CN108466431B - Automatic plastic box assembling machine for in-vitro diagnosis industry - Google Patents
Automatic plastic box assembling machine for in-vitro diagnosis industry Download PDFInfo
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- CN108466431B CN108466431B CN201810416546.3A CN201810416546A CN108466431B CN 108466431 B CN108466431 B CN 108466431B CN 201810416546 A CN201810416546 A CN 201810416546A CN 108466431 B CN108466431 B CN 108466431B
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- 238000000338 in vitro Methods 0.000 title claims abstract description 14
- 238000003745 diagnosis Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 226
- 238000012360 testing method Methods 0.000 claims abstract description 212
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 238000001179 sorption measurement Methods 0.000 claims description 68
- 230000002950 deficient Effects 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 13
- 230000005570 vertical transmission Effects 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000007664 blowing Methods 0.000 description 9
- 238000001746 injection moulding Methods 0.000 description 9
- 239000004071 soot Substances 0.000 description 9
- 230000000007 visual effect Effects 0.000 description 8
- 230000007547 defect Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000003252 repetitive effect Effects 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7162—Boxes, cartons, cases
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention provides an automatic plastic box assembling machine for the in-vitro diagnosis industry, which is used for automatically assembling a plastic box and comprises a frame, wherein a first dividing disc, a lower cover feeding mechanism, a test paper feeding detection mechanism, an upper cover feeding mechanism, a press fitting mechanism, a height detection mechanism and a blanking mechanism are arranged on the frame, a plurality of first tool positions are arranged on the first dividing disc, the first tool positions are circumferentially distributed on the first dividing disc at the same angle interval, the first dividing disc drives the first tool positions to rotate intermittently in a unidirectional manner and rotate by an angle of one first tool position each time, and the lower cover feeding mechanism, the test paper feeding detection mechanism, the upper cover feeding mechanism, the press fitting mechanism, the height detection mechanism and the blanking mechanism are respectively arranged along the periphery of the first dividing disc and are sequentially arranged one by one corresponding to the positions of the first tools along the rotation direction of the first dividing disc.
Description
Technical Field
The invention relates to the technical field of plastic box assembly, in particular to an automatic plastic box assembly machine for in-vitro diagnosis industry.
Background
The plastic box is mainly used for rapid diagnosis in the in-vitro diagnosis industry, the liquid to be detected is dripped on the test paper, and the change of the test paper can obtain a corresponding result; at present, a plastic box mostly consists of an upper cover, test paper and a lower cover.
The existing plastic boxes are assembled in the following mode:
Firstly, manually assembling, namely after the cut test paper is manually placed into the lower cover, pressing the upper cover and the lower cover together to realize assembly, wherein the assembly mode is low in efficiency, and the cut test paper is manually taken, so that the test paper is easily damaged, and the using effect of the test paper is affected;
secondly, assembling in a pipeline mode, wherein the assembling process is as follows: feeding through a lower cover feeding mechanism, conveying by a conveyor belt, feeding test paper, and after continuous conveying, feeding and assembling through an upper cover feeding mechanism; this approach has the following drawbacks: because the lower cover is formed by injection molding, the defect of deformation exists in the injection molding, the phenomenon of clamping the lower cover easily occurs in the conveying process, and the assembly efficiency is influenced due to overlong travel.
Furthermore, most of the test paper on the existing plastic box is cut through single-cutter blanking, so that the condition of cutter sticking easily occurs, the cutting efficiency can be affected, and the test paper is greatly wasted.
In view of this, the present inventors have specifically devised an automatic plastic box assembling machine for use in the in vitro diagnostic industry, which results therefrom.
Disclosure of Invention
In order to solve the problems, the technical scheme of the invention is as follows:
The automatic plastic box assembling machine comprises a frame, wherein a first index plate, a lower cover feeding mechanism, a test paper feeding detection mechanism, an upper cover feeding mechanism, a press fitting mechanism, a height detection mechanism and a discharging mechanism are arranged on the frame, a plurality of first tool positions are arranged on the first index plate, the first tool positions are circumferentially distributed on the first index plate at the same angle interval, the first index plate drives the first tool positions to rotate intermittently in one direction and rotate by one angle of the first tool positions each time, and the lower cover feeding mechanism, the test paper feeding detection mechanism, the upper cover feeding mechanism, the press fitting mechanism, the height detection mechanism and the discharging mechanism are respectively arranged along the periphery of the first index plate and are sequentially arranged along the rotation direction of the first index plate one by one corresponding to the positions of the first tool positions;
The lower cover feeding mechanism feeds the lower cover and places the lower cover at a corresponding first tool position, the test paper feeding mechanism cuts the test paper and places the test paper on the lower cover corresponding to the first tool position, and the upper cover feeding mechanism places the upper cover on the lower cover corresponding to the first tool position and is pressed by the pressing mechanism.
Further, set up the spacing boss of annular along a plurality of first frock positions outsides on the first graduated disk, and the spacing boss of annular is in set up on the position that test paper material loading detection mechanism, unloading mechanism correspond and keep away the position, all set up two holding tanks that are used for placing the plastic box on the first frock position, the holding tank sets up the opening towards the one end of the spacing boss of annular, and the other end sets up the groove of dodging that is used for the unloading, and the bottom altitude uniformity of opening, dodging groove and holding tank is good.
Further, lower cover feed mechanism includes lower cover vibration dish and horizontal drive mechanism and vertical drive mechanism mutually perpendicular on the horizontal direction, lower cover vibration dish exit end butt horizontal drive mechanism, horizontal drive mechanism includes first fixed position and horizontal cylinder, horizontal cylinder drive fixed position is at the lower cover vibration dish and vertical drive mechanism between reciprocating motion, vertical drive mechanism includes vertical cylinder and transfer line, vertical cylinder drive transfer line is at fixed position and the frock position of correspondence between reciprocating motion.
Further, the test paper feed mechanism comprises a test paper cutting device and a test paper feed device, wherein the test paper cutting device is provided with two sets, and the structures of the test paper cutting device and the test paper feed device are identical.
Further, the test paper cutting device comprises a cutting cylinder, a cutter set, a test paper base, a test paper adsorption mechanism and a test paper feeding mechanism, wherein the output end of the cutting cylinder is connected with the cutter set, the test paper base is positioned below the cutter set and above the test paper adsorption mechanism, and the test paper adsorption mechanism is arranged above the test paper feeding mechanism; the test paper adsorption mechanism comprises an adsorption bottom plate and an air extractor, wherein the adsorption bottom plate is provided with a plurality of main channels and a plurality of adsorption channels perpendicular to the main channels, the air extractor is connected with the main channels, and the test paper adsorption mechanism further comprises an adsorption plate for blocking the adsorption channels; the test paper feeding mechanism comprises a feeding driving device, a first feeding cylinder, a second feeding cylinder and a feeding adsorption head, wherein the first feeding cylinder, the second feeding cylinder and the feeding adsorption head are perpendicular to each other, the feeding driving device drives the adsorption bottom plate to repeatedly move between the right lower part of the cutter set and the lower part of the first feeding cylinder, the first feeding cylinder drives the second feeding cylinder and the feeding adsorption head to repeatedly move between the upper part of the feeding driving device and the upper part of the test paper feeding device, and the second feeding cylinder drives the feeding adsorption head to repeatedly move in the vertical direction.
Further, the cutter group includes cutter base and a plurality of cutter piece, a plurality of cutter piece equidistant setting is on the cutter base, and all perpendicular with the cutter base.
Further, the test paper feeding device comprises a second dividing disc and a test paper feeding assembly, a plurality of second tool positions are arranged on the second dividing disc, the second tool positions are circumferentially distributed on the second dividing disc at the same angle interval, the second dividing disc drives the second tool positions to rotate intermittently in one direction and rotate by the angle of one second tool position each time, and the test paper feeding mechanism and the test paper feeding assembly are respectively arranged along the periphery of the second dividing disc; the test paper material loading subassembly sets up between the first frock position that corresponds between first graduated disk and second frock position, including first material loading cylinder, first revolving cylinder, first rotary rod, first connecting piece and first chuck, first rotary rod passes through first connecting piece and is connected with first revolving cylinder pivot, the piston of first material loading cylinder is connected with first revolving cylinder, first rotary rod both ends all set up first chuck, first material loading cylinder drives first revolving cylinder, first rotary rod, first chuck up-and-down motion, first revolving cylinder drives first rotary rod and first chuck rotary motion.
Further, the test paper feeding mechanism further comprises a large test paper feeding device, a test paper bad rejecting device and a test paper detecting device; the test paper bad rejection device comprises a rejection frame, a first rejection cylinder, a second rejection cylinder and a rejection adsorption head, wherein the first rejection cylinder, the second rejection cylinder and the rejection adsorption head are perpendicular to each other, the rejection frame is arranged on the frame, the first rejection cylinder drives the second rejection cylinder and the rejection adsorption head to repeatedly move between the upper part of the feeding driving device and the upper part of the rejection frame, and the second rejection cylinder drives the rejection adsorption head to repeatedly move in the vertical direction; the test paper detection device comprises a second visual detection system.
Further, test paper material loading detection mechanism includes first visual detection system and blevile of push, first visual detection system sets up in the top that corresponds first frock position, blevile of push includes pushing away material cylinder and pushing away the stock rod, pushing away stock cylinder drive pushing away the stock rod and reciprocating, blevile of push sets up two sets side by side, and corresponds same first frock position.
Further, upper cover feed mechanism includes upper cover vibration dish, second fixed position and rotatory feed mechanism, upper cover vibration dish exit end supports the second fixed position setting, rotatory feed mechanism sets up between second fixed position and corresponding first frock position, rotatory feed mechanism includes second material loading cylinder, second revolving cylinder, second rotary rod, second connecting piece and second chuck, the second rotary rod passes through the second connecting piece and is connected with the second revolving cylinder pivot, the piston of second material loading cylinder is connected with the second revolving cylinder, second rotary rod both ends all set up the second chuck, second material loading cylinder drives second revolving cylinder, second rotary rod, second chuck up-and-down repetitive motion, second revolving cylinder drives second rotary rod and second chuck rotary motion.
Further, the press-fitting mechanism comprises a press-fitting air cylinder and a lower pressing head, the lower pressing head is driven by the press-fitting air cylinder to repeatedly move up and down above the corresponding first tool position, and the press-fitting mechanism is provided with two sets of press-fitting mechanisms side by side and corresponds to the same first tool position.
Further, the height detection mechanism comprises a pressing cylinder and a detection rod, and the pressing cylinder drives the detection rod to repeatedly move along the vertical direction above the corresponding first tool position.
Further, the unloading mechanism includes yields unloading mechanism and defective products unloading mechanism, the defective products unloading mechanism includes first unloading cylinder and first unloading head, first unloading cylinder drive first unloading head is at corresponding first frock position repetitive motion, the defective products unloading mechanism sets up two sets side by side, yields unloading mechanism includes second unloading cylinder and second unloading head, the second unloading head is U type form, and the second unloading cylinder is connected to U type form bottom, by second unloading cylinder drive repetitive motion.
Further, the device also comprises a soot blowing mechanism, wherein the soot blowing mechanism is arranged close to the dividing disc and is arranged beside a tooling position between the blanking mechanism and the lower cover feeding mechanism, and a nozzle on the soot blowing mechanism is arranged towards the tooling position.
Further, an operating mechanism is further installed on the frame, and the operating mechanism is a suspended touch screen.
Further, the frame is also provided with a three-color warning lamp.
According to the automatic plastic box assembling machine, the first index plate is arranged, and the lower cover feeding mechanism, the test paper feeding detection mechanism, the upper cover feeding mechanism, the press mounting mechanism, the height detection mechanism and the blanking mechanism are arranged on the periphery of the first index plate, so that the automatic plastic box assembling is realized, defective products of deformation of the upper cover and the lower cover in the injection molding process are overcome, normal assembly is realized, the utilization rate of the upper cover and the lower cover after injection molding is greatly improved, and the cost is saved; and the assembly efficiency can be greatly improved, and the labor cost and the labor intensity are reduced.
Drawings
The invention will be further described with reference to examples of embodiments with reference to the accompanying drawings.
FIG. 1 is a schematic view of an automated assembly machine according to the present invention;
FIG. 2 is a top view of the automated assembly machine of the present invention;
FIG. 3 is a partial schematic view of an automated assembly machine according to the present invention;
FIG. 4 is a partial schematic view of a second automated assembly machine according to the present invention;
FIG. 5 is a schematic structural view of the test paper feeding mechanism of the present invention;
FIG. 6 is a schematic view of the structure of the test strip cutting device of the present invention;
FIG. 7 is a side view of the test strip cutting device of the present invention;
FIG. 8 is a schematic view of a first tooling position according to the present invention;
Fig. 9 is a schematic view of a cutter set according to the present invention
FIG. 10 is a schematic view of the structure of the adsorption bottom plate of the present invention.
Description of the reference numerals:
01-a frame, 10-a first dividing disc, 11-a first tooling position, 111-a containing groove, 112-a avoiding groove, 113-an opening, 12-an annular limiting boss, 121-a avoiding position, 20-a lower cover feeding mechanism, 21-a lower cover vibration disc, 22-a transverse transmission mechanism, 221-a transverse cylinder, 222-a first fixing position, 23-a vertical transmission mechanism, 231-a vertical cylinder, 232-a transmission rod, 30-a test paper feeding mechanism, 31-a test paper cutting device, 311-a cutting cylinder, 312-a cutter set, 3121-a cutter base, 3122-a cutter blade, 313-a test paper base, 314-an adsorption bottom plate, 3141-a main channel, 3142-an adsorption channel, 315-a test paper feeding mechanism, 3151-a feeding driving device, 3152-a first feeding cylinder, 3153-second feeding cylinder, 3154-feeding adsorption head, 316-adsorption plate, 32-test paper feeding device, 321-second dividing plate, 3211-second tooling position, 322-test paper feeding component, 3221-first feeding cylinder, 3222-first rotary cylinder, 3223-first rotary rod, 3224-first chuck, 33-test paper detection device, 34-large test paper feeding device, 341-large test paper storage position, 342-first conveying cylinder, 343-second conveying cylinder, 344-clamping head, 35-test paper bad removing device, 351-first removing cylinder, 352-second removing cylinder, 353-removing adsorption head, 40-test paper feeding detection mechanism, 41-first visual detection system, 42-pushing device, 421-pushing cylinder, 422-pushing rod, 50-upper cover feeding mechanism, 51-upper cover vibration disc, 52-second fixed position, 53-rotary feeding mechanism, 531-second feeding cylinder, 532-second rotary cylinder, 533-second rotary rod, 534-second chuck, 60-press fitting mechanism, 61-press fitting cylinder, 62-lower press head, 70-height detection mechanism, 71-lower press cylinder, 72-detection rod, 80-blanking mechanism, 81-defective product blanking mechanism, 811-first blanking cylinder, 812-first blanking head, 82-defective product blanking mechanism, 821-second blanking cylinder, 822-second blanking head.
Detailed Description
Referring to fig. 1 to 10, as a preferred embodiment of the present invention, an automatic plastic box assembling machine for in vitro diagnosis industry is used for automatic assembly of plastic boxes (plastic boxes are composed of a lower cover, test paper and an upper cover), and includes a frame 01, wherein a first indexing disc 10, a lower cover feeding mechanism 20, a test paper feeding mechanism 30, a test paper feeding detecting mechanism 40, an upper cover feeding mechanism 50, a pressing mechanism 60, a height detecting mechanism 70 and a discharging mechanism 80 are arranged on the frame 01, a plurality of first tooling positions 11 are arranged on the first indexing disc 10, and each first tooling position 11 is circumferentially distributed on the first indexing disc 10 at the same angular interval, the first indexing disc 10 drives each first tooling position 11 to rotate intermittently in a unidirectional manner and rotates by an angle of one first tooling position 11 each time, and the lower cover feeding mechanism 20, the test paper feeding mechanism 30, the feeding detecting mechanism 40, the upper cover feeding mechanism 50, the pressing mechanism 60, the height detecting mechanism 70 and the discharging mechanism 80 are respectively arranged along the periphery of the first indexing disc 10 in sequence, and the first tooling positions 11 are arranged one by one corresponding to one first tooling position 11 in the circumferential direction. The arrangement of the way drives the parts on the first tooling position 11 to be assembled through the first index plate 10, so that the defect that the lower cover and the upper cover are deformed through injection molding and the phenomenon that the lower cover is clamped easily in the conveying process can be effectively solved; and the upper cover and the lower cover are assembled in the mode, so that normal assembly can be realized even if the upper cover and the lower cover are deformed in the injection molding process, the utilization rate of the upper cover and the lower cover after injection molding is greatly improved, and the cost is saved.
The lower cover feeding mechanism 20 is used for feeding a lower cover and placing the lower cover on the corresponding first tooling position 11, the test paper feeding mechanism 30 is used for cutting the test paper and placing the cut test paper on the lower cover on the corresponding first tooling position 11, the upper cover feeding mechanism is used for placing the upper cover on the lower cover on the corresponding first tooling position 11 and is pressed by the pressing mechanism 60, the feeding detection mechanism is used for checking whether the lower cover and the test paper exist on the corresponding first tooling position 11 or not, the height detection mechanism 70 is used for detecting whether the pressing mechanism 60 is pressed in place or not, and finally the plastic box on the corresponding first tooling position 11 is taken down by the blanking mechanism 80.
The first indexing disc 10 is provided with an annular limiting boss 12 along the outer sides of a plurality of first tooling positions 11, the annular limiting boss 12 is matched with the first tooling positions 11 to position and limit an upper cover and a lower cover, the annular limiting boss 12 is provided with a avoidance bit 121 at positions corresponding to the test paper feeding detection mechanism 40 and the blanking mechanism 80, defective products and good products are conveniently taken down from the first tooling positions 11, the first tooling positions 11 are provided with two containing grooves 111 for containing plastic boxes, the containing grooves 111 are provided with openings 113 towards one ends of the annular limiting boss 12, the other ends of the containing grooves 111 are provided with avoidance grooves 112 for blanking, the bottoms of the openings 113, the avoidance grooves 112 and the containing grooves 111 are uniform in height, the defective products and the good products are conveniently taken down from the first tooling positions 11, and the two containing grooves 111 can be used for simultaneously assembling the two plastic boxes, so that the assembly efficiency is improved.
The lower cover feeding mechanism 20 comprises a lower cover vibration disc 21, and a transverse transmission mechanism 22 and a vertical transmission mechanism 23 which are mutually perpendicular in the horizontal direction, the outlet end of the lower cover vibration disc 21 is abutted against the transverse transmission mechanism 22, the transverse transmission mechanism 22 comprises a first fixing position 222 and a transverse air cylinder 221, the transverse air cylinder 221 drives a fixing position to repeatedly move between the lower cover vibration disc 21 and the vertical transmission mechanism 23, the vertical transmission mechanism 23 comprises a vertical air cylinder 231 and a transmission rod 232, and the vertical air cylinder 231 drives the transmission rod 232 to repeatedly move between the fixing position and a corresponding tool position. After the lower cover vibration plate 21 vibrates the lower cover to the first fixed position 222, the transverse air cylinder 221 drives the first fixed position 222 to the front of the transmission rod 232, and then the transmission rod 232 pushes the lower cover on the first fixed position 222 to the corresponding first tooling position 11 under the driving of the vertical air cylinder 231.
The test paper feeding mechanism 30 comprises a test paper cutting device 31 and a test paper feeding device 32, wherein the test paper cutting device 31 is provided with two sets, and the structures of the two sets are identical, the test paper cutting device is used for cutting a large test paper into test papers required by subsequent assembly, and the two sets of test paper cutting devices 31 are used for respectively supplying the cut test papers; the test paper cutting device 31 comprises a cutting cylinder 311, a cutter group 312, a test paper base 313, a test paper adsorption mechanism and a test paper feeding mechanism 315, wherein the output end of the cutting cylinder 311 is connected with the cutter group 312, the test paper base 313 is positioned below the cutter group 312 and above the test paper adsorption mechanism, the test paper adsorption mechanism is arranged above the test paper feeding mechanism, and the test paper base 313 is used for limiting and positioning large test paper; the test paper adsorption device includes adsorption bottom plate 314, the air exhauster, adsorption bottom plate 314 sets up a plurality of main passageway 3141 and a plurality of and main passageway 3141 vertically adsorption channel 3142, the air exhauster is connected with main passageway 3141, set up on test paper base 313 when the bulk test paper, the air exhauster work, firmly adsorb the bulk test paper on test paper base 313, be convenient for tailor and cut back cutter group 312 and test paper separation, prevent to glue the sword, test paper adsorption device still is including being used for plugging up adsorption plate 316 of adsorption channel 3142, reduce the loss of breathing in. The test paper feeding mechanism 315 comprises a feeding driving device 3151, a first feeding cylinder 3152, a second feeding cylinder 3153 and a feeding adsorption head 3154 which are mutually perpendicular, the feeding driving device 3151 drives the adsorption bottom plate 314 to repeatedly move between the right lower part of the cutter set 312 and the lower part of the first feeding cylinder 3152, the first feeding cylinder 3152 drives the second feeding cylinder 3153 and the feeding adsorption head 3154 to repeatedly move between the upper part of the feeding driving device 3151 and the upper part of the test paper feeding device 32, the second feeding cylinder 3153 drives the feeding adsorption head 3154 to repeatedly move in the vertical direction, and the feeding adsorption head 3154 can simultaneously grasp two cut test papers; when the test paper after cutting is completed, the adsorption bottom plate 314 is driven to move to the lower part of the first feeding cylinder 3152 by the feeding driving device 3151, the second feeding cylinder 3153 drives the feeding adsorption head 3154 to adsorb the test paper, and the first feeding cylinder 3152 drives the test paper to be placed on the corresponding second dividing disc 321.
The test paper feeding device 32 comprises a second dividing disc 321 and a test paper feeding assembly 322, a plurality of second tool positions 3211 are arranged on the second dividing disc 321, the second tool positions 3211 are circumferentially distributed on the second dividing disc 321 at the same angle interval, the second dividing disc 321 drives the second tool positions 3211 to rotate intermittently in one direction and rotate by one angle of the second tool positions 3211 each time, and two sets of test paper cutting devices 31, test paper feeding mechanisms 315 and test paper feeding assemblies 322 are respectively arranged along the periphery of the second dividing disc 321; the test paper feeding assembly 322 is arranged between a first tool position 11 and a second tool position 3211, which correspond to each other, between the first indexing disc 10 and the second indexing disc 321, and comprises a first feeding cylinder 3221, a first rotating cylinder 3222, a first rotating rod 3223, a first connecting piece and a first chuck 3224, the first rotating rod 3223 is connected with a rotating shaft of the first rotating cylinder 3222 through the first connecting piece, a piston of the first feeding cylinder 3221 is connected with the first rotating cylinder 3222, first chucks 3224 are arranged at two ends of the first rotating rod 3223, the first feeding cylinder 3221 drives the first rotating cylinder 3222, the first rotating rod 3223 and the first chucks 3224 to move repeatedly up and down, the first rotating cylinder 3222 drives the first rotating rod 3223 and the first chucks 3224 to move rotationally, and the first chucks 3224 can clamp two pieces of cut test paper. When the test paper is conveyed to the side of the test paper feeding assembly 322 through the second tool position 3211, the first feeding cylinder 3221 drives the first rotary cylinder 3222, the first rotary rod 3223 and the first chucks 3224 at two ends of the first rotary rod 3223 to move downwards, the first chucks 3224 clamp the test paper on the second tool position 3211 and move upwards, the first rotary cylinder 3222 drives the first rotary rod 3223 to rotate 180 degrees, the chucks at two ends of the first rotary rod 3223 exchange positions, at the moment, the second indexing disc 321 rotates to a second tool position 3211, the first feeding cylinder 3221 moves downwards, the first chucks 3224 on the first tool position 11 put the test paper into the first tool position 11, the first chucks 3224 on the second tool position 3211 clamp the test paper on the second tool position 3211 again, and the operation is repeated.
According to the test paper feeding mechanism 30, the second dividing disc 321 and the two sets of test paper cutting devices 31 are arranged, so that the test paper can be cut and fed rapidly, the two sets of test paper cutting devices 31 can cut test paper respectively and provide cut test paper for the second fixture position 3211 on the second dividing disc 32, when one set of feeding is completed, the other set of feeding can be directly carried out, rapid butt joint and continuous feeding can be realized, waiting during cutting is avoided, and when one set of test paper cutting devices 31 fails and stops working or needs maintenance, the other set of test paper cutting devices 31 can continue working, so that the working efficiency is greatly improved, and the automation and the intellectualization of the test paper feeding mechanism 30 are realized.
The cutter set 312 includes a cutter base 3121 and a plurality of cutter pieces 3122, and a plurality of cutter pieces 3122 equidistant set up on cutter base 3121, and all perpendicular with cutter base 3121, can cut out required test paper into the massive test paper simultaneously and be used for subsequent assembly for complete machine work efficiency is high.
The test paper feeding mechanism 30 further comprises a large test paper feeding device 34, a test paper reject device 35 and a test paper detection device 33; the large test paper feeding device 34 is provided with two sets and is arranged corresponding to the test paper checking device, and comprises a large test paper storage position 341, a first conveying cylinder 342, a second conveying cylinder 343 and a clamping head 344 which are mutually perpendicular, wherein the first conveying cylinder 342 drives the second remote conveying cylinder and the clamping head 344 to repeatedly move between the large test paper storage position 341 and the upper part of the test paper base 313, and the second conveying cylinder 343 drives the clamping head 344 to repeatedly move up and down; the principle of operation of the large test paper loading device 34 is as follows: the large test paper is placed on the large test paper storage position 341, the first moving cylinder drives the second transporting cylinder 343 and the clamping head 344 to be above the large test paper storage position 341, the second transporting cylinder 343 drives the clamping head 344 to move downwards above the large test paper storage position 341 and clamp the large test paper to move upwards, the first transporting cylinder 342 drives the clamping head 344 to move downwards and be placed on the test paper base 313, and finally the second transporting cylinder 343 drives the clamping head 344 to move upwards. The test paper defect removing device 35 comprises a removing frame, a first removing cylinder 351, a second removing cylinder 352 and a removing adsorption head 353 which are mutually perpendicular, wherein the removing frame is arranged on the frame 01, the first removing cylinder 351 drives the second removing cylinder 352 and the removing adsorption head 353 to repeatedly move between the upper part of the feeding driving device 3151 and the upper part of the removing frame, and the second removing cylinder 352 drives the removing adsorption head 353 to repeatedly move in the vertical direction; the test paper detection device 33 comprises a second visual detection system, the test paper detection device 33 is arranged corresponding to the second tooling position 3211, and the second tooling position 3211 positioned between the test paper cutting device and the test paper feeding mechanism 30 is used for judging whether test paper exists on the second tooling position 3211 corresponding to the test paper detection device 33.
The test paper feeding mechanism 30 operates as follows:
stacking the cut large test paper on the large test paper storage position 341, and subsequently moving the large test paper to the corresponding test paper base 313 one by one;
when a large test paper is placed on the test paper base 313, the test paper is firmly adsorbed on the test paper base 313 by the test paper adsorption mechanism;
The cutting cylinder 311 drives the cutter group 312 to cut large test paper, the cutter group 312 moves upwards after cutting, and meanwhile, the problem of sticking the test paper can be effectively avoided due to the action of the test paper adsorption mechanism;
the feeding driving device 3151 drives the test paper adsorption mechanism to the lower part of the first feeding cylinder 3152;
The second feeding cylinder 3153 drives the feeding adsorption head 3154 to clamp the cut test paper and move upwards, the first feeding cylinder 3152 drives the second feeding cylinder 3153 and the chuck to move to the second tooling position 3211 on the second dividing disc 321, the test paper is put down, meanwhile, the feeding driving device 3151 continues to drive the test paper adsorption mechanism to move forwards, an adsorption channel 3142 on the adsorption bottom plate 314 is blocked by the adsorption plate 316, the air suction loss is reduced, and the steps are repeated until the test paper is conveyed.
Before the test paper is conveyed, if the cutting failure occurs, the test paper is directly removed by a test paper failure removing device 35; and after the test paper on one set of test paper cutting device 31 is conveyed, the test paper on the other set of test paper cutting device 31 is conveyed, so that seamless butt joint is realized, the waiting time is avoided, and the assembly efficiency of the whole machine is improved.
The test paper feeding detection mechanism 40 comprises a first visual detection system 41 and a pushing device 42, wherein the first visual detection system 41 is arranged above the corresponding first tooling position 11 and is used for detecting whether an upper cover and test paper exist on the corresponding first tooling position 11, and if the test paper does not exist, the lower cover is directly pushed out through the pushing device 42; the pushing device 42 comprises a pushing cylinder 421 and a pushing rod 422, the pushing cylinder 421 drives the pushing rod 422 to move repeatedly, and the pushing device 42 is arranged in two sets side by side and corresponds to the same first tool position 11.
The upper cover feeding mechanism 50 comprises an upper cover vibration disc 51, a second fixed position 52 and a rotary feeding mechanism 53, wherein the outlet end of the upper cover vibration disc 51 is propped against the second fixed position 52, the rotary feeding mechanism 53 is arranged between the second fixed position 52 and the corresponding first tooling position 11, the upper cover vibrates to the second fixed position 52 through the upper cover vibration disc 51, and then the rotary feeding mechanism 53 conveys the upper cover to the corresponding first tooling position 11; the rotary feeding mechanism 53 comprises a second feeding cylinder 531, a second rotary cylinder 532, a second rotary rod 533, a second connecting piece and a second chuck 534, the second rotary rod 533 is connected with the second rotary cylinder 532 through a second connecting piece in a rotating shaft manner, a piston of the second feeding cylinder 531 is connected with the second rotary cylinder 532, two ends of the second rotary rod 533 are respectively provided with the second chuck 534, the second feeding cylinder 531 drives the second rotary cylinder 532, the second rotary rod 533 and the second chuck 534 to move repeatedly up and down, and the second rotary cylinder 532 drives the second rotary rod 533 and the second chuck 534 to move rotationally. The structure of the rotary feeding device is similar to that of the test paper feeding assembly 322, and the principle is the same, and the description thereof is omitted herein.
The press-fitting mechanism 60 comprises a press-fitting air cylinder 61 and a lower press-fitting head 62, the press-fitting air cylinder 61 drives the lower press-fitting head 62 to repeatedly move up and down above the corresponding first tool positions 11, and the press-fitting mechanism 60 is provided with two sets of press-fitting mechanisms side by side and corresponds to the same first tool position 11, so that press-fitting of two products in the first tool positions 11 is realized.
The height detection mechanism 70 comprises a pressing cylinder 71 and a detection rod 72, the pressing cylinder 71 drives the detection rod 72 to repeatedly move along the vertical direction above the corresponding first tooling position 11, after the assembly is completed, the assembled product on the first tooling position 11 is detected to be qualified by the height detection mechanism 70, and if the product is qualified, the good product is pushed into a good product frame by the good product blanking mechanism 82; if the defective product is not qualified, the defective product is pushed into the defective product frame by the defective product blanking mechanism 81.
The blanking mechanism 80 comprises a good product blanking mechanism 82 and a defective product blanking mechanism 81, the defective product blanking mechanism 81 comprises a first blanking cylinder 811 and a first blanking head 812, the first blanking cylinder 811 drives the first blanking head 812 to move repeatedly at the corresponding first tool position 11, the defective product blanking mechanism 81 is arranged in two sets side by side, when the height detection mechanism 70 detects which product in the first tool position 11 is defective, the defective product blanking mechanism 81 corresponding to the defective product acts, and the good product is continuously remained on the second tool position 3211 to be blanked by the good product blanking mechanism 82; the good product blanking mechanism 82 includes a second blanking cylinder 821 and a second blanking head 822, the second blanking head 822 is in a U shape, the bottom of the U shape is connected with the second blanking cylinder 821, and the second blanking cylinder 821 drives the second blanking cylinder 821 to move repeatedly.
In order to ensure that the equipment can normally operate, the automatic plastic box assembling machine also comprises a first soot blowing mechanism, wherein the first soot blowing mechanism is arranged close to the first index plate 10 and is arranged beside the first tooling position 11 between the blanking mechanism 80 and the lower cover feeding mechanism 20, and a nozzle on the first soot blowing mechanism is arranged towards the first tooling position 11; the test paper feeding mechanism 30 comprises a second soot blowing mechanism, the second soot blowing mechanism is arranged close to the second index plate 321 and is arranged beside a second tooling position 3211 between the test paper feeding device 32 and the test paper cutting device 31, and a nozzle on the second soot blowing mechanism is arranged towards the second tooling position 3211.
The automatic plastic box assembling machine also comprises a central control host, wherein each driving mechanism and electronic element are electrically connected with and controlled by the central control host, and can be operated through an operating mechanism (a hanging touch screen) arranged on the frame 01, so that the automatic plastic box assembling machine is simple and visual to use and convenient for a user to operate.
Still install the three-colour warning light on the frame 01, can make things convenient for operating personnel to know the current operating condition of equipment to in time report to the police when breaking down.
In summary, the automatic plastic box assembling machine of the invention is provided with the first index plate, and the periphery of the first index plate is provided with the lower cover feeding mechanism, the test paper feeding detection mechanism, the upper cover feeding mechanism, the press mounting mechanism, the height detection mechanism and the blanking mechanism so as to realize the automatic assembly of the plastic box, thereby not only overcoming the defect products of deformation of the upper cover and the lower cover in the injection molding process, but also realizing the normal assembly, greatly improving the utilization rate of the upper cover and the lower cover after injection molding and saving the cost; and the assembly efficiency can be greatly improved, and the labor cost and the labor intensity are reduced.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the invention is not limited to the above embodiments, but is capable of being modified or applied directly to other applications without modification, as long as various insubstantial modifications of the method concept and technical solution of the invention are adopted, all within the scope of the invention.
Claims (7)
1. The automatic plastic box assembling machine for the in-vitro diagnosis industry is characterized by comprising a frame, wherein a first dividing disc, a lower cover feeding mechanism, a test paper feeding detection mechanism, an upper cover feeding mechanism, a press fitting mechanism, a height detection mechanism and a blanking mechanism are arranged on the frame, a plurality of first tool positions are arranged on the first dividing disc, the first tool positions are circumferentially distributed on the first dividing disc at the same angle interval, the first dividing disc drives the first tool positions to rotate intermittently in a unidirectional manner and rotate by an angle of one first tool position each time, and the lower cover feeding mechanism, the test paper feeding detection mechanism, the upper cover feeding mechanism, the press fitting mechanism, the height detection mechanism and the blanking mechanism are respectively arranged along the periphery of the first dividing disc and are sequentially arranged along the rotation direction of the first dividing disc one by one corresponding to the positions of the first tool positions;
The test paper feeding mechanism cuts test paper and places the cut test paper on the lower cover corresponding to the first tooling position, and the upper cover feeding mechanism places the upper cover on the lower cover corresponding to the first tooling position and is pressed by the pressing mechanism;
The first indexing disc is provided with annular limiting bosses along the outer sides of a plurality of first tool positions, the annular limiting bosses are provided with avoidance positions at positions corresponding to the test paper feeding detection mechanism and the blanking mechanism, the first tool positions are provided with two containing grooves for placing plastic boxes, the containing grooves are provided with openings towards one ends of the annular limiting bosses, the other ends of the containing grooves are provided with avoidance grooves for blanking, and the openings, the avoidance grooves and the bottom of the containing grooves are uniform in height;
The lower cover feeding mechanism comprises a lower cover vibration disc, a transverse transmission mechanism and a vertical transmission mechanism which are mutually perpendicular in the horizontal direction, the outlet end of the lower cover vibration disc is abutted against the transverse transmission mechanism, the transverse transmission mechanism comprises a first fixed position and a transverse cylinder, the transverse cylinder drives the fixed position to repeatedly move between the lower cover vibration disc and the vertical transmission mechanism, the vertical transmission mechanism comprises a vertical cylinder and a transmission rod, and the vertical cylinder drives the transmission rod to repeatedly move between the fixed position and the corresponding tool position;
The test paper feeding mechanism comprises a test paper cutting device and a test paper feeding device, wherein the test paper cutting device is provided with two sets, and the structures of the test paper cutting device and the test paper feeding device are identical.
2. The automatic plastic box assembling machine for the in-vitro diagnosis industry according to claim 1, wherein the test paper cutting device comprises a cutting cylinder, a cutter set, a test paper base, a test paper adsorption mechanism and a test paper feeding mechanism, wherein the output end of the cutting cylinder is connected with the cutter set, the test paper base is positioned below the cutter set and above the test paper adsorption mechanism, and the test paper adsorption mechanism is arranged above the test paper feeding mechanism; the cutter group comprises a cutter base and a plurality of cutter blades, and the cutter blades are arranged on the cutter base at equal intervals and are perpendicular to the cutter base; the test paper adsorption mechanism comprises an adsorption bottom plate and an air extractor, wherein the adsorption bottom plate is provided with a plurality of main channels and a plurality of adsorption channels perpendicular to the main channels, the air extractor is connected with the main channels, and the test paper adsorption mechanism further comprises an adsorption plate for blocking the adsorption channels; the test paper feeding mechanism comprises a feeding driving device, a first feeding cylinder, a second feeding cylinder and a feeding adsorption head, wherein the first feeding cylinder, the second feeding cylinder and the feeding adsorption head are perpendicular to each other, the feeding driving device drives the adsorption bottom plate to repeatedly move between the right lower part of the cutter set and the lower part of the first feeding cylinder, the first feeding cylinder drives the second feeding cylinder and the feeding adsorption head to repeatedly move between the upper part of the feeding driving device and the upper part of the test paper feeding device, and the second feeding cylinder drives the feeding adsorption head to repeatedly move in the vertical direction.
3. The automatic plastic box assembling machine for the in-vitro diagnosis industry according to claim 2, wherein the test paper feeding device comprises a second dividing disc and a test paper feeding assembly, a plurality of second tool positions are arranged on the second dividing disc, the second tool positions are circumferentially distributed on the second dividing disc at the same angle interval, the second dividing disc drives the second tool positions to rotate intermittently in one direction and rotate by an angle of one second tool position each time, and the test paper feeding mechanism and the test paper feeding assembly are respectively arranged along the periphery of the second dividing disc; the test paper material loading subassembly sets up between the first frock position that corresponds between first graduated disk and second frock position, including first material loading cylinder, first revolving cylinder, first rotary rod, first connecting piece and first chuck, first rotary rod passes through first connecting piece and is connected with first revolving cylinder pivot, the piston of first material loading cylinder is connected with first revolving cylinder, first rotary rod both ends all set up first chuck, first material loading cylinder drives first revolving cylinder, first rotary rod, first chuck up-and-down motion, first revolving cylinder drives first rotary rod and first chuck rotary motion.
4. The automatic plastic box assembling machine for the in-vitro diagnosis industry according to claim 1, wherein the upper cover feeding mechanism comprises an upper cover vibration disc, a second fixing position and a rotary feeding mechanism, the outlet end of the upper cover vibration disc is propped against the second fixing position, the rotary feeding mechanism is arranged between the second fixing position and the corresponding first tool position, the rotary feeding mechanism comprises a second feeding cylinder, a second rotary rod, a second connecting piece and a second chuck, the second rotary rod is connected with a rotary shaft of the second rotary cylinder through the second connecting piece, a piston of the second feeding cylinder is connected with the second rotary cylinder, two ends of the second rotary rod are respectively provided with a second chuck, the second feeding cylinder drives the second rotary cylinder, the second rotary rod and the second chuck to repeatedly move up and down, and the second rotary cylinder drives the second rotary rod and the second chuck to rotationally move.
5. The automatic plastic box assembling machine for the in-vitro diagnosis industry according to claim 1, wherein the press-fitting mechanism comprises a press-fitting cylinder and a lower press-fitting head, the lower press-fitting head is driven by the press-fitting cylinder to repeatedly move up and down above the corresponding first tool position, and the press-fitting mechanism is provided with two sets side by side and corresponds to the same first tool position.
6. The automated plastic box assembly machine for the in-vitro diagnostics industry of claim 1 wherein the height detection mechanism comprises a hold-down cylinder and a detection bar, the hold-down cylinder driving the detection bar to move repeatedly in a vertical direction above the corresponding first tooling location.
7. The automatic plastic box assembling machine for the in-vitro diagnosis industry according to claim 1, wherein the blanking mechanism comprises a good product blanking mechanism and a defective product blanking mechanism, the defective product blanking mechanism comprises a first blanking cylinder and a first blanking head, the first blanking cylinder drives the first blanking head to repeatedly move at a corresponding first tool position, the defective product blanking mechanism is provided with two sets side by side, the good product blanking mechanism comprises a second blanking cylinder and a second blanking head, the second blanking head is U-shaped, the bottom of the U-shaped is connected with the second blanking cylinder, and the second blanking cylinder drives the second blanking cylinder to repeatedly move.
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| CN111645333A (en) * | 2020-07-07 | 2020-09-11 | 威海迈维特智能识别技术有限公司 | Instant detect kit rigging equipment |
| CN113695903A (en) * | 2021-08-30 | 2021-11-26 | 韩军 | Kit assembly equipment |
| CN115157702A (en) * | 2022-07-06 | 2022-10-11 | 苏州诚朴智能科技有限公司 | A kit assembly equipment |
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