CN108484071B - A kind of foamed asphalt in-situ cold recycling mixture and its grading method and application - Google Patents
A kind of foamed asphalt in-situ cold recycling mixture and its grading method and application Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及交通土建工程应用技术领域,具体涉及一种泡沫沥青就地冷再生混合料及其级配方法和应用。The invention relates to the technical field of application of traffic civil engineering, in particular to a foamed asphalt in-situ cold recycling mixture and a grading method and application thereof.
背景技术Background technique
就地冷再生是指利用沥青再生设备将旧沥青路面材料就地打碎,并加入新集料后拌和压实,以旧路面材料为主料的修筑道路技术。就地冷再生混合料指的是包括旧路面铣刨料和新集料的混合料,泡沫沥青就地冷再生混合料指的是包括泡沫沥青的就地冷再生混合料。In-situ cold recycling refers to the use of asphalt recycling equipment to smash old asphalt pavement materials in situ, add new aggregates, mix and compact, and use old pavement materials as the main material for road construction technology. Cold-in-place recycled mixture refers to the mixture including old pavement milled material and new aggregate, and foamed asphalt cold-recycled-in-place mixture refers to the cold-in-place recycled mixture including foamed asphalt.
目前,工程实践中就地冷再生混合料的设计方法主要是:先确定就地冷再生混合料的密度,再根据这个密度确定新集料掺量,然后根据《公路沥青路面再生技术规范》(JTGF41-2008)中集料之间级配关系确定得出就地冷再生混合料。At present, the design method of in-situ cold recycled mixture in engineering practice is mainly: first determine the density of in-situ cold recycled mixture, and then determine the amount of new aggregate according to this density, and then according to the "Technical Specification for Recycling of Highway Asphalt Pavement" ( The gradation relationship between aggregates in JTGF41-2008) was determined to obtain in-situ cold recycled mixture.
但是上述方法中新集料掺量凭借经验确定,从而导致在具体应用时,需要根据现场试验段路面的铣刨厚度和实际压实厚度对新集料掺量进行多次调整,过程不仅复杂,也影响工程进度。另外,采用上述方法得到的就地冷再生混合料存在新集料之间级配设计不合理,得到的就地冷再生混合料路用性能参差不齐,难以得到具有优良路用性能的就地冷再生混合料。However, the new aggregate content in the above method is determined by experience, which leads to the need to adjust the new aggregate content several times according to the milling thickness and actual compaction thickness of the road surface in the field test section in specific applications. The process is not only complicated, but also It also affects the progress of the project. In addition, the in-situ cold recycled mixture obtained by the above method has unreasonable gradation design between new aggregates, and the road performance of the obtained in-situ cold recycled mixture is uneven, and it is difficult to obtain an in-situ cold recycling mixture with excellent road performance. Cold recycled mix.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种泡沫沥青就地冷再生混合料的级配方法,无需反复调整新集料掺量,得到的泡沫沥青就地冷再生混合料具有优良的路用性能。The invention provides a method for grading foamed asphalt in-situ cold-recycled mixture, without repeatedly adjusting the content of new aggregates, and the obtained foamed asphalt in-situ cold-recycled mixture has excellent road performance.
本发明提供了一种泡沫沥青就地冷再生混合料的级配方法,所述泡沫沥青就地冷再生混合料包括泡沫沥青、旧路面铣刨料、集料、水泥和水,其特征在于,以质量份计,所述泡沫沥青为2~4份;所述旧路面铣刨料和集料的总份数为100份,所述水泥为0.1~1.5份,所述水为4.5~5.5份;The invention provides a method for grading foamed asphalt cold-recycling-in-situ mixture. In parts by mass, the foamed asphalt is 2-4 parts; the total parts of the old pavement milling material and aggregate are 100 parts, the cement is 0.1-1.5 parts, and the water is 4.5-5.5 parts ;
所述集料的的种类和用量根据式I中a的取值确定:The kind and consumption of described aggregate are determined according to the value of a in formula I:
a=(Y-1)/Y×100 式I;a=(Y-1)/Y×100 Formula I;
当a≥35时,所述集料包括粗集料和细集料,所述粗集料为(a-20)份,所述细集料为20份;When a≥35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is (a-20) parts, and the fine aggregate is 20 parts;
当20<a<35时,所述集料包括粗集料和细集料,所述粗集料为20份,所述细集料为(a-20)份;When 20<a<35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is 20 parts, and the fine aggregate is (a-20) parts;
当a≤20时,所述集料为粗集料,所述粗集料为a份;When a≤20, the aggregate is coarse aggregate, and the coarse aggregate is a part;
所述式I中a为新集料掺量界限系数;所述式I中Y为新集料掺杂系数;所述新集料掺杂系数为冷再生结构层厚度与旧路面铣刨厚度的比值的0.875倍。In the formula I, a is the new aggregate content limit coefficient; in the formula I, Y is the new aggregate doping coefficient; the new aggregate doping coefficient is the thickness of the cold regeneration structure layer and the old pavement milling thickness. 0.875 times the ratio.
优选的,所述泡沫沥青就地冷再生混合料还包括0.1~3质量份的矿粉。Preferably, the foamed asphalt in-situ cold recycling mixture further comprises 0.1-3 parts by mass of mineral powder.
优选的,所述矿粉中粒径小于0.075mm粉料的质量百分含量为75%~100%。Preferably, the mass percentage of powder with a particle size of less than 0.075 mm in the mineral powder is 75% to 100%.
优选的,所述粗集料的粒径为15mm~30mm。Preferably, the particle size of the coarse aggregate is 15mm˜30mm.
优选的,所述细集料的粒径<2.36mm。Preferably, the particle size of the fine aggregate is less than 2.36 mm.
优选的,所述水泥的强度等级为32.5或42.5。Preferably, the strength grade of the cement is 32.5 or 42.5.
优选的,所述水泥为普通硅酸盐水泥、矿渣硅酸盐水泥或火山灰硅酸盐水泥。Preferably, the cement is ordinary Portland cement, slag Portland cement or pozzolanic Portland cement.
本发明提供了上述技术方案所述级配方法得到的泡沫沥青就地冷再生混合料,包括泡沫沥青、旧路面铣刨料、集料、水泥和水。The present invention provides the foamed asphalt in-situ cold recycled mixture obtained by the grading method described in the above technical solution, including foamed asphalt, old pavement milling material, aggregate, cement and water.
本发明还提供了上述技术方案所述级配方法得到的泡沫沥青就地冷再生混合料作为铺路用料在旧路维修改造中的应用。The present invention also provides the application of the foamed asphalt cold-recycled mixture obtained by the grading method described in the above technical scheme as a paving material in the maintenance and reconstruction of old roads.
本发明直接根据旧路面铣刨厚度和冷再生结构层厚度确定新集料掺杂量,避免了现有技术中通过经验确定新集料掺量时,由于旧路面铣刨厚度和冷再生结构层厚度不同,从而需要不断调整新集料掺量的问题。另外,本发明根据旧路面铣刨厚度和冷再生结构层厚度确认新集料的构成,将所述泡沫沥青、旧路面铣刨料、集料、水泥和水的用量严格控制,有利于使泡沫沥青就地冷再生混合料形成骨架结构,当就地冷再生混合料中包括细集料时,所述细集料填充在骨架结构中,使本发明提供的泡沫沥青就地冷再生混合料具有优良的路用性能。如本申请实施例所示,本发明提供的泡沫沥青就地冷再生混合料具有优良的路用性能,本发明所提供的泡沫沥青就地冷再生混合料的马歇尔稳定度为14.79~16.72kN,15℃干劈裂强度为0.68~0.78MPa,残留稳定度为84.2%~92.3%,冻融劈裂强度比为72.3%~76.5%、动稳定度为3321.9~4423.2次/mm。The invention directly determines the doping amount of the new aggregate according to the thickness of the old pavement milling and the thickness of the cold regenerated structural layer, and avoids that when the new aggregate doping amount is determined empirically in the prior art, due to the milling thickness of the old pavement and the cold regenerated structural layer The thickness is different, so it is necessary to continuously adjust the amount of new aggregates. In addition, the present invention confirms the composition of the new aggregate according to the thickness of the old pavement milled and the thickness of the cold recycled structural layer, and strictly controls the consumption of the foamed asphalt, the old pavement milled material, aggregate, cement and water, which is conducive to making the foam The cold-in-situ recycled asphalt mixture forms a skeleton structure, and when the in-situ cold-recycled mixture includes fine aggregates, the fine aggregates are filled in the skeleton structure, so that the foamed asphalt in-situ cold-recycled mixture provided by the present invention has the following characteristics: Excellent road performance. As shown in the examples of this application, the foamed asphalt in-situ cold recycling mixture provided by the present invention has excellent road performance, and the foamed asphalt in-situ cold recycling mixture provided by the present invention has a Marshall stability of 14.79-16.72kN, The dry splitting strength at 15℃ is 0.68~0.78MPa, the residual stability is 84.2%~92.3%, the freeze-thaw splitting strength ratio is 72.3%~76.5%, and the dynamic stability is 3321.9~4423.2 times/mm.
具体实施方式Detailed ways
本发明提供了一种泡沫沥青就地冷再生混合料的级配方法,所述泡沫沥青就地冷再生混合料包括泡沫沥青、旧路面铣刨料、集料、水泥和水,以质量份计,所述泡沫沥青为2~4份,所述旧路面铣刨料和集料的总份数为100份,所述水泥为1.5份,所述水为4.5~5.5份;The present invention provides a method for grading foamed asphalt in-situ cold-recycled mixture, wherein the foamed asphalt in-situ cold-recycled mixture comprises foamed asphalt, old pavement milling material, aggregate, cement and water, in parts by mass , the foamed asphalt is 2-4 parts, the total parts of the old pavement milling material and aggregate is 100 parts, the cement is 1.5 parts, and the water is 4.5-5.5 parts;
所述集料的的种类和用量根据式I中a的取值确定:The kind and consumption of described aggregate are determined according to the value of a in formula I:
a=(Y-1)/Y×100 式I;a=(Y-1)/Y×100 Formula I;
当a≥35时,所述集料包括粗集料和细集料,所述粗集料为(a-20)份,所述细集料为20份;When a≥35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is (a-20) parts, and the fine aggregate is 20 parts;
当20<a<35时,所述集料包括粗集料和细集料,所述粗集料为20份,所述细集料为(a-20)份;When 20<a<35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is 20 parts, and the fine aggregate is (a-20) parts;
当a≤20时,所述集料为粗集料,所述粗集料为a份;When a≤20, the aggregate is coarse aggregate, and the coarse aggregate is a part;
所述式I中a为新集料掺量界限系数;所述式I中Y为新集料掺杂系数;所述新集料掺杂系数为冷再生结构层厚度与旧路面铣刨厚度的比值的0.875倍。In the formula I, a is the new aggregate content limit coefficient; in the formula I, Y is the new aggregate doping coefficient; the new aggregate doping coefficient is the thickness of the cold regeneration structure layer and the old pavement milling thickness. 0.875 times the ratio.
在本发明中,以质量份计,所述泡沫沥青就地冷再生混合料包括2~4份泡沫沥青,优选为2.5~3.5份,进一步优选为3.0份。在本发明中,所述泡沫沥青的膨胀率优选≥10%,进一步优选≥15%。在本发明中,所述泡沫沥青的半衰期优选≥8s,进一步优选≥10s。在本发明中,所述泡沫沥青优选满足《DB13/T 2513-2017公路沥青路面泡沫沥青冷再生技术指南》的技术标准。In the present invention, in parts by mass, the in-situ cold recycling foamed asphalt mixture comprises 2-4 parts of foamed asphalt, preferably 2.5-3.5 parts, more preferably 3.0 parts. In the present invention, the expansion ratio of the foamed asphalt is preferably ≥10%, more preferably ≥15%. In the present invention, the half-life of the foamed asphalt is preferably ≥8s, more preferably ≥10s. In the present invention, the foamed asphalt preferably meets the technical standards of "DB13/T 2513-2017 Technical Guidelines for Cold Recycling of Foamed Asphalt on Highway Asphalt Pavements".
在本发明中,所述泡沫沥青的制备方法优选由基质沥青经发泡得到。在本发明中,基质沥青的发泡方式优选包括以下步骤:将所述基质沥青和水混合,在加热条件下进行发泡。在本发明中,所述加热的温度优选为140~160℃,进一步优选为145~155℃,更优选为150~152℃。在本发明中,所述基质沥青和水的质量比优选为100:1.5~2.5,进一步优选为100:2.8~2.3,更优选为100:2~2.1。在本发明中,所述基质沥青优选为70#基质沥青或90#基质沥青。本发明优选通过上述发泡制备得到膨胀率和半衰期满足上述要求的泡沫沥青。In the present invention, the preparation method of the foamed asphalt is preferably obtained by foaming the base asphalt. In the present invention, the foaming method of the base asphalt preferably includes the following steps: mixing the base asphalt and water, and foaming under heating conditions. In the present invention, the heating temperature is preferably 140 to 160°C, more preferably 145 to 155°C, and more preferably 150 to 152°C. In the present invention, the mass ratio of the base asphalt and water is preferably 100:1.5-2.5, more preferably 100:2.8-2.3, more preferably 100:2-2.1. In the present invention, the base asphalt is preferably 70# base asphalt or 90# base asphalt. In the present invention, the foamed asphalt having the expansion ratio and half-life meeting the above-mentioned requirements is preferably prepared by the above-mentioned foaming.
在本发明中,所述泡沫沥青起到将各组分原料粘结成整体,增加强度和增强路面抵抗行车破坏的能力,并使路面具有稳定性。In the present invention, the foamed asphalt serves to bond each component raw material into a whole, to increase the strength and enhance the ability of the pavement to resist traffic damage, and to make the pavement stable.
在本发明中,以所述泡沫沥青的质量份为基准,所述旧路面铣刨料和集料总份数为100份,所述集料的质量份根据式I中a的取值确定:In the present invention, based on the mass parts of the foamed asphalt, the total parts of the old road milling material and aggregate are 100 parts, and the mass parts of the aggregate are determined according to the value of a in formula I:
a=(Y-1)/Y×100 式I;a=(Y-1)/Y×100 Formula I;
当a≥35时,所述集料包括粗集料和细集料,所述粗集料为(a-20)份,所述细集料为20份;When a≥35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is (a-20) parts, and the fine aggregate is 20 parts;
当20<a<35时,所述集料包括粗集料和细集料,所述粗集料为20份,所述细集料为(a-20)份;When 20<a<35, the aggregate includes coarse aggregate and fine aggregate, the coarse aggregate is 20 parts, and the fine aggregate is (a-20) parts;
当a≤20时,所述集料为粗集料,所述粗集料为a份;When a≤20, the aggregate is coarse aggregate, and the coarse aggregate is a part;
所述式I中a为新集料掺量界限系数;所述式I中Y为新集料掺杂系数;所述新集料掺杂系数为冷再生结构层厚度与旧路面铣刨厚度的比值的0.875倍。In the formula I, a is the new aggregate content limit coefficient; in the formula I, Y is the new aggregate doping coefficient; the new aggregate doping coefficient is the thickness of the cold regeneration structure layer and the old pavement milling thickness. 0.875 times the ratio.
在本发明中,所述旧路面铣刨厚度优选为10~15cm;所述冷再生结构层厚度优选为15~20cm。In the present invention, the milled thickness of the old pavement is preferably 10-15 cm; the thickness of the cold recycled structural layer is preferably 15-20 cm.
在本发明中,所述冷再生结构层厚度即为目标铺设路面的厚度。In the present invention, the thickness of the cold regeneration structure layer is the thickness of the target pavement.
在本发明中,所述泡沫沥青就地冷再生混合料包括旧路面铣刨料。在本发明中,所述旧路面铣刨料为待修复路面经铣刨后得到的废弃料。本发明对所述待修复路面的铣刨方式没有特殊要求,采用本领域技术人员所熟知的即可。In the present invention, the in-situ cold recycled foamed asphalt mixture includes used pavement milled material. In the present invention, the old pavement milling material is the waste material obtained after the pavement to be repaired is milled. The present invention has no special requirements on the milling method of the road surface to be repaired, and it is sufficient to adopt what is known to those skilled in the art.
在本发明中,所述就地冷再生混合料包括粗集料。在本发明中,所述粗集料的粒径优选为15mm~30mm,进一步优选为18~28mm,更优选为20~25mm;所述粗集料的表观相对密度优选≥2.6,进一步优选≥3.0。在本发明中,所述粗集料中针片状粗集料的含量优选≤20%,进一步优选≤15%;所述粗集料的压碎值优选≤26%,进一步优选≤25%。在本发明中,所述粗集料优选满足《公路沥青路面再生技术规范》(JTG F40-2004)对粗集料的技术要求。在本发明中,所述粗集料在就地冷再生混合料中主要起到骨架的作用。In the present invention, the cold-in-place regeneration mix includes coarse aggregate. In the present invention, the particle size of the coarse aggregate is preferably 15 mm to 30 mm, more preferably 18 to 28 mm, and more preferably 20 to 25 mm; the apparent relative density of the coarse aggregate is preferably ≥ 2.6, more preferably ≥ 3.0. In the present invention, the content of needle-shaped coarse aggregate in the coarse aggregate is preferably ≤ 20%, more preferably ≤ 15%; the crush value of the coarse aggregate is preferably ≤ 26%, more preferably ≤ 25%. In the present invention, the coarse aggregate preferably meets the technical requirements for coarse aggregate in "Technical Specification for Recycling of Highway Asphalt Pavement" (JTG F40-2004). In the present invention, the coarse aggregates mainly play the role of skeleton in the in-situ cold regeneration mixture.
在本发明中,当所述就地冷再生混合料包括细集料时,所述细集料的粒径优选<2.36mm;所述细集料的表观相对密度优选≥2.5,进一步优选≥3.0;所述细集料的砂当量优选≥60%,进一步优选≥65%;所述细集料中粒径>0.3mm集料的坚固性≥12%,进一步优选≥15%;所述坚固性优选指的是砂试样经饱和硫酸钠溶液多次浸泡与烘干循环,承受硫酸钠结晶压而不发生显著破坏或强度降低的性能。在本发明中,所述“细集料中粒径>0.3mm集料的坚固性≥12%”指的是细集料中粒径>0.3mm那部分在坚固性测试中,满足坚固性测试要求的质量百分数≥12%;所述细集料的棱角性≥30s,进一步优选≥35s;所述细集料的棱角性优选指的是:测定一定体积的细集料全部通过标准漏斗所需要的流动时问,称为细集料的棱角性,以s表示。在本发明中,所述“细集料的棱角性≥30s”指的是细集料全部通过标准漏斗所需要的流动时问≥30s。在本发明中,所述细集料优选满足《公路沥青路面再生技术规范》(JTG F40-2004)对细集料的技术要求。在本发明中,所述细骨料在就地冷再生混合料中主要起到填充的作用。In the present invention, when the in-situ cold regeneration mixture includes fine aggregates, the particle size of the fine aggregates is preferably <2.36 mm; the apparent relative density of the fine aggregates is preferably ≥ 2.5, more preferably ≥ 3.0; the sand equivalent of the fine aggregate is preferably ≥ 60%, more preferably ≥ 65%; the firmness of the fine aggregate > 0.3mm aggregate is ≥ 12%, more preferably ≥ 15%; the firmness The optimal performance refers to the performance of the sand sample being soaked and dried in saturated sodium sulfate solution for many times and subjected to the crystallization pressure of sodium sulfate without significant damage or strength reduction. In the present invention, "the firmness of the fine aggregate > 0.3 mm in aggregate size > 12%" means that the portion of the fine aggregate with particle size > 0.3 mm meets the firmness test in the firmness test The required mass percentage is ≥12%; the angularity of the fine aggregate is ≥30s, more preferably ≥35s; the angularity of the fine aggregate preferably refers to: measuring a certain volume of the fine aggregate all pass the standard funnel required The flow time of , is called the angularity of fine aggregate, and is represented by s. In the present invention, the "angularity of the fine aggregate ≥ 30s" means that the flow time required for all the fine aggregate to pass through the standard funnel is ≥ 30s. In the present invention, the fine aggregate preferably meets the technical requirements for fine aggregate in "Technical Specification for Recycling of Highway Asphalt Pavement" (JTG F40-2004). In the present invention, the fine aggregates mainly play a filling role in the cold-in-place recycled mixture.
在本发明中,以所述泡沫沥青的质量份为基准,所述泡沫沥青就地冷再生混合料包括0.1~1.5份水泥,优选为0.5~1.5份,进一步优选为1.0~1.3份。在本发明中,所述水泥的强度等级优选为32.5或42.5;所述水泥优选为普通硅酸盐水泥、矿渣硅酸盐水泥或火山灰硅酸盐水泥;所述水泥的初凝时间优选≥3h,进一步优选≥3.5h;所述水泥的终凝时间优选≥6h,进一步优选≥6.5h。在本发明中,所述水泥的外观无团粒结块。在本发明中,所述水泥优选满足《公路沥青路面再生技术规范》(JTG F40-2004)对水泥的技术要求。在本发明中,所述水泥中部分会吸收水份发生水化反应,水化产物填充泡沫沥青冷再生混合料之间的微小孔隙,促使泡沫沥青冷再生混合料形成均匀、孔隙闭合的密实整体,提高了泡沫沥青冷再生混合料的路用性能;另一部分水泥起着活性矿粉作用,与沥青发生化学吸附而形成力学结构膜,极大地提高了水泥与沥青之间的粘附性。In the present invention, based on the mass parts of the foamed asphalt, the foamed asphalt cold-in-situ recycling mixture includes 0.1-1.5 parts of cement, preferably 0.5-1.5 parts, more preferably 1.0-1.3 parts. In the present invention, the strength grade of the cement is preferably 32.5 or 42.5; the cement is preferably ordinary Portland cement, slag Portland cement or pozzolanic Portland cement; the initial setting time of the cement is preferably ≥3h , more preferably ≥3.5h; the final setting time of the cement is preferably ≥6h, further preferably ≥6.5h. In the present invention, the appearance of the cement is free of agglomerates. In the present invention, the cement preferably meets the technical requirements for cement in "Technical Specification for Recycling of Highway Asphalt Pavement" (JTG F40-2004). In the present invention, part of the cement will absorb water and undergo a hydration reaction, and the hydration product fills the tiny pores between the foamed asphalt cold recycled mixture to promote the foamed asphalt cold recycled mixture to form a uniform, pore-closed compact whole , which improves the road performance of the foamed asphalt cold recycled mixture; the other part of the cement plays the role of active mineral powder and chemically adsorbs with the asphalt to form a mechanical structural film, which greatly improves the adhesion between the cement and the asphalt.
在本发明中,以所述泡沫沥青的质量份为基准,所述泡沫沥青就地冷再生混合料包括4.5~5.5份水,优选为4.6~5.4份,进一步优选为4.8~5.1份,更优选为5.0份。In the present invention, based on the mass parts of the foamed asphalt, the foamed asphalt cold-in-situ recycling mixture includes 4.5-5.5 parts of water, preferably 4.6-5.4 parts, more preferably 4.8-5.1 parts, more preferably 5.0 servings.
本发明通过将所述泡沫沥青、旧路面铣刨料、粗集料、细集料、水泥和水控制在上述范围内,有利于使就地冷再生混合料形成骨架结构,细集料填充在骨架结构中,使本发明提供的就地冷再生混合料具有优良的路用性能。而且本发明建立了新集料掺量与旧路面铣刨厚度和冷再生结构层厚度的关系,避免了现有技术中通过经验确定新集料掺量时,由于旧路面铣刨厚度和冷再生结构层厚度不同,从而需要不断调整新集料掺量的问题。By controlling the foamed asphalt, old pavement milling material, coarse aggregate, fine aggregate, cement and water within the above ranges, the present invention facilitates the formation of a skeleton structure for the in-situ cold recycled mixture, and the fine aggregate is filled in the In the skeleton structure, the in-situ cold regeneration mixture provided by the present invention has excellent road performance. Moreover, the present invention establishes the relationship between the new aggregate content and the thickness of the old pavement milled and the thickness of the cold recycled structural layer, so that when the new aggregate content is determined empirically in the prior art, due to the milled thickness of the old pavement and the thickness of the cold recycled structure, the The thickness of the structural layer is different, so it is necessary to continuously adjust the amount of new aggregates.
在本发明中,以所述泡沫沥青的质量份为基准,所述泡沫沥青就地冷再生混合料优选还包括0.1~3份矿粉,进一步优选为0.5~3份,更优选为1.0~2.5份,更进一步优选为1.5~2.0份。In the present invention, based on the mass parts of the foamed asphalt, the foamed asphalt cold-in-situ recycling mixture preferably further comprises 0.1-3 parts of mineral powder, more preferably 0.5-3 parts, more preferably 1.0-2.5 parts parts, more preferably 1.5 to 2.0 parts.
在本发明中,所述矿粉中粒径小于0.075mm的粉料的质量百分含量优选为75%~100%,进一步优选为80%~95%,更优选为85~90%;所述矿粉的表观密度优选≥2.5t/m3,进一步优选≥3.0t/m3;所述矿粉的亲水系数优选<1.0,进一步优选<0.8;所述矿粉的含水率优选≤1.0%,进一步优选≤0.8%。在本发明中,所述矿粉优选满足“JTG F40-2004”对矿粉的技术要求。在本发明中,所述矿粉优选包括石灰岩或岩浆岩。在本发明中,所述矿粉有利于进一步提高就地冷再生混合料的路用性能。In the present invention, the mass percentage content of the powder with a particle size of less than 0.075mm in the mineral powder is preferably 75%-100%, more preferably 80%-95%, more preferably 85-90%; the The apparent density of the mineral powder is preferably ≥2.5t/m 3 , more preferably ≥3.0t/m 3 ; the hydrophilic coefficient of the mineral powder is preferably <1.0, more preferably <0.8; the moisture content of the mineral powder is preferably less than or equal to 1.0 %, more preferably ≤ 0.8%. In the present invention, the mineral powder preferably meets the technical requirements of "JTG F40-2004" for mineral powder. In the present invention, the mineral powder preferably includes limestone or magmatic rock. In the present invention, the mineral powder is beneficial to further improve the road performance of the in-situ cold recycled mixture.
本发明提供了上述技术方案所述级配方法得到的泡沫沥青就地冷再生混合料,包括泡沫沥青、旧路面铣刨料、集料、水泥和水;优选还包括矿粉。The present invention provides the foamed asphalt in-situ cold recycled mixture obtained by the grading method described in the above technical solution, including foamed asphalt, old pavement milling material, aggregate, cement and water; preferably, it also includes mineral powder.
本发明优选按照上述技术方案所述泡沫沥青、旧路面铣刨料、集料、水泥和水的质量份数将泡沫沥青、旧路面铣刨料、集料、水泥和水泥混合,得到泡沫沥青就地冷再生混合料。本发明对混合方式没有特殊要求,采用本领域技术人员所熟知的即可。In the present invention, the foamed asphalt, the old road milling material, aggregate, cement and cement are preferably mixed according to the mass fractions of the foamed asphalt, the old pavement milling material, aggregate, cement and water according to the above technical solution, and the foamed asphalt is obtained. Ground-cooled recycled mix. The present invention does not have any special requirements on the mixing mode, and it is sufficient to use those well-known to those skilled in the art.
本发明还提供了上述技术方案所述级配方法得到的泡沫沥青就地冷再生混合料作为铺路用料在旧路维修改造中的应用。The present invention also provides the application of the foamed asphalt cold-recycled mixture obtained by the grading method described in the above technical scheme as a paving material in the maintenance and reconstruction of old roads.
本发明优选将待维修改造路面进行铣刨,以得到的废弃料作为所述就地冷再生混合料中的旧路面铣刨料;将所述泡沫沥青就地冷再生混合料铺设在铣刨后或者未铣刨的路基上。本发明对铺设的方式没有特别要求,采用本领域技术人员所熟知的铺设方式即可。本发明将待维修改造路面的铣刨料作为泡沫沥青就地冷再生混合料原料,并且直接根据旧路面铣刨厚度和冷再生结构层厚度确定不同种类新集料的掺杂量,避免了现有技术中通过经验确定新集料掺量时,由于旧路面铣刨厚度和冷再生结构层厚度不同,从而需要不断调整新集料掺量的问题,简化路面改造方式。In the present invention, the pavement to be repaired and reconstructed is preferably milled, and the obtained waste material is used as the old pavement milling material in the in-situ cold recycling mixture; the foamed asphalt in-situ cold recycling mixture is laid after milling Or on unmilled subgrades. The present invention has no special requirements on the laying method, and a laying method well known to those skilled in the art can be adopted. The invention uses the milling material of the road surface to be repaired and reconstructed as the raw material of the foamed asphalt in-situ cold recycling mixture, and directly determines the doping amount of different types of new aggregates according to the milling thickness of the old road surface and the thickness of the cold recycling structure layer, so as to avoid the current situation. In the prior art, when the content of new aggregates is determined through experience, due to the difference in the thickness of the old pavement milling and the thickness of the cold recycled structural layer, it is necessary to continuously adjust the content of new aggregates and simplify the way of pavement reconstruction.
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention.
实施例1Example 1
以旧路面铣刨厚度为10cm,冷再生结构层设计厚度为18cm为例,通过计算得到新集料掺量系数Y,新集料掺量系数为1.575。然后通过公式(Y-1)/Y×100确定粗集料和细集料的质量份数。通过计算可知(Y-1)/Y×100=36.5>35,进而能够得到细集料质量份数为20份,粗集料质量份数16.5份,旧路面铣刨料为63.5份,另外添加1.5质量份的水泥、2.5质量份的泡沫沥青和5.1质量份的水。其中粗集料的粒径为15~30mm,粗集料的表观相对密度为2.6,粗集料的针片状含量为20%,粗集料的压碎值为26%;细集料的表观相对密度为2.5,细集料的砂当量为60%,细集料中粒径>0.3mm集料的坚固性为12%,细集料的棱角性为30s;水泥的强度等级为32.5,水泥的初凝时间为3h,终凝时间为6h,水泥的外观无团粒结块。Taking the milling thickness of the old pavement as 10cm and the design thickness of the cold recycled structural layer as 18cm as an example, the new aggregate content coefficient Y is obtained by calculation, and the new aggregate content coefficient is 1.575. Then determine the mass fraction of coarse aggregate and fine aggregate by formula (Y-1)/Y×100. It can be seen from the calculation that (Y-1)/Y×100=36.5>35, and then it can be obtained that the mass fraction of fine aggregate is 20 parts, the mass fraction of coarse aggregate is 16.5 parts, and the old road milling material is 63.5 parts. 1.5 parts by mass of cement, 2.5 parts by mass of foamed asphalt, and 5.1 parts by mass of water. The particle size of the coarse aggregate is 15-30 mm, the apparent relative density of the coarse aggregate is 2.6, the needle flake content of the coarse aggregate is 20%, and the crushing value of the coarse aggregate is 26%; The apparent relative density is 2.5, the sand equivalent of the fine aggregate is 60%, the firmness of the fine aggregate > 0.3mm is 12%, the angularity of the fine aggregate is 30s; the strength grade of the cement is 32.5 , the initial setting time of cement is 3h, the final setting time is 6h, and the appearance of cement has no agglomeration.
实施例2Example 2
以旧路面铣刨厚度为12cm,冷再生结构层设计厚度为18cm为例,通过计算得到新集料掺量系数Y,新集料掺量系数为1.3125。然后通过公式(Y-1)/Y×100确定粗集料和细集料的质量份数。通过计算可知(Y-1)/Y×100=24<35,进而能够得到粗集料质量份数为20份,细集料质量份数4份,旧路面铣刨料为76份,另外添加1.5质量份的水泥、2.0质量份的泡沫沥青和4.5质量份的水。其中粗集料的粒径为15~30mm,粗集料的表观相对密度为2.7,粗集料的针片状含量为18%,粗集料的压碎值为25%;细集料的表观相对密度为2.6,细集料的砂当量为62%,细集料中粒径>0.3mm集料的坚固性为15%,细集料的棱角性为32s;水泥的强度等级为42.5,水泥的初凝时间为4h,终凝时间为7h,水泥的外观无团粒结块。Taking the milling thickness of the old pavement as 12cm and the design thickness of the cold recycled structural layer as 18cm as an example, the new aggregate content coefficient Y is obtained by calculation, and the new aggregate content coefficient is 1.3125. Then determine the mass fraction of coarse aggregate and fine aggregate by formula (Y-1)/Y×100. By calculation, it can be seen that (Y-1)/Y×100=24<35, and then it can be obtained that the mass fraction of coarse aggregate is 20, the mass fraction of fine aggregate is 4, and the old road milling material is 76. In addition, adding 1.5 parts by mass of cement, 2.0 parts by mass of foamed asphalt, and 4.5 parts by mass of water. The particle size of the coarse aggregate is 15-30 mm, the apparent relative density of the coarse aggregate is 2.7, the needle-like content of the coarse aggregate is 18%, and the crushing value of the coarse aggregate is 25%; The apparent relative density is 2.6, the sand equivalent of the fine aggregate is 62%, the firmness of the fine aggregate > 0.3mm is 15%, the angularity of the fine aggregate is 32s; the strength grade of the cement is 42.5 , the initial setting time of cement is 4h, the final setting time is 7h, and the appearance of cement has no agglomeration.
实施例3Example 3
以旧路面铣刨厚度为13cm,冷再生结构层设计厚度为18cm为例,通过计算得到新集料掺量系数Y,新集料掺量系数为1.21。然后通过公式(Y-1)/Y×100确定粗集料和细集料的质量份数。通过计算可知(Y-1)/Y×100=17<20,进而能够得到细集料质量份数为0份,粗集料质量份数17份,旧路面铣刨料为83份,另外添加1.5质量份的水泥、3质量份的矿粉、3.0质量份的泡沫沥青和5.5质量份的水。其中粗集料的粒径为15~30mm,粗集料的表观相对密度为2.8,粗集料的针片状含量为15%,粗集料的压碎值为23%;细集料的表观相对密度为2.8,细集料的砂当量为65%,细集料中粒径>0.3mm集料的坚固性为18%,细集料的棱角性为35s;水泥的强度等级为42.5,水泥的初凝时间为5h,终凝时间为8h,水泥的外观无团粒结块。Taking the milling thickness of the old pavement as 13cm and the design thickness of the cold recycled structural layer as 18cm as an example, the new aggregate content coefficient Y is obtained by calculation, and the new aggregate content coefficient is 1.21. Then determine the mass fraction of coarse aggregate and fine aggregate by formula (Y-1)/Y×100. It can be seen from the calculation that (Y-1)/Y×100=17<20, and then it can be obtained that the mass fraction of fine aggregate is 0, the mass fraction of coarse aggregate is 17, and the old road milling material is 83. 1.5 parts by mass of cement, 3 parts by mass of mineral powder, 3.0 parts by mass of foamed asphalt, and 5.5 parts by mass of water. The particle size of the coarse aggregate is 15-30 mm, the apparent relative density of the coarse aggregate is 2.8, the needle-like content of the coarse aggregate is 15%, and the crushing value of the coarse aggregate is 23%; The apparent relative density is 2.8, the sand equivalent of the fine aggregate is 65%, the firmness of the fine aggregate > 0.3mm is 18%, the angularity of the fine aggregate is 35s; the strength grade of the cement is 42.5 , the initial setting time of the cement is 5h, the final setting time is 8h, and the appearance of the cement has no aggregate agglomeration.
实施例4Example 4
按照实施例1的方法进行实验,区别在于泡沫沥青的用量为3.5质量份。The experiment was carried out according to the method of Example 1, except that the amount of foamed asphalt was 3.5 parts by mass.
实施例5Example 5
按照实施例1的方法进行实验,区别在于泡沫沥青的用量为4.0质量份。The experiment was carried out according to the method of Example 1, except that the amount of foamed asphalt was 4.0 parts by mass.
对比例1Comparative Example 1
按照实施例1的方法进行实验,区别在于水的用量为4.0质量份。The experiment was carried out according to the method of Example 1, except that the amount of water used was 4.0 parts by mass.
对比例2Comparative Example 2
按照实施例1的方法进行实验,区别在于水的用量为6.0质量份。The experiment was carried out according to the method of Example 1, except that the amount of water used was 6.0 parts by mass.
对实施例1得到的泡沫沥青就地冷再生混合料的路用性能进行测试,测试结果如表1所示:The road performance of the foamed asphalt in-situ cold recycled mixture obtained in Example 1 was tested, and the test results were shown in Table 1:
表1实施例1得到的泡沫沥青就地冷再生混合料的路用性能Table 1 Road performance of the foamed asphalt in-situ cold recycled mixture obtained in Example 1
对实施例2得到的泡沫沥青就地冷再生混合料的路用性能进行测试,测试结果如表2所示:The road performance of the foamed bitumen obtained in Example 2 is tested in situ cold recycling mixture, and the test results are as shown in Table 2:
表2实施例2得到的泡沫沥青就地冷再生混合料的路用性能Table 2 Road performance of the foamed asphalt in-situ cold recycled mixture obtained in Example 2
对实施例3得到的泡沫沥青就地冷再生混合料的路用性能进行测试,测试结果如表3所示:The road performance of the foamed bitumen obtained in Example 3 is tested in situ cold recycling mixture, and the test results are as shown in Table 3:
表3实施例3得到的泡沫沥青就地冷再生混合料的路用性能Table 3 Road performance of the foamed asphalt in-situ cold recycled mixture obtained in Example 3
表1~表3中,40℃MS指的是:40℃时马歇尔稳定度;15℃RT指的是:15℃时干劈裂强度;MS0指的是:残留稳定度;TSR指的是:冻融劈裂强度比;DS指的是:动稳定度。In Tables 1 to 3, 40°C MS refers to: Marshall stability at 40°C; 15°C RT refers to: dry splitting strength at 15°C; MS 0 refers to: residual stability; TSR refers to Yes: freeze-thaw splitting strength ratio; DS refers to: dynamic stability.
在本发明中,所述40℃MS、15℃RT、MS0、TSR和DS所有指标均根据《沥青及沥青混合料试验规程》(JTG E-20-2011)进行测试。In the present invention, all indicators of the 40°C MS, 15°C RT , MS 0 , TSR and DS are tested according to "Asphalt and Asphalt Mixture Test Regulations" (JTG E- 20-2011 ).
将实施例1、实施例4和实施例5制备的泡沫沥青就地冷再生混合料进行干湿劈裂强度测试。测试结果如表4所示。Dry and wet splitting strength tests were performed on the foamed asphalt mixtures prepared in Example 1, Example 4 and Example 5. The test results are shown in Table 4.
表4实施例1、实施例4和实施例5的干湿劈裂强度Table 4 Dry and wet splitting strength of Example 1, Example 4 and Example 5
表4中15℃RT.指的是干劈裂强度;RTW指的是:25℃的湿劈裂强度。由表4可以看出,本发明提供的泡沫沥青就地冷再生混合料具有更高的干劈裂强度和湿劈裂强度,具有更好的力学性能。In Table 4, 15°C RT . refers to dry splitting strength; RTW refers to: wet splitting strength at 25°C. It can be seen from Table 4 that the in-situ cold recycled foamed asphalt mixture provided by the present invention has higher dry splitting strength and wet splitting strength, and has better mechanical properties.
对实施例1、对比例1和对比例2制备的泡沫沥青就地冷再生混合料进行干密度测试。测试结果如表5所示。The dry density test was carried out on the foamed bitumen in-situ cold recycled mixture prepared in Example 1, Comparative Example 1 and Comparative Example 2. The test results are shown in Table 5.
表5实施例1、对比例1和对比例2的干密度Table 5 Dry density of Example 1, Comparative Example 1 and Comparative Example 2
由表5可以看出,本发明提供的泡沫沥青就地冷再生混合料具有更大的干密度,可达2.151g/cm3。It can be seen from Table 5 that the foamed asphalt cold-recycled-in-situ mixture provided by the present invention has a larger dry density, which can reach 2.151 g/cm 3 .
由上述测试结果可知,本发明提供的泡沫沥青就地冷再生混合料具有优良的路用性能,本发明所提供的泡沫沥青就地冷再生混合料的马歇尔稳定度为14.79~16.72kN,15℃干劈裂强度为0.68~0.78MPa,残留稳定度为84.2%~92.3%,冻融劈裂强度比为72.3%~76.5%、动稳定度为3321.9~4423.2次/mm。另外,本发明通过将泡沫沥青的用量控制为2~4份,有效提高了制备得到的泡沫沥青就地冷再生混合料的干湿劈裂强度;本发明通过将水的用量控制为4.5~5.5份,有效提高了制备得到的泡沫沥青就地冷再生混合料的干密度,干密度越大,空隙率越小,饱和含水率越小,水难以进入路面,水稳定性得到提高,从而提高了泡沫沥青就地冷再生混合料的路用性能。It can be seen from the above test results that the foamed asphalt in-situ cold recycling mixture provided by the present invention has excellent road performance, and the foamed asphalt in-situ cold recycling mixture provided by the present invention has a Marshall stability of 14.79 ~ 16.72kN, 15 ℃ The dry splitting strength is 0.68-0.78MPa, the residual stability is 84.2%-92.3%, the freeze-thaw splitting strength ratio is 72.3%-76.5%, and the dynamic stability is 3321.9-4423.2 times/mm. In addition, the present invention effectively improves the dry and wet splitting strength of the prepared foamed asphalt in-situ cold recycling mixture by controlling the amount of foamed asphalt to be 2-4 parts; the present invention controls the amount of water to be 4.5-5.5 The dry density of the prepared foamed asphalt cold-in-situ recycling mixture is effectively improved. Road performance of foamed asphalt cold-in-place recycled mixtures.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. It should be regarded as the protection scope of the present invention.
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CN112942012A (en) * | 2019-12-11 | 2021-06-11 | 江苏北极星交通产业集团有限公司 | High-performance foamed asphalt cold regeneration process directly used as asphalt surface layer |
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