CN108457881A - Smoke eliminator and its double turbofans - Google Patents
Smoke eliminator and its double turbofans Download PDFInfo
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- CN108457881A CN108457881A CN201810294648.2A CN201810294648A CN108457881A CN 108457881 A CN108457881 A CN 108457881A CN 201810294648 A CN201810294648 A CN 201810294648A CN 108457881 A CN108457881 A CN 108457881A
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- 239000000779 smoke Substances 0.000 title claims abstract description 68
- 238000009434 installation Methods 0.000 claims description 23
- 238000005192 partition Methods 0.000 claims description 19
- 230000007704 transition Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000002184 metal Substances 0.000 description 15
- 238000002347 injection Methods 0.000 description 12
- 239000007924 injection Substances 0.000 description 12
- 230000002093 peripheral effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 239000007789 gas Substances 0.000 description 7
- 239000000428 dust Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000605 extraction Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 238000004887 air purification Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000001795 light effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000000391 smoking effect Effects 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
- F04D25/166—Combinations of two or more pumps ; Producing two or more separate gas flows using fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/44—Fluid-guiding means, e.g. diffusers
- F04D29/441—Fluid-guiding means, e.g. diffusers especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
- F04D29/703—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及空气净化设备领域,尤其涉及用于棋牌室中的消烟器及其双涡轮风机。The invention relates to the field of air purification equipment, in particular to a smoke eliminator and a double-turbine blower used in a chess and card room.
背景技术Background technique
在棋牌室中,一般布置有多张全自动麻将机,为了满足全自动麻将机使用者的光线要求,优选在每台麻将机的上方设有吊灯或顶灯等照明设备。同时,考虑到棋牌室中的使用环境,在每台麻将机的正上方还需要设置排烟除尘设备。现有的照明设备和排烟除尘设备都是以独立的产品存在的。In the chess and card room, there are generally several fully automatic mahjong machines arranged. In order to meet the light requirements of the users of the fully automatic mahjong machines, lighting equipment such as chandeliers or dome lights is preferably provided above each mahjong machine. At the same time, considering the use environment in the chess and card room, it is necessary to install smoke exhaust and dust removal equipment directly above each mahjong machine. Existing lighting equipment and smoke and dust removal equipment exist as independent products.
公开号为CN206637447U的专利文献公开了一种具有抽气外排功能的吊灯,包括灯罩、管道风机、吊臂和排风管,灯罩用于安装发光元件,其具有上部开口,下部具有进风口,进风口和上部开口间具有连通的风道。管道风机,其进风端与所述上部开口连通;吊臂,其内部空心可供空气通过,其下端与所述管道风机的楚风端连通;以及排风管,其一端和所述吊臂的上端连通,其另一端通至室外。The patent document with the publication number CN206637447U discloses a chandelier with air extraction and exhaust function, including a lampshade, a duct fan, a boom and an exhaust pipe. There is an air passage connected between the air inlet and the upper opening. Duct fan, whose air inlet end communicates with the upper opening; the boom, whose interior is hollow for air to pass through, and whose lower end communicates with the wind end of the duct fan; and an exhaust pipe, whose one end is connected to the boom The upper end is connected, and the other end is connected to the outside.
上述具有抽气外排功能的吊灯,集成有照明功能和排烟除尘功能,但是由于其目的是用于消除室内装修产生的有害气体(苯、甲苯、甲醛等),这些气体在室内的浓度较小,因此对吊灯排风量的要求较小。而棋牌室中的环境要求消烟器中风机是大排量的风机,这样,一方面需要加大消烟器壳体内外的进风量和出风量,另一方面,大排量风机的体积和重量的加大,对吊装结构的强度具有高要求。而公开号为CN206637447U的文件公开的吊灯,由于其使用场所和功能的限制,吊灯的体积较小也能实现其功能,若将其用在大体积大重量的吊灯下,一方面,其吊装强度不能保证,另一方面,由电机驱动控制吊臂伸缩,对电机的功率要求高,成本高。The above-mentioned chandelier with air extraction and exhaust function is integrated with lighting function and smoke exhaust and dust removal function, but because its purpose is to eliminate harmful gases (benzene, toluene, formaldehyde, etc.) generated by interior decoration, the concentration of these gases in the room is relatively high Small, so the requirements for the exhaust air volume of the chandelier are small. The environment in the chess and card room requires that the fan in the smoke eliminator be a large-displacement fan. In this way, on the one hand, it is necessary to increase the air intake and air output inside and outside the smoke eliminator shell. On the other hand, the volume and volume of the large-displacement fan The increase in weight has high requirements on the strength of the hoisting structure. And the public number is the chandelier disclosed in the document of CN206637447U, due to the limitation of its place of use and function, the volume of chandelier can also realize its function less, if it is used under the chandelier of large volume and heavy weight, on the one hand, its hoisting strength It cannot be guaranteed. On the other hand, the expansion and contraction of the boom is controlled by the motor, which requires high power and high cost of the motor.
因此有必要提供一种整合有照明功能和排烟除尘功能且特别适用于棋牌室内的一体式设备。Therefore, it is necessary to provide an all-in-one device that integrates lighting functions and smoke exhaust and dust removal functions and is especially suitable for chess and card rooms.
发明内容Contents of the invention
为了解决上述问题,本发明的目的在于提供一种排烟效果良好的用于消烟器的双涡轮风机以及具有该风机的消烟器。In order to solve the above problems, the object of the present invention is to provide a double-turbine fan for a smoke eliminator with good smoke exhaust effect and a smoke eliminator with the fan.
为了实现上述的目的,本发明采用了以下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
用于消烟器的双涡轮风机,包括蜗壳(21)及两个在电机驱动下反向转动的离心叶轮(22),蜗壳(21)包括前后对称且固定为一体的两个半壳,每个半壳包括面板(211)和用于形成两个左右对称的风道的侧板(212),侧板(212)上设有用于形成出风口的缺口,面板上对应两个风道设有两个进风口(213),两个风道之间通过隔板A(214)隔开;两个半壳固定连接后,两个半壳上的侧板(212)配合在蜗壳(21)上形成完整的风道,两个侧板上的缺口形成一个完整的出风口,两个隔板A(214)配合将蜗壳内腔分隔成左右两个风道(215),两个风道共用一个出风口;两个在电机驱动下相反转动的离心叶轮(22)左右排布安装在蜗壳(21)内,两个离心叶轮(22)的叶片分别朝向蜗壳内的两个风道(215)设置。A twin-turbine blower for a smoke eliminator, including a volute (21) and two centrifugal impellers (22) that rotate in opposite directions driven by a motor. The volute (21) includes two half-shells that are symmetrical front and back and fixed as one , each half shell includes a panel (211) and a side panel (212) for forming two left-right symmetrical air ducts, the side panel (212) is provided with a gap for forming an air outlet, and the panel corresponds to two air ducts There are two air inlets (213), and the two air ducts are separated by a partition A (214); after the two half-shells are fixedly connected, the side plates (212) on the two half-shells are matched with the volute ( 21) A complete air duct is formed on the top, and the gaps on the two side plates form a complete air outlet. The air duct shares one air outlet; two centrifugal impellers (22) which rotate oppositely under the drive of the motor are arranged and installed in the volute (21) left and right, and the blades of the two centrifugal impellers (22) are respectively facing the two blades in the volute. Air duct (215) is set.
作为优选技术方案,两个半壳的拼合处分别设有连接边(216),连接边(216)上设有螺孔,两个半壳通过螺栓连接;在两个半壳的拼接处以及两个隔板A(214)的拼接处设置相互配合的凹槽和凸起结构。As an optimal technical solution, a connection edge (216) is respectively provided at the joint of the two half shells, and screw holes are provided on the connection edge (216), and the two half shells are connected by bolts; at the joint of the two half shells and the two The joints of the two partitions A (214) are provided with grooves and protrusions that cooperate with each other.
作为优选技术方案,在蜗壳(21)上两个进风口处成型有防护网。As a preferred technical solution, protective nets are formed at the two air inlets on the volute (21).
消烟器,包括消烟器本体和用于固定消烟器本体的排气管(4)、固定座(5),消烟器本体包括壳体(1)和设置在壳体内的风机(2),所述风机为权利要求1-3中任意一项所述的双涡轮风机。The smoke eliminator includes a smoke eliminator body, an exhaust pipe (4) for fixing the smoke eliminator body, and a fixing seat (5). The smoke eliminator body includes a casing (1) and a fan (2) arranged in the casing ), the fan is the twin-turbine fan described in any one of claims 1-3.
作为优选技术方案,风机(2)的出风口设有排气整流罩(6),所述排气整流罩(6)从其进风口到其出风口存在尺寸上减小的过渡;排气整流罩(6)内对应隔板A(214)设有隔板B(61)。As a preferred technical solution, the air outlet of the fan (2) is provided with an exhaust fairing (6), and the exhaust fairing (6) has a reduced transition from its air inlet to its air outlet; the exhaust rectification A partition B (61) is arranged corresponding to the partition A (214) in the cover (6).
作为优选技术方案,壳体(1)包括上层壳体(11)和下层壳体(12),上层壳体(11)的整体宽度大于下层壳体(12)的整体宽度,在壳体上设有第一级进风口(121)、第二级进风口(122)和第三级进风口(113),所述三级进风口导通壳体外部与风机安装腔,所述三级进风口上下错位并内外错位;上层壳体(11)内腔和下层壳体(12)内腔共同形成风机安装腔。As a preferred technical solution, the housing (1) includes an upper housing (11) and a lower housing (12), the overall width of the upper housing (11) is greater than the overall width of the lower housing (12), and a There are a first-stage air inlet (121), a second-stage air inlet (122) and a third-stage air inlet (113). The third-stage air inlet connects the outside of the casing with the fan installation cavity, and the third-stage air inlet Up and down dislocation and internal and external dislocation; the inner cavity of the upper shell (11) and the inner cavity of the lower shell (12) jointly form a fan installation cavity.
作为优选技术方案,排气管(4)的另一端与废气处理装置连通,废气处理装置包括抽气设备和净化设备。As a preferred technical solution, the other end of the exhaust pipe (4) communicates with the waste gas treatment device, and the waste gas treatment device includes air extraction equipment and purification equipment.
上述用于消烟器的双涡轮风机,从进风口吸入的空气经过离心叶轮的作用后转换方向进入风道,沿风道高速运动从出风口排出。两个离心叶轮同步反向转动,经过两个风道排风,能有效增大排风量。In the above-mentioned twin-turbine blower used for the smoke eliminator, the air sucked from the air inlet passes through the action of the centrifugal impeller and then enters the air duct in a direction changed, and moves along the air duct at high speed to be discharged from the air outlet. The two centrifugal impellers rotate in opposite directions synchronously, and the air is exhausted through two air ducts, which can effectively increase the exhaust air volume.
附图说明Description of drawings
图1为本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2为本发明实施例另一角度的结构示意图(隐藏罩壳)。Fig. 2 is a structural schematic view of another angle of the embodiment of the present invention (hidden cover).
图3为上层壳体的结构示意图。Fig. 3 is a schematic structural diagram of the upper casing.
图4为上层壳体另一角度的结构示意图。Fig. 4 is a structural schematic diagram of another angle of the upper casing.
图5为下层壳体的结构示意图。Fig. 5 is a structural schematic diagram of the lower casing.
图6为下层壳体另一角度的结构示意图。Fig. 6 is a structural schematic diagram of another angle of the lower shell.
图7为第二照明组件的结构示意图。Fig. 7 is a schematic structural diagram of the second lighting assembly.
图8为排气整流罩的结构示意图。Figure 8 is a schematic structural view of the exhaust fairing.
图9为锁紧装置的结构示意图。Fig. 9 is a structural schematic diagram of the locking device.
图10为双涡轮风机的结构示意图。Fig. 10 is a schematic structural diagram of a twin-turbine fan.
图11为图10的剖面结构示意图。FIG. 11 is a schematic cross-sectional structure diagram of FIG. 10 .
1、壳体,11、上层壳体,111、外围注塑件,1111、安装槽,1112、第一连接部,1113、第二连接部,1114、通风口,112、金属板件,1121、用于连通风机出风口的开口,113、第三级进风口,12、下层壳体,121、第一级进风口,122、第二级进风口,13、盖板,2、风机,21、蜗壳,211、面板,212、侧板,213、进风口,214、隔板A,215、风道,216、连接边,22、离心叶轮,3、照明组件,31、第一级照明组件,32、第二级照明组件,4、排气管、41、内侧管道,42、外侧管道,421、卡槽,5、固定座,6、排气整流罩,61、隔板B,7、锁定装置, 71、连接件A,711、管道连接部,7111、卡块,7112、缝隙,712、锁紧部,7121、锁紧片, 72、连接件B。1. Housing, 11. Upper housing, 111. Peripheral injection molded parts, 1111. Mounting groove, 1112. First connection part, 1113. Second connection part, 1114. Air vent, 112. Metal plate part, 1121. Opening connected to the air outlet of the fan, 113, the third air inlet, 12, the lower shell, 121, the first air inlet, 122, the second air inlet, 13, the cover plate, 2, the fan, 21, the worm Shell, 211, panel, 212, side plate, 213, air inlet, 214, partition A, 215, air duct, 216, connecting edge, 22, centrifugal impeller, 3, lighting assembly, 31, first-stage lighting assembly, 32. Second-level lighting assembly, 4. Exhaust pipe, 41. Inner pipe, 42. Outer pipe, 421. Card slot, 5. Fixing seat, 6. Exhaust fairing, 61. Partition B, 7. Lock Device, 71, connector A, 711, pipe connection part, 7111, clamping block, 7112, gap, 712, locking part, 7121, locking piece, 72, connector B.
具体实施方式Detailed ways
下面结合附图对本专利的优选实施方案作进一步详细的说明。The preferred embodiments of this patent will be described in further detail below in conjunction with the accompanying drawings.
如图1和图2所示的一种消烟器,包括消烟器本体和用于固定消烟器本体的排气管4、固定座5。所述消烟器本体包括壳体1、设置在壳体1内的风机2和安装在壳体外的照明组件 3。本申请中的消烟器能实现照明功能和排烟除尘的功能。A smoke eliminator as shown in FIG. 1 and FIG. 2 includes a smoke eliminator body, an exhaust pipe 4 and a fixing seat 5 for fixing the smoke eliminator body. The smoke eliminator body includes a housing 1, a fan 2 arranged in the housing 1 and a lighting assembly 3 installed outside the housing. The smoke eliminator in this application can realize the functions of lighting and smoke exhaust and dust removal.
消烟器本体的壳体分为上下两层设置包括上层壳体11和下层壳体12,上层壳体11的整体宽度大于下层壳体12的整体宽度。为了实现照明功能,在上层壳体11和下层壳体12的下表面分别设置第一级照明组件31和第二级照明组件32,使两级照明组件之间存在高度错位及内外错位。在配合麻将机使用时,第二级照明组件32能尽量靠近麻将机桌面,提高麻将机桌面上的光线效果;第一级照明组件31能扩大消烟器上照明组件的照明范围。第一级照明组件的在壳体上分布的最大径向尺寸在80cm-100cm之间,市场上麻将机的桌面宽度的尺寸一般在85cm左右,第一照明组件的径向尺寸按上述设置,能为围绕麻将机就坐的用户提供良好的照明效果。同时壳体1上下两层设置的形式能避免麻将机的使用者与消烟器之间出现碰撞。The housing of the smoke eliminator body is divided into upper and lower layers and includes an upper housing 11 and a lower housing 12 . The overall width of the upper housing 11 is greater than that of the lower housing 12 . In order to realize the lighting function, a first-level lighting assembly 31 and a second-level lighting assembly 32 are arranged on the lower surfaces of the upper shell 11 and the lower shell 12 respectively, so that there is a height misalignment and an internal and external misalignment between the two-stage lighting assemblies. When used with a mahjong machine, the second-level lighting assembly 32 can be as close as possible to the mahjong machine desktop to improve the light effect on the mahjong machine desktop; the first-level lighting assembly 31 can expand the lighting range of the lighting assembly on the smoke eliminator. The maximum radial dimension distributed on the shell of the first-level lighting assembly is between 80cm-100cm. The size of the desktop width of mahjong machines on the market is generally about 85cm. The radial dimension of the first lighting assembly is set as above, which can Provide good lighting effects for users sitting around the mahjong machine. At the same time, the upper and lower layers of the housing 1 can avoid collisions between the user of the mahjong machine and the smoke eliminator.
基于照明效果和排烟效果的考虑,本实施例中设置消烟器整体为吊装结构。而消烟器整体的体积较大,消烟器本体通过排气管固定,为了保证吊装结构的稳定性,一方面需要减轻消烟器本体的重量,另一方面需要增强消烟器本体与排气管4间连接结构的强度。为了实现以上两方面的目的,本实施例中,设置消烟器壳体1主要为注塑件,并设置排气管4为中空的金属管。为了降低生产的难度,如图3-6所示,本实施例中设置上层壳体11和下层壳体12 为独立结构,上层壳体11和下层壳体12分别注塑成型后连接。本实施例中,下层壳体12的上端连接在上层壳体11的下表面,上层壳体11的内腔与下层壳体12的内腔连通形成风机安装腔。Based on the consideration of lighting effect and smoke exhaust effect, the whole smoke eliminator is set as a hoisting structure in this embodiment. However, the overall volume of the smoke eliminator is relatively large, and the body of the smoke eliminator is fixed through the exhaust pipe. In order to ensure the stability of the hoisting structure, on the one hand, it is necessary to reduce the weight of the The strength of the connecting structure between the trachea 4. In order to achieve the above two objectives, in this embodiment, the smoke eliminator housing 1 is mainly an injection molded part, and the exhaust pipe 4 is a hollow metal pipe. In order to reduce the difficulty of production, as shown in Fig. 3-6, in this embodiment, the upper shell 11 and the lower shell 12 are set as independent structures, and the upper shell 11 and the lower shell 12 are connected after injection molding respectively. In this embodiment, the upper end of the lower housing 12 is connected to the lower surface of the upper housing 11 , and the inner cavity of the upper housing 11 communicates with the inner cavity of the lower housing 12 to form a fan installation cavity.
本实施例中,排气管4通过连接上层壳体11来连接消烟器本体,消烟器本体中的风机2 也固定在上层壳体11上,这样设置的话,对上层壳体11的强度要求很高。由于消烟器本体中,上层壳体11的宽度较大,在加工上成型难度大,并且大面积注塑件的强度很难达到要求。因此,如图3和图4所示,本实施例中将上层壳体设置为包括外围注塑件111和中部的金属板件112两部分。外围注塑件111的内端固定在金属板件112的外端。通过设置金属板件112 连接风机2和排气管4来满足上层壳体11的强度要求,上层壳体11只在中部用于连接风机 2和排气管4的部分采用金属板,其余部分仍采用注塑件,能保证上层壳体11的整体重量不会过大,保证吊装结构的稳定性,并且,上层壳体11上需要设置第一级照明组件31的安装槽1121,若上层壳体整体采用金属结构,会大幅增加加工难度及加工成本。同时,在同样宽度要求下,加工外围注塑件111相比于整板的大面积注塑件更容易成型。因此,将上层壳体设置为包括外围注塑件和中部的金属板件两部分能降低上层壳体的加工难度,并保证足够的吊装强度。In this embodiment, the exhaust pipe 4 is connected to the smoke eliminator body by connecting the upper shell 11, and the fan 2 in the smoke eliminator body is also fixed on the upper shell 11. High expectations. Due to the large width of the upper shell 11 in the smoke eliminator body, it is difficult to form in processing, and it is difficult to meet the requirements for the strength of large-area injection molded parts. Therefore, as shown in FIG. 3 and FIG. 4 , in this embodiment, the upper casing is set to include two parts: the outer injection molded part 111 and the middle metal plate part 112 . The inner end of the peripheral injection molded part 111 is fixed to the outer end of the sheet metal part 112 . The strength requirement of the upper shell 11 is met by setting the metal plate 112 to connect the blower fan 2 and the exhaust pipe 4. The upper shell 11 only adopts a metal plate in the middle part for connecting the blower fan 2 and the exhaust pipe 4, and the remaining parts are still The use of injection molded parts can ensure that the overall weight of the upper housing 11 will not be too large, and ensure the stability of the hoisting structure. Moreover, the upper housing 11 needs to be provided with the installation groove 1121 of the first-level lighting assembly 31. Adopting a metal structure will greatly increase processing difficulty and processing cost. At the same time, under the same width requirement, it is easier to process the peripheral injection molded part 111 than the large-area injection molded part of the whole board. Therefore, arranging the upper shell to include two parts, the peripheral injection molded part and the middle metal plate part, can reduce the processing difficulty of the upper shell and ensure sufficient hoisting strength.
设置在中部的金属板件112的外端设有一圈用于与外围注塑件连接的连接结构。中部金属板的中部设有用于连通风机出风口的开口1121,风机蜗壳21固定在金属板件112底部。为了保证排风效果,优选为该开口与风机出风口的大小相匹配。The outer end of the metal plate 112 arranged in the middle is provided with a ring of connecting structures for connecting with the peripheral injection molded parts. The middle part of the middle metal plate is provided with an opening 1121 for communicating with the air outlet of the fan, and the fan volute 21 is fixed on the bottom of the metal plate 112 . In order to ensure the exhaust effect, it is preferable that the size of the opening matches the air outlet of the fan.
外围注塑件111下表面上具有朝上凸起形成用于安装第一照明组件的安装槽1111,下表面上设有用于连接下层壳体的第一连接部1112,外围注塑件的内端设有用于连接金属板的第二连接部1113,下表面上各结构的位置关系如下:第一连接部1112位于安装槽1111的内侧,第二连接部1113位于第一连接部1112内端。外围注塑件上的第一连接部1112与第二连接部 1113之间设有与下层壳体12内腔连通的通风口1114。安装槽1111靠近外围注塑件的外端设置,能使安装在该安装槽中的第一照明组件31具有足够大的光照覆盖范围;第一连接部1112 位于用于连接中部金属板的第二连接部1113的外端,这样,在上层壳体11和下层壳体连接后,可以保证上层壳体11和下层壳体12的内腔通过通风口1114连通。上层壳体的上端通过盖板13封闭,使壳体外能形成气压差。The lower surface of the peripheral injection molding part 111 has an upward protrusion to form a mounting groove 1111 for installing the first lighting assembly. The positions of the structures on the lower surface of the second connecting portion 1113 connecting the metal plates are as follows: the first connecting portion 1112 is located inside the installation groove 1111 , and the second connecting portion 1113 is located at the inner end of the first connecting portion 1112 . Between the first connecting portion 1112 and the second connecting portion 1113 on the peripheral injection molded part, a vent 1114 communicating with the inner cavity of the lower housing 12 is provided. The installation groove 1111 is arranged near the outer end of the peripheral injection molded part, so that the first lighting assembly 31 installed in the installation groove has a large enough illumination coverage; the first connection part 1112 is located at the second connection for connecting the middle metal plate The outer end of the portion 1113, so that after the upper shell 11 and the lower shell are connected, it can ensure that the inner chambers of the upper shell 11 and the lower shell 12 are communicated through the vent 1114. The upper end of the upper shell is closed by a cover plate 13, so that an air pressure difference can be formed outside the shell.
为了实现消烟器的排烟除尘功能,并使消烟器等实现较好的效果,在壳体1上设有三级进风口:第一级进风口121、第二级进风口122和第三级进风口113,所述三级进风口均与壳体内部的风机安装腔连通,所述三级进风口上下错位并内外错位。In order to realize the smoke exhaust and dust removal function of the smoke eliminator, and to make the smoke eliminator achieve better results, three-stage air inlets are provided on the housing 1: the first-stage air inlet 121, the second-stage air inlet 122 and the second-stage air inlet. The three-stage air inlets 113 are all connected to the fan installation cavity inside the casing, and the three-stage air inlets are dislocated up and down and inside and out.
如图5和图6所示,第一级进风口121设置在下层壳体12的下表面。为了隔离第二级照明组件32和排烟结构,同时尽量减小消烟器的体积,设置下层壳体12的下表面为镂空结构,第二级照明组件122的顶部与下层壳体12的下表面之间留有安装缝隙,该安装缝隙即为第一级进风口121。为了增大第一级进风口的进风效率,下表面设置为中部镂空结构,且在保证安装强度的前提下,尽可能增大镂空部分的面积。为了简化安装,本实施例中,设置下层壳体 12的下端向内翻折形成一圈翻折边,在翻折边上成型有至少4个螺柱。第二照明组件的结构如图7所示,第二照明组件32的上表面设有与所述螺柱对应的连接孔,这样安装完成后的第二级照明组件32与下层壳体12的下表面之间留有连通风机安装腔的安装缝隙。As shown in FIG. 5 and FIG. 6 , the first-stage air inlet 121 is disposed on the lower surface of the lower casing 12 . In order to isolate the second-level lighting assembly 32 and the smoke exhaust structure, and reduce the volume of the smoke eliminator as much as possible, the lower surface of the lower housing 12 is set as a hollow structure, and the top of the second-level lighting assembly 122 is connected to the bottom of the lower housing 12. There is an installation gap between the surfaces, and the installation gap is the first-stage air inlet 121 . In order to increase the air intake efficiency of the first-stage air inlet, the lower surface is set as a hollow structure in the middle, and on the premise of ensuring the installation strength, the area of the hollow part is increased as much as possible. In order to simplify the installation, in this embodiment, the lower end of the lower housing 12 is set to be turned inwardly to form a circle of turned edges, and at least 4 studs are formed on the turned edges. The structure of the second lighting assembly is shown in Figure 7, and the upper surface of the second lighting assembly 32 is provided with the connecting hole corresponding to the stud, so that the second-level lighting assembly 32 after the installation is completed and the lower layer of the lower housing 12. There is an installation gap communicating with the fan installation cavity between the surfaces.
第二级进风口122设置在下层壳体12的外周面上,第二级进风口122在下壳体上所占高度较大,优选为,第二级进风口122设置在下层壳体的下半部分,这样,能尽可能多的吸入烟雾。The second-stage air inlet 122 is arranged on the outer peripheral surface of the lower shell 12, and the second-stage air inlet 122 occupies a relatively large height on the lower shell. Preferably, the second-stage air inlet 122 is arranged on the lower half of the lower shell. Part, this way, can inhale as much smoke as possible.
第三级进风口113设置在上层壳体11的下表面,第三级进风口的设置位置分布在上层壳体下表面安装有第一级照明组件的其余部分,优选为,第三级进风口113靠近上层壳体11下表面的外边缘设置。The third-level air inlet 113 is arranged on the lower surface of the upper shell 11, and the setting positions of the third-level air inlet are distributed on the lower surface of the upper shell where the remaining part of the first-level lighting assembly is installed, preferably, the third-level air inlet 113 is disposed near the outer edge of the lower surface of the upper casing 11 .
上述三级进风口的设置位置是根据消烟器向上排烟的特征分布的,三级进风口之间存在高度错位和内外错位,这样,风机工作时,第一级进风口121从下部吸入大量的烟雾,从第一级进风口121逃逸向上扩散的烟雾依次被第二级进风口122吸入,从第二级进风口122逃逸向上扩散的烟雾被第三级进风口113吸入,从第三级进风口113进入上层壳体内腔的空气通过上层壳体11下表面的通风口1114进入下层壳体12的安装腔中,从而使壳体上的进风口具有良好的吸烟效果和足够大的覆盖范围。The setting positions of the above-mentioned three-stage air inlets are distributed according to the characteristics of the upward smoke exhaust of the smoke eliminator, and there are height dislocations and internal and external dislocations between the three-stage air inlets. In this way, when the fan is working, the first-stage air inlet 121 sucks in a large amount of air from the lower part. The smog that escapes from the first-stage air inlet 121 and diffuses upward is inhaled by the second-stage air inlet 122 in turn, and the smog that escapes from the second-stage air inlet 122 and diffuses upward is inhaled by the third-stage air inlet 113. The air entering the inner cavity of the upper shell through the air inlet 113 enters the installation cavity of the lower shell 12 through the vent 1114 on the lower surface of the upper shell 11, so that the air inlet on the shell has a good smoking effect and a large enough coverage .
如图10和图11所示,本实施例中的风机2为双涡轮风机,包括蜗壳21及两个在电机驱动下反向转动的离心叶轮22。蜗壳21包括前后对称且固定为一体的两个半壳,半壳包括面板211和用于形成两个左右对称的风道的侧板212,侧板212上设有用于形成出风口的缺口,面板上对应两个风道设有两个进风口213,并在两个进风口处成型有防护网,两个风道之间通过隔板A214隔开。两个半壳固定连接后,两个半壳上的侧板212配合在蜗壳21上形成完整的风道,两个侧板上的缺口形成一个完整的出风口,两个隔板A配合将蜗壳内腔分隔成左右两个风道215,两个风道共用一个出风口。As shown in FIG. 10 and FIG. 11 , the fan 2 in this embodiment is a twin-turbine fan, including a volute 21 and two centrifugal impellers 22 that rotate in opposite directions driven by a motor. The volute 21 includes two half-shells that are front and back symmetrical and fixed as a whole. The half-shells include a panel 211 and a side plate 212 for forming two left-right symmetrical air passages. The side plate 212 is provided with a gap for forming an air outlet. The panel is provided with two air inlets 213 corresponding to the two air ducts, and protective nets are formed at the two air inlets, and the two air ducts are separated by a partition A214. After the two half-shells are fixedly connected, the side plates 212 on the two half-shells cooperate with the volute 21 to form a complete air duct, the gaps on the two side plates form a complete air outlet, and the two partitions A fit together to form a complete air duct. The inner cavity of the volute is divided into two left and right air ducts 215, and the two air ducts share one air outlet.
两个在电机驱动下相反转动的离心叶轮22左右排布安装在蜗壳21内,两个离心叶轮22 的叶片分别朝向蜗壳内的两个风道215设置。从进风口213吸入的空气经过离心叶轮22的作用后转换方向进入风道,沿风道高速运动从出风口排出。两个离心叶轮同步反向转动,经过两个风道排风,能有效增大排风量。Two centrifugal impellers 22 rotating in opposite directions driven by the motor are installed in left and right in the volute 21 , and the blades of the two centrifugal impellers 22 are respectively arranged towards the two air ducts 215 in the volute. The air inhaled from the air inlet 213 passes through the action of the centrifugal impeller 22 and then enters the air channel in a reverse direction, moves at high speed along the air channel and is discharged from the air outlet. The two centrifugal impellers rotate in opposite directions synchronously, and the air is exhausted through two air ducts, which can effectively increase the exhaust air volume.
为了方便两个蜗壳的安装,在两个半壳的拼合处分别设有连接边(216),连接边(216) 上设有螺孔,两个半壳通过螺栓连接;在两个半壳的拼接处以及两个隔板A(214)的拼接处设置相互配合的凹槽和凸起结构,设置凹槽和凸起结构以便于两个半壳上的连接孔对准。In order to facilitate the installation of the two volutes, connecting edges (216) are respectively provided at the junction of the two half-shells, screw holes are provided on the connecting edges (216), and the two half-shells are connected by bolts; The joints of the two partitions A (214) and the joints of the two partitions A (214) are provided with grooves and protrusions that cooperate with each other, and the grooves and protrusions are provided to facilitate the alignment of the connecting holes on the two half shells.
在本实施例中,排气管4同时具有吊装和排烟功能,排气管为具有较大强度的中空管道结构。风机2的出风口与排气管4内部连通,优选为,如图2所示,风机2的出风口处设置排气整流罩6,排气管4连接在排气整流罩6的出风口上,风机2排出的气体经过排气整流罩后排到排气管中。如图8所示(排气整流罩),排气整流罩6为了起到整流作用,从下往上会有一个径向尺寸上减小的过渡。排气整流罩6的下端固定到上层壳体上金属板件112的上表面,排气整流罩6内部设有对应风机蜗壳中隔板A214设置的隔板B61。设置隔板B的原因在于,本实施例中采用双涡轮风机的在实际使用时蜗壳内的两个离心叶轮的功率不可能完全一样,若不设置隔板B,可能会出现排气整流罩中的气体倒灌到风机蜗壳21内损害风机。In this embodiment, the exhaust pipe 4 has functions of hoisting and smoke exhaust, and the exhaust pipe is a hollow pipe structure with relatively high strength. The air outlet of blower fan 2 communicates with exhaust pipe 4 inside, preferably, as shown in Figure 2, the air outlet place of blower fan 2 is provided with exhaust fairing 6, and exhaust pipe 4 is connected on the air outlet of exhaust fairing 6 , The gas discharged from fan 2 is discharged into the exhaust pipe after passing through the exhaust fairing. As shown in FIG. 8 (exhaust fairing), in order to play a rectifying role, the exhaust fairing 6 has a transition that decreases in radial size from bottom to top. The lower end of the exhaust fairing 6 is fixed to the upper surface of the upper metal plate 112 of the upper casing, and the interior of the exhaust fairing 6 is provided with a partition B61 corresponding to the partition A214 in the fan volute. The reason for setting the partition B is that the power of the two centrifugal impellers in the volute cannot be exactly the same in the actual use of the twin-turbine fan used in this embodiment. If the partition B is not provided, the exhaust cowl may appear The gas in the blower pours back into the blower fan volute 21 and damages the blower blower.
风机2工作时,消烟器外部的空气从三级进风口进入消烟器壳体1内部的风机安装腔中,然后从风机的进风口进入风道215中,在离心叶轮22的驱动下从风机的出风口排出到排气管 4中,排气管4的另一端与废气处理装置连通,废气处理装置中的抽气设备将排气管内的空气抽出,然后通过净化设备对废气进行处理,从而实现消烟器的排烟功能。When the fan 2 is working, the air outside the smoke eliminator enters the fan installation chamber inside the smoke eliminator housing 1 from the three-stage air inlet, and then enters the air duct 215 from the air inlet of the fan, and is driven by the centrifugal impeller 22 from The air outlet of the fan is discharged into the exhaust pipe 4, and the other end of the exhaust pipe 4 is connected with the exhaust gas treatment device. The air extraction equipment in the exhaust gas treatment device extracts the air in the exhaust pipe, and then the exhaust gas is processed by the purification equipment. Thereby realizing the smoke exhaust function of the smoke eliminator.
本实施例中,结合风机的固定方式以及上层壳体和下层壳体的位置关系可知,风机2大部分位于下层壳体内。消烟器本体的整体高度由上层壳体和下层壳体的总高度共同限制,由于风机在消烟器本体的壳体内的所占的高度是基本不能改变的。为了尽量减小消烟器的整体高度,优选为设置外围注塑件111下表面第一连接部1112到第二连接部1113的部分具有向上抬升的斜坡,这样,可以尽量抬高风机在壳体中的安装高度,使下层壳体的高度减小,来减小消烟器本体的整体高度。In this embodiment, it can be seen from the combination of the fixing method of the fan and the positional relationship between the upper casing and the lower casing that most of the fan 2 is located in the lower casing. The overall height of the smoke eliminator body is limited by the total height of the upper shell and the lower shell, because the height occupied by the fan in the shell of the smoke eliminator body cannot be changed basically. In order to reduce the overall height of the smoke eliminator as much as possible, it is preferable that the parts from the first connection part 1112 to the second connection part 1113 on the lower surface of the peripheral injection molding part 111 have an upwardly rising slope, so that the fan can be raised as high as possible in the casing The installation height reduces the height of the lower shell to reduce the overall height of the smoke eliminator body.
作为优选,为了使消烟器能具有不同的安装高度以适应不同的安装场所,设置金属排烟管4的高度可调。因此,设置排风管4包括内侧管道41和外侧管道42两部分,所述外侧管道42套设在内侧管道41外周,排气整流罩6固定在内侧管道41的下端,外侧管道42的上端固定在固定座5上,外侧管道42可相对内侧管道41上下滑动并在其下端设置锁定装置7 锁定外侧管道42与内侧管道41之间的相对位置。As a preference, in order to make the smoke eliminator have different installation heights to adapt to different installation places, the height of the metal smoke exhaust pipe 4 is adjustable. Therefore, the exhaust pipe 4 is set to include two parts, the inner pipe 41 and the outer pipe 42, the outer pipe 42 is sleeved on the outer periphery of the inner pipe 41, the exhaust fairing 6 is fixed on the lower end of the inner pipe 41, and the upper end of the outer pipe 42 is fixed. On the fixing seat 5 , the outer pipe 42 can slide up and down relative to the inner pipe 41 and a locking device 7 is provided at its lower end to lock the relative position between the outer pipe 42 and the inner pipe 41 .
如图9所示,所述锁紧装置7包括连接件A71和连接件B72,所述连接件A71固定在外侧管道42下端,连接件72B套装于内侧管道41外周。连接件A71固定在外侧管道42下端,连接件A71具有若干个锁紧片7121,连接件B72套装于锁紧片7121并用于压迫锁紧片7121 使之变形锁紧内侧管道41,从而实现内侧管道41与外侧管道42间的锁紧。As shown in FIG. 9 , the locking device 7 includes a connecting piece A71 and a connecting piece B72 , the connecting piece A71 is fixed at the lower end of the outer pipe 42 , and the connecting piece 72B is sleeved on the outer periphery of the inner pipe 41 . The connecting piece A71 is fixed on the lower end of the outer pipe 42. The connecting piece A71 has several locking pieces 7121. The connecting piece B72 is set on the locking piece 7121 and is used to compress the locking piece 7121 to deform and lock the inner pipe 41, so as to realize the inner pipe 41 and the locking between the outer pipe 42.
连接件A71包括管道连接部711和锁紧部712,管道连接部711位于锁紧部712上方,管道连接部711在其外表面设有若干向外凸起的卡块7111,在管道连接部上卡块的两侧分别设有缝隙7112,使管道连接部711上设置卡块7111的部位能沿所述缝隙7112向内外两端在一定幅度内变形。锁紧部712上设有外螺纹和锁紧片7121,所述锁紧片7121位于锁紧部的下端,沿锁紧部周向设置,相邻的锁紧片7121之间存在从管道连接部711下端向上延伸的间隙或缺口,从而减少相邻锁紧片7121在锁紧内侧管道的过程中相互干涉,并增加锁紧片7121 的弹性形变,使锁紧片更易锁紧。The connector A71 includes a pipe connection part 711 and a locking part 712. The pipe connection part 711 is located above the locking part 712. The pipe connection part 711 is provided with several outwardly protruding blocks 7111 on its outer surface. Slits 7112 are respectively provided on both sides of the clamping block, so that the position where the clamping block 7111 is disposed on the pipe connection portion 711 can be deformed within a certain range along the gap 7112 toward the inner and outer ends. The locking part 712 is provided with an external thread and a locking piece 7121. The locking piece 7121 is located at the lower end of the locking part and arranged along the circumference of the locking part. The gap or notch extending upward from the lower end of 711 reduces the mutual interference of adjacent locking pieces 7121 during locking the inner pipe, and increases the elastic deformation of the locking pieces 7121, making the locking pieces easier to lock.
连接件B72为环形,连接件B72的内壁设有与连接件A上的螺纹配合的内螺纹,在连接件B72与连接件A71螺纹配合锁紧的过程中,连接件B71的内壁压紧连接件A71上的锁紧片7121。The connector B72 is ring-shaped, and the inner wall of the connector B72 is provided with an internal thread that matches the thread on the connector A. When the connector B72 and the connector A71 are threaded and locked, the inner wall of the connector B71 presses the connector Locking piece 7121 on A71.
为了使锁紧更加牢固,设置连接件A71上锁紧片的外壁具有上厚下薄的锥面,连接件B72 内壁设为与所述锥面配合的锥套。In order to make the locking more firm, the outer wall of the locking piece on the connecting piece A71 has a tapered surface with a thick top and a thin bottom, and the inner wall of the connecting piece B72 is set as a taper sleeve matching the tapered surface.
外侧管道41下端设有与连接件A71上卡块配合的卡槽,外侧管道41与连接件A71的连接过程为:将连接件A71的管道连接部711从下端插入外侧管道42下端,在装入过程中,由于外侧管道42内壁的挤压,卡块7111附近的板材会向内变形以避让,在装入后,调整连接件A71与外侧管道42之间的相对角度使卡块7111与卡槽421对准,卡块7111附近的板材在其回复力的作用下将卡块7111卡入卡槽421中实现外侧管道42与连接件A71的连接。The lower end of the outer pipe 41 is provided with a slot for matching with the upper block of the connector A71. The connection process between the outer pipe 41 and the connector A71 is as follows: insert the pipe connection part 711 of the connector A71 into the lower end of the outer pipe 42 from the lower end, and then insert During the process, due to the extrusion of the inner wall of the outer pipe 42, the plate near the block 7111 will be deformed inward to avoid it. After loading, adjust the relative angle between the connecting piece A71 and the outer pipe 42 to make the block 7111 and the groove 421 is aligned, and the plate near the clamping block 7111 clamps the clamping block 7111 into the clamping groove 421 under the action of its restoring force to realize the connection between the outer pipe 42 and the connector A71.
连接件A71与连接件B72的锁紧过程如下:连接件A71与连接件B72通过螺纹连接,在螺纹进给的过程中,连接件B72内壁的锥套逐渐压迫连接件A71的锥面,使锁紧片7121 发生形变从而锁紧部712锁紧内侧管道。The locking process of the connecting piece A71 and the connecting piece B72 is as follows: the connecting piece A71 and the connecting piece B72 are connected by threads, and during the thread feeding process, the tapered sleeve on the inner wall of the connecting piece B72 gradually presses the tapered surface of the connecting piece A71, so that the lock The tight piece 7121 is deformed so that the locking part 712 locks the inner pipe.
作为优选,为了防止外侧管道42与内侧管道41在相对上下滑动的过程中出现相对转动,在内侧管道41的外壁和外侧管道42内壁之间设置导向块和滑轨配合导向,所述导向块可以是一体成型在内侧管道外壁或外侧管道内壁的,也可以是作为独立结构固定到内侧管道或外侧管道内壁的;同样的,所述滑轨也可以是直接成型在内侧管道外壁或外侧管道内壁的,也可以是设置在独立的部件连接到内侧管道外壁或外侧管道内壁的,任意能实现导向块和滑轨配合的结构均可。As a preference, in order to prevent the relative rotation of the outer pipe 42 and the inner pipe 41 in the process of sliding up and down, a guide block and a slide rail are arranged between the outer wall of the inner pipe 41 and the inner wall of the outer pipe 42 to cooperate with the guide, and the guide block can be It is integrally formed on the outer wall of the inner pipe or the inner wall of the outer pipe, or fixed to the inner wall of the inner pipe or the inner wall of the outer pipe as an independent structure; similarly, the slide rail can also be directly formed on the outer wall of the inner pipe or the inner wall of the outer pipe , can also be arranged on an independent component connected to the outer wall of the inner pipe or the inner wall of the outer pipe, any structure that can realize the cooperation between the guide block and the slide rail is all right.
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