CN108489144B - Drying system using cascade multi-connected heat pump - Google Patents
Drying system using cascade multi-connected heat pump Download PDFInfo
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- 238000001035 drying Methods 0.000 title claims abstract description 96
- 238000010438 heat treatment Methods 0.000 claims abstract description 125
- 239000003507 refrigerant Substances 0.000 claims description 93
- 239000007788 liquid Substances 0.000 claims description 36
- 230000001105 regulatory effect Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 description 13
- 238000000576 coating method Methods 0.000 description 13
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 10
- 229910052744 lithium Inorganic materials 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005057 refrigeration Methods 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B30/00—Heat pumps
- F25B30/02—Heat pumps of the compression type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/001—Heating arrangements using waste heat
- F26B23/002—Heating arrangements using waste heat recovered from dryer exhaust gases
- F26B23/005—Heating arrangements using waste heat recovered from dryer exhaust gases using a closed cycle heat pump system ; using a heat pipe system
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Abstract
本发明涉及一种使用复叠多联式热泵的烘干系统,包括烘道、下加热组件、上加热组件及热泵主机,下加热组件位于烘道下方,沿烘道长度方向设置若干个,用于向烘道提供热风,上加热组件位于烘道上方,沿烘道长度方向设置若干个,用于向烘道提供热风,热泵主机设置一个,与每一个下加热组件和上加热组件连接,向每一个下加热组件和上加热组件分别供热。与现有技术相比,本发明采用复叠式热泵循环,以满足烘干的高温要求,本发明采用多联式的换热器布置和连接管网络,空气无需集中加热再使用风管进行分配,本发明中新风通过过冷器预热,提高循环效率。
The invention relates to a drying system using a cascade multi-connected heat pump, comprising a drying tunnel, a lower heating assembly, an upper heating assembly and a heat pump main engine. In order to provide hot air to the drying tunnel, the upper heating assembly is located above the drying tunnel, and several are arranged along the length of the drying tunnel to provide hot air to the drying tunnel. Each of the lower heating assembly and the upper heating assembly provides heat separately. Compared with the prior art, the present invention adopts a cascade heat pump cycle to meet the high temperature requirements of drying. The present invention adopts a multi-connected heat exchanger arrangement and a connecting pipe network, and the air does not need to be centrally heated and then uses an air pipe for distribution. , in the present invention, the fresh air is preheated by the subcooler to improve the circulation efficiency.
Description
技术领域technical field
本发明涉及一种锂电池极片涂布机烘干系统,尤其是涉及一种使用复叠多联式热泵的烘干系统。The invention relates to a drying system of a lithium battery pole piece coating machine, in particular to a drying system using a cascade multi-connected heat pump.
背景技术Background technique
锂离子电池的干燥工序,是整个电池制造的关键工艺之一,对电池性能起决定性作用。一台涂布机的投资主要取决于干燥技术,干燥效率直接决定涂布线速度,干燥均匀性对涂布质量产生影响。干燥过程的目的是将涂层内部用于悬浮、溶解或分散有效组分(聚合物、粘合剂等)的那些不起作用的溶剂(载体)从涂层中除去,使湿涂层变为均匀的干涂层。在锂电池生产工艺中又以电池极片的干燥工艺要求最高,其最佳干燥温度达120℃。The drying process of lithium-ion batteries is one of the key processes in the entire battery manufacturing and plays a decisive role in battery performance. The investment of a coating machine mainly depends on the drying technology. The drying efficiency directly determines the coating line speed, and the drying uniformity affects the coating quality. The purpose of the drying process is to remove from the coating those inactive solvents (carriers) that are used inside the coating to suspend, dissolve or disperse the active ingredients (polymers, binders, etc.), so that the wet coating becomes Even dry coating. In the lithium battery production process, the drying process of the battery pole piece has the highest requirements, and the optimal drying temperature is 120 °C.
锂电池极片干燥是将涂布后极片通过牵引装置进入干燥烘道进行干燥,涂层内的水或溶剂将由干燥的热空气带走。传统的烘道通常采用电加热器直接加热空气(CN102423749 B),设备耗能严重,如果电加热器发生故障还可能引发NMP(N-甲基吡咯烷酮)爆炸事故,有严重的安全隐患。Lithium battery pole piece drying is to put the coated pole piece into the drying tunnel through the traction device for drying, and the water or solvent in the coating will be taken away by the dry hot air. The traditional drying tunnel usually uses an electric heater to directly heat the air (CN102423749 B), which consumes a lot of energy. If the electric heater fails, an NMP (N-methylpyrrolidone) explosion accident may occur, posing a serious safety hazard.
采用空气源热泵可有效提高电能的使用效率,降低安全风险。CN 203329954 U公开了一种使用单级空气源热泵对空气集中加热后送入烘道的技术方案。但是由于锂电池极片的烘道加热量大,如果采用集中加热空气,再送风至各个风口的模式,不仅风道上热能损失严重,还会产生很高的风机功耗。CN 206019086 U公开了一种使用热泵缓解涂布机烘道回收NMP时能量浪费的方法,但上述装置的制热量不足以满足全部的加热需求,仍需补充额外的加热量。而且上述两种技术方案均使用单台压缩机构造单级热泵,其实现120℃难度很大,而且能效系数低,节能效果有限。The use of air source heat pumps can effectively improve the efficiency of electric energy use and reduce safety risks. CN 203329954 U discloses a technical scheme in which air is centrally heated by a single-stage air source heat pump and then fed into a drying tunnel. However, due to the large heating capacity of the drying tunnel of the lithium battery pole piece, if the mode of centrally heating the air and then supplying the air to each air outlet is adopted, not only the heat energy loss in the air duct is serious, but also the fan power consumption is very high. CN 206019086 U discloses a method of using a heat pump to alleviate energy waste when NMP is recovered by a coating machine drying tunnel, but the heating capacity of the above-mentioned device is not enough to meet all heating requirements, and additional heating capacity still needs to be supplemented. Moreover, the above two technical solutions both use a single compressor to construct a single-stage heat pump, which is very difficult to achieve 120 °C, and has a low energy efficiency coefficient and limited energy saving effect.
由于极片烘干温度很高,宜采用复叠式热泵。复叠式热泵的高低温制冷系统各自的压缩比较小,运行比较稳定,能效比高。CN 205332764 U公开了一种采用复叠式热泵的烘干机,可以集中加热空气,实现较高的烘干温度。但如果该方案直接应用于锂电池极片烘道加热,仍无法避免热能损失严重,风机功耗高的问题。Due to the high drying temperature of the pole piece, a cascade heat pump should be used. The respective compression ratios of the high and low temperature refrigeration systems of the cascade heat pump are relatively small, the operation is relatively stable, and the energy efficiency ratio is high. CN 205332764 U discloses a dryer using a cascade heat pump, which can centrally heat air and achieve a higher drying temperature. However, if the solution is directly applied to the heating tunnel of the lithium battery pole piece, the problems of serious heat loss and high fan power consumption cannot be avoided.
发明内容SUMMARY OF THE INVENTION
为了使热泵系统满足锂电池极片烘干的高温要求(烘箱温度100℃至120℃),并尽可能减小空气运输过程热损失,本发明提出了一种使用复叠多联式热泵的烘干系统。In order to make the heat pump system meet the high temperature requirements for drying lithium battery pole pieces (the oven temperature is 100°C to 120°C) and reduce the heat loss during air transportation as much as possible, the present invention proposes a drying method using a cascade multi-connected heat pump. dry system.
本发明的目的可以通过以下技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种使用复叠多联式热泵的烘干系统,包括:A drying system using a cascade multi-connected heat pump, comprising:
烘道:Baking Road:
下加热组件:位于烘道下方,沿烘道长度方向设置若干个,用于向烘道提供热风;Lower heating assembly: located below the drying tunnel, several along the length of the drying tunnel to provide hot air to the drying tunnel;
上加热组件:位于烘道上方,沿烘道长度方向设置若干个,用于向烘道提供热风;Upper heating assembly: located above the drying tunnel, several along the length of the drying tunnel to provide hot air to the drying tunnel;
热泵主机:设置一个,与每一个下加热组件和上加热组件连接,向每一个下加热组件和上加热组件分别供热。Heat pump host: set up one, connect with each lower heating component and upper heating component, and supply heat to each lower heating component and upper heating component respectively.
在本发明一个实施方式中,所述热泵主机内设置有复叠式热泵系统,主要结构包括低温热泵循环和高温热泵循环。In an embodiment of the present invention, a cascade heat pump system is arranged in the heat pump main engine, and the main structure includes a low temperature heat pump cycle and a high temperature heat pump cycle.
在本发明一个实施方式中,所述热泵主机机壳上设有主机气管接口与主机液管接口,所述热泵主机主要部件包括蒸发器风机、低温蒸发器、低温压缩机、中间换热器、低温节流装置、高温节流装置、回热器及高温压缩机,所述低温蒸发器为空气-制冷剂换热器,设置有制冷剂流路和空气流路,常见形式如翅片管换热器,微通道换热器等;所述蒸发器风机靠近低温蒸发器空气流路设置,所述中间换热器和回热器均为制冷剂-制冷剂换热器,设置有高温制冷剂流路和低温制冷剂,常见形式如板式换热器,套管换热器等;所述低温压缩机、中间换热器的高温制冷剂流路、低温节流装置,低温蒸发器的制冷剂流路通过制冷剂连接管依次顺序连接,形成低温热泵循环;所述主机液管接口、回热器的高温制冷剂流路、高温节流装置、中间换热器的低温制冷剂流路、回热器的低温制冷剂流路、高温压缩机、主机气管接口依次通过制冷剂连接管顺序相连,构成热泵主机内的高温热泵循环;所述低温热泵循环与高温热泵循环使用不同的制冷剂。In one embodiment of the present invention, a main engine air pipe interface and a main engine liquid pipe interface are provided on the casing of the heat pump main engine, and the main components of the heat pump main engine include an evaporator fan, a low-temperature evaporator, a low-temperature compressor, an intermediate heat exchanger, Low temperature throttling device, high temperature throttling device, regenerator and high temperature compressor, the low temperature evaporator is an air-refrigerant heat exchanger, which is provided with a refrigerant flow path and an air flow path. Heater, micro-channel heat exchanger, etc.; the evaporator fan is arranged close to the air flow path of the low-temperature evaporator, and the intermediate heat exchanger and the regenerator are both refrigerant-refrigerant heat exchangers with high-temperature refrigerant. Flow path and low temperature refrigerant, common forms such as plate heat exchanger, casing heat exchanger, etc.; the low temperature compressor, the high temperature refrigerant flow path of the intermediate heat exchanger, the low temperature throttling device, the refrigerant of the low temperature evaporator The flow paths are connected in sequence through the refrigerant connection pipes to form a low temperature heat pump cycle; the main body liquid pipe interface, the high temperature refrigerant flow path of the regenerator, the high temperature throttling device, the low temperature refrigerant flow path of the intermediate heat exchanger, the return The low temperature refrigerant flow path of the heater, the high temperature compressor, and the air pipe interface of the main engine are sequentially connected through the refrigerant connecting pipe in sequence to form a high temperature heat pump cycle in the heat pump main engine; the low temperature heat pump cycle and the high temperature heat pump cycle use different refrigerants.
在本发明一个实施方式中,所述的热泵主机可以放置在生产车间内或室外。In an embodiment of the present invention, the heat pump host can be placed in the production workshop or outdoors.
在本发明一个实施方式中,所述的低温节流装置和高温节流装置可以为膨胀阀,孔板,短管,毛细管等制冷设备常见节流装置。In an embodiment of the present invention, the low-temperature throttling device and the high-temperature throttling device may be common throttling devices for refrigeration equipment such as expansion valves, orifice plates, short pipes, and capillary tubes.
在本发明一个实施方式中,所述下加热组件包括下回风风道、新风风道、下送风风道、下风机及下加热箱,所述下回风风道一端与烘道相连,另一端与下送风风道相连,所述新风风道一端与外部环境相连,另一端与下送风风道相连,所述下送风风道与下风机进口相连,所述下风机出口与下加热箱一端相连,所述下加热箱另一端与烘道相连,所述下加热箱内设置有下冷凝器,所述新风风道内设置有过冷器,所述下冷凝器、过冷器均为空气-制冷剂换热器,设置有制冷剂流路和空气流路,所述下冷凝器的制冷剂流路一端与下加热组件气管接口连接,另一端通过制冷剂连接管与过冷器的制冷剂流路一端连接,所述过冷器的制冷剂流路另一端顺序连接下调节阀与下加热组件液管接口,所述主机气管接口通过制冷剂连接管分别与每一个下加热组件气管接口相连,所述主机液管接口通过制冷剂连接管分别与每一个下加热组件液管接口相连。In one embodiment of the present invention, the lower heating assembly includes a lower return air duct, a fresh air duct, a lower supply air duct, a lower fan and a lower heating box, and one end of the lower return air duct is connected to the drying tunnel, The other end is connected to the lower air supply duct, one end of the fresh air duct is connected to the external environment, and the other end is connected to the lower air supply air duct, the lower air supply air duct is connected to the lower fan inlet, and the lower fan outlet is connected to the lower fan. One end of the lower heating box is connected, and the other end of the lower heating box is connected with the drying tunnel. The lower heating box is provided with a lower condenser, and the fresh air duct is provided with a subcooler. Both are air-refrigerant heat exchangers, provided with a refrigerant flow path and an air flow path. One end of the refrigerant flow path of the lower condenser is connected to the air pipe interface of the lower heating assembly, and the other end is connected to the subcooling through the refrigerant connection pipe. One end of the refrigerant flow path of the subcooler is connected to one end of the refrigerant flow path, and the other end of the refrigerant flow path of the subcooler is sequentially connected to the lower regulating valve and the liquid pipe interface of the lower heating assembly. The air pipe interfaces of the components are connected, and the main body liquid pipe interfaces are respectively connected with the liquid pipe interfaces of each lower heating assembly through a refrigerant connection pipe.
在本发明一个实施方式中,所述下加热箱出风口和下冷凝器之间还设有下辅助电加热器。In an embodiment of the present invention, a lower auxiliary electric heater is further provided between the air outlet of the lower heating box and the lower condenser.
来自环境的新风被过冷器加热后,与来自烘道的回风混合,再经下风机送入下加热箱先经过下冷凝器,再经过下辅助电加热器加热至指定温度,最后送入烘道。After the fresh air from the environment is heated by the subcooler, it is mixed with the return air from the drying tunnel, and then sent to the lower heating box through the lower fan, first through the lower condenser, and then heated to the specified temperature by the lower auxiliary electric heater, and finally sent to Baking Road.
在本发明一个实施方式中,所述上加热组件包括上回风风道、长风道、上送风风道、上风机及上加热箱,所述上回风风道一端与烘道相连,另一端与长风道相连,所述长风道与上送风风道一端相连,所述上送风风道另一端与上风机进口相连,所述上风机出口与上加热箱一端相连,所述上加热箱另一端与烘道相连,所述上加热箱内设置有上冷凝器,所述上冷凝器为空气-制冷剂换热器,设置有制冷剂流路和空气流路,所述上冷凝器的制冷剂流路一端顺序与上调节阀、上加热组件液管接口连接,另一端与上加热组件气管接口相连,所述主机气管接口通过制冷剂连接管分别与每一个上加热组件气管接口相连,所述主机液管接口通过制冷剂连接管分别与每一个上加热组件液管接口相连。In one embodiment of the present invention, the upper heating assembly includes an upper return air duct, a long air duct, an upper supply air duct, an upper fan and an upper heating box, and one end of the upper return air duct is connected to the drying tunnel, The other end is connected with the long air duct, the long air duct is connected with one end of the upper air supply air duct, the other end of the upper air supply air duct is connected with the upper fan inlet, and the upper fan outlet is connected with one end of the upper heating box, so The other end of the upper heating box is connected with the drying tunnel, and the upper heating box is provided with an upper condenser, the upper condenser is an air-refrigerant heat exchanger, and is provided with a refrigerant flow path and an air flow path. One end of the refrigerant flow path of the upper condenser is sequentially connected to the upper regulating valve and the liquid pipe interface of the upper heating assembly, and the other end is connected to the air pipe interface of the upper heating assembly. The air pipe interfaces are connected, and the main body liquid pipe interface is respectively connected with the liquid pipe interface of each upper heating assembly through a refrigerant connection pipe.
在本发明一个实施方式中,所述上加热箱出风口与上冷凝器之间还设有上辅助电加热器。In an embodiment of the present invention, an upper auxiliary electric heater is further provided between the air outlet of the upper heating box and the upper condenser.
来自烘道的回风经过上回风风道进入长风道与来自烘道其他位置的回风混合,再经上风机送入上加热箱先经过上冷凝器,再经过上辅助电加热器加热至指定温度,最后送入烘道。The return air from the drying duct enters the long air duct through the upper return air duct and mixes with the return air from other positions in the drying duct, and then is sent to the upper heating box through the upper fan, first passes through the upper condenser, and then is heated by the upper auxiliary electric heater. to the specified temperature, and finally sent to the drying tunnel.
在本发明的一个实施方式中,所述的下调节阀、上调节阀为电子膨胀阀,功能在于控制通过加热组件的制冷剂流量和从加热箱进入烘道的空气温度。In an embodiment of the present invention, the lower regulating valve and the upper regulating valve are electronic expansion valves, the function of which is to control the flow of refrigerant through the heating assembly and the temperature of the air entering the drying tunnel from the heating box.
在本发明的一个实施方式中,所述下辅助电加热器、上辅助电加热器功能在于加热量不足时,辅助提升空气温度。In an embodiment of the present invention, the function of the lower auxiliary electric heater and the upper auxiliary electric heater is to assist in raising the air temperature when the heating amount is insufficient.
在本发明一个实施方式中,所述长风道上设置有排风组件,所述排风组件由前排风风道、排风风机、后排风风道构成,所述前排风风道一端连接在长风道上,另一端与排风风机进口连接,所述排风风机出口与后排风风道连接。In an embodiment of the present invention, an exhaust assembly is provided on the long air duct, and the exhaust assembly is composed of a front exhaust air duct, an exhaust fan, and a rear exhaust air duct. One end of the front exhaust air duct is It is connected to the long air duct, the other end is connected to the inlet of the exhaust fan, and the outlet of the exhaust fan is connected to the rear exhaust air duct.
在本发明一个实施方式中,所述烘道内设置有支承辊,待烘干的物料在支承辊上移动。In an embodiment of the present invention, a support roller is provided in the drying tunnel, and the material to be dried moves on the support roller.
所述的主机气管接口与各个加热组件气管接口通过制冷剂连接管联通,所形成的制冷剂连接管网络结构与多联式空调系统相同。所述的主机液管接口与各个加热组件液管接口通过制冷剂连接管联通,所形成的制冷剂连接管网络结构与多联式空调系统相同。The air pipe interface of the main engine is communicated with the air pipe interface of each heating assembly through a refrigerant connection pipe, and the formed refrigerant connection pipe network structure is the same as that of the multi-connected air conditioning system. The main body liquid pipe interface is communicated with the liquid pipe interface of each heating assembly through a refrigerant connection pipe, and the formed refrigerant connection pipe network structure is the same as that of a multi-connected air conditioning system.
本发明使用复叠多联式热泵的烘干系统,非常适用于作为锂电池极片涂布机烘干系统使用,需要说明的是,本发明不仅仅适用于锂电池极片涂布机烘干系统,同样适用于其他烘干温度在100℃至120℃的烘道系统。The invention uses the drying system of the cascade multi-connected heat pump, which is very suitable for use as the drying system of the lithium battery pole piece coating machine. It should be noted that the present invention is not only suitable for the drying of the lithium battery pole piece coating machine. The system is also suitable for other drying tunnel systems with drying temperatures ranging from 100°C to 120°C.
本发明的特征在于:The present invention is characterized in that:
1.采用复叠式热泵循环,以满足锂电池极片烘干的高温要求;1. The cascade heat pump cycle is adopted to meet the high temperature requirements of lithium battery pole piece drying;
2.采用多联式的换热器布置和连接管网络,空气无需集中加热再使用风管进行分配;2. Using multi-connected heat exchanger arrangement and connecting pipe network, the air does not need to be centrally heated and then distributed by air pipes;
3.新风通过过冷器预热,提高循环效率。3. The fresh air is preheated through the subcooler to improve the circulation efficiency.
本发明的有益效果在于:The beneficial effects of the present invention are:
1.热泵系统的制热能效远高于电加热,可大幅降低生产成本,节约能源;1. The heating energy efficiency of the heat pump system is much higher than that of electric heating, which can greatly reduce production costs and save energy;
2.加热器分散布置可避免大规模风管系统的使用,节约了厂房空间,降低了空气运输过程的热损耗和风机功耗。2. The distributed arrangement of heaters can avoid the use of large-scale air duct systems, save plant space, and reduce heat loss and fan power consumption during air transportation.
附图说明Description of drawings
图1为实施例1中使用复叠多联式热泵的烘干系统的结构和流程示意图。FIG. 1 is a schematic diagram of the structure and process flow of a drying system using a cascade multi-connected heat pump in Example 1. FIG.
图中:1为热泵主机,2为烘道,3为支承辊,4为物料,5为下加热组件,6为上加热组件,11为下回风风道,12为新风风道,13为下送风风道,14为下风机,15为下加热箱,16为上回风风道,17为长风道,18为上送风风道,19为上风机,20为上加热箱,21为前排风风道,22为排风风机,23为后排风风道,31为下冷凝器,32为过冷器,33为下调节阀,34为制冷剂连接管,35为上调节阀,36为上冷凝器,37为下加热组件液管接口,38为下加热组件气管接口,39为上加热组件液管接口,40为上加热组件气管接口,41为蒸发器风机,42为低温蒸发器,43为低温压缩机,44为中间换热器,45为低温节流装置,46为高温节流装置,47为回热器,48为高温压缩机,49为主机气管接口,50为主机液管接口,51、52、53、54、55、56、57、58、59、60为制冷剂连接管,71为下辅助电加热器,72为上辅助电加热器。In the figure: 1 is the heat pump host, 2 is the drying tunnel, 3 is the backup roller, 4 is the material, 5 is the lower heating component, 6 is the upper heating component, 11 is the lower return air duct, 12 is the fresh air duct, 13 is the The lower air supply duct, 14 is the lower fan, 15 is the lower heating box, 16 is the upper return air duct, 17 is the long air duct, 18 is the upper air supply duct, 19 is the upper fan, and 20 is the upper heating box, 21 is the front exhaust air duct, 22 is the exhaust fan, 23 is the rear exhaust air duct, 31 is the lower condenser, 32 is the subcooler, 33 is the lower regulating valve, 34 is the refrigerant connection pipe, and 35 is the upper Regulating valve, 36 is the upper condenser, 37 is the liquid pipe interface of the lower heating assembly, 38 is the air pipe interface of the lower heating assembly, 39 is the liquid pipe interface of the upper heating assembly, 40 is the gas pipe interface of the upper heating assembly, 41 is the evaporator fan, 42 43 is a low temperature evaporator, 43 is a low temperature compressor, 44 is an intermediate heat exchanger, 45 is a low temperature throttling device, 46 is a high temperature throttling device, 47 is a regenerator, 48 is a high temperature compressor, and 49 is the main engine air pipe interface, 50 is the main engine liquid pipe interface, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60 are the refrigerant connection pipes, 71 is the lower auxiliary electric heater, and 72 is the upper auxiliary electric heater.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
一种使用复叠多联式热泵的烘干系统,如图1所示,包括烘道2、下加热组件5、上加热组件6、热泵主机1。下加热组件5位于烘道2下方,沿烘道2长度方向设置若干个,用于向烘道2提供热风,上加热组件6位于烘道2上方,沿烘道2长度方向设置若干个,用于向烘道2提供热风,热泵主机1设置一个,与每一个下加热组件5和上加热组件6连接,向每一个下加热组件5和上加热组件6分别供热。A drying system using a cascade multi-connected heat pump, as shown in FIG. 1 , includes a drying tunnel 2 , a lower heating assembly 5 , an upper heating assembly 6 , and a heat pump host 1 . The lower heating assembly 5 is located below the drying tunnel 2, and several are arranged along the length of the drying tunnel 2 to provide hot air to the drying tunnel 2. The upper heating element 6 is located above the drying tunnel 2, and several are arranged along the length of the drying tunnel 2. In order to provide hot air to the drying tunnel 2, one heat pump main engine 1 is provided, which is connected to each of the lower heating components 5 and the upper heating components 6, and supplies heat to each of the lower heating components 5 and the upper heating components 6 respectively.
本实施例中,热泵主机1内设置有复叠式热泵系统,主要结构包括低温热泵循环和高温热泵循环。在本发明一个实施方式中,热泵主机1机壳上设有主机气管接口49与主机液管接口50,热泵主机1主要部件包括蒸发器风机41、低温蒸发器42、低温压缩机43、中间换热器44、低温节流装置45、高温节流装置46、回热器47及高温压缩机48,低温蒸发器42为空气-制冷剂换热器,设置有制冷剂流路和空气流路,常见形式如翅片管换热器,微通道换热器等;蒸发器风机41靠近低温蒸发器42空气流路设置,中间换热器44和回热器47均为制冷剂-制冷剂换热器,设置有高温制冷剂流路和低温制冷剂,常见形式如板式换热器,套管换热器等;低温压缩机43、中间换热器44的高温制冷剂流路、低温节流装置45,低温蒸发器42的制冷剂流路依次通过制冷剂连接管51、52、53、54依次顺序连接,形成低温热泵循环;主机液管接口50、回热器47的高温制冷剂流路、高温节流装置46、中间换热器44的低温制冷剂流路、回热器47的低温制冷剂流路、高温压缩机48、主机气管接口49依次通过制冷剂连接管58、59、60、55、56、57顺序相连,构成热泵主机内的高温热泵循环;低温热泵循环与高温热泵循环使用不同的制冷剂。In this embodiment, the heat pump host 1 is provided with a cascade heat pump system, and the main structure includes a low temperature heat pump cycle and a high temperature heat pump cycle. In an embodiment of the present invention, the heat pump host 1 is provided with a host
本实施例中,的热泵主机1可以放置在生产车间内或室外。In this embodiment, the heat pump host 1 can be placed in the production workshop or outdoors.
本实施例中,的低温节流装置45和高温节流装置46可以为膨胀阀,孔板,短管,毛细管等制冷设备常见节流装置。In this embodiment, the low-
本实施例中,下加热组件5包括下回风风道11、新风风道12、下送风风道13、下风机14及下加热箱15,下回风风道11一端与烘道2相连,另一端与下送风风道13相连,新风风道12一端与外部环境相连,另一端与下送风风道13相连,下送风风道13与下风机14进口相连,下风机14出口与下加热箱15一端相连,下加热箱15另一端与烘道2相连,下加热箱15内设置有下冷凝器31,新风风道12内设置有过冷器32,下冷凝器31、过冷器32均为空气-制冷剂换热器,设置有制冷剂流路和空气流路,下冷凝器31的制冷剂流路一端与下加热组件气管接口38连接,另一端通过制冷剂连接管34与过冷器32的制冷剂流路一端连接,过冷器32的制冷剂流路另一端顺序连接下调节阀33与下加热组件液管接口37,主机气管接口49通过制冷剂连接管分别与每一个下加热组件气管接口38相连,主机液管接口50通过制冷剂连接管分别与每一个下加热组件液管接口37相连。In this embodiment, the lower heating assembly 5 includes a lower return air duct 11 , a fresh air duct 12 , a lower air supply duct 13 , a lower fan 14 and a lower heating box 15 , and one end of the lower return air duct 11 is connected to the drying duct 2 , the other end is connected with the lower air duct 13, one end of the fresh air duct 12 is connected with the external environment, the other end is connected with the lower air duct 13, the lower air duct 13 is connected with the inlet of the lower fan 14, and the outlet of the lower fan 14 It is connected with one end of the lower heating box 15, and the other end of the lower heating box 15 is connected with the drying tunnel 2. The lower heating box 15 is provided with a lower condenser 31, and the fresh air duct 12 is provided with a subcooler 32. The cooler 32 is an air-refrigerant heat exchanger, and is provided with a refrigerant flow path and an air flow path. One end of the refrigerant flow path of the lower condenser 31 is connected to the
本实施例中,下加热箱15出风口和下冷凝器31之间还设有下辅助电加热器71。In this embodiment, a lower auxiliary electric heater 71 is also provided between the air outlet of the lower heating box 15 and the lower condenser 31 .
来自环境的新风被过冷器32加热后,与来自烘道2的回风混合,再经下风机14送入下加热箱15先经过下冷凝器31,再经过下辅助电加热器71加热至指定温度,最后送入烘道2。After the fresh air from the environment is heated by the subcooler 32, it is mixed with the return air from the drying tunnel 2, and then sent to the lower heating box 15 through the lower fan 14, first through the lower condenser 31, and then through the lower auxiliary electric heater 71. The specified temperature is finally sent to the drying tunnel 2.
本实施例中,上加热组件6包括上回风风道16、长风道17、上送风风道18、上风机19及上加热箱20,上回风风道16一端与烘道2相连,另一端与长风道17相连,长风道17与上送风风道18一端相连,上送风风道18另一端与上风机19进口相连,上风机19出口与上加热箱20一端相连,上加热箱20另一端与烘道2相连,上加热箱20内设置有上冷凝器36,上冷凝器36为空气-制冷剂换热器,设置有制冷剂流路和空气流路,上冷凝器36的制冷剂流路一端顺序与上调节阀35、上加热组件液管接口39连接,另一端与上加热组件气管接口40相连,主机气管接口49通过制冷剂连接管分别与每一个上加热组件气管接口40相连,主机液管接口50通过制冷剂连接管分别与每一个上加热组件液管接口39相连。In this embodiment, the upper heating assembly 6 includes an upper return air duct 16 , a long air duct 17 , an upper air supply air duct 18 , an upper fan 19 and an upper heating box 20 , and one end of the upper return air duct 16 is connected to the drying tunnel 2 , the other end is connected with the long air duct 17, the long air duct 17 is connected with one end of the upper air supply air duct 18, the other end of the upper air supply air duct 18 is connected with the inlet of the upper fan 19, and the outlet of the upper fan 19 is connected with one end of the upper heating box 20 , the other end of the upper heating box 20 is connected to the drying tunnel 2, the upper heating box 20 is provided with an
本实施例中,上加热箱20出风口与上冷凝器36之间还设有上辅助电加热器72。In this embodiment, an upper auxiliary
来自烘道2的回风经过上回风风道16进入长风道17与来自烘道其他位置的回风混合,再经上风机19送入上加热箱20先经过上冷凝器36,再经过上辅助电加热器72加热至指定温度,最后送入烘道2。The return air from the drying tunnel 2 enters the long air duct 17 through the upper return air duct 16 and mixes with the return air from other positions in the drying tunnel, and then is sent to the upper heating box 20 through the upper fan 19, first passes through the
本实施例中,的下调节阀33、上调节阀35为电子膨胀阀,功能在于控制通过加热组件的制冷剂流量和从加热箱进入烘道的空气温度。In this embodiment, the lower regulating valve 33 and the upper regulating valve 35 are electronic expansion valves, whose function is to control the flow of refrigerant passing through the heating assembly and the temperature of the air entering the drying tunnel from the heating box.
本实施例中,下辅助电加热器71、上辅助电加热器72功能在于加热量不足时,辅助提升空气温度。In this embodiment, the function of the lower auxiliary electric heater 71 and the upper auxiliary
本实施例中,长风道17上设置有排风组件,排风组件由前排风风道21、排风风机22、后排风风道23构成,前排风风道21一端连接在长风道17上,另一端与排风风机22进口连接,排风风机22出口与后排风风道23连接。In this embodiment, the long air duct 17 is provided with an air exhaust assembly. The air exhaust assembly is composed of a front exhaust air duct 21, an exhaust fan 22, and a rear exhaust air duct 23. One end of the front exhaust air duct 21 is connected to the long air duct 21. On the air duct 17 , the other end is connected to the inlet of the exhaust fan 22 , and the outlet of the exhaust fan 22 is connected to the rear exhaust air duct 23 .
本实施例中,烘道2内设置有支承辊3,待烘干的物料4在支承辊3上移动。对于锂电池极片涂布机烘干系统而言,物料即为极片。In this embodiment, a support roller 3 is arranged in the drying tunnel 2 , and the material 4 to be dried moves on the support roller 3 . For the lithium battery pole piece coating machine drying system, the material is the pole piece.
主机气管接口49与各个下加热组件气管接口38,上加热组件气管接口40通过制冷剂连接管联通,主机液管接口50与各个下加热组件液管接口37,上加热组件液管接口39通过制冷剂连接管联通。制冷剂连接管网络结构与多联式空调系统相同,可参考图1或CN20110077Y的内外机连管示意图。The main
系统的工作原理为,低温蒸发器42内的制冷剂从环境(空气或者水)中吸收热量后,在低温压缩机43作用下变成高温高压的制冷剂,再经过中间换热器44将热能传递到高温循环,最后经低温节流装置45回到低温蒸发器42完成低温热泵循环。高温热泵循环的制冷剂在中间换热器44吸热后,首先经过回热器47过冷进入高温节流装置46再进入高温压缩机48。高温压缩机48排出高温高压的制冷剂气体经主机气管接口49,制冷剂连接管网络,到达加热组件放热。使用调节阀可以控制通过下加热组件5和上加热组件6的制冷剂流量,最终控制进入烘道2的空气温度。冷凝后的制冷剂液体再经制冷剂连接管路,主机液管接口50,回热器47的高温制冷剂流路,高温节流装置46回到中间换热器的低温制冷剂通道44,完成高温热泵循环。在加热量不足时,开启下辅助电加热器71、上辅助电加热器72提升空气温度。The working principle of the system is that after the refrigerant in the low-temperature evaporator 42 absorbs heat from the environment (air or water), it becomes a high-temperature and high-pressure refrigerant under the action of the low-
应当说明的是,单条烘道使用的加热组件数量是非限制性的(上下加热组件数量可以相等也可以不等),热泵主机连接的冷凝器数量是非限制性的,长风道17上排风组件的数量是非限制性的,更改上述组件的数量应属于本发明的保护范围。使用多台压缩机并联构成高温压缩机或低温压缩机,可以达到增加制热量的目的,但不属于对本发明进行了实质性改进,应属于本发明的保护范围。It should be noted that the number of heating components used in a single drying tunnel is not limited (the number of upper and lower heating components can be equal or unequal), the number of condensers connected to the heat pump host is unlimited, and the exhaust components on the long air duct 17 The quantity is non-limiting, and changing the quantity of the above components should belong to the protection scope of the present invention. Using multiple compressors in parallel to form a high-temperature compressor or a low-temperature compressor can achieve the purpose of increasing the heating capacity, but it does not belong to the substantial improvement of the present invention, and should belong to the protection scope of the present invention.
本文中使用“上”、“下”等词语来限定部件,本领域技术人员应该知晓:“上”、“下”等词语的使用仅仅是为了便于描述上对部件进行区别。如没有另行声明外,上述词语并没有特殊的含义。Herein, words such as "upper" and "lower" are used to define components, and those skilled in the art should know that the use of words such as "upper" and "lower" is only for the convenience of distinguishing components in description. Unless otherwise stated, the above terms have no special meaning.
上述实施例中未完整展示制冷剂循环的所有部件,实施过程中,在制冷剂回路设置储液器、气液分离器、油分离、过滤器、干燥器等常见制冷辅件,均不能视为对本发明进行了实质性改进,应属于本发明保护范围。All the components of the refrigerant cycle are not fully shown in the above embodiment. During the implementation process, common refrigeration accessories such as accumulators, gas-liquid separators, oil separators, filters, and dryers installed in the refrigerant circuit cannot be regarded as such. Substantial improvements have been made to the present invention, which should belong to the protection scope of the present invention.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The foregoing description of the embodiments is provided to facilitate understanding and use of the invention by those of ordinary skill in the art. It will be apparent to those skilled in the art that various modifications to these embodiments can be readily made, and the generic principles described herein can be applied to other embodiments without inventive step. Therefore, the present invention is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should all fall within the protection scope of the present invention.
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CN109569989B (en) * | 2018-11-09 | 2020-11-27 | 同济大学 | Lithium battery pole piece coating machine drying system using heat pump heat recovery and barrel pump circulation |
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