CN108458616A - Stirling-electric hybrid regenerator silk floss filling equipment and its packing method - Google Patents
Stirling-electric hybrid regenerator silk floss filling equipment and its packing method Download PDFInfo
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- 241000628997 Flos Species 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000012856 packing Methods 0.000 title abstract description 5
- 239000000945 filler Substances 0.000 claims description 7
- 238000005086 pumping Methods 0.000 claims description 7
- 230000008021 deposition Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 239000011159 matrix material Substances 0.000 abstract 1
- 238000000605 extraction Methods 0.000 description 6
- 238000005429 filling process Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 239000001307 helium Substances 0.000 description 5
- 229910052734 helium Inorganic materials 0.000 description 5
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 5
- 210000002268 wool Anatomy 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D20/0056—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00 using solid heat storage material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
- F02G1/00—Hot gas positive-displacement engine plants
- F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
- F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
- F02G1/053—Component parts or details
- F02G1/057—Regenerators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D2020/0004—Particular heat storage apparatus
- F28D2020/0017—Particular heat storage apparatus the heat storage material being enclosed in porous or cellular or fibrous structures
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D20/00—Heat storage plants or apparatus in general; Regenerative heat-exchange apparatus not covered by groups F28D17/00 or F28D19/00
- F28D2020/0065—Details, e.g. particular heat storage tanks, auxiliary members within tanks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/14—Thermal energy storage
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及回热器技术领域,尤其涉及一种斯特林机回热器丝绵装填设备以及利用该设备装填丝绵的方法。The invention relates to the technical field of regenerators, in particular to a silk floss filling device for a Stirling machine regenerator and a method for filling silk floss using the device.
背景技术Background technique
回热器也称蓄冷器,是一种再生式换热器,主要包括壳体和内部的蓄冷填料,壳体主要起到容器的作用,而蓄冷填料才参与关键的热交换及相应的制冷循环。其传热过程是由于氦气在回热器来回脉动而实现冷量存储,当氦气从热端向冷端流动时,回热器里的填料将氦气工质冷却,当氦气从冷端向热端流动时氦气将回热器里的填料冷却。回热器经过一次冷热交换后完成一个周期的换热。The regenerator is also called the cold storage device, which is a regenerative heat exchanger, mainly including the shell and the internal cold storage packing. The shell mainly acts as a container, and the cold storage packing is involved in the key heat exchange and the corresponding refrigeration cycle. . The heat transfer process is due to the helium pulsating back and forth in the regenerator to realize cold storage. When the helium flows from the hot end to the cold end, the filler in the regenerator cools the helium working fluid. When the helium gas flows from the cold end Helium cools the charge in the regenerator as it flows from end to hot end. The regenerator completes a cycle of heat exchange after a cold and heat exchange.
回热器是斯特林机中重要的组成部分,目前斯特林机中的回热器大部分采用的填料是不锈钢丝网、铜丝网等金属丝网。金属丝网的横向导热性能较好,但金属丝的丝径一般要0.03mm左右,加工过程复杂,成本高。而且装填过程中,丝网之间随机层叠交错,填料的装填密度难以控制,致使回热器流动阻力较大,导致换热效率不高。The regenerator is an important part of the Stirling machine. At present, most of the regenerators in the Stirling machine are filled with stainless steel wire mesh, copper wire mesh and other wire mesh. The lateral thermal conductivity of the wire mesh is better, but the diameter of the metal wire is generally about 0.03mm, the processing process is complicated and the cost is high. Moreover, during the filling process, the wire meshes are randomly stacked and staggered, and the filling density of the filler is difficult to control, resulting in a large flow resistance of the regenerator, resulting in low heat exchange efficiency.
现有的斯特林机中的回热器小部分采用金属丝绵作为填料,但是装填过程经常出现丝绵流动不均匀,致使成型的丝绵毡厚薄不一的问题,致使回热器部分位置流动阻力较大,影响回热器的换热效率。A small part of the regenerator in the existing Stirling machine uses metal wool as filler, but the filling process often occurs uneven flow of silk wool, resulting in the problem of uneven thickness of the molded silk wool felt, resulting in relatively low flow resistance in parts of the regenerator. Large, affecting the heat transfer efficiency of the regenerator.
发明内容Contents of the invention
为了克服上述现有技术中存在的不足,本发明解决的技术问题是,提供一种斯特林机回热器丝绵装填设备,以降低装填过程中丝绵流动的不均匀性。In order to overcome the deficiencies in the prior art above, the technical problem to be solved by the present invention is to provide a silk floss filling device for a regenerator of a Stirling machine, so as to reduce the inhomogeneity of the silk floss flow during the filling process.
作为同一个技术构思,本发明所解决的另一个技术问题是,提供一种利用上述斯特林机回热器丝绵装填设备装填丝绵的方法。As the same technical idea, another technical problem to be solved by the present invention is to provide a method for filling silk floss using the above-mentioned silk floss filling equipment of the regenerator of a Stirling machine.
为解决上述第一个技术问题,本发明所采用的技术方案是:In order to solve the above-mentioned first technical problem, the technical solution adopted in the present invention is:
斯特林机回热器丝绵装填设备,包括:支撑架,所述支撑架上设置有导流筒,所述导流筒的下端开口,所述导流筒的上端盖设有锥形盖,所述锥形盖设置有真空吸管;Stirling machine regenerator silk floss filling equipment, including: a support frame, a guide tube is arranged on the support frame, the lower end of the guide tube is open, and the upper end cover of the guide tube is provided with a conical cover, The conical cover is provided with a vacuum suction tube;
所述导流筒内部设置有导流锥,所述导流锥与丝绵节流网相连接,所述丝绵节流网夹设于所述锥形盖和所述导流筒的上端之间。A diversion cone is arranged inside the diversion cylinder, and the diversion cone is connected with a silk floss throttling net, and the silk floss throttling net is interposed between the conical cover and the upper end of the diversion cylinder.
进一步,所述导流锥位于所述丝绵节流网中间位置,且与所述丝绵节流网固定连接。Further, the diversion cone is located in the middle of the silk floss throttling net, and is fixedly connected with the silk floss throttling net.
进一步,所述真空吸管与抽气设备相连接。Further, the vacuum suction pipe is connected with air extraction equipment.
为解决上述第二个技术问题,本发明所采用的技术方案是:In order to solve the above-mentioned second technical problem, the technical solution adopted in the present invention is:
利用所述斯特林机回热器丝绵装填设备装填丝绵的方法,包括以下步骤:The method for filling silk floss using the silk floss filling equipment of the Stirling machine regenerator comprises the following steps:
1)将所述真空吸管与抽气设备相连接,开启所述抽气设备,借助所述真空吸管在所述导流筒内部产生吸力;1) Connect the vacuum suction pipe to the air extraction device, turn on the air extraction device, and generate suction inside the guide cylinder by means of the vacuum suction pipe;
2)丝绵由所述导流筒的下端开口被吸入所述导流筒内,合格的丝绵在吸力作用下缓慢上升,并在所述丝绵节流网上不断沉积,形成丝绵毡,部分结团的丝绵在自身重力作用下掉落至所述导流筒下方;2) The silk floss is sucked into the air-guiding cylinder through the opening of the lower end of the air-guiding cylinder, and qualified silk floss rises slowly under the action of suction, and continuously deposits on the silk floss throttling net to form a silk floss felt, which is partially agglomerated. The silk floss falls under the guide tube under its own gravity;
3)待抽气时间达到预设值时,将所述抽气设备关闭,静置一段时间;3) When the pumping time reaches the preset value, close the pumping equipment and let it stand for a period of time;
4)将盖设在所述导流筒上端的所述锥形盖取下,取出所述丝绵节流网,并将沉积在所述丝绵节流网下表面形成的所述丝绵毡取下,作为斯特林机回热器的填料使用。4) Remove the tapered cover that is set on the upper end of the diversion tube, take out the silk floss throttling net, and remove the silk floss felt deposited on the lower surface of the silk floss throttling net, Used as filler for Stirling machine regenerator.
采用了上述技术方案后,本发明的有益效果是:After adopting above-mentioned technical scheme, the beneficial effect of the present invention is:
(1)设备结构简单,操作方便,且成本低。整个装填过程环境适应性好,对工作环境无污染。(1) The equipment has simple structure, convenient operation and low cost. The whole filling process has good environmental adaptability and no pollution to the working environment.
(2)利用真空吸附反重力的原理来装填丝绵。抽气时,丝绵在吸力作用下随机上升,上升空气速度的影响大于丝绵自身重力的影响,合格的丝绵都会缓慢上升。部分结团的丝绵由于密度比较大会通过导流筒下端开口处落下。这样通过重力的作用自动淘汰掉结团的丝绵。合格的丝绵絮会在丝绵节流网上面不断沉积。由于沉积了丝绵的位置流阻会增加,流速会下降。设备可以自动让丝绵流向沉积较少的位置。确保装填过程中丝绵流动均匀。形成的丝绵毡的各处厚薄一致。作为回热器填料使用时,直接提高了回热器的换热效率。(2) Use the principle of vacuum adsorption and anti-gravity to fill the silk floss. When pumping air, the silk floss rises randomly under the action of suction, the influence of the rising air velocity is greater than the influence of the silk floss's own gravity, and qualified silk floss will rise slowly. Partially agglomerated silk floss falls through the opening at the lower end of the draft tube due to its relatively high density. In this way, the agglomerated silk floss is automatically eliminated by the action of gravity. Qualified silk floss will be continuously deposited on the silk floss throttling net. As the flow resistance increases where the floss is deposited, the flow rate decreases. The equipment can automatically make the silk floss flow to the position with less deposition. Ensure that the floss flows evenly during filling. The thickness of the formed silk felt is the same everywhere. When used as regenerator filler, it directly improves the heat exchange efficiency of the regenerator.
附图说明Description of drawings
图1是本发明斯特林机回热器丝绵装填设备的结构示意图;Fig. 1 is the structure schematic diagram of the silk floss filling equipment of Stirling machine regenerator of the present invention;
图2是图1中A-A处的剖视图;Fig. 2 is the sectional view of A-A place among Fig. 1;
图中:1-支撑架,2-导流筒,21-导流锥,22-丝绵节流网,3-丝绵供料管,31-支架,4-锥形盖,41-真空吸管。Among the figure: 1-supporting frame, 2-guiding cylinder, 21-guiding cone, 22-silk floss throttling net, 3-silk floss feeding pipe, 31-support, 4-conical cover, 41-vacuum suction tube.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
如图1和图2所示,支撑架1上设置有导流筒2,导流筒2的下端开口,便于结团丝绵的淘汰下落。丝绵供料管3通过导流筒2的下端开口处伸入导流筒2内部,通过丝绵供料管3向导流筒2内输送丝绵,丝绵供料管3被支架31固定支撑。导流筒2的上端盖设有便于安装或拆卸的锥形盖4,锥形盖4上端设置有真空吸管41;真空吸管41与抽气设备相连接,抽气设备可以是气泵或者空压机等。As shown in Fig. 1 and Fig. 2, a guide tube 2 is arranged on the support frame 1, and the lower end of the guide tube 2 is open, so as to facilitate the elimination and fall of the clumping silk floss. The silk floss feed pipe 3 stretches into the flow guide tube 2 through the lower opening of the flow guide tube 2, and the silk floss feed pipe 3 is used to transport the silk floss in the flow guide tube 2, and the silk floss feed tube 3 is fixedly supported by the support 31. The upper end cover of the guide tube 2 is provided with a conical cover 4 for easy installation or disassembly, and the upper end of the conical cover 4 is provided with a vacuum suction pipe 41; the vacuum suction pipe 41 is connected with the air extraction equipment, which can be an air pump or an air compressor Wait.
导流筒2内部设置有导流锥21,导流锥21与丝绵节流网22相连接,而且导流锥21位于丝绵节流网22中间位置,且与丝绵节流网22固定连接。丝绵节流网22夹设于锥形盖4和导流筒2的上端之间,便于丝绵节流网22的拆卸、安装及清洗。导流筒2和导流锥21的设置对丝绵流动起导向作用,并且为丝绵均匀且有序流动提供了保障。A diversion cone 21 is arranged inside the diversion cylinder 2, and the diversion cone 21 is connected with the silk floss throttling net 22, and the diversion cone 21 is located in the middle of the silk floss throttling net 22, and is fixedly connected with the silk floss throttling net 22. The silk floss throttling net 22 is interposed between the conical cover 4 and the upper end of the guide cylinder 2, which is convenient for disassembly, installation and cleaning of the silk floss throttling net 22. The arrangement of the guide cylinder 2 and the guide cone 21 guides the flow of the silk floss, and provides guarantee for the even and orderly flow of the silk floss.
利用斯特林机回热器丝绵装填设备装填丝绵的方法,具体步骤如下:The method of filling silk floss with the regenerator silk floss filling equipment of Stirling machine, the specific steps are as follows:
1)将真空吸管41与抽气设备相连接,开启抽气设备,借助真空吸管41在导流筒1内部产生吸力;1) Connect the vacuum suction pipe 41 with the air extraction equipment, turn on the air extraction equipment, and generate suction inside the guide tube 1 by means of the vacuum suction pipe 41;
2)丝绵供料管3中的丝绵陆续被吸入导流筒2内,合格的丝绵密度比较小,吸力大于合格丝绵自身的重力,在吸力作用下缓慢上升,并在丝绵节流网22上不断沉积,由于沉积了丝绵的位置流阻会增加,流速会下降。丝绵自动流向沉积较少的位置,确保了整个装填过程中丝绵可以均匀有序的流动。最终形成厚薄均匀的圆环状丝绵毡,部分结团的丝绵密度比较大,自身重力大于吸力,在自身重力作用下从导流筒2下端开口处落下,结团的丝绵被自动淘汰掉。2) The silk floss in the silk floss feeding pipe 3 is sucked into the guide tube 2 one after another. The density of qualified silk floss is relatively small, and the suction force is greater than the gravity of the qualified silk floss itself. Deposition, as the flow resistance increases where the floss is deposited, the flow rate decreases. The silk floss automatically flows to the place where there is less deposition, ensuring that the silk floss can flow evenly and orderly throughout the filling process. Finally, a ring-shaped silk floss felt with a uniform thickness is formed. Part of the agglomerated silk floss has a relatively high density, and its own gravity is greater than the suction force.
3)待抽气时间达到预设值时(根据流速和需要丝绵毡的厚度,计算出抽气时间的预设值),将抽气设备关闭,静置一段时间(确保导流筒2内部的丝绵处于相对静止状态,避免打开锥形盖4时,丝绵到处流动)。3) When the pumping time reaches the preset value (calculate the preset value of the pumping time according to the flow rate and the thickness of the required silk felt), turn off the pumping device and let it stand for a period of time (ensure that the inside of the guide tube 2 Silk floss is in relatively static state, when avoiding opening conical cover 4, silk floss flows everywhere).
4)将盖设在导流筒2上端的锥形盖4取下,取出丝绵节流网22,并将沉积在丝绵节流网22下表面形成的丝绵毡取下,形成的丝绵毡均匀,各处厚度一致,作为斯特林机回热器的填料使用,提高了斯特林机回热器的换热效率。4) Take off the conical cover 4 that is arranged on the upper end of the guide tube 2, take out the silk floss throttling net 22, and remove the silk floss felt deposited on the lower surface of the silk floss throttling net 22, and the formed silk floss felt is uniform, The thickness is consistent everywhere, and it is used as the filler of the regenerator of the Stirling machine, which improves the heat exchange efficiency of the regenerator of the Stirling machine.
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Effective date of registration: 20181129 Address after: 261061 Yinfeng Road, Xincheng Street, Weifang High-tech Zone, Shandong Province Applicant after: SHANDONG ZHONGKE WANLONG ELECTROACOUSTIC TECHNOLOGY CO.,LTD. Applicant after: WEIFANG WANLONG ELECTRIC LLC Address before: 261061 Yinfeng Road, Xincheng Street, Weifang High-tech Zone, Shandong Province Applicant before: SHANDONG ZHONGKE WANLONG ELECTROACOUSTIC TECHNOLOGY CO.,LTD. |
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