.

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例:Example:

本实施例中的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,包括臭氧氧化系统、吸收剂制备系统、吸收洗涤一体化系统和脱水系统,臭氧氧化系统和吸收剂制备系统均连接吸收洗涤一体化系统,吸收洗涤一体化系统与脱水系统相连。The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system in this embodiment includes an ozone oxidation system, an absorbent preparation system, an integrated absorption and washing system, and a dehydration system. Both the ozone oxidation system and the absorbent preparation system are connected to the absorption and washing system. Integrated system, the integrated absorption and washing system is connected with the dehydration system.

臭氧氧化系统包括液氧站1、臭氧发生器2和臭氧投加装置3,液氧站1的输出通过管路连接臭氧发生器2的输入,臭氧发生器2的输出通过管路连接臭氧投加装置3的第一输入,燃煤锅炉尾气通过管路连接臭氧投加装置3的第二输入,臭氧投加装置3的输出通过管路连接吸收洗涤一体化系统的第一输入。The ozone oxidation system includes a liquid oxygen station 1, an ozone generator 2 and an ozone dosing device 3. The output of the liquid oxygen station 1 is connected to the input of the ozone generator 2 through a pipeline, and the output of the ozone generator 2 is connected to the ozone dosing device through a pipeline. The first input of the device 3, the tail gas of the coal-fired boiler is connected to the second input of the ozone dosing device 3 through the pipeline, and the output of the ozone dosing device 3 is connected to the first input of the integrated absorption and washing system through the pipeline.

在臭氧发生器2的进气管道上设置安全阀。安全阀的设置,当系统压力超过设计值后开启,以保证系统工作安全;合格的气源经减压稳压后进入臭氧发生室。这里提及的臭氧发生器为现有技术中应用于本技术领域内的常规技术产品,直接购买获得。A safety valve is set on the air intake pipeline of the ozone generator 2. The safety valve is set to open when the system pressure exceeds the design value to ensure the safety of the system; the qualified gas source enters the ozone generating chamber after decompression and stabilization. The ozone generator mentioned here is a conventional technical product applied in this technical field in the prior art, and is directly purchased and obtained.

在实施时,臭氧发生器,在臭氧发生室内部分氧气通过中频高压放电变成臭氧,产品气体经温度、压力、流量监测调节后由臭氧出气口产出。臭氧发生室上设有臭氧取气口,可通过在每台臭氧发生器配备的臭氧浓度检测仪在线监控臭氧发生器的出气浓度,计算出臭氧产量。这里提及的臭氧浓度检测仪为现有技术中应用于本技术领域内的常规技术产品,直接购买获得。During implementation, part of the oxygen in the ozone generating chamber becomes ozone through medium-frequency high-voltage discharge, and the product gas is output from the ozone outlet after temperature, pressure, and flow monitoring and adjustment. The ozone generation chamber is equipped with an ozone gas intake port, and the ozone output concentration can be monitored online through the ozone concentration detector equipped with each ozone generator, and the ozone output can be calculated. The ozone concentration detector mentioned here is a conventional technical product applied in this technical field in the prior art, and is directly purchased and obtained.

进一步,臭氧发生器冷却水设计闭路循环冷却水系统,通过板式换热器换热,为臭氧发生器提供冷却水。闭路循环水冷却系统包括板式换热器、循环水泵、膨胀罐及阀门。臭氧发生器冷却水出水管路装有流量开关、温度变送器,当冷却水流量不足、温度超过设定值时报警。Further, the cooling water of the ozone generator is designed as a closed-circuit cooling water system, which exchanges heat through a plate heat exchanger to provide cooling water for the ozone generator. The closed-circuit circulating water cooling system includes a plate heat exchanger, a circulating water pump, an expansion tank and valves. The cooling water outlet pipeline of the ozone generator is equipped with a flow switch and a temperature transmitter, which will alarm when the cooling water flow is insufficient and the temperature exceeds the set value.

进一步,臭氧车间安装臭氧/氧气泄漏报警仪,车间内环境中臭氧/氧气泄露超标时,系统根据检测信号来决定输出报警、启动排气风扇或停机。Furthermore, an ozone/oxygen leakage alarm device is installed in the ozone workshop. When the ozone/oxygen leakage in the environment in the workshop exceeds the standard, the system determines to output an alarm, start the exhaust fan or shut down according to the detection signal.

臭氧投加装置3安装在动力波洗涤器4前12米的位置,臭氧氧化法脱硝主要是利用臭氧的强氧化性,将不可溶的低价态氮氧化物氧化为可溶的高价态氮氧化物,然后在动力波洗涤器4内将氮氧化物吸收,达到脱除的目的。该脱硝系统在不同的NOx等污染物浓度和比例下,可以同时高效率脱除烟气中的NOx、二氧化硫和颗粒物等污染物,同时对锅炉本体没有任何影响,传统的SNCR脱硝工艺在炉膛内喷尿素溶液或氨水对水冷壁及省煤器、空气预热器都有腐蚀。臭氧氧化法脱硝在链条式热水锅炉中是最佳的脱硝技术。The ozone dosing device 3 is installed at a position 12 meters in front of the power wave scrubber 4. The denitrification method of the ozone oxidation method mainly utilizes the strong oxidizing property of ozone to oxidize insoluble low-valence nitrogen oxides into soluble high-valence nitrogen oxides. matter, and then absorb the nitrogen oxides in the dynamic wave scrubber 4 to achieve the purpose of removal. Under different concentrations and ratios of pollutants such as NOx, the denitrification system can simultaneously remove pollutants such as NOx, sulfur dioxide, and particulate matter in the flue gas with high efficiency, and has no impact on the boiler body. The traditional SNCR denitrification process is in the furnace. Spraying urea solution or ammonia water will corrode the water wall, economizer and air preheater. Ozone oxidation denitrification is the best denitrification technology in chain hot water boilers.

按照O3对于NOx复杂的氧化反应过程,实际上最后通过N的价态变化体现出来,主要反应过程如下:According to the complex oxidation reaction process of O3 for NOx, in fact, it is finally reflected by the change of the valence state of N. The main reaction process is as follows:

2NO+3O3=N2O5+3O22NO+3O3=N2O5+3O2

2N02+O3=N2O5+O22N02+O3=N2O5+O2

NO+O3=N O2+O2NO+O3=N O2+O2

与气相中的其他化学物质如CO,SOx等相比,NOx可以很快地被臭氧氧化,这就使得NOx的臭氧氧化具有很高的选择性。因为气相中的NOx被转化成溶于水溶液的离子化合物,这就使得氧化反应更加完全,从而不可逆地脱除了NOx,而不产生二次污染。经过氧化反应,加入的臭氧被反应所消耗,过量的臭氧可以在气液分离塔中分解。除了NOx之外,一些重金属,如汞及其他重金属污染物也同时被臭氧所氧化。烟气中高浓度的粉尘或固体颗粒物不会影响到NOx的脱除效率。Compared with other chemical substances in the gas phase such as CO, SOx, etc., NOx can be quickly oxidized by ozone, which makes the ozonation of NOx highly selective. Because NOx in the gas phase is converted into ionic compounds dissolved in aqueous solution, this makes the oxidation reaction more complete, thereby irreversibly removing NOx without secondary pollution. After the oxidation reaction, the added ozone is consumed by the reaction, and the excess ozone can be decomposed in the gas-liquid separation tower. In addition to NOx, some heavy metals such as mercury and other heavy metal pollutants are also oxidized by ozone. The high concentration of dust or solid particles in the flue gas will not affect the removal efficiency of NOx.

吸收剂制备系统包括配料箱12,配料箱12内装有吸收剂,配料箱12的输出通过管路连接吸收洗涤一体化系统的第二输入。吸收剂由工艺水和氢氧化钠混合形成。在配料箱12内设置搅拌轴,搅拌轴均由电机驱动。The absorbent preparation system includes a batching box 12, which contains absorbent, and the output of the batching box 12 is connected to the second input of the integrated absorption and washing system through pipelines. The absorbent is formed by mixing process water and sodium hydroxide. Stirring shafts are set in the batching box 12, and the stirring shafts are all driven by motors.

吸收洗涤一体化系统包括动力波洗涤器4、动力波循环泵5、气液分离塔6、吸收循环泵7、喷淋器8、旋流除雾器9和湿式静电除尘器10,臭氧投加装置3安装在锅炉系统引风机出口烟道至动力波洗涤器4前12米的位置处,动力波洗涤器4通过膨胀节连接气液分离塔6,配料箱12的输出通过管路连接气液分离塔6的第一输入,臭氧投加装置3的输出通过管路连接动力波洗涤器4的第一输入,喷淋器8设置在气液分离塔6内,旋流除雾器9设置在气液分离塔6内且位于喷淋器8的上方,湿式静电除尘器10布置在气液分离塔6顶部,在湿式静电除尘器10的顶部设置烟囱11,气液分离塔6的第一输出通过动力波循环泵5和管路连接动力波洗涤器4的第二输入;气液分离塔6的第二输出通过吸收循环泵7和管路连接喷淋器8的输入;气液分离塔6的第三输出连接脱水系统;在气液分离塔6的底部通过管路接入氧化空气。在气液分离塔6的下部设置搅拌轴,搅拌轴均由电机驱动。The absorption and washing integrated system includes power wave scrubber 4, power wave circulation pump 5, gas-liquid separation tower 6, absorption circulation pump 7, sprayer 8, cyclone demister 9 and wet electrostatic precipitator 10, ozone dosing The device 3 is installed at the position 12 meters from the exit flue of the induced draft fan of the boiler system to the power wave scrubber 4. The power wave scrubber 4 is connected to the gas-liquid separation tower 6 through an expansion joint, and the output of the batching box 12 is connected to the gas-liquid through a pipeline. The first input of the separation tower 6, the output of the ozone dosing device 3 is connected to the first input of the power wave scrubber 4 through a pipeline, the shower 8 is arranged in the gas-liquid separation tower 6, and the cyclone demister 9 is arranged on In the gas-liquid separation tower 6 and above the sprayer 8, the wet electrostatic precipitator 10 is arranged at the top of the gas-liquid separation tower 6, and a chimney 11 is arranged on the top of the wet electrostatic precipitator 10, and the first output of the gas-liquid separation tower 6 Connect the second input of power wave scrubber 4 by power wave circulation pump 5 and pipeline; The second output of gas-liquid separation tower 6 is connected the input of sprayer 8 by absorption circulation pump 7 and pipeline; The third output of the dehydration system is connected; the oxidation air is connected to the bottom of the gas-liquid separation tower 6 through a pipeline. A stirring shaft is arranged at the bottom of the gas-liquid separation tower 6, and the stirring shafts are all driven by a motor.

经过臭氧氧化的锅炉尾气进入动力波洗涤器4,动力波洗涤器4通过动力波循环泵5与气液分离塔6相连,气液分离塔6底部作为循环池承载氢氧化钙混合循环液,根据塔底部槽内循环液的PH值控制氢氧化钙溶液的加入量,动力波循环泵5将氢氧化钙溶液增压打入动力波洗涤器4中。在动力波洗涤器4内,碱度为PH=11~13的氢氧化钙混合循环液通过渐开线旋流动能喷嘴,喷射洗涤烟气,将烟气温度由130℃以上迅速降低到60℃以下;同时,烟气中绝大部分烟尘被捕集进入循环液;烟气中绝大部分二氧化硫及其它酸性气体与循环液中的活性OH-结合形成之间物,中间物中的SO32-,再与Ca2+结合,生成CaSO3沉淀;同时经臭氧氧化的低价态氮氧化物被氧化为高价态氮氧化物,在动力波洗涤器4内被氢氧化钙溶液吸收,达到脱除的目的。洗涤后,干净的气体进入气液分离塔6,在气液分离塔6上部喷淋器8通过吸收循环泵7进一步深度脱硫并通旋流除雾器9组件,在旋流除雾器9内,烟气中的水雾和部分残余烟尘被进一步降低;气体继续向上通过湿式静电除尘器10,湿式静电除尘器10能很有效的治理PM2.5颗粒物(PM0.5、PM10)、SO3酸雾、石膏雨、气溶胶、重金属汞、二噁英等,减小烟囱尾羽,彻底解决石膏雨、大白烟问题,粉尘等达标并超洁净超低排放。经过以上深度净化的气体SO2≤35mg/Nm3,NOx≦50mg/Nm3,粉尘≦10mg/Nm3送入烟囱11后排放。The boiler tail gas oxidized by ozone enters the power wave scrubber 4, and the power wave scrubber 4 is connected with the gas-liquid separation tower 6 through the power wave circulation pump 5, and the bottom of the gas-liquid separation tower 6 is used as a circulation pool to carry calcium hydroxide mixed circulation fluid, according to The pH value of the circulating liquid in the tank at the bottom of the tower controls the amount of calcium hydroxide solution added, and the power wave circulation pump 5 pressurizes the calcium hydroxide solution into the power wave scrubber 4 . In the dynamic wave scrubber 4, the calcium hydroxide mixed circulating fluid with an alkalinity of PH=11-13 passes through the involute swirling kinetic energy nozzle to spray and wash the flue gas, and quickly reduce the temperature of the flue gas from above 130°C to 60°C At the same time, most of the soot in the flue gas is captured into the circulating liquid; most of the sulfur dioxide and other acid gases in the flue gas combine with the active OH- in the circulating liquid to form an intermediate, and the SO32- in the intermediate, Then combine with Ca2+ to form CaSO3 precipitation; at the same time, the low-valence nitrogen oxides oxidized by ozone are oxidized to high-valence nitrogen oxides, which are absorbed by calcium hydroxide solution in the dynamic wave scrubber 4 to achieve the purpose of removal. After washing, the clean gas enters the gas-liquid separation tower 6, and the sprayer 8 on the upper part of the gas-liquid separation tower 6 is further desulfurized through the absorption circulation pump 7 and passed through the swirl demister 9 assembly. , the water mist and part of the residual smoke in the flue gas are further reduced; the gas continues to pass through the wet electrostatic precipitator 10, and the wet electrostatic precipitator 10 can effectively control PM2.5 particulate matter (PM0.5, PM10), SO3 acid mist , gypsum rain, aerosols, heavy metal mercury, dioxin, etc., reduce chimney tail feathers, completely solve the problems of gypsum rain and large white smoke, dust and other standards and ultra-clean ultra-low emissions. The gas SO2≤35mg/Nm3, NOx≤50mg/Nm3, and dust≤10mg/Nm3 of the above deeply purified gas are sent into the chimney 11 and then discharged.

脱硫化学反应过程Desulfurization chemical reaction process

吸收:SO2(g)→SO2(l)+H2O→H++HSO3-→H++SO32-Absorption: SO2(g)→SO2(l)+H2O→H++HSO3-→H++SO32-

溶解:Ca(OH)2(s)→Ca2++2OH-Dissolution: Ca(OH)2(s)→Ca2++2OH-

CaSO3(s)→Ca2++SO32-CaSO3(s)→Ca2++SO32-

中和:OH-+H+→H2ONeutralization: OH-+H+→H2O

OH-+HSO3-→SO32-+H2OOH-+HSO3-→SO32-+H2O

氧化:HSO3-+1/2O2→SO32-+H+Oxidation: HSO3-+1/2O2→SO32-+H+

SO32-+1/2O2→SO42-SO32-+1/2O2→SO42-

结晶:Ca2++SO32-+1/2H2O→CaSO3·1/2H2O(s)Crystallization: Ca2++SO32-+1/2H2O→CaSO3·1/2H2O(s)

Ca2++SO42-+2H2O→CaSO4·2H2O(s)Ca2++SO42-+2H2O→CaSO4·2H2O(s)

脱水系统包括石膏排出泵13、水力旋流器14和帯式过滤机15,气液分离塔6的第三输出通过石膏排出泵13和管路连接水力旋流器14的输入,水力旋流器14的第一输出和第二输出通过管路连接气液分离塔6的第二输入,水力旋流器14的第三输出和第四输出通过管路连接帯式过滤机15的输入,帯式过滤机15的产品出口输出产品,帯式过滤机15的污水出口通过管路接入地坑16,地坑16的输出通过立式泵和管路分两路分别接入气液分离塔6的第二输入和污水处理站。向地坑16内注入水或地沟来浆,在地坑16内设置搅拌轴,搅拌轴均由电机驱动。The dehydration system comprises a gypsum discharge pump 13, a hydrocyclone 14 and a belt filter 15, and the third output of the gas-liquid separation tower 6 is connected to the input of the hydrocyclone 14 through the gypsum discharge pump 13 and a pipeline, and the hydrocyclone The first output and the second output of 14 are connected to the second input of the gas-liquid separation tower 6 by the pipeline, and the third output and the fourth output of the hydrocyclone 14 are connected to the input of the belt filter 15 by the pipeline. The product outlet of the filter 15 outputs the product, the sewage outlet of the belt filter 15 is connected to the pit 16 through a pipeline, and the output of the pit 16 is connected to the gas-liquid separation tower 6 in two ways through a vertical pump and a pipeline. Second input and sewage treatment station. Inject water or slurry from the trench into the pit 16, and set stirring shafts in the pit 16, and the stirring shafts are all driven by motors.

吸收了粉尘、氮氧化物、二氧化硫的循环液流入气液分离塔6塔底循环利用,产出母液由石膏排出泵13送至脱水系统,石膏和粉尘经水利旋浆器14和带式过滤机15脱水后与炉渣一起外销,脱出的水回地坑16循环利用,地坑16中的废水定期送至厂区污水处理站治理后达标排放。地坑16回收的废液通过地坑泵定期排放到现有的污水处理站。The circulating liquid that has absorbed dust, nitrogen oxides, and sulfur dioxide flows into the bottom of the gas-liquid separation tower 6 for recycling, and the mother liquor produced is sent to the dehydration system by the gypsum discharge pump 13, and the gypsum and dust pass through the hydrocyclone 14 and the belt filter. 15 is dehydrated and exported together with the slag, and the detached water is returned to the pit 16 for recycling, and the waste water in the pit 16 is regularly sent to the sewage treatment station in the factory area for treatment and discharged after reaching the standard. The waste liquid recovered by the pit 16 is regularly discharged to the existing sewage treatment station through the pit pump.

本实施例在实施时,为防止动力波洗涤器4断液造成设备损坏,在动力波洗涤器4内设置了紧急时用于喷淋的喷淋器,喷淋器的输入通过管路和设置在管路上的用于紧急给水的调节阀连接外部供水。此喷淋器的实施由紧急给水的调节阀与设置在动力波洗涤器4出口用于检测气体温度的温度传感器进行连锁控制。During the implementation of this embodiment, in order to prevent the power wave scrubber 4 from breaking the liquid and causing equipment damage, a shower for spraying in case of emergency is provided in the power wave scrubber 4, and the input of the shower is through the pipeline and the setting. A regulating valve for emergency water supply in the pipeline is connected to an external water supply. The implementation of this sprinkler is interlocked controlled by the regulating valve of the emergency water supply and the temperature sensor arranged at the outlet of the power wave scrubber 4 for detecting the gas temperature.

本实施例中的工作过程,The working process in the present embodiment,

含有粉尘、氮氧化物、二氧化硫的锅炉尾气通过引风机送到尾气处理系统,在液氧站1外购的液氧灌装到液氧灌中,液氧经气化器,减压阀组,进入粉尘过滤器、减压稳压后进入臭氧发生器2,臭氧发生器2的进气管道上设计了安全阀,当系统压力超过设计值后开启,以保证系统工作安全。合格的气源经减压稳压后进入臭氧发生室。在臭氧发生室内部分氧气通过中频高压放电变成臭氧,臭氧进入臭氧投加装置3和锅炉尾气在烟道中发生氧化反应,臭氧氧化法脱硝主要是利用臭氧的强氧化性,将不可溶的低价态氮氧化物氧化为可溶的高价态氮氧化物,然后在动力波洗涤器4内将氮氧化物吸收,达到脱除的目的。经过臭氧氧化的锅炉尾气进入动力波洗涤器4,动力波洗涤器4通过动力波循环泵5与气液分离塔6相连,气液分离塔6底部作为循环池承载氢氧化钙混合循环液,根据塔底部槽内循环液的PH值控制氢氧化钙溶液的加入量。动力波循环泵将5氢氧化钙溶液增压打入动力波洗涤器4中。在动力波洗涤器4内,碱度为PH=11~13的氢氧化钙混合循环液通过渐开线旋流动能喷嘴,喷射洗涤烟气,将烟气温度由130℃以上迅速降低到60℃以下;同时,烟气中绝大部分烟尘被捕集进入循环液。烟气绝大部分二氧化硫及其它酸性气体与循环液中的活性OH-结合形成之间物,中间物中的SO32-,再与Ca2+结合,生成CaSO3沉淀。同时经臭氧氧化的低价态氮氧化物被氧化为高价态氮氧化物,在动力波洗涤器4内被氢氧化钙溶液吸收,达到脱除的目的。洗涤后,干净的气体进入气液分离塔6,在气液分离塔6上部喷淋器8通过吸收循环泵7进一步深度脱硫并通旋流除雾器9组件。在旋流除雾器9中,烟气中的水雾和部分残余烟尘被进一步降低。气体继续向上通过湿式静电除尘器10,湿式静电除尘器10能很有效的治理PM2.5颗粒物(PM0.5、PM10)、SO3酸雾、石膏雨、气溶胶、重金属汞、二噁英等,减小烟囱尾羽,彻底解决石膏雨、大白烟问题,粉尘等达标并超洁净超低排放。所述的吸收洗涤一体化脱硫、脱硝、除尘系统,脱硫效率≥98%,脱硝效率≥87%,除尘效率≥99%。经过以上深度净化的气体SO2≤35mg/Nm3,NOx≦50mg/Nm3,粉尘≦10mg/Nm3送入烟囱11后排放。Boiler exhaust gas containing dust, nitrogen oxides, and sulfur dioxide is sent to the exhaust gas treatment system through the induced draft fan, and the liquid oxygen purchased at the liquid oxygen station 1 is filled into the liquid oxygen tank, and the liquid oxygen passes through the vaporizer, the pressure reducing valve group, After entering the dust filter, decompressing and stabilizing the pressure, it enters the ozone generator 2. A safety valve is designed on the intake pipe of the ozone generator 2. When the system pressure exceeds the design value, it opens to ensure the safety of the system. Qualified gas source enters the ozone generating chamber after decompression and stabilization. Part of the oxygen in the ozone generation room is converted into ozone through intermediate frequency high-voltage discharge, and the ozone enters the ozone dosing device 3 and the boiler exhaust gas undergoes oxidation reaction in the flue. Nitrogen oxides are oxidized to soluble high-valence nitrogen oxides, and then the nitrogen oxides are absorbed in the dynamic wave scrubber 4 to achieve the purpose of removal. The boiler tail gas oxidized by ozone enters the power wave scrubber 4, and the power wave scrubber 4 is connected with the gas-liquid separation tower 6 through the power wave circulation pump 5, and the bottom of the gas-liquid separation tower 6 is used as a circulation pool to carry calcium hydroxide mixed circulation fluid, according to The pH value of the circulating liquid in the tank at the bottom of the tower controls the amount of calcium hydroxide solution added. The power wave circulation pump pressurizes the 5 calcium hydroxide solution into the power wave scrubber 4. In the dynamic wave scrubber 4, the calcium hydroxide mixed circulating fluid with an alkalinity of PH=11-13 passes through the involute swirling kinetic energy nozzle to spray and wash the flue gas, and quickly reduce the temperature of the flue gas from above 130°C to 60°C At the same time, most of the dust in the flue gas is trapped into the circulating fluid. Most of the sulfur dioxide and other acid gases in the flue gas combine with the active OH- in the circulating liquid to form intermediates, and the SO32- in the intermediates combines with Ca2+ to form CaSO3 precipitates. At the same time, the low-valence nitrogen oxides oxidized by ozone are oxidized to high-valence nitrogen oxides, which are absorbed by the calcium hydroxide solution in the dynamic wave scrubber 4 to achieve the purpose of removal. After washing, the clean gas enters the gas-liquid separation tower 6, and the sprayer 8 on the upper part of the gas-liquid separation tower 6 is further desulfurized through the absorption circulation pump 7 and passed through the cyclone demister 9 assembly. In the cyclone demister 9, the water mist and part of the residual smoke in the flue gas are further reduced. The gas continues to pass through the wet electrostatic precipitator 10, which can effectively control PM2.5 particulate matter (PM0.5, PM10), SO3 acid mist, gypsum rain, aerosol, heavy metal mercury, dioxin, etc. Reduce the tail feathers of the chimney, completely solve the problems of gypsum rain and large white smoke, and achieve ultra-clean and ultra-low emissions of dust. The absorption and washing integrated desulfurization, denitrification and dust removal system has desulfurization efficiency ≥ 98%, denitrification efficiency ≥ 87%, and dust removal efficiency ≥ 99%. The gas SO2≤35mg/Nm3, NOx≤50mg/Nm3, and dust≤10mg/Nm3 of the above deeply purified gas are sent into the chimney 11 and then discharged.

本实施例的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,包括燃煤锅炉尾气的臭氧氧化系统,吸收剂制备系统,吸收洗涤一体化脱硫、脱硝、除尘系统,和脱水系统,脱硫效率≥98%,脱硝效率≥87%,除尘效率≥99%;石膏粉尘脱水系统。本系统用“动力波洗涤器同时脱硫除尘脱硝工艺”代替了布袋除尘,炉内喷尿素溶液(SNCR)或者(SCR)脱硝,空塔喷淋脱硫,实现了一体化脱硫、脱硝、除尘;本系统具有占地面积小,操作简单,运行费用低,脱硫、脱硝、除尘效率极高。本系统的实施目的是通过采用切实可行的治理方法,控制对环境的污染,建设清洁生产装置,同时占地面积小,运行费用低,节能环保。The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system of this embodiment includes an ozone oxidation system for coal-fired boiler tail gas, an absorbent preparation system, an absorption and washing integrated desulfurization, denitrification, and dust removal system, and a dehydration system. The desulfurization efficiency ≥98%, denitrification efficiency ≥87%, dust removal efficiency ≥99%; gypsum dust dehydration system. This system uses "power wave scrubber simultaneous desulfurization, dust removal and denitrification process" instead of bag dust removal, sprays urea solution (SNCR) or (SCR) denitrification in the furnace, and sprays desulfurization in the empty tower, realizing integrated desulfurization, denitrification and dust removal; The system has a small footprint, simple operation, low operating costs, and high desulfurization, denitrification, and dust removal efficiencies. The implementation purpose of this system is to control the pollution to the environment and build a clean production device by adopting feasible treatment methods, while occupying a small area, low operating costs, energy saving and environmental protection.

如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上作出各种变化。As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (5)

1.一种燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,其特征在于:包括臭氧氧化系统、吸收剂制备系统、吸收洗涤一体化系统和脱水系统,臭氧氧化系统和吸收剂制备系统均连接吸收洗涤一体化系统,吸收洗涤一体化系统与脱水系统相连,1. A coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system is characterized in that: it includes an ozone oxidation system, an absorbent preparation system, an absorption and washing integrated system and a dehydration system, and the ozone oxidation system and the absorbent preparation system are both Connect the absorption and washing integrated system, the absorption and washing integrated system is connected with the dehydration system, 臭氧氧化系统包括液氧站(1)、臭氧发生器(2)和臭氧投加装置(3),液氧站(1)的输出通过管路连接臭氧发生器(2)的输入,臭氧发生器(2)的输出通过管路连接臭氧投加装置(3)的第一输入,燃煤锅炉尾气通过管路连接臭氧投加装置(3)的第二输入,臭氧投加装置(3)的输出通过管路连接吸收洗涤一体化系统的第一输入;The ozone oxidation system includes a liquid oxygen station (1), an ozone generator (2) and an ozone dosing device (3). The output of the liquid oxygen station (1) is connected to the input of the ozone generator (2) through a pipeline, and the ozone generator The output of (2) is connected to the first input of the ozone dosing device (3) through the pipeline, and the exhaust gas of the coal-fired boiler is connected to the second input of the ozone dosing device (3) through the pipeline, and the output of the ozone dosing device (3) The first input of the integrated absorption and washing system is connected through a pipeline; 吸收剂制备系统包括配料箱(12),配料箱(12)内装有吸收剂,配料箱(12)的输出通过管路连接吸收洗涤一体化系统的第二输入;The absorbent preparation system includes a batching box (12), the batching box (12) is filled with absorbent, and the output of the batching box (12) is connected to the second input of the integrated absorption and washing system through a pipeline; 吸收洗涤一体化系统包括动力波洗涤器(4)、动力波循环泵(5)、气液分离塔(6)、吸收循环泵(7)、喷淋器(8)、旋流除雾器(9)和湿式静电除尘器(10),The absorption and washing integrated system includes a power wave scrubber (4), a power wave circulation pump (5), a gas-liquid separation tower (6), an absorption circulation pump (7), a sprayer (8), a cyclone demister ( 9) and wet electrostatic precipitator (10), 臭氧投加装置(3)安装在锅炉系统引风机出口烟道至动力波洗涤器(4)前12米的位置处,动力波洗涤器(4)通过膨胀节连接气液分离塔(6),配料箱(12)的输出通过管路连接气液分离塔(6)的第一输入,臭氧投加装置(3)的输出通过管路连接动力波洗涤器(4)的第一输入,喷淋器(8)设置在气液分离塔(6)内,旋流除雾器(9)设置在气液分离塔(6)内且位于喷淋器(8)的上方,湿式静电除尘器(10)布置在气液分离塔(6)顶部,在湿式静电除尘器(10)的顶部设置烟囱(11),气液分离塔(6)的第一输出通过动力波循环泵(5)和管路连接动力波洗涤器(4)的第二输入;气液分离塔(6)的第二输出通过吸收循环泵(7)和管路连接喷淋器(8)的输入;气液分离塔(6)的第三输出连接脱水系统;在气液分离塔(6)的底部通过管路接入氧化空气;The ozone dosing device (3) is installed at the position 12 meters from the outlet flue of the induced draft fan of the boiler system to the power wave scrubber (4), and the power wave scrubber (4) is connected to the gas-liquid separation tower (6) through an expansion joint, The output of the batching box (12) is connected to the first input of the gas-liquid separation tower (6) through the pipeline, and the output of the ozone dosing device (3) is connected to the first input of the power wave scrubber (4) through the pipeline, and the spray The device (8) is arranged in the gas-liquid separation tower (6), the cyclone demister (9) is arranged in the gas-liquid separation tower (6) and is positioned at the top of the shower (8), and the wet electrostatic precipitator (10 ) is arranged on the top of the gas-liquid separation tower (6), and a chimney (11) is arranged on the top of the wet electrostatic precipitator (10), and the first output of the gas-liquid separation tower (6) passes through the power wave circulation pump (5) and pipeline Connect the second input of power wave scrubber (4); The second output of gas-liquid separation tower (6) is through the input of absorption circulation pump (7) and pipeline connection shower (8); Gas-liquid separation tower (6) ) the third output connection dehydration system; at the bottom of the gas-liquid separation tower (6) access oxidation air through the pipeline; 脱水系统包括石膏排出泵(13)、水力旋流器(14)和帯式过滤机(15),气液分离塔(6)的第三输出通过石膏排出泵(13)和管路连接水力旋流器(14)的输入,水力旋流器(14)的第一输出和第二输出通过管路连接气液分离塔(6)的第二输入,水力旋流器(14)的第三输出和第四输出通过管路连接帯式过滤机(15)的输入,帯式过滤机(15)的产品出口输出产品,帯式过滤机(15)的污水出口通过管路接入地坑(16),地坑(16)的输出通过立式泵和管路分两路分别接入气液分离塔(6)的第二输入和污水处理站。The dehydration system comprises a gypsum discharge pump (13), a hydrocyclone (14) and a belt filter (15), and the third output of the gas-liquid separation tower (6) is connected to the hydrocyclone through the gypsum discharge pump (13) and a pipeline. The input of hydrocyclone (14), the first output and the second output of hydrocyclone (14) are connected the second input of gas-liquid separation tower (6) by pipeline, the 3rd output of hydrocyclone (14) Connect the input of belt filter (15) with the 4th output by pipeline, the product outlet output product of belt filter (15), the sewage outlet of belt filter (15) is connected pit (16) by pipeline ), the output of pit (16) is divided into the second input and sewage treatment station of gas-liquid separation tower (6) by vertical pump and pipeline in two ways. 2.如权利要求1所述的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,其特征在于,吸收剂由工艺水和氢氧化钠混合形成。2. The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system according to claim 1, wherein the absorbent is formed by mixing process water and sodium hydroxide. 3.如权利要求1所述的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,其特征在于,在配料箱(12)内、气液分离塔(6)的下部和地坑(16)内设置搅拌轴,搅拌轴均由电机驱动。3. The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system according to claim 1, characterized in that, in the batching box (12), the lower part of the gas-liquid separation tower (6) and the pit (16) A stirring shaft is set inside, and the stirring shafts are all driven by a motor. 4.如权利要求1所述的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,其特征在于,向地坑(16)内注入水或地沟来浆。4. The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system according to claim 1, characterized in that water or slurry from the trench is injected into the pit (16). 5.如权利要求1所述的燃煤锅炉尾气一体化脱硫、脱硝、除尘治理系统,其特征在于,在臭氧发生器(2)的进气管道上设置安全阀。5. The coal-fired boiler tail gas integrated desulfurization, denitrification, and dust removal treatment system according to claim 1, characterized in that a safety valve is set on the intake pipe of the ozone generator (2).
CN201810538109.9A 2018-05-30 2018-05-30 A kind of coal-fired boiler tail gas integrated desulfurization, denitration, smoke harnessing system Pending CN108499343A (en)

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