CN108458624A - The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method - Google Patents
The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method Download PDFInfo
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- CN108458624A CN108458624A CN201810308865.2A CN201810308865A CN108458624A CN 108458624 A CN108458624 A CN 108458624A CN 201810308865 A CN201810308865 A CN 201810308865A CN 108458624 A CN108458624 A CN 108458624A
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- Prior art keywords
- bead
- return
- mouth
- serve
- cooling water
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- 239000011324 bead Substances 0.000 claims description 88
- 238000004140 cleaning Methods 0.000 claims description 64
- 239000000498 cooling water Substances 0.000 claims description 48
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 25
- 238000011144 upstream manufacturing Methods 0.000 claims description 23
- 239000012530 fluid Substances 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 3
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims description 3
- 230000035699 permeability Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 20
- 238000010586 diagram Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 11
- 238000004378 air conditioning Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 8
- 230000007547 defect Effects 0.000 description 8
- 238000009833 condensation Methods 0.000 description 6
- 230000005494 condensation Effects 0.000 description 6
- 230000008450 motivation Effects 0.000 description 5
- 230000001413 cellular effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 206010033799 Paralysis Diseases 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 235000013399 edible fruits Nutrition 0.000 description 3
- 238000012827 research and development Methods 0.000 description 3
- 238000009991 scouring Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010067484 Adverse reaction Diseases 0.000 description 1
- 230000006838 adverse reaction Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 210000004602 germ cell Anatomy 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000002000 scavenging effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G1/00—Non-rotary, e.g. reciprocated, appliances
- F28G1/12—Fluid-propelled scrapers, bullets, or like solid bodies
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G15/00—Details
- F28G15/003—Control arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
Abstract
The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method, include that the bead of side downstream is recycled to, for the return of serve controller that separates bead from flow at cooling water pipeline downstream side and for bead to be recycled back into the ball transmitter of cooling water pipeline upstream side from its upstream side by cooling water pipeline together with flow, ball transmitter includes：Bead collector shell, first passage, second channel, third channel, third channel is divided into two branches, the water outlet that one branch is connected to cooling water large size circulating pump most nearby does opposite configuration state mouth to mouth, and opposite configuration state mouth to mouth is most nearby done in the water sucking mouth that another branch is connected to cooling water large size circulating pump.The present invention provides a kind of water-cooled central air-conditioning condenser automatic washing energy conserving system itself being not necessarily to power source, it realizes on-line auto-cleaning using the enormous motivation of the included cooling water system circulating pump of central air-conditioning, is truly realized power-saving technology effect without any flaw.
Description
【Technical field】
The present invention relates to it is a kind of be used for cleaning in central air-conditioning the cleaning system of the heat exchanging pipe of condenser, in particular to
A kind of on-line Full energy-saving cleaning system of water cooled condenser bead and its control method.
【Background technology】
Present invention is particularly directed to its own all systems in the art to add power source (such as：Add circulating pump, supercharging
Pump, air compressor machine etc.) come complete bead cleaning condenser service, receive ball power on-line cleaning system or device, while
That bead on-line cleaning technological system of Chinese invention patent 200310112606.6 including the applicant.
Any system its own add power source realize transmitting-receiving ball that bead on-line cleaning system all there is technology
Defect and serious security risk.
The nearly research and development in 20 years of team led according to the applicant dissect the major defect and security risk such as with practice
Under：
1, itself a large amount of power consumption, use cost are high when system operation；And the effect for being short of power, while serving a ball, returning serve
Fruit is not good enough, and the cleaning performance of condenser tubes is bad；
2, the pump etc. of added sending and receiving bead in high-frequency executes the startup of short time, closes for a long time in system, and opens
Dynamic closing motion again, the motor very rapid wear failure of pump, once power breakdown or damage, system or device are paralysed immediately
Paralysis, cleaning function failure, running condenser or heat exchanger interior conduit are irreversible also while continuous heat exchange
Dirt starts to adhere to fouling again, and time longer fouling is thicker during this, and rate of heat exchange declines to a great extent, at this time if restarted
It fixes or what renewal impetus source pumped clean, must cause the condensation pipe of large area that the bead of entrance is stuck in every root knot
In the pipeline of dirt, the very terrible consequences that condensation pipe is blocked by bead is caused, this will cause entire production of units to run
Paralysis stops the serious consequence of factory！
3, the technology for installing pony pump in all systems additional as transmitting-receiving ball power source all has one in operation workflow
A fatal technological deficiency consequence, by pony pump or booster pump to constantly supercharging forces the pressure in transmitter in ball transmitter
When power is higher than the internal pressure of cooling cycle pipeline, fluid and bead in transmitter just can the high cooling water pipelines of feed pressure successively
In, the bead being introduced into forms the linear formation Fast marching of constant space with laggard bead in quick cooling water,
Be formed when the condenser tubes that the small sphere of exterior rearview of linear traveling arranges big cross section honeycomb shape line opposite as a result, advanced
After the bead entered first passes through the wherein pipeline in condenser, laggard bead can also enter this root pipeline or side therewith
Pipeline, for this purpose, more beads also can only not passed through by bead by several pipelines few in number, most of pipeline again
It cleans, for this purpose, do not start continuous fouling as time goes by by the condenser tubes by scouring, once the row of floating shape
Into bead when into the pipeline of fouling, bead, which is just stuck in the pipeline of the fouling, causes the pipeline to block, but with when
Between elapse, the bead for returning to transmitter gradually decreases and most of bead blocks in condensation pipe and also causes to cause condenser
The plugging of heat exchanging pipe large area and the fearful serious consequence for losing its heat exchange function！
4, all power source systems for installing small circulating pump or booster pump etc. additional in system, the defect that work is run are
When starting the system operation, it is small with cooling water pipeline bypass road with designed formation to be introduced into the bead of cooling water pipeline
Ball cycle advances and does not stop when reaching ball transmitter and flow into cooling water advancing from ball transmitter with partial circulating fluid
In the cooling water pipeline of upstream side, laggard bead is similarly not stop inside ball transmitter to continue with partial circulating fluid land
It is continuous to carry out in cooling water pipeline again, therefore the bead of the system, when starting operation, a line is advanced not before and after just forming bead
Changeable state, when power source stops, the bead in these travelings is motionless also with fluid and respectively stops and fixes on side
On some position in the pipeline in road, when power source is restarted next time, fixes and rest on the bead of other pipeline each position again
Start to synchronize as partial circulating fluid is advanced, can not change the state that bead can only be cleaned by only a few condensation pipe always,
Lead to that system cannot cause the comprehensive cleaning of all pipelines of condenser, the defect generated instead that large area blocks it is serious after
Fruit.
In conclusion on the basis of above-mentioned background technology, after the applicant's patent of invention 200310112606.6,
It is automatic that the Chinese invention patent 201610417611.5 that the applicant applied in 2016 discloses a kind of condenser of central air conditioner
Cleaning system is further improvement on the basis of foregoing invention patent, and it makes use of central air conditioner system itself settings
The enormous motivation of cooling water circulating pump come realize ball transmitting, cleaning with ball recycle, not only cleaning performance is to be fully ensured, but also
Without additionaling power source, optimal cleaning effect is realized while being truly realized energy saving.
Above two Chinese invention patent is that the technical team that the applicant leads deep ploughs this in nearly 20 years since nineteen ninety-eight
The technological achievement in field.
The applicant once again comprehensive innovation, promoted and improve the on-line Full cleaning technique of bead, among the above
State's patent of invention 201610417611.5 is further perfect, and the applicant furthers investigate in view of the drawbacks of the prior art, there is this then
Case generates.
【Invention content】
The first technical problem to be solved by the present invention is to provide a kind of water cooled condenser itself being not necessarily to power source
The on-line Full energy-saving cleaning system of bead, reduces difficulty of construction, and cost is low.
The second technical problem to be solved by the present invention is to provide a kind of water cooled condenser itself being not necessarily to power source
The control method of the on-line Full energy-saving cleaning system of bead dexterously utilizes the cooling water of central air conditioner system itself design
The power of system large size circulating pump is come the online service for realizing single tube channel generation very strong driving force source, cleaning technique of returning serve, not only
It is fabulous to emit ball, return of serve effect, and cleaning performance is to be fully ensured.
The present invention solves one of above-mentioned technical problem using following technical scheme：
The on-line Full energy-saving cleaning system of water cooled condenser bead,
Include with flow together by cooling water pipeline from its upstream side be recycled to downstream the bead of side, be used in cooling
By return of serve controller that bead is separated from flow and for bead is recycled back into cooling water pipeline at waterpipe downstream side
The ball transmitter of upstream side,
The ball transmitter includes：
A, bead collector shell, in there is a porous barrier to allow fluid but not fill bead process perhaps, and by shell
Internal body portion is at a upper chamber and a lower chambers；The upper chamber has a transparent cover, which can open, to take away
Or the addition bead；
The side of the upper chamber is connected to the return of serve controller in the downstream side of the pipeline by b, first passage,
The first passage is equipped with one first automatic braking valve；
The opposite side of the upper chamber is connected to one position of ducts upstream side by c, second channel, to receive a pressure
Power, which is less than the pressure of the ducts upstream side, but is higher than the pressure at the pipe downstream side, on the second channel
Equipped with one second automatic braking valve；
D, third channel is connected to the lower chambers；The other end of the third channel is divided into two branches, is first
Road and the second branch；The first branch is connected to the water outlet of the central air-conditioner cooling water large size circulating pump of pipeline most upstream side
Opposite configuration state mouth to mouth is most nearby done, the first branch is equipped with the first normally closed type program-controlled valve；The second branch
Most nearby do opposite structure shape mouth to mouth in the water sucking mouth for being connected to the central air-conditioner cooling water large size circulating pump of pipeline most downstream side
State, the second branch are equipped with one second normally closed type program-controlled valve；
Further, the return of serve controller is set on straight trip pipeline, and appearance is integrally square, internal setting two
The strainer of piece pectination, section are isosceles triangle, the levels of permeability will be separated into inside controller of returning serve, upper layer is formed
Two return of serve rooms, respectively there are one exit of returning serve, two return of serve exit is all connected to the ball transmitter for two return of serve rooms
First passage.
Further, the return of serve controller is set to 90 degree of elbows of pipeline, and appearance is in integrally that 90 degree of standard is curved
Head pipe-like；Wherein the first port is the side of horizontal mouth, is connected with the horizontal nozzle of cooling water return pipe road upstream；Wherein
Second port is vertical mouth, is connected with the vertical mouth in cooling water return pipe road downstream；Wherein third connectivity mouth is that horizontal mouth is another
Make small opening port at the big curved arc of side, is connected with the first passage；First port and the third connectivity mouth it
Between direct piping in be equipped with tilted conical pectinate texture strainer or cavernous structure strainer so that bead flows to third from the first port
Port, until the first passage and reach the upper chamber of the ball transmitter.
Further, the body shell of the return of serve controller is internally provided with from second port to the third connectivity mouth
Deflector constitutes concealed 90 degree of elbow channels shape, forms the Channel Group channel in cooling water water conservancy diversion direction in body shell.
Further, the return of serve controller is set on the manifold trunk of leaving condenser water pipeline, is controlled for through-type return of serve
Device processed, internal setting taper pectinate texture strainer or cavernous structure strainer, return of serve exit are connected to the ball transmitter
First passage.
Further, the second channel and cooling water pipeline connecting place are angle.
The present invention solves the two of above-mentioned technical problem using following technical scheme：
The control method of the above-mentioned on-line Full energy-saving cleaning system of water cooled condenser bead, includes the following steps：
Step 1：PLC sends out open command signal to the first normally closed type program-controlled valve in the first branch of third channel,
After the first normally closed type program-controlled valve is opened 15 seconds, PLC sends out cut-off command to the first normally closed type program-controlled valve again,
The first normally closed type program-controlled valve recovers immediately normally off, at this point, delivery of service terminates；
Step 2：After 4 minutes, PLC sends out out the second normally closed type program-controlled valve in the second branch of third channel at interval
Command signal is opened, after which opens 35 seconds, PLC sends out closing to the second normally closed type program-controlled valve again
Command signal, the second normally closed type program-controlled valve recover immediately normally off, at this point, return of serve action terminates；Step
Rapid 3：Interval after forty minutes, is transferred to step 1.
The advantage of the invention is that：
1, it is real that the enormous motivation for the cooling water circulating pump that central air conditioner system itself is arranged is utilized in system of the invention
Existing ball transmitting, cleaning are recycled with ball, and not only cleaning performance is to be fully ensured, and be truly realized cleaning power-saving technology effect without
Any flaw.Running air-conditioning condenser is shut down due to the meeting scale effect heat exchange of warm condenser copper pipe wall, air-conditioning system
Condensation pipe does not generate heat exchange and not will produce fouling, so the normal of cooling water circulating pump does not influence the present invention's with abnormal
Cleaning technique effect.The automatic washing power-saving technology effect in additionaling power source is not necessarily to without any flaw to be truly realized the present invention
Defect.Each device is scientifically combined and completes current most scientific state-of-the-art unpowered bead cleaning technique system, i.e. playing skill art
System -- BTS.
2, pipeline is reduced, and substantially reduces difficulty of construction, reduces cost.It eliminates and is arranged in the prior art under connection
Filter in chamber passage no longer generates big dirt due to good cleaning performance in pipeline, all dirts concentrate precipitation
It into cooling tower, there is no need to which filter is arranged again, further reduces costs, reduces difficulty of construction.
3, control method of the invention can accomplish all to clean to each pipeline of cellular condenser tubes 100%
Position, is designed as the comprehensive cleaning technique of daily 36 physics, can replace the artificial mechanism chemistry of unfruitful " tradition " completely
Water technology has prevented to generate a large amount of high concentration harmful chemicals sewage discharges therefrom, the system normal use and the service life
Higher than the service life of central air conditioner main machine system, it is truly realized long-term energy-saving and water-saving, achievees the purpose that long-term energy-saving and emission-reduction.
【Description of the drawings】
The invention will be further described in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is the water filling flow state diagram of present system.
Fig. 2 is the return water flow state figure of present system.
Fig. 3 is the ball stationary state figure of present system.
Fig. 4 is the ball emission state figure of present system.
Fig. 5 is the ball cleaning condensation pipe state diagram of present system.
Fig. 6 is self the cleaning state diagram of the ball transmitter of present system.
Fig. 7 is the ball emitter structures schematic diagram in present system.
Fig. 8 is the return of serve controller front view that 90 degree of elbow shapes of curved pipe standard are set in present system.
Fig. 9 is the return of serve controller vertical view that 90 degree of elbow shapes of curved pipe are set in present system.
Figure 10 is the return of serve controller right view that 90 degree of elbow shapes of curved pipe are set in present system.
Figure 11 is the attachment structure schematic diagram of cooling water circulating pump in present system.
Figure 12 is the system service operation schematic diagram of No. 1 machine condenser in another embodiment of the present invention.
Figure 13 is the system return of serve operation schematic diagram of No. 1 machine condenser in another embodiment of the present invention.
Figure 14 is the system service operation schematic diagram of No. 2 machine condensers in another embodiment of the present invention.
Figure 15 is the system return of serve operation schematic diagram of No. 2 machine condensers in another embodiment of the present invention.
Figure 16 is the front view of through-type return of serve controller in the present invention.
Figure 17 is the left view of through-type return of serve controller in the present invention.
【Specific implementation mode】
As shown in Figures 1 to 6, water-cooled central air-conditioning condenser full-automatic energy-saving cleaning system, including together with flow
The bead 1 of side downstream is recycled to from its upstream side, be used at 100 downstream side of cooling water pipeline by cooling water pipeline 100
By return of serve controller 2 that bead 1 is separated from flow and for bead 1 is recycled back into 100 upstream side of cooling water pipeline
Ball transmitter 3.
As shown in fig. 7, ball transmitter 3 includes：
A, bead collector shell 30, it is interior that there is a porous barrier to allow fluid but not fill bead process perhaps, and will
Enclosure interior is divided into a upper chamber and a lower chambers；The upper chamber has a transparent cover, which can open, to take
Walk or add the bead；
The side of the upper chamber is connected to the return of serve controller in the downstream side of the pipeline by first passage 31 b,
2, the first passage 31 is equipped with one first automatic braking valve 311；
The opposite side of the upper chamber is connected to one position of ducts upstream side, to receive one by second channel 32 c,
Pressure, the pressure are less than the pressure of the ducts upstream side, but higher than the pressure at the pipe downstream side, the second channel
32 are equipped with one second automatic braking valve 321；Second channel 32 is angle 322 with cooling water pipeline upstream connection；
D, third channel 33 are connected to the lower chambers；The other end of the third channel is divided into two branches, is first
Branch 331 and the second branch 332；The central air-conditioner cooling water large size that the first branch 331 is connected to pipeline most upstream side is followed
The water outlet that ring pumps 300 (its power is tens kilowatts to hundreds of kilowatts) most nearby 6 does opposite configuration state mouth to mouth, and described the
One branch 331 is equipped with the first normally closed type program-controlled valve 5；The second branch 332 is connected to the central hollow of pipeline most downstream side
It adjusts the water sucking mouth of cooling water large size circulating pump 300 most nearby 7 to do opposite configuration state mouth to mouth, is set in the second branch 332
There is one second normally closed type program-controlled valve 4；
In addition, in the case where the machine room pipeline space where Status of air duct cleaning system is bigger, return of serve controller 2 is set
It is placed on straight trip pipeline, structure is using the return of serve controller 2 described in Chinese invention patent 200310112606.6, appearance
Entirety is square, and the strainer of internal setting two panels pectination, section is isosceles triangle, can by being separated into inside return of serve controller
The levels of permeability, upper layer form two return of serve rooms, and respectively there are one exit of returning serve, two return of serve outlets for two return of serve rooms
Place is all connected to the first passage.
In the case of if machine room pipeline space where Status of air duct cleaning system is limited, controller 2 of returning serve can be arranged
In pipeline corner (can 90 degree of elbow pipe-likes of matched standard), referred to as 90 degree of elbow shapes of standard be returned serve controllers, extremely such as Fig. 8
Shown in Figure 10, appearance is in integrally that three ports are cylindrical；Wherein the first port 21 is the side of horizontal straightthrough port, is returned with cooling water
The horizontal nozzle of waterpipe upstream is connected；Wherein the second port 22 is vertical mouth, vertical with cooling water return pipe road downstream
Mouth is connected；Wherein third connectivity mouth 23 is horizontal straightthrough port other side small orifices, is connected with the first passage 31；Described
Tilted conical pectinate texture strainer or cavernous structure strainer are equipped in direct piping between one port 21 and the third connectivity mouth 23
24 so that bead flows to third connectivity mouth 23 from the first port 21, until the first passage 31 and reach the ball transmitter 3.It returns
The body shell of ball controller 2 is internally provided with deflector 25 and constitutes concealed 90 degree of elbow tunnel like structure.
The system of the present invention is controlled by PLC program control devices, and control method includes the following steps：
Step 1：PLC sends out open command to the first normally closed type program-controlled valve 5 in the first branch 331 of third channel 33
Signal, after which opens 15 seconds, PLC sends out out code to the first normally closed type program-controlled valve 5 again
Signal, which recovers immediately normally off, at this point, delivery of service terminates；
Step 2：Interval is after 4 minutes, and PLC is to the second normally closed type program-controlled valve 4 in the second branch 332 of third channel 33
Open command signal is sent out, after which opens 35 seconds, PLC is again to the second normally closed type program-controlled valve 4
Cut-off command is sent out, which recovers immediately normally off, at this point, return of serve action terminates；
Step 3：Interval after forty minutes, is transferred to step 1.
The delivery of service of ball transmitter of the present invention terminates to be a wash cycle with return of serve action, daily automatic cleaning
Cycle 36 times.
The system fully automatic operation of the present invention is controlled by PLC program control devices, and PLC program control devices send out instruction unpack the
When one normally closed program-controlled valve 5, the huge discharge pressure of huge powerful cooling water circulating pump 300 is in special special construction mouth to mouth
Under state, powerful power source transient conduction first passage 31 gushes out bead in ball emitter chamber and fluid moment only
One can pass-out second channel 32, check-valves automatically opens, and goes out into cooling water system upstream side angle, complete bead moment collection
Body synchronizes eruption and enters in cooling water pipeline.
Bead collective gush out uniquely can during exit passageway second channel 32, ball transmitter first passage 31 only
It returns the second program-controlled valve 4 that is automatically closed in state and the second branch of third channel 33 of valve 311 and is also at normally off and formed
, unique basic element of the ball lift-off technology of the state-of-the-art bead on-line auto-cleaning in the whole world of the invention is realized, is shut out simultaneously
The serious sequelae risk of its defect and flaw absolutely.This is because spurting into cooling water pipeline from 322 collective synchronization of angle
The each pipeline that the heat exchange to condenser 200 could be very completed in 100 all cleans to.According to research and development experiment knot
Fruit：If not collective synchronization eruption bead enters cooling water system but the whole story causes fraction condenser into membership successively
Heat exchange pipeline iterates through scouring, and numerous pipelines does not generate fouling by bead by cleaning, and the heat exchange of slightly fouling is small
Pipeline bead is disliked once entering can block in pipeline and plugging, the bead being stuck are much fewer in the bead of cycle immediately
Property cycle occur immediately, heat exchange drastically declines, finally will occur serious safety accident serious consequence.
The bead of transmitting, which enters the circulation of fluid power in the cooling water pipeline of upstream side with Fast marching, to be completed to condenser
Pipeline reaches in return of serve controller 2 after cleaning and is stopped and rested in 2 ball room of return of serve controller by collective, and PLC is simultaneously emitted by again
Signal program controlled automatic controlled valve 5 close, program controlled automatic valve 4 open, due to huge cooling water circulating pump huge suction and
Most nearby special composition forms the resultant force work of huge Negative Pressure Difference at shape mouth to mouth for its upstream side higher-pressure region and downstream end pumping hole
Under, it is also to eject moment outside return of serve controller 2 to rest on the return of serve indoor bead of 2 ball of controller, through first passage 31
Collective returns to bead (by U-shaped poroid net in shell every blocking in upper chamber) in ball transmitting upper chamber, same to realize third channel 33
The composition in enormous motivation source completes the collection bead enormous motivation of ball transmitter.Due to the cooling huge Negative Pressure Difference of flow fluid and
Under the action of suction, from fluid and the bead moment in the ball controller of higher-pressure region spray to ball transmitting upper chamber it is U-shaped poroid online when,
Huge whirl rolling power is produced, like the washing machine of great power is adsorbed on dirt on bead by what is returned after scouring automatically
It is automatic to get rid of wash clean, complete the ball transmitting for uniquely having self cleaning function of small club in global this technical field of systems technology
Device device.If all there is the major defect that small club blocks condenser heat exchange tubes road in any system or device of no this function,
Because dirt can be adsorbed by being returned to after cleaning condenser tubes with bead in ball transmitter, wash clean is not got rid of when certain
Dirt on interior bead gradually becomes hard scale such as stone shape, and that causes to run counter to desire blocks the serious consequence of pipeline.Make certainly in bead
After my cleaning action, PLC instructions are closed the program controlled automatic controlled valve 4 and are closed, and complete its system without configuring power source
Return of serve and ball self cleaning technique.
Daily 36 cleanings of PLC designs have played conclusive key technology to effective performance of present system technology and have made
With.Because to ensure that every pipeline is comprehensive for cellular hundreds of thousands of small pipelines in condenser to clean to and ensure
Pipeline is throughout one's life the technology of the present invention most key, most crucial unique ultimate technology all in non-scaling clean state and invents this germline
The final purpose of system technology.Carefully solution is as follows for this core technology show-and-tell：Daily (24 hours) automatic cycle of PLC program setting
36 secondary frequencies are cleaned, primary at interval of 40 minutes automatic cyclic cleanings, each scavenging period (has calculated bead entrance in 5 minutes
Cooling system is with prevalence into, Cleaning pipes, bead self cleaning, the grace time needed for whole flow process)；Why to design daily
36 cleanings(1) this starts that dirty, the time of fouling is related with clean heat exchanging pipe；(2) also with it is false in a condenser
Need to project a how many beads if any 100 heat-exchange tubes goes cleaning just to can ensure that cellular every pipeline is comprehensive and all clean to
Position is related.This 2 points must could become correct effective skill with scientific knowledge and professional knowledge and engineering practice come R. concomitans
Art, otherwise good technological process again, then the system of each device synthesis rationally designed all can only be ornaments, or even endanger cooling system
It unites and causes safety accident of running counter to desire；Described (1) point, internal authority research institution have shown that：Clean heat exchange
Duct wall tube wall after booting operation 100 hours start to grow it is smooth slip biomembrane, or so 150 to 200 hours tube wall starts
Adhere to soft dirty crystalline solid, becomes increasingly thicker hard scale later.It is 5 times of hard scale that biomembrane, which hinders heat exchange,.This indicates 50
Hour it is relative clean to the present invention provides the premise foundations that technology solves with inner tubal wall；Described (2) point, 100
The condenser of pipeline need to project a how many beads and cleaning is gone comprehensive could to wash each pipeline100 beads of projection are done
Method does not allow！This has the cooling water flow flux by condenser because of the cooling water system of central air-conditioning extremely stringent
What safe design standard required, if 100 effective 100 balls block up shape into will produce pipeline when condenser tubes immediately entirely simultaneously
State, flow, pressure, circulation power, electric current and rate of heat exchange of cooling system etc. generate adverse reaction, host system immediately
Abnormal response is generated at once, this phenomenon air-conditioning system is often occurred and be will produce the mixed and disorderly direct entire air-conditioning system of crisis of system
Safety serious problems, therefore with convention understand 100 to 100 methods be impermissible for it is also unscientific.It is so small
Ball dosage, which has been lacked and every pipeline is not achieved, all washes, wash less than pipeline can slowly form thick dirt, once bead enters the knot
It can be blocked at once in dirty pipeline and block pipeline, being become by the more and more movable balls of the ball of card can be fewer and fewer, and the pipe being blocked is got over
Come more, vicious circle is directed at heat exchange forfeiture, and high pressure constantly rises in system container, and catastrophic consequence is beyond imagination.Cause
This in summary the present invention use the bead quantity that 100 pipelines project every time for 30 balls, allow 70% the unimpeded flow of pipeline
Amount requires standard to meet the minimum cooling flow of condenser, and 30% ball is allowed to manage the control skill all cleaned in place to complete every
Art can be broken through with 36 frequency techniques of daily cleaning and solve what the research and development test of this above-mentioned road difficulty and n times was verified
The technology of can be achieved, the foundation that it is realized are calculated with Probability and are completed, and probability calculation is as follows：
The radical of ball number/100：30% bead
Each clean cycle interval time number：40 minutes
Interior ball cycle-index in 50 hours before pipe dirt：75 times
A ball is not by the probability of a pipe in one cycle：7/10 or 0.7
A ball is not fallen to by the probability of a pipe in being recycled at 75 times：
=(0.7)75
=2.4 × 10-12 or 0.0000000000024
Opposite, a ball is by the probability of each pipe in 100 pipes within 50 hours：
=1-0.0000000000024
=0.9999999999976 or 99.999%
=100%
Therefore the present invention uses the bead quantity that 100 pipelines project every time for 30 balls.
Figure 12 to Figure 15 is another embodiment of the present invention, is that a support is mostly used the more condenser circulating water pass signals of formula cleaning systems
Figure.More condensers each are equipped with corresponding ball transmitter and cooling water circulating pump, share a return of serve controller, beat on and off
Close corresponding valve, so that it may the condenser cleaned needed for cleaning.Wherein Figure 12 is the system service operation signal of No. 1 machine condenser
Figure, Figure 13 are the system return of serve operation schematic diagrams of No. 1 machine condenser.Figure 14 is the system service operation signal of No. 2 machine condensers
Figure, Figure 15 are the system return of serve operation schematic diagrams of No. 2 machine condensers.Return of serve controller 2 in the present embodiment is through-type return of serve
Controller is mounted on the manifold trunk of leaving condenser water pipeline.Figure 16 and Figure 17 is the vertical view of through-type return of serve controller respectively
Figure and left view.The inside setting taper pectinate texture strainer or cavernous structure strainer of through-type return of serve controller 2, return of serve outlet
Place is connected to the first passage 31 of ball transmitter 3.
The enormous motivation of the cooling water circulating pump of central air conditioner system itself setting is utilized to realize in the system of the present invention
Ball transmitting, cleaning with ball recycle, not only cleaning performance is to be fully ensured, and be truly realized cleaning power-saving technology effect without appoint
What flaw.Running air-conditioning condenser due to the meeting scale effect heat exchange of warm condenser copper pipe wall, shut down cold by air-conditioning system
Solidifying pipeline does not generate heat exchange and not will produce fouling, so the normal of cooling water circulating pump does not influence the clear of the present invention with abnormal
Wash technique effect.The automatic washing power-saving technology effect in additionaling power source is not necessarily to without any flaw to be truly realized the present invention
Defect.Each device is scientifically combined and completes current most scientific state-of-the-art unpowered bead cleaning technique system, i.e. playing skill art
System -- BTS.
The control method of the present invention can accomplish all to clean to each pipeline of cellular condenser tubes 100%
Position, is designed as the comprehensive cleaning technique of daily 36 physics, can replace the artificial mechanism chemistry of unfruitful " tradition " completely
Water technology has prevented to generate a large amount of high concentration harmful chemicals sewage discharges therefrom, the system normal use and the service life
Higher than the service life of central air conditioner main machine system, it is truly realized long-term energy-saving and water-saving, achievees the purpose that long-term energy-saving and emission-reduction.
The foregoing is merely the preferable implementation use-cases of the present invention, are not intended to limit the scope of the present invention.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement and improvement etc., should be included in the present invention's made by
Within protection domain.
Claims (7)
1. the on-line Full energy-saving cleaning system of water cooled condenser bead,
Include with flow together by cooling water pipeline from its upstream side be recycled to downstream the bead of side, be used in cooling water pipe
By return of serve controller that bead is separated from flow and for bead is recycled back into cooling water pipeline upstream at road downstream side
The ball transmitter of side,
It is characterized in that：The ball transmitter includes：
A, bead collector shell, it is interior that there is a porous barrier to allow fluid but not fill bead process perhaps, and will be in shell
Part is at a upper chamber and a lower chambers；The upper chamber has a transparent cover, which can open, to take away or add
Add the bead；
The side of the upper chamber is connected to the return of serve controller in the downstream side of the pipeline by b, first passage, described
First passage is equipped with one first automatic braking valve；
The opposite side of the upper chamber is connected to one position of ducts upstream side by c, second channel, should to receive a pressure
Pressure is less than the pressure of the ducts upstream side, but higher than the pressure at the pipe downstream side, and the second channel is equipped with
One second automatic braking valve；
D, third channel is connected to the lower chambers；The other end of the third channel is divided into two branches, be the first branch and
The second branch；The water outlet that the first branch is connected to the central air-conditioner cooling water large size circulating pump of pipeline most upstream side is nearest
Opposite configuration state mouth to mouth is done at place, and the first branch is equipped with the first normally closed type program-controlled valve；The second branch connection
Opposite configuration state mouth to mouth, institute are most nearby done to the water sucking mouth of the central air-conditioner cooling water large size circulating pump of pipeline most downstream side
It states the second branch and is equipped with one second normally closed type program-controlled valve.
2. the on-line Full energy-saving cleaning system of water cooled condenser bead as described in claim 1, it is characterised in that：It is described
Return of serve controller is set on straight trip pipeline, and appearance is integrally square, the strainer of internal setting two panels pectination, and section is etc.
Lumbar triangle shape, will be separated into the levels of permeability inside controller of returning serve, upper layer forms two return of serve rooms, two return of serve rooms
Return of serve exit there are one each, two return of serve exit are all connected to the first passage of the ball transmitter.
3. the on-line Full energy-saving cleaning system of water cooled condenser bead as described in claim 1, it is characterised in that：It is described
Return of serve controller is set to 90 degree of elbows of pipeline, and appearance is in integrally 90 degree of elbow pipe-likes of standard；Wherein the first port
For the side of horizontal mouth, it is connected with the horizontal nozzle of cooling water return pipe road upstream；Wherein the second port is vertical mouth, and cold
But the vertical mouth in water water return pipeline downstream is connected；Wherein third connectivity mouth is to make small opening at the big curved arc of the horizontal mouth other side
Port is connected with the first passage；Taper is equipped in direct piping between first port and the third connectivity mouth
Pectinate texture strainer or cavernous structure strainer so that bead flows to third connectivity mouth from the first port, until the first passage and arrive
Up to the upper chamber of the ball transmitter.
4. the on-line Full energy-saving cleaning system of water cooled condenser bead as claimed in claim 3, it is characterised in that：It is described
The body shell of return of serve controller is internally provided with the deflector from second port to the third connectivity mouth, constitutes concealed 90 degree
Elbow channel shape forms the Channel Group channel in cooling water water conservancy diversion direction in body shell.
5. the on-line Full energy-saving cleaning system of water cooled condenser bead as described in claim 1, it is characterised in that：It is described
Return of serve controller is set on the manifold trunk of leaving condenser water pipeline, is through-type return of serve controller, and internal setting taper is combed
Shape structure strainer or cavernous structure strainer, return of serve exit are connected to the first passage of the ball transmitter.
6. the on-line Full energy-saving cleaning system of water cooled condenser bead as described in claim 1, it is characterised in that：It is described
Second channel is angle with cooling water pipeline connecting place.
7. the control method of the on-line Full energy-saving cleaning system of water cooled condenser bead as described in claim 1, special
Sign is：Include the following steps：
Step 1：PLC sends out open command signal to the first normally closed type program-controlled valve in the first branch of third channel, this
After one normally closed type program-controlled valve is opened 15 seconds, PLC sends out cut-off command to the first normally closed type program-controlled valve again, this
One normally closed type program-controlled valve recovers immediately normally off, at this point, delivery of service terminates；
Step 2：After 4 minutes, PLC sends out unlatching to the second normally closed type program-controlled valve in the second branch of third channel and refers at interval
Signal is enabled, after which opens 35 seconds, PLC sends out out code to the second normally closed type program-controlled valve again
Signal, the second normally closed type program-controlled valve recover immediately normally off, at this point, return of serve action terminates；
Step 3：Interval after forty minutes, is transferred to step 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810308865.2A CN108458624A (en) | 2018-04-09 | 2018-04-09 | The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810308865.2A CN108458624A (en) | 2018-04-09 | 2018-04-09 | The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method |
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|---|---|
| CN108458624A true CN108458624A (en) | 2018-08-28 |
Family
ID=63235258
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|---|---|---|---|
| CN201810308865.2A Pending CN108458624A (en) | 2018-04-09 | 2018-04-09 | The on-line Full energy-saving cleaning system of water cooled condenser bead and its control method |
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| CN110631408A (en) * | 2019-11-11 | 2019-12-31 | 洁禹通（青岛）环保科技有限责任公司 | Non-powered rubber ball cleaning system |
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