CN108497577A - A kind of clothes refrigeration system and method based on vortex cooler - Google Patents
A kind of clothes refrigeration system and method based on vortex cooler Download PDFInfo
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- CN108497577A CN108497577A CN201810294767.8A CN201810294767A CN108497577A CN 108497577 A CN108497577 A CN 108497577A CN 201810294767 A CN201810294767 A CN 201810294767A CN 108497577 A CN108497577 A CN 108497577A
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 48
- 238000009529 body temperature measurement Methods 0.000 claims abstract description 32
- 238000009413 insulation Methods 0.000 claims abstract description 9
- 210000000707 wrist Anatomy 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract 4
- 210000001503 joint Anatomy 0.000 claims description 17
- 239000007789 gas Substances 0.000 claims description 16
- 239000000112 cooling gas Substances 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000036760 body temperature Effects 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 2
- 229920005989 resin Polymers 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 1
- 230000001681 protective effect Effects 0.000 claims 1
- 210000000689 upper leg Anatomy 0.000 claims 1
- 241000538562 Banjos Species 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 210000003141 lower extremity Anatomy 0.000 description 2
- 206010019233 Headaches Diseases 0.000 description 1
- 206010019345 Heat stroke Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 231100000869 headache Toxicity 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003238 somatosensory effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/002—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment
- A41D13/005—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches with controlled internal environment with controlled temperature
- A41D13/0053—Cooled garments
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/02—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect
- F25B9/04—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect using vortex effect
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
Abstract
Description
技术领域technical field
本发明属于一种服装制冷系统,特别涉及一种基于旋涡冷却器的套装制冷系统。The invention belongs to a clothing refrigeration system, in particular to a suit refrigeration system based on a vortex cooler.
背景技术Background technique
炎热的夏季是令多数生活在大城市的居民头疼的季节,每天几乎都被酷热的太阳烤炽着,而高温、强紫外线对人体、皮肤有不可小觑的危害,同时导致热射病多发,危害市民的生命健康。据新闻报道,特别在过去的一年中,持续高温天气致使多例室外工作者付出生命的代价,为保障室外工作人员、常年工作在高温一线上的人群的生命安全,研制具有高效制冷的服装,特别是具有预警功能的制冷服装拥有重要的意义。The hot summer is a season that causes headaches for most residents living in big cities. They are almost scorched by the scorching sun every day. The high temperature and strong ultraviolet rays are harmful to the human body and skin, and lead to frequent heat strokes. endanger the lives and health of citizens. According to news reports, especially in the past year, the continuous high temperature weather has caused many outdoor workers to pay the price of their lives. In order to protect the lives of outdoor workers and people who work on the front line of high temperature all year round, clothing with high-efficiency cooling has been developed. , especially refrigeration clothing with early warning function has important significance.
一方面,市面上少有能够高效快速制冷且带预警功能的整套服装,有用风扇进行降温的制冷上衣,其制冷效果较本发明的旋涡冷却器略有不足;有利用冷却水循环进行降温的制冷上衣,需要在上衣的冷却管道内通入冷却水,与制冷空气相比,采用循环水降温负重较大、不易穿着。另一方面,室外工作者需要的是全身温度适宜,仅有上衣拥有制冷效果是远远不够的。因此,为达到快速降温,全身降温的目的,研究一种既节能又具快速制冷、预警功能的全身式服装制冷系统是非常有意义的。On the one hand, there are few complete sets of clothing on the market that can efficiently and quickly cool down and have an early warning function. There are cooling tops that use fans to cool down, and their cooling effect is slightly inferior to that of the vortex cooler of the present invention; there are cooling tops that use cooling water circulation to cool down. , it is necessary to pass cooling water into the cooling pipe of the jacket. Compared with cooling air, using circulating water to cool down has a larger load and is not easy to wear. On the other hand, what outdoor workers need is a suitable body temperature, and it is far from enough that only the top has a cooling effect. Therefore, in order to achieve the purpose of rapid cooling and whole-body cooling, it is very meaningful to study a whole-body clothing refrigeration system that not only saves energy, but also has fast cooling and early warning functions.
发明内容Contents of the invention
本发明提供一种基于旋涡冷却器的服装制冷系统及方法,具有智能降温、节能高效特点,且包含温度预警,而应用该制冷系统的制冷套装主要由制冷装置、制冷管路、隔热材料、测温预警系统、排气开关阀和衣体组成。本发明公开的服装制冷系统与控制方法基于旋涡冷却器制冷原理,并配置制冷系统控制方法使得制冷系统装置能够严格按照设定操作步骤运行,进而提供制冷空气;在衣服夹层内铺置合理的冷却通路,使得冷却气体能够均匀地分布于全身各个关键部位;对接接头的设计在本发明衣服制冷系统的可行性上作为一项确保依据,可实现上衣与裤子制冷通路的密闭连接,保证制冷空气在制冷通道内不漏气输送。因而,本发明一种基于旋涡冷却器的服装制冷系统及方法具有一定的推广价值。The invention provides a clothing refrigeration system and method based on a vortex cooler, which has the characteristics of intelligent cooling, energy saving and high efficiency, and includes temperature warning. It consists of a temperature measurement and early warning system, an exhaust switch valve and a clothing body. The clothing refrigeration system and control method disclosed in the present invention are based on the refrigeration principle of the vortex cooler, and the refrigeration system control method is configured so that the refrigeration system device can operate in strict accordance with the set operation steps, and then provide refrigeration air; channels, so that the cooling gas can be evenly distributed in all key parts of the body; the design of the butt joint is used as a guarantee basis for the feasibility of the clothing refrigeration system of the present invention, which can realize the airtight connection of the refrigeration channels between the jacket and trousers, and ensure that the cooling air is Air-tight delivery in the refrigeration channel. Therefore, the clothing refrigeration system and method based on the vortex cooler of the present invention has certain promotional value.
本发明的技术方案是:一种基于旋涡冷却器的服装制冷系统及方法,而配置该制冷系统的制冷套装具备以下特征:制冷装置与电源封装在一起位于背部,并设置有2个进气口、1个排热气口,均由引导环向衣体外部垂直伸出5厘米,防止衣体干扰进气和排气过程,冷却器的1个冷气口直接连接制冷管路;制冷管道外包有隔热层,遍布全身并将制冷气体输送至人体易受高温影响的部位,测温预警系统包含测温模块,单片机、报警装置三个部分,报警装置和排气开关阀设置于上衣手腕、胳膊部位,便于穿着者辨识预警消息、用于制冷管道中残余温热气体的排出、保留制冷管道的冷却气体,各元件与衣体均采取树脂拉链闭合,便于检修、更换。The technical solution of the present invention is: a clothing refrigeration system and method based on a vortex cooler, and the refrigeration suit equipped with the refrigeration system has the following characteristics: the refrigeration device and the power supply are packaged together on the back, and are provided with two air inlets , 1 heat exhaust port, all protruding 5 cm vertically from the guide ring to the outside of the clothing body, to prevent the clothing body from interfering with the intake and exhaust process, 1 cold air port of the cooler is directly connected to the refrigeration pipeline; the refrigeration pipeline is outsourced with insulation The thermal layer covers the whole body and transports the cooling gas to the parts of the human body that are susceptible to high temperature. The temperature measurement and early warning system includes three parts: a temperature measurement module, a single-chip microcomputer, and an alarm device. The alarm device and the exhaust switch valve are set on the wrist and arm of the jacket It is convenient for the wearer to identify the warning message, it is used to discharge the residual warm gas in the refrigeration pipeline, and to retain the cooling gas in the refrigeration pipeline. Each component and the clothing body are closed with resin zippers, which is convenient for maintenance and replacement.
进一步地,制冷装置包括移动电源、微型泵、旋涡冷却器、制冷管道,电源采用可拆装充电式电池,一用一备,泵的作用是将空气泵送进入旋涡冷却器,在旋涡冷却器中,压缩空气进入涡流室中经涡流交换使能量得以分离,冷端产生的空气温度可达0℃以下,得到的冷却气体用以降低衣体温度,分离产生的温热空气通过背部热端排气口排出。Further, the refrigeration device includes a mobile power supply, a micropump, a vortex cooler, and a refrigeration pipeline. The power supply uses a detachable rechargeable battery, one for use and one for standby. The function of the pump is to pump air into the vortex cooler. In the vortex chamber, the compressed air enters the vortex chamber and undergoes vortex exchange to separate the energy. The temperature of the air generated at the cold end can reach below 0°C. The obtained cooling air is used to reduce the temperature of the clothes, and the warm air generated by the separation is exhausted through the hot end on the back. Air outlet.
进一步地,制冷管道与皮肤紧挨内层衣服接触,利用热传导效应降低体表温度,制冷管路遍布全身,不含支路,以保证管路内的气体不断更新,并且为符合人体运动、衣服美学要求,将其设计为扁圆状,同时相对于圆管来说,扁圆状管道增加了制冷气体与人体皮肤的有效接触面积。从皮肤到最外层衣服分别为内层衣服、扁圆状制冷管道、隔热层、外层衣服。Furthermore, the cooling pipeline is in close contact with the skin and the inner layer of clothing, and uses the heat conduction effect to reduce the body surface temperature. The cooling pipeline is spread all over the body without branch circuits, so as to ensure that the gas in the pipeline is constantly updated, and it is suitable for human body movement, clothing According to aesthetic requirements, it is designed to be oblate, and at the same time, compared with round pipes, the oblate pipe increases the effective contact area between the refrigerant gas and the human skin. From the skin to the outermost layer of clothing are respectively an inner layer of clothing, an oblate refrigeration pipe, a heat insulation layer, and an outer layer of clothing.
进一步地,隔热材料缝在不与人体皮肤直接接触的一侧,内侧与制冷管道贴合,其主要作用为隔绝外界热空气进入衣体,阻止热气流与皮肤发生热传导效应。Furthermore, the thermal insulation material is sewn on the side that does not directly contact the human skin, and the inner side is bonded to the cooling pipe. Its main function is to isolate the external hot air from entering the clothing body and prevent the heat conduction effect between the hot air flow and the skin.
进一步地,上衣与裤子的制冷管路由4个2对接头进行连接,左右腿前侧各一对,每对接头由送气接头和进气接头组成,并经微型螺母、密封垫片紧固、橡胶圈密封后实现冷气的畅通输送。Further, the refrigeration pipelines of the jacket and trousers are connected by four pairs of joints, one pair on the front side of the left and right legs, each pair of joints is composed of an air supply joint and an air intake joint, and is fastened by a miniature nut, a sealing gasket, and a rubber joint. After the ring is sealed, the smooth delivery of cold air is realized.
进一步地,通过控制空气压缩泵电路开关与排气开关阀的动作顺序实现该套装制冷系统自动控制过程,在制冷管道的末端设有排气开关阀,用于控制冷空气在制冷通路的流速或关闭制冷通路。Furthermore, the automatic control process of the packaged refrigeration system is realized by controlling the action sequence of the air compressor pump circuit switch and the exhaust switch valve. An exhaust switch valve is arranged at the end of the refrigeration pipeline to control the flow rate of cold air in the refrigeration passage or Close the cooling circuit.
进一步地,该套装制冷系统工作过程为:首先控制程序执行继电器驱动线圈得电操作,即空气压缩泵启动、旋涡冷却器制冷、制冷管道内开始流入冷却气体;然后程序执行打开排气开关阀操作,制冷管道内的冷却气体带动管道内残余温热气体从始端流向终端的排气开关阀,将热气流排出制冷管道;一段时间后,当测温模块检测的衣体温度达到设定合理温度低限时,程序执行断开空气压缩泵供电电源、关闭排气开关阀的操作,依靠封闭制冷管道当前的冷却环境维持一段时间的舒适体温,直至测温模块检测的实测温度高于设定合理温度高限时,制冷系统装置重新执行上述操作过程。Further, the working process of the packaged refrigeration system is as follows: firstly, the control program executes the operation of electrifying the relay drive coil, that is, the air compressor pump is started, the vortex cooler is refrigerated, and the cooling gas starts to flow into the refrigeration pipeline; then the program executes the operation of opening the exhaust switch valve , the cooling gas in the refrigeration pipeline drives the residual warm gas in the pipeline to flow from the beginning to the exhaust switch valve at the end, and discharges the hot air out of the refrigeration pipeline; Within a time limit, the program executes the operation of disconnecting the power supply of the air compressor pump and closing the exhaust switch valve, and relies on the current cooling environment of the closed refrigeration pipeline to maintain a comfortable body temperature for a period of time until the actual temperature detected by the temperature measurement module is higher than the set reasonable temperature Within a limited time, the refrigeration system device will perform the above operation process again.
进一步地,所述排气开关阀设置于穿着者的上衣胳膊部位处,可由制冷系统的控制信号控制也可人为打开或关闭。一方面排气开关阀为在使用前排除制冷管道内残余的温热气体,另一方面,在制冷管道内气体温度足够低、使得体感舒适时,关闭排气开关阀,同时制冷系统自动切断的电源,依靠制冷管道的冷却气体维持体表一段时间的舒适体温,可达节电能效果。Furthermore, the exhaust switch valve is arranged at the upper arm of the wearer, which can be controlled by the control signal of the refrigeration system or can be opened or closed manually. On the one hand, the exhaust switch valve is used to remove the residual warm gas in the refrigeration pipeline before use; on the other hand, when the gas temperature in the refrigeration pipeline is low enough to make the body feel comfortable, the exhaust switch valve is closed, and the refrigeration system is automatically cut off at the same time. The power supply relies on the cooling gas of the refrigeration pipeline to maintain a comfortable body temperature on the body surface for a period of time, which can achieve the effect of saving electricity.
进一步地,测温预警系统包含测温模块、单片机、报警装置三个部分,通过导线与电源连接构成完整控制电路,测温模块用于检测体表温度,并将温度数据实时传输给单片机,在单片机内部进行运算比较,当检测温度值高于预警温度高限时,控制器发出控制信号,使得小型警报器报警,提醒穿戴者,可起到预警作用。Furthermore, the temperature measurement and early warning system includes three parts: temperature measurement module, single-chip microcomputer, and alarm device. It is connected to the power supply through wires to form a complete control circuit. The temperature measurement module is used to detect body surface temperature and transmit the temperature data to the single-chip microcomputer in real time. Comparing calculations inside the single-chip microcomputer, when the detected temperature value is higher than the upper limit of the warning temperature, the controller sends out a control signal, which makes the small alarm alarm and reminds the wearer, which can play an early warning role.
进一步地,报警装置为带电铃的灯链,同时采用声音、灯光闪烁两种信号方式提醒穿着者,并将其设置在上衣手腕部位,便于穿着者及时地、容易地辨识预警消息。Furthermore, the alarm device is a light chain with an electric bell, which simultaneously uses sound and flashing lights to remind the wearer, and it is placed on the wrist of the jacket, so that the wearer can identify the warning message in a timely and easy manner.
本发明的有益效果为:本发明采用旋涡冷却器制冷,得到温度可达0℃以下的冷却气体,相对于普通微型风扇制冷,其制冷效果更加明显,能够快速地、显著地降低体感温度。本发明的报警装置同时采用声音、灯光闪烁两种信号方式提醒穿着者,并将其设置在上衣手腕部位,便于穿着者及时地、容易地辨识预警消息。本发明的排气开关阀可程序控制亦可由使用者自行控制,在使用者感到制冷管道内气体温度足够低、体感舒适时,亦可人为关闭排气开关阀、切断制冷系统的电源,依靠制冷管道的冷却气体维持体表一段时间的舒适体温,既使衣服制冷控制系统拥有了一定的灵活性亦达到了节能效果。The beneficial effects of the present invention are: the present invention adopts the vortex cooler to refrigerate, and obtains the cooling gas whose temperature can reach below 0°C. Compared with the ordinary micro-fan refrigeration, the refrigerating effect is more obvious, and the somatosensory temperature can be rapidly and significantly reduced. The alarm device of the present invention reminds the wearer in two signal modes of sound and flashing light at the same time, and is arranged on the wrist of the jacket, so that the wearer can identify the warning message in time and easily. The exhaust switch valve of the present invention can be controlled by a program or by the user himself. When the user feels that the temperature of the gas in the refrigeration pipeline is low enough and the body feels comfortable, he can also artificially close the exhaust switch valve, cut off the power supply of the refrigeration system, and rely on refrigeration The cooling gas in the pipeline maintains the comfortable body temperature of the body surface for a period of time, which not only enables the clothing refrigeration control system to have a certain degree of flexibility but also achieves energy-saving effects.
附图说明Description of drawings
图1为本发明的制冷服装正视示意图;Fig. 1 is the schematic diagram of the front view of the refrigeration clothing of the present invention;
图2为本发明的制冷服装后视示意图;Fig. 2 is a schematic rear view of the refrigeration garment of the present invention;
图3为本发明的制冷管路布置的正视示意图;Fig. 3 is a schematic front view of the refrigeration pipeline arrangement of the present invention;
图4为本发明的制冷管路布置的后视示意图;Fig. 4 is a rear view schematic diagram of the refrigeration pipeline arrangement of the present invention;
图5为本发明制冷系统装置的结构示意图;Fig. 5 is the structural representation of refrigeration system device of the present invention;
图6为本发明空气压缩泵的启停控制原理示意图;Fig. 6 is a schematic diagram of the start-stop control principle of the air compression pump of the present invention;
图7为本发明制冷系统的工作流程示意图;7 is a schematic diagram of the workflow of the refrigeration system of the present invention;
图8为本发明的测温预警系统的结构示意图;Fig. 8 is a structural schematic diagram of the temperature measurement early warning system of the present invention;
图9为本发明的制冷服装的衣体剖视图;Fig. 9 is a sectional view of the clothing body of the refrigeration clothing of the present invention;
图10为本发明的送气接头的结构示意图;Fig. 10 is a schematic structural view of the air supply joint of the present invention;
图11为本发明的进气接头的结构示意图;Fig. 11 is a structural schematic diagram of the air inlet joint of the present invention;
图12为本发明的送气接头与进气接头对接的结构示意图。Fig. 12 is a structural schematic diagram of the connection between the air supply joint and the air intake joint of the present invention.
主要元件符号说明如下:1、上衣体;2、裤子;3、制冷管道;4、制冷系统装置;5、对接接头;6、测温预警系统装置;7、排气开关阀;8、空气压缩泵;9、旋涡冷却器;10、控制器;11、测温模块;12、报警装置;13、螺纹管;14、接头螺母;15、紧连接垫片;16、送气接头;17、送气端橡胶圈;18、内层衣服;19、隔热层;20、进气接头;21、进气端橡胶圈;22、进气环口;23、温热气排出环口;24、冷却器冷气排出端;25、拉链结构;26、继电器。The symbols of the main components are as follows: 1. Upper body; 2. Pants; 3. Refrigeration pipe; 4. Refrigeration system device; 5. Butt joint; 6. Temperature measurement and early warning system device; 7. Exhaust switch valve; 8. Air compression Pump; 9. Vortex Cooler; 10. Controller; 11. Temperature Measurement Module; 12. Alarm Device; 13. Threaded Pipe; 14. Connector Nut; Rubber ring; 18, inner layer of clothing; 19, heat insulation layer; 20, air intake joint; 21, rubber ring at the intake end; 22, air intake ring; 23, warm air discharge ring; 24, cooler air Discharge end; 25, zipper structure; 26, relay.
具体实施方式Detailed ways
为了更加清楚地描述本发明专利,现根据附图详细地对一种基于旋涡冷却器的服装制冷系统及方法作进一步描述。In order to describe the patent of the present invention more clearly, a clothing refrigeration system and method based on a vortex cooler will be further described in detail according to the accompanying drawings.
图1~2显示了本制冷服装的整体结构,由上衣体1、裤子2两个部分组成,为达到全身制冷的效果,在全身各个关键部位布置有冷却管路3,制冷管路3的进口为冷却器冷气排出端24,出口为排气开关阀7,整个制冷管路3呈盘管结构且不含支路,确保冷却气体在管道内均匀分布。Figures 1~2 show the overall structure of the refrigeration clothing, which consists of two parts: the upper body 1 and the trousers 2. In order to achieve the effect of cooling the whole body, cooling pipelines 3 are arranged at various key parts of the whole body, and the inlet of the cooling pipeline 3 It is the cold air discharge end 24 of the cooler, and the outlet is the exhaust switch valve 7. The entire refrigeration pipeline 3 has a coil structure and does not contain branch circuits, so as to ensure that the cooling gas is evenly distributed in the pipeline.
上衣体1后背部位设置有2个进气口22、1个排热气口23,均由引导环向衣体外部垂直伸出5厘米,防止衣体干扰进气和排气过程。制冷系统装置4包括电源、旋涡冷却器9、空气压缩泵8,旋涡冷却器9的1个冷排气口24直接连接制冷管路3。采用两对接头结构5,将裤子2的冷却管道和上衣体1的冷却管道3紧密的连接起来,并利用拉链结构25将上衣体1与裤子2连成一体。排气开关阀7可由程序控制亦可人为打开或关闭,打开时排除管路3中的残余热气,关闭时保留管路3中的冷却空气,起到提高制冷效率、节约电能的作用。The back position of the upper clothing body 1 is provided with two air inlets 22 and one heat exhaust air outlet 23, all vertically protruding 5 cm from the guide ring to the outside of the clothing body, so as to prevent the clothing body from interfering with the air intake and exhaust process. The refrigeration system device 4 includes a power supply, a vortex cooler 9 , and an air compression pump 8 , and a cold exhaust port 24 of the vortex cooler 9 is directly connected to the refrigeration pipeline 3 . Two pairs of joint structures 5 are used to tightly connect the cooling ducts of the trousers 2 and the cooling ducts 3 of the upper garment body 1, and the upper garment body 1 and the trousers 2 are integrated by a zipper structure 25. Exhaust on-off valve 7 can also be opened or closed artificially by program control, removes the residual hot gas in pipeline 3 when opening, and retains the cooling air in pipeline 3 when closing, plays the effect of improving refrigeration efficiency and saving electric energy.
图5说明了该微型制冷系统装置4的结构原理:经泵8的泵送作用,将空气加压泵送入旋涡冷却器9,压缩空气以很高的线速度沿切线方向进入旋涡冷却器9的涡流室,经涡流交换使能量得以分离,一部分气体形成涡流后旋转前进,沿涡流管壁的气体与管壁发生摩擦,温度迅速升高,形成热空气从热端23排出,另一部分气体沿中心线返回,形成回流,这部分气体与贴近管壁的涡流反向而行,持续发生的热交换,使得其温度逐渐降低,形成温度可达0℃以下的冷却气体,最终通过冷排出端24进入制冷管道,有效快速地降低体表温度。Fig. 5 illustrates the structural principle of the micro refrigeration system device 4: through the pumping action of the pump 8, the air is pressurized and pumped into the vortex cooler 9, and the compressed air enters the vortex cooler 9 along the tangential direction at a very high linear velocity The vortex chamber, through the vortex exchange, the energy can be separated, a part of the gas forms a vortex and then rotates forward, the gas along the vortex tube wall rubs against the tube wall, the temperature rises rapidly, and the hot air is formed and discharged from the hot end 23, and the other part of the gas flows along the vortex tube wall. The center line returns to form a reflux, and this part of the gas travels in the opposite direction to the vortex close to the tube wall, and the continuous heat exchange makes its temperature gradually decrease, forming a cooling gas with a temperature below 0°C, and finally passing through the cold discharge port 24 Enter the refrigeration pipeline to effectively and quickly reduce the body surface temperature.
图6说明了空气压缩泵启停控制原理:控制器10与测温模块11、空气压缩泵8形成闭环控制回路,控制器10获取温度检测值,并通过控制继电器26的驱动线圈通断电过程来实现空气压缩泵8的自动启停。Figure 6 illustrates the principle of the start-stop control of the air compressor pump: the controller 10 forms a closed-loop control loop with the temperature measurement module 11 and the air compressor pump 8, and the controller 10 obtains the temperature detection value, and controls the power-on and power-off process of the driving coil of the relay 26 Realize the automatic start-stop of air compression pump 8.
在本实施例中,当测温模块11传输给控制器10的温度检测值高于合理温度设定高限时,控制器10输出继电器26驱动线圈得电命令,随后驱动线圈得电、辅助触点开关闭合,空气压缩泵8启动;当测温模块11传输给控制器10的温度检测值低于合理温度设定低限时,控制器10输出继电器26驱动线圈断电命令,随后驱动线圈断电、辅助触点开关断开,空气压缩泵8停止。In this embodiment, when the temperature detection value transmitted by the temperature measurement module 11 to the controller 10 is higher than the reasonable temperature setting upper limit, the controller 10 outputs the relay 26 drive coil power-on command, and then the drive coil is powered on, and the auxiliary contacts The switch is closed, and the air compressor pump 8 starts; when the temperature detection value transmitted by the temperature measurement module 11 to the controller 10 is lower than the reasonable temperature setting lower limit, the controller 10 outputs a power-off command for the drive coil of the relay 26, and then the drive coil is powered off, The auxiliary contact switch is disconnected, and the air compression pump 8 stops.
图7说明了该套装制冷系统装置4的工作过程流程图:制冷系统启动时程序执行继电器26驱动线圈得电操作,即空气压缩泵8启动、旋涡冷却器9制冷、制冷管道3内开始流入冷却气体;然后程序执行打开排气开关阀7操作,制冷管道3内的冷却气体带动管道内残余温热气体从始端流向终端的排气开关阀7,将热气流排出制冷管道3;工作一段时间后,当测温模块检测11的衣体温度达到设定合理温度低限时,程序执行断开空气压缩泵8供电电源、关闭排气开关阀7的操作,依靠封闭制冷管道3当前的冷却环境及隔热层19的隔热作用维持一段时间的舒适体温,直至测温模块11检测的实测温度高于设定合理温度高限时,循环执行上述操作过程,即制冷系统装置4重新启动。继电器控制电路与电动执行机构驱动电路在相关书籍中都有详细介绍,且对于本领域的技术人员而言较为简单,因此在此未画出具体接线过程。Fig. 7 illustrates the working process flowchart of the packaged refrigeration system device 4: when the refrigeration system is started, the program execution relay 26 drives the coil to be energized for operation, that is, the air compressor pump 8 is started, the vortex cooler 9 is refrigerated, and the refrigeration pipeline 3 begins to flow into the cooling system. Gas; then the program executes the operation of opening the exhaust switch valve 7, the cooling gas in the refrigeration pipeline 3 drives the residual warm gas in the pipeline to flow from the beginning to the exhaust switch valve 7 of the terminal, and the hot air flow is discharged from the refrigeration pipeline 3; after working for a period of time When the temperature measurement module detects that the temperature of the clothing body 11 reaches the lower limit of the set reasonable temperature, the program executes the operation of disconnecting the power supply of the air compressor pump 8 and closing the exhaust switch valve 7, relying on the current cooling environment and isolation of the closed refrigeration pipeline 3 The thermal insulation effect of the thermal layer 19 maintains a comfortable body temperature for a period of time, until the measured temperature detected by the temperature measuring module 11 is higher than the set reasonable temperature upper limit, the above-mentioned operation process is executed cyclically, that is, the refrigeration system device 4 is restarted. The relay control circuit and the electric actuator drive circuit have been introduced in detail in relevant books, and are relatively simple for those skilled in the art, so the specific wiring process is not drawn here.
图8显示了测温预警系统的原理:测温模块11用来采集体表温度,并将实时将测得的温度数据传递给控制器10,控制器10对输入的温度信号进行处理、分析,当检测的温度值异常时,控制器发出相应的信号,触发报警电路,由报警模块12发出报警信号提醒穿着人员注意调整工作状态,保护人员安全。Figure 8 shows the principle of the temperature measurement early warning system: the temperature measurement module 11 is used to collect body surface temperature, and transmits the measured temperature data to the controller 10 in real time, and the controller 10 processes and analyzes the input temperature signal, When the detected temperature value is abnormal, the controller sends a corresponding signal to trigger the alarm circuit, and the alarm module 12 sends an alarm signal to remind the wearer to pay attention to adjust the working state to protect the safety of the wearer.
在本实施例中,测温模块11采用可实时测量温度、并可输出测量结果的温度测量装置,例如温度探头等。控制器10采用单片机,当温度测量结果超过所设定的阈值时,控制器10向报警模块12发出报警信号。单片机型号的选择以及相关的编程对于本领域的技术人员而言是容易得到的,并且有多种可以实现该功能的技术方案,因此在此不多作赘述。报警模块12可采用声音报警器、发光报警器等,例如报警灯、蜂鸣器等,本实施例采用带电铃的灯链作为报警模块12,当报警模块12接收到报警信号时,带电铃的灯链同时发出声音、灯光闪烁提醒使用者温度异常,便于使用者辨识报警信息。In this embodiment, the temperature measurement module 11 adopts a temperature measurement device that can measure temperature in real time and output measurement results, such as a temperature probe. The controller 10 adopts a single-chip microcomputer, and when the temperature measurement result exceeds a set threshold, the controller 10 sends an alarm signal to the alarm module 12 . The selection of single-chip microcomputer model and related programming are easily available to those skilled in the art, and there are many technical solutions that can realize this function, so details will not be repeated here. Alarm module 12 can adopt sound alarm, luminous alarm etc., such as warning light, buzzer etc., present embodiment adopts the light chain of electrified bell as alarm module 12, when alarm module 12 receives alarm signal, the alarm module 12 of electrified bell At the same time, the light chain emits a sound and the light flashes to remind the user of abnormal temperature, which is convenient for the user to identify the alarm information.
进一步地,所述单片机型号为MSP430,测温模块采用型号为DS18B20的数字温度传感器。单片机型号的选择以及相关的编程对于本领域的技术人员而言是容易得到的,并且单片机如何具体实现温度预警也不是本专利技术主要涉及的技术方案,因此在此不多作赘述。Further, the model of the single-chip microcomputer is MSP430, and the temperature measurement module adopts a digital temperature sensor of the model DS18B20. The selection of single-chip microcomputer model and related programming are easily available to those skilled in the art, and how the single-chip microcomputer specifically realizes temperature warning is not the technical solution mainly involved in this patented technology, so it will not be repeated here.
图9显示了制冷服装衣体剖视图,冷却管路3与体表隔衣服内层18接触,冷却管路与外层衣服之间装有隔热层19,隔热层能够起到隔绝外界热空气进入衣体,阻止热气流与皮肤发生热交换的作用,能够有效地提高制冷系统的工作效率。Fig. 9 has shown the sectional view of the refrigerating clothing body, the cooling pipeline 3 is in contact with the inner layer 18 of the body surface, and a thermal insulation layer 19 is installed between the cooling pipeline and the outer layer of clothing, and the thermal insulation layer can isolate the hot air from the outside. Entering the clothing body, preventing the heat exchange between the hot air flow and the skin, can effectively improve the working efficiency of the refrigeration system.
图10~12显示了衣体对接接头5的结构示意图,结合图1说明的制冷管道分布特点,当冷空气由左胸经一对对接接头5流至左腿前侧,左胸下的接头为送气接头16,左腿上的接头为进气接头20,在对接接头5连接时,首先将送气接头16插入到进气接头20中,然后使得两个接头端的橡胶圈相互抵住,即送气端橡胶圈17压止于进气端橡胶圈21,最后拧紧接头螺母14,靠垫圈15、螺母14的紧固作用和送气端橡胶圈17和进气端橡胶圈21的密封作用来确保对接接头5处不漏气;同理,当冷空气由右腿前侧经一对对接接头5流至右胸,右腿上的接头为送气接头16,右胸下的接头为进气接头20。其中垫片和螺母、橡胶圈起到了紧固、密封的作用,实现了上衣与裤子冷却通道的一体化连接,达到了给全身降温的目的。Figures 10 to 12 show the structural schematic diagrams of the butt joints 5 of the clothing body. In combination with the distribution characteristics of the refrigeration pipeline illustrated in Figure 1, when the cold air flows from the left chest to the front of the left leg through a pair of butt joints 5, the joints under the left chest are The air supply joint 16, the joint on the left leg is the air intake joint 20, when the butt joint 5 is connected, first insert the air supply joint 16 into the air intake joint 20, and then make the rubber rings at the two joint ends resist each other, that is, the air supply end The rubber ring 17 is pressed against the rubber ring 21 of the air intake end, and finally the joint nut 14 is tightened to ensure the butt joint 5 In the same way, when cold air flows to the right chest through a pair of butt joints 5 from the front side of the right leg, the joint on the right leg is the air supply joint 16, and the joint under the right chest is the air intake joint 20. Among them, the gasket, nut and rubber ring play the role of fastening and sealing, realizing the integrated connection of the jacket and trousers cooling channel, and achieving the purpose of cooling the whole body.
本发明的工作原理为:Working principle of the present invention is:
参照图3~4,制冷系统装置4产生的制冷空气由进口24进入冷却管路3,冷空气依次流过左胳膊、左胸、左下肢、右下肢、右胸、右胳膊。制冷盘管的a与b处是一起的,c和d是处是一起的,类似地可知道w与x处是一起的,即制冷空气由a流至b处,由c流至d处,由e流至f处,类似地可知道制冷空气由w流至x处,最后可由右胳膊处的排气开关阀7排出,形成一条不含支路地能够确保冷却空气在管道内均匀分布的制冷盘管。Referring to Figures 3 to 4, the cooling air produced by the refrigeration system device 4 enters the cooling pipeline 3 through the inlet 24, and the cold air flows through the left arm, left chest, left lower limb, right lower limb, right chest, and right arm in sequence. A and b of the refrigeration coil are connected together, and c and d are connected together. Similarly, it can be known that w and x are connected together, that is, the cooling air flows from a to b, and from c to d. From e to f, similarly, it can be seen that the refrigerated air flows from w to x, and finally it can be discharged by the exhaust switch valve 7 at the right arm, forming a refrigerating system that can ensure that the cooling air is evenly distributed in the pipeline without branches Coil.
首先控制程序执行继电器26驱动线圈得电操作,即空气压缩泵8启动、旋涡冷却器9制冷、制冷管道3内开始流入冷却气体;然后程序执行打开排气开关阀7操作,制冷管道3内的冷却气体带动管道内残余温热气体从始端流向终端的排气开关阀7,将热气流排出制冷管道3;一段时间后,当测温模块11检测的衣体温度达到设定合理温度低限时,程序执行断开空气压缩泵8供电电源、关闭排气开关阀7的操作,依靠封闭制冷管道3当前的冷却环境维持一段时间的舒适体温,直至测温模块11检测的实测温度高于设定合理温度高限时,制冷系统装置4重新执行上述操作过程。First, the control program executes the relay 26 to drive the coil to be energized, that is, the air compressor pump 8 is started, the vortex cooler 9 is refrigerated, and cooling gas begins to flow into the refrigeration pipeline 3; The cooling gas drives the residual warm gas in the pipeline to flow from the beginning to the exhaust switch valve 7 at the terminal, and discharges the hot air out of the cooling pipeline 3; The program executes the operation of disconnecting the power supply of the air compressor pump 8, closing the exhaust switch valve 7, and relying on the current cooling environment of the closed refrigeration pipeline 3 to maintain a comfortable body temperature for a period of time until the actual temperature detected by the temperature measurement module 11 is higher than the set reasonable When the temperature reaches the upper limit, the refrigeration system device 4 performs the above-mentioned operation process again.
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CN111007928A (en) * | 2019-11-29 | 2020-04-14 | 联想(北京)有限公司 | Electronic equipment and wearing equipment |
CN112773015A (en) * | 2021-02-02 | 2021-05-11 | 北京服装学院 | Wind pocket type passive cooling garment |
CN115390597A (en) * | 2022-10-26 | 2022-11-25 | 珠海翔翼航空技术有限公司 | Human body temperature adjusting and temperature controlling device in flight training bin |
CN115390597B (en) * | 2022-10-26 | 2022-12-30 | 珠海翔翼航空技术有限公司 | Human body temperature adjusting and temperature controlling device in flight training bin |
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