CN108455848A - A kind of antibacterial float glass manufacturing method - Google Patents
A kind of antibacterial float glass manufacturing method Download PDFInfo
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- CN108455848A CN108455848A CN201810570081.7A CN201810570081A CN108455848A CN 108455848 A CN108455848 A CN 108455848A CN 201810570081 A CN201810570081 A CN 201810570081A CN 108455848 A CN108455848 A CN 108455848A
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- float glass
- antibacterial
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- glass
- oxidation processes
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- 239000005329 float glass Substances 0.000 title claims abstract description 66
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 239000011521 glass Substances 0.000 claims abstract description 66
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical class [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 38
- 230000003647 oxidation Effects 0.000 claims abstract description 35
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 35
- 230000008569 process Effects 0.000 claims abstract description 33
- 238000001994 activation Methods 0.000 claims abstract description 31
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000000137 annealing Methods 0.000 claims abstract description 23
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims abstract description 18
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 18
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 18
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000003723 Smelting Methods 0.000 claims abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 238000005352 clarification Methods 0.000 claims abstract description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910000019 calcium carbonate Inorganic materials 0.000 claims abstract description 9
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 9
- 235000017550 sodium carbonate Nutrition 0.000 claims abstract description 9
- 239000006004 Quartz sand Substances 0.000 claims abstract description 8
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 8
- 238000001035 drying Methods 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 claims abstract description 6
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 5
- 238000002156 mixing Methods 0.000 claims abstract description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 16
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 13
- 229910001868 water Inorganic materials 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 10
- 238000002604 ultrasonography Methods 0.000 claims description 9
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 8
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000001257 hydrogen Substances 0.000 claims description 8
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 5
- 229910001882 dioxygen Inorganic materials 0.000 claims description 5
- 238000004945 emulsification Methods 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 238000001704 evaporation Methods 0.000 claims description 5
- 230000004927 fusion Effects 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 229920002545 silicone oil Polymers 0.000 claims description 5
- 239000000155 melt Substances 0.000 claims description 2
- XRRQZKOZJFDXON-UHFFFAOYSA-N nitric acid;silver Chemical class [Ag].O[N+]([O-])=O XRRQZKOZJFDXON-UHFFFAOYSA-N 0.000 claims 1
- 239000004576 sand Substances 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 230000001408 fungistatic effect Effects 0.000 abstract description 11
- 241000186227 Corynebacterium diphtheriae Species 0.000 abstract description 10
- 241000193830 Bacillus <bacterium> Species 0.000 abstract description 6
- 241000588724 Escherichia coli Species 0.000 abstract description 5
- 241000191967 Staphylococcus aureus Species 0.000 abstract description 5
- 208000037386 Typhoid Diseases 0.000 abstract description 5
- 201000008297 typhoid fever Diseases 0.000 abstract description 5
- 230000000845 anti-microbial effect Effects 0.000 abstract 1
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 7
- 239000004332 silver Substances 0.000 description 7
- 229910052709 silver Inorganic materials 0.000 description 7
- 230000004913 activation Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 6
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 229910052749 magnesium Inorganic materials 0.000 description 4
- 239000011777 magnesium Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- NCWQJOGVLLNWEO-UHFFFAOYSA-N methylsilicon Chemical compound [Si]C NCWQJOGVLLNWEO-UHFFFAOYSA-N 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 229910001923 silver oxide Inorganic materials 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 2
- 230000010355 oscillation Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000003115 biocidal effect Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000000156 glass melt Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 210000000867 larynx Anatomy 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000005315 stained glass Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B18/00—Shaping glass in contact with the surface of a liquid
- C03B18/02—Forming sheets
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/02—Pretreated ingredients
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C23/00—Other surface treatment of glass not in the form of fibres or filaments
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
- C03C2204/02—Antibacterial glass, glaze or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
The present invention relates to a kind of antibacterial float glass manufacturing methods, it is fused into melt by mixing to be sent into float glass smelting kiln quartz sand, aluminium oxide, soda ash, calcium carbonate, magnesia, modified silver nitrate, titanium dioxide, by clarification homogenizing band-like continuous glass sheets are formed in molding molten tin bath, band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, then the glass plate of specified size is cut into, it is re-fed into activation process pond and carries out activation process, be sent into oxidation processes pond after oxidation processes again drying to the antibacterial float glass.The antibacterial float glass has apparent fungistatic effect to staphylococcus aureus, Escherichia coli, typhoid bacillus, corynebacterium diphtheriae, especially stronger to the fungistatic effect of corynebacterium diphtheriae.The good antimicrobial effect of the antibacterial float glass, the bacteriostasis duration is long, and service life is long.
Description
Technical field
The present invention relates to a kind of production method of float glass more particularly to a kind of antibacterial float glass manufacturing methods.
Background technology
Float glass is widely used, be divided into coloured glass, float glass process silver mirror, float glass/automotive windshield grade, float glass/
All kinds of deep processing grades, float glass/scanner grade, float glass/plated film grade, float glass/mirror processed grade.
Float glass is widely used in as construction materials such as decoration, mirror processed, daylightings in daily life, and
In actual use, the glassware made of float glass without antibiotic property because making it easily go mouldy.And mesh
Preceding is typically to plate one layer of antibacterial film on the surface of float glass to make it have antibacterial effect, although this method is so that glassware
With antibacterial effect, but the antibacterial film of Float Glass Surface is easy to aging over time or is destroyed by external force, and antibacterial is caused to be imitated
Fruit is lower and lower, and service life is usually no more than 5 years.
Invention content
The present invention is in view of the deficienciess of the prior art, provide a kind of antibacterial float glass manufacturing method, particular technique
Scheme is as follows:
A kind of antibacterial float glass manufacturing method, includes the following steps:
Step 1: batch mixing
Quartz sand, aluminium oxide, soda ash, calcium carbonate, magnesia, modified silver nitrate, titanium dioxide are weighed respectively according to formula rate
Each component is sufficiently mixed by component, obtains batch;
Step 2: melting is molded
Uniformly mixed batch is sent into float glass smelting kiln, high temperature melting is carried out in float glass smelting kiln into melt, institute
Stating fusion temperature in float glass smelting kiln, at 1535~1550 DEG C, melt flows into work pool, clarification homogenizing after clarification homogenizing
Temperature is 1610~1620 DEG C, and chute of the melt out of work pool enters in molding molten tin bath, forms band-like continuous glass sheets, band-like
Continuous glass sheets forming temperature in molten tin bath is 930~940 DEG C;
Step 3: subsequent processing
Band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, and annealing temperature is 480~495 DEG C;
Band-like continuous glass sheets after annealing are cut into the glass plate of specified size, glass plate be sent into activation process pond into
Row activation process is then fed into oxidation processes pond after oxidation processes again drying to the antibacterial float glass.
As an improvement of the above technical solution, the quartz sand in the step 1, aluminium oxide, soda ash, calcium carbonate, oxidation
Magnesium, modified silver nitrate, titanium dioxide mass ratio=(73.1~74.3):(2.6~2.9):(22.1~23.5):(13.4~15.1):
(6.2~6.6):(5.9~6.1):(0.7~0.8).
As an improvement of the above technical solution, the production method of the modified silver nitrate is the nitre for being 10% by mass fraction
Sour silver solution, phosphoric acid hydrogen zirconium are according to mass ratio 100:(1.3~1.7)Ratio pour into container, then container is placed in opaque
Ultrasound Instrument in, 3 ~ 5h of ultrasonic disperse, then evaporating water obtains dry powder again, by dry powder and methyl-silicone oil according to mass ratio(17~
19):50 ratio emulsification is made emulsion and obtains the modified silver nitrate.
As an improvement of the above technical solution, the thickness of the antibacterial float glass is 6 ~ 8mm.
As an improvement of the above technical solution, treatment fluid, the treatment fluid are housed in the step 3 in activation process pond
It is the silver nitrate solution that mass fraction is 30 ~ 35%, the bottom of pond in activation process pond is equipped with supersonic generator, activation process pond
In glass plate liquid to be treated submergence then under the frequency of 20 ~ 35KHz 3 ~ 5h of ultrasonic disperse i.e. complete activation process operation.
As an improvement of the above technical solution, the hydrogen peroxide for being 3 ~ 5% equipped with mass fraction in the oxidation processes pond, institute
The bottom of pond for stating oxidation processes pond is equipped with supersonic generator, then the glass plate in oxidation processes pond is existed by dioxygen water immersion
2 ~ 3h of ultrasonic disperse completes oxidation processes operation under the frequency of 20 ~ 35KHz.
Beneficial effects of the present invention:The antibacterial float glass is to staphylococcus aureus, Escherichia coli, typhoid bacillus, white
Larynx bacillus has apparent fungistatic effect, especially stronger to the fungistatic effect of corynebacterium diphtheriae.The antibacterial float glass it is antibacterial
Effect is good, and the bacteriostasis duration is long, and service life is long.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to embodiments, to the present invention
It is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not used to
Limit the present invention.
Embodiment 1
By mass fraction be 10% silver nitrate solution, phosphoric acid hydrogen zirconium is according to mass ratio 100:1.3 ratio is poured into container, so
Container is placed in lighttight Ultrasound Instrument afterwards, ultrasonic disperse 3h, then evaporating water obtains dry powder again, by dry powder and methyl silicon
Oil is according to mass ratio 17:50 ratio emulsification is made emulsion and obtains the modified silver nitrate.
By the quartz sand of 73.1 ㎏, the oxygen of the aluminium oxide of 2.6 ㎏, the soda ash of 22.1 ㎏, the calcium carbonate of 13.4 ㎏, 6.2 ㎏
Change magnesium, the modified silver nitrate of 5.9 ㎏, 0.7 ㎏ titanium dioxide be sufficiently mixed to obtain batch, batch that will be uniformly mixed is sent into
Float glass smelting kiln carries out high temperature melting into melt in float glass smelting kiln, and fusion temperature exists in the float glass smelting kiln
1535~1550 DEG C, melt flows into work pool after clarification homogenizing, and clarification homogenizing temperature is 1610~1620 DEG C, and melt is from work
Make the chute in pond to enter in molding molten tin bath, forms band-like continuous glass sheets, band-like continuous glass sheets forming temperature in molten tin bath
It is 930~940 DEG C.Band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, annealing temperature 480
~495 DEG C;Band-like continuous glass sheets after annealing are cut into the glass plate of specified size, and glass plate is sent at activation
It manages in pond, treatment fluid is housed in the activation process pond, the treatment fluid is the silver nitrate solution that mass fraction is 30%, activation
The bottom of pond of processing pond is equipped with supersonic generator, and the glass plate liquid to be treated submergence in activation process pond is then in 20KHz
Frequency under ultrasonic disperse 5h carry out activation process operation.Glass plate after activation process operation is admitted to oxidation processes
Chi Zhong, the hydrogen peroxide for being 3% equipped with mass fraction in the oxidation processes pond, the bottom of pond in the oxidation processes pond are equipped with ultrasound
Wave producer, by dioxygen water immersion, then ultrasonic disperse 3h is carried out the glass plate in oxidation processes pond under the frequency of 20KHz
Oxidation processes operation.Glass plate after the completion of oxidation processes operation again drying to the antibacterial float glass.
The thickness of the antibacterial float glass is 8mm, and the stripping quantity of silver ion is 138mg/ (g24Hrs).The antibacterial is floating
Method glass has apparent fungistatic effect to staphylococcus aureus, Escherichia coli, typhoid bacillus, corynebacterium diphtheriae, especially right
The fungistatic effect of corynebacterium diphtheriae is stronger.Its bactericidal effect after outdoor application 8 years of the antibacterial float glass has dropped
35.8%。
Embodiment 2
By mass fraction be 10% silver nitrate solution, phosphoric acid hydrogen zirconium is according to mass ratio 100:1.6 ratio is poured into container, so
Container is placed in lighttight Ultrasound Instrument afterwards, ultrasonic disperse 4h, then evaporating water obtains dry powder again, by dry powder and methyl silicon
Oil is according to mass ratio 18:50 ratio emulsification is made emulsion and obtains the modified silver nitrate.
By the quartz sand of 73.9 ㎏, the oxygen of the aluminium oxide of 2.8 ㎏, the soda ash of 23.1 ㎏, the calcium carbonate of 13.9 ㎏, 6.5 ㎏
Change magnesium, the modified silver nitrate of 6 ㎏, 0.76 ㎏ titanium dioxide be sufficiently mixed to obtain batch, batch that will be uniformly mixed is sent into
Float glass smelting kiln carries out high temperature melting into melt in float glass smelting kiln, and fusion temperature exists in the float glass smelting kiln
1535~1550 DEG C, melt flows into work pool after clarification homogenizing, and clarification homogenizing temperature is 1610~1620 DEG C, and melt is from work
Make the chute in pond to enter in molding molten tin bath, forms band-like continuous glass sheets, band-like continuous glass sheets forming temperature in molten tin bath
It is 930~940 DEG C.Band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, annealing temperature 480
~495 DEG C;Band-like continuous glass sheets after annealing are cut into the glass plate of specified size, and glass plate is sent at activation
It manages in pond, treatment fluid is housed in the activation process pond, the treatment fluid is the silver nitrate solution that mass fraction is 33%, activation
The bottom of pond of processing pond is equipped with supersonic generator, and the glass plate liquid to be treated submergence in activation process pond is then in 30KHz
Frequency under ultrasonic disperse 4h carry out activation process operation.Glass plate after activation process operation is admitted to oxidation processes
Chi Zhong, the hydrogen peroxide for being 4% equipped with mass fraction in the oxidation processes pond, the bottom of pond in the oxidation processes pond are equipped with ultrasound
Wave producer, glass plate in oxidation processes pond by dioxygen water immersion then under the frequency of 30KHz ultrasonic disperse 2.5h into
Row oxidation processes operation.Glass plate after the completion of oxidation processes operation again drying to the antibacterial float glass.
The thickness of the antibacterial float glass is 6mm, and the stripping quantity of silver ion is 161mg/ (g24Hrs).The antibacterial is floating
Method glass has apparent fungistatic effect to staphylococcus aureus, Escherichia coli, typhoid bacillus, corynebacterium diphtheriae, especially right
The fungistatic effect of corynebacterium diphtheriae is stronger.Its bactericidal effect after outdoor application 8 years of the antibacterial float glass has dropped
31.6%。
Embodiment 3
By mass fraction be 10% silver nitrate solution, phosphoric acid hydrogen zirconium is according to mass ratio 100:1.7 ratio is poured into container, so
Container is placed in lighttight Ultrasound Instrument afterwards, ultrasonic disperse 5h, then evaporating water obtains dry powder again, by dry powder and methyl silicon
Oil is according to mass ratio 19:50 ratio emulsification is made emulsion and obtains the modified silver nitrate.
By the quartz sand of 74.3 ㎏, the oxygen of the aluminium oxide of 2.9 ㎏, the soda ash of 23.5 ㎏, the calcium carbonate of 15.1 ㎏, 6.6 ㎏
Change magnesium, the modified silver nitrate of 6.1 ㎏, 0.8 ㎏ titanium dioxide be sufficiently mixed to obtain batch, batch that will be uniformly mixed is sent into
Float glass smelting kiln carries out high temperature melting into melt in float glass smelting kiln, and fusion temperature exists in the float glass smelting kiln
1535~1550 DEG C, melt flows into work pool after clarification homogenizing, and clarification homogenizing temperature is 1610~1620 DEG C, and melt is from work
Make the chute in pond to enter in molding molten tin bath, forms band-like continuous glass sheets, band-like continuous glass sheets forming temperature in molten tin bath
It is 930~940 DEG C.Band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, annealing temperature 480
~495 DEG C;Band-like continuous glass sheets after annealing are cut into the glass plate of specified size, and glass plate is sent at activation
It manages in pond, treatment fluid is housed in the activation process pond, the treatment fluid is the silver nitrate solution that mass fraction is 35%, activation
The bottom of pond of processing pond is equipped with supersonic generator, and the glass plate liquid to be treated submergence in activation process pond is then in 35KHz
Frequency under ultrasonic disperse 3h carry out activation process operation.Glass plate after activation process operation is admitted to oxidation processes
Chi Zhong, the hydrogen peroxide for being 5% equipped with mass fraction in the oxidation processes pond, the bottom of pond in the oxidation processes pond are equipped with ultrasound
Wave producer, by dioxygen water immersion, then ultrasonic disperse 2h is carried out the glass plate in oxidation processes pond under the frequency of 35KHz
Oxidation processes operation.Glass plate after the completion of oxidation processes operation again drying to the antibacterial float glass.
The thickness of the antibacterial float glass is 7mm, and the stripping quantity of silver ion is 156mg/ (g24Hrs).The antibacterial is floating
Method glass has apparent fungistatic effect to staphylococcus aureus, Escherichia coli, typhoid bacillus, corynebacterium diphtheriae, especially right
The fungistatic effect of corynebacterium diphtheriae is stronger.Its bactericidal effect after outdoor application 8 years of the antibacterial float glass has dropped
37.2%。
In the above-described embodiments, the stripping quantity of the silver ion is the 100mL that 10g antibacterial float glass is immersed in 25 DEG C
In distilled water, sonic oscillation measures for 24 hours under the frequency of 10 ~ 15KHz.Wherein, the thickness of the antibacterial float glass is blocked up
Then so that the stripping quantity of silver ion reduces;The thickness of the antibacterial float glass is excessively thin, makes under its bacteriostasis duration
Drop, it is therefore desirable to strictly control the thickness of the antibacterial float glass.
Quartz sand, aluminium oxide, soda ash, calcium carbonate, magnesia are the necessary raw material of float glass.The antibacterial float glass process glass
Glass contains titanium oxide, and titanium oxide can have bactericidal effect under ultraviolet irradiation, kill the bacterium of glass surface.
In modified silver nitrate, the phosphoric acid hydrogen zirconium have larger specific surface area and surface charge, have it is good from
Sub- commutativity occurs slowly to decompose at 1600 DEG C or more, and consistency declines.Therefore, environment of the silver nitrate in ultrasonic disperse
It is easily attracted to down on phosphoric acid hydrogen zirconium, methyl-silicone oil is as carrier so that silver nitrate can be combined preferably with phosphoric acid hydrogen zirconium, first
Base silicone oil easily resolves into silica, carbon dioxide and water at high temperature, and carbon dioxide and water are finally discharged from glass melts,
Silica becomes one kind of ingredient in glass;It will not carry out impurity to glass tape using methyl-silicone oil.The silver nitrate is in height
Temperature is lower to decompose, and band-like continuous glass sheets contain silver, silver oxide.Relative to the addition oxidation silver material directly into raw material, final
The control group glass arrived, the stripping quantity of silver ion are the 30 ~ 47% of antibacterial float glass of the present invention;Also, the present invention is anti-
Bacterium float glass is to 1.9 ~ 2.1 times that the fungistatic effect of corynebacterium diphtheriae is control group glass.Due to the glass plate after just annealing
If directly using, silver ion therein is not easy to dissolve out;Using silver nitrate solution and under the oscillation treatment of ultrasonic wave so that glass
Glass blanket is activated, and silver ion therein is more easy to dissolve out, and the stripping quantity of the silver ion of antibacterial float glass of the present invention can reach
To 161mg/ (g24Hrs).
The silver element on glass plate surface can be oxidized to oxygen by the hydrogen peroxide in oxidation processes pond under the environment of ultrasound
Change silver, silver oxide stable components so that the antibacterial float glass can subsequently stablize, lasting precipitation silver ion, use
Service life is permanent.It is water that silver element is oxidized to the product after silver oxide by hydrogen peroxide, this makes glass surface not consolidated again by other
Body particle exchanges, and does not influence glass surface character.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
All any modification, equivalent and improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (6)
1. a kind of antibacterial float glass manufacturing method, it is characterised in that include the following steps:
Step 1: batch mixing
Quartz sand, aluminium oxide, soda ash, calcium carbonate, magnesia, modified silver nitrate, titanium dioxide are weighed respectively according to formula rate
Each component is sufficiently mixed by component, obtains batch;
Step 2: melting is molded
Uniformly mixed batch is sent into float glass smelting kiln, high temperature melting is carried out in float glass smelting kiln into melt, institute
Stating fusion temperature in float glass smelting kiln, at 1535~1550 DEG C, melt flows into work pool, clarification homogenizing after clarification homogenizing
Temperature is 1610~1620 DEG C, and chute of the melt out of work pool enters in molding molten tin bath, forms band-like continuous glass sheets, band-like
Continuous glass sheets forming temperature in molten tin bath is 930~940 DEG C;
Step 3: subsequent processing
Band-like continuous glass sheets are admitted in annealing kiln from molten tin bath and are made annealing treatment, and annealing temperature is 480~495 DEG C;
Band-like continuous glass sheets after annealing are cut into the glass plate of specified size, glass plate be sent into activation process pond into
Row activation process is then fed into oxidation processes pond after oxidation processes again drying to the antibacterial float glass.
2. a kind of antibacterial float glass manufacturing method according to claim 1, it is characterised in that:Stone in the step 1
Sand, aluminium oxide, soda ash, calcium carbonate, magnesia, modified silver nitrate, titanium dioxide mass ratio=(73.1~74.3):(2.6~
2.9):(22.1~23.5):(13.4~15.1):(6.2~6.6):(5.9~6.1):(0.7~0.8).
3. a kind of antibacterial float glass manufacturing method according to claim 1, it is characterised in that:The modified silver nitrate
Production method is, by mass fraction be 10% silver nitrate solution, phosphoric acid hydrogen zirconium is according to mass ratio 100:(1.3~1.7)Ratio
It pours into container, then container is placed in lighttight Ultrasound Instrument, 3 ~ 5h of ultrasonic disperse, then evaporating water is done again
Powder, by dry powder and methyl-silicone oil according to mass ratio(17~19):50 ratio emulsification is made emulsion and obtains the modified nitric acid
Silver.
4. a kind of antibacterial float glass manufacturing method according to claim 1, it is characterised in that:The antibacterial float glass
Thickness be 6 ~ 8mm.
5. a kind of antibacterial float glass manufacturing method according to claim 1, it is characterised in that:It is activated in the step 3
Treatment fluid is housed, the treatment fluid is the silver nitrate solution that mass fraction is 30 ~ 35%, the bottom of pond in activation process pond in processing pond
Supersonic generator is installed, then the glass plate liquid to be treated submergence in activation process pond surpasses under the frequency of 20 ~ 35KHz
Sound disperses 3 ~ 5h and completes activation process operation.
6. a kind of antibacterial float glass manufacturing method according to claim 1, it is characterised in that:In the oxidation processes pond
The hydrogen peroxide for being 3 ~ 5% equipped with mass fraction, the bottom of pond in the oxidation processes pond are equipped with supersonic generator, oxidation processes pond
In glass plate by dioxygen water immersion then under the frequency of 20 ~ 35KHz 2 ~ 3h of ultrasonic disperse i.e. complete oxidation processes operation.
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CN109437552A (en) * | 2018-11-26 | 2019-03-08 | 吴冬琴 | A kind of cosmetic bottle production antimicrobial textiles and preparation method thereof |
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