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CN108452840A - A kind of isomerization catalyst and preparation method - Google Patents

A kind of isomerization catalyst and preparation method Download PDF

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CN108452840A
CN108452840A CN201810251965.6A CN201810251965A CN108452840A CN 108452840 A CN108452840 A CN 108452840A CN 201810251965 A CN201810251965 A CN 201810251965A CN 108452840 A CN108452840 A CN 108452840A
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molecular sieve
zsm
zinc
isomerization catalyst
mesoporous
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CN108452840B (en
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岳源源
鲍晓军
王廷海
刘杰
王学丽
白正帅
袁珮
朱海波
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Fuzhou University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/048Zincosilicates, Aluminozincosilicates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/04Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
    • B01J29/06Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
    • B01J29/40Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
    • B01J29/48Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively containing arsenic, antimony, bismuth, vanadium, niobium tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/024Multiple impregnation or coating
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/58Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins
    • C10G45/60Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used
    • C10G45/64Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to change the structural skeleton of some of the hydrocarbon content without cracking the other hydrocarbons present, e.g. lowering pour point; Selective hydrocracking of normal paraffins characterised by the catalyst used containing crystalline alumino-silicates, e.g. molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/183After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself in framework positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • B01J2229/186After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself not in framework positions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The present invention relates to a kind of isomerization catalyst and preparation methods, the isomerization catalyst includes mesoporous 5 molecular sieves of Zn ZSM of 30 ~ 85%H types or improved mesoporous 5 molecular sieves of Zn ZSM by weight percentage, 8 ~ 56% aluminium oxide, magnalium hydrotalcite and/or Kaolin binder, preferably 12 ~ 48%;Impregnate 0.2 ~ 14% metal active constituent.The metal active constituent is one or more of Fe, Co, Ni, Mo and W.The activity and selectivity of catalyst is high, and anti-carbon performance is good.

Description

一种异构化催化剂及制备方法A kind of isomerization catalyst and preparation method thereof

技术领域technical field

本发明涉及石油加工催化剂领域,特别涉及以介孔Zn-ZSM-5分子筛为载体的异构化催化剂及制备方法。The invention relates to the field of petroleum processing catalysts, in particular to an isomerization catalyst with mesoporous Zn-ZSM-5 molecular sieve as a carrier and a preparation method.

背景技术Background technique

汽油是当今车发动机用的主要燃料之一,发挥着不可取代的作用。但是随着环保力度的日益增强,汽油标准也逐渐提高。降低硫和烯烃的含量是清洁汽油生产的主要任务,其中烯烃是高辛烷值组分,其含量的降低势必引起辛烷值的损失。通过添加醚类化合物可以提高汽油的辛烷值,但所添加的醚类会对地下水造成污染。烷基化技术虽然也可以提高汽油的辛烷值,但该技术所用催化剂多为污染环境和腐蚀设备的强酸。催化重整工艺也因为我国多为催化裂化汽油而被限制。现阶段炼油厂更倾向于通过异构化技术提高汽油辛烷值,通过将直链烷烃异构化为带支链烷烃可大幅度提高其辛烷值。但目前异构化技术所用催化剂多为贵金属催化剂,成本高而且需要对原料进行多步预处理。因此,开发价格低廉的高稳定性异构化催化剂是改善汽油品质非常有效的手段之一。Gasoline is one of the main fuels used in today's car engines and plays an irreplaceable role. However, with the increasing environmental protection efforts, gasoline standards have gradually increased. Reducing the content of sulfur and olefins is the main task of clean gasoline production, and olefins are high-octane components, and the reduction of their content will inevitably lead to the loss of octane number. The octane number of gasoline can be increased by adding ether compounds, but the added ethers will pollute the ground water. Alkylation technology can also increase the octane number of gasoline, but the catalysts used in this technology are mostly strong acids that pollute the environment and corrode equipment. The catalytic reforming process is also limited because most of the catalytic cracking gasoline in my country is used. At this stage, refineries are more inclined to increase the octane number of gasoline through isomerization technology, and the octane number can be greatly increased by isomerizing straight-chain alkanes into branched-chain alkanes. However, most of the catalysts used in isomerization technology are noble metal catalysts, which are costly and require multi-step pretreatment of raw materials. Therefore, the development of low-cost and high-stability isomerization catalysts is one of the most effective means to improve gasoline quality.

烃类异构化技术大多数采用含固体酸性载体和贵金属的双功能催化剂,即固体酸性载体材料提供异构功能、金属活性组分提供脱氢-加氢功能。金属活性位点使烃类脱氢产生碳正离子形成中间活性过渡态,继而在酸中心上进行骨架异构反应生成带支链的烯烃异构化产物,最终在金属活性位加氢生成带支链烷烃。由于反应过程中烃类裂解、环化和低聚等副反应的存在生成辛烷值较低的副产物,构成了异构化工艺辛烷值损失的主要来源。因此,异构化技术的主要目标是寻找具有高活性及高选择性的催化剂,从而抑制副反应的发生。Most hydrocarbon isomerization technologies use dual-functional catalysts containing solid acidic supports and noble metals, that is, solid acidic support materials provide isomerization functions, and metal active components provide dehydrogenation-hydrogenation functions. The metal active site dehydrogenates hydrocarbons to generate carbocations to form an intermediate active transition state, and then undergoes skeletal isomerization on the acid center to generate branched olefin isomerization products, and finally hydrogenates at the metal active site to form branched Paraffins. Due to the existence of side reactions such as hydrocarbon cracking, cyclization and oligomerization in the reaction process, by-products with lower octane numbers are formed, which constitute the main source of octane number loss in the isomerization process. Therefore, the main goal of isomerization technology is to find catalysts with high activity and high selectivity, so as to suppress the occurrence of side reactions.

CN106732752A公开了一种C5、C6烷烃异构化催化剂的制备方法,采用丝光沸石与无机粘结剂成型,用疏水性有机胺-醇溶液浸渍后,再负载铂、钌、铑和钯等第VIII族金属,使贵金属在载体上达到纳米级分散程度,提高催化剂活性,降低贵金属负载量,节约成本。CN106732752A discloses a kind of preparation method of C5, C6 alkane isomerization catalyst, adopts mordenite and inorganic binder molding, after impregnating with hydrophobic organic amine-alcohol solution, then load platinum, ruthenium, rhodium and palladium etc. VIII Group metals, so that the noble metals can be dispersed on the carrier at the nanometer scale, improve the activity of the catalyst, reduce the load of the noble metals, and save costs.

CN106799257A公开了一种烷烃异构化催化剂及其制备方法,由磷硅铝分子筛和第VIII族贵金属组成,该催化剂在异构化反应中表现出更为优异的性能。CN106799257A discloses an alkane isomerization catalyst and a preparation method thereof, which is composed of phosphorus-silicate-aluminum molecular sieve and Group VIII noble metal, and the catalyst exhibits more excellent performance in isomerization reaction.

CN106140189A公开了一种轻质烷烃异构化催化剂的制备方法及轻质烷烃的异构化方法,通过共沉淀法和水热处理法合成固体超强酸催化剂,然后负载贵金属Pt,用于正戊烷异构化,该催化剂及反应工艺具有不污染环境、不腐蚀设备、活性和选择性高等特点。CN106140189A discloses a preparation method of a light alkane isomerization catalyst and a light alkane isomerization method, through co-precipitation method and hydrothermal treatment method to synthesize solid superacid catalyst, and then load precious metal Pt, used for n-pentane isomerization The catalyst and reaction process have the characteristics of no pollution to the environment, no corrosion of equipment, high activity and selectivity.

CN106635137A公开了一种低碳烷烃异构化方法,将低碳烷烃依次进行脱水处理和精馏处理,然后与含氯氧化铝接触进行临氢异构化反应,能够有效提高含氯氧化铝催化剂的异构化活性,提高产品辛烷值。CN106635137A discloses a method for isomerizing low-carbon alkanes. The low-carbon alkanes are dehydrated and rectified in sequence, and then contacted with chlorine-containing aluminum oxide to perform hydroisomerization reaction, which can effectively improve the efficiency of the chlorine-containing aluminum oxide catalyst. Isomerization activity, increase product octane number.

上述发明虽然提高了异构化催化剂的活性,但是其选择性尚未得到明显改善,同时并没有从根本上解决贵金属成本昂贵的问题。因此本发明采用低成本、高活性和高选择性的介孔Zn-ZSM-5分子筛或改进的介孔Zn-ZSM-5分子筛为酸性载体,同时使用Fe、Co、Ni、Mo和W等非贵金属作为加氢-脱氢活性中心来制备烃类异构化催化剂,具有广阔的工业应用前景。Although the above invention improves the activity of the isomerization catalyst, its selectivity has not been significantly improved, and at the same time, it has not fundamentally solved the problem of high cost of noble metals. Therefore the present invention adopts mesoporous Zn-ZSM-5 molecular sieve of low cost, high activity and high selectivity or improved mesoporous Zn-ZSM-5 molecular sieve as acidic carrier, uses Fe, Co, Ni, Mo and W etc. simultaneously Precious metals are used as hydrogenation-dehydrogenation active centers to prepare hydrocarbon isomerization catalysts, which have broad industrial application prospects.

发明内容Contents of the invention

为解决上述问题,本发明提供一种异构化催化剂及制备方法,催化剂以介孔Zn-ZSM-5分子筛或改进的介孔Zn-ZSM-5分子筛为载体,负载Fe、Co、Ni、Mo和W等活性组分。In order to solve the above-mentioned problems, the present invention provides a kind of isomerization catalyst and preparation method, catalyst uses mesoporous Zn-ZSM-5 molecular sieve or improved mesoporous Zn-ZSM-5 molecular sieve as carrier, supports Fe, Co, Ni, Mo and W and other active ingredients.

一种异构化催化剂,所述异构化催化剂以重量百分比计,包括30~85%H型介孔Zn-ZSM-5分子筛或改进的介孔Zn-ZSM-5分子筛,优选为42~78%;8~56%氧化铝、镁铝水滑石和/或结剂,优选为12~48%;浸渍0.2~14%金属活性组分,优选为0.8~8%;所述的金属活性组分为Fe、Co、Ni、Mo和W中的一种或几种,负载方法为浸渍法,优选多次浸渍法。An isomerization catalyst, the isomerization catalyst comprises 30-85% H-type mesoporous Zn-ZSM-5 molecular sieve or improved mesoporous Zn-ZSM-5 molecular sieve, preferably 42-78% by weight percentage %; 8-56% alumina, magnesium-aluminum hydrotalcite and/or binder, preferably 12-48%; impregnating 0.2-14% metal active components, preferably 0.8-8%; said metal active components It is one or more of Fe, Co, Ni, Mo and W, and the loading method is the impregnation method, preferably multiple impregnation methods.

本发明异构化催化剂的制备方法如下:将介孔H型Zn-ZSM-5分子筛或改进的Zn-ZSM-5分子筛与氧化铝、镁铝水滑石和/或高岭土粘结剂混合成型,再浸渍非贵金属活性组分并焙烧得到异构化催化剂。The preparation method of the isomerization catalyst of the present invention is as follows: the mesoporous H-type Zn-ZSM-5 molecular sieve or the improved Zn-ZSM-5 molecular sieve is mixed with alumina, magnesium aluminum hydrotalcite and/or kaolin binder, and then The non-noble metal active component is impregnated and calcined to obtain the isomerization catalyst.

所述的H型介孔Zn-ZSM-5分子筛,介孔孔径集中在4-35nm,比表面积为350-680m2/g;氧化锌含量为分子筛总重量的0.2~9.5%。In the H-type mesoporous Zn-ZSM-5 molecular sieve, the mesoporous diameter is concentrated at 4-35nm, and the specific surface area is 350-680m 2 /g; the zinc oxide content is 0.2-9.5% of the total weight of the molecular sieve.

本发明还提供一种H型介孔Zn-ZSM-5分子筛的制备方法,包括如下步骤:The present invention also provides a preparation method of H-type mesoporous Zn-ZSM-5 molecular sieve, comprising the following steps:

(1)在一定温度下,将去离子水、铝源、锌源、酸源、模板剂(SDA)和硅源在搅拌条件下混合均匀制备成凝胶,调节物料摩尔比为(0.002~0.06)Al2O3:(0.04~0.25)Na2O:1SiO2:(10~50)H2O:(0.02~0.25)SDA:(0.001~0.12)ZnO;(1) At a certain temperature, mix deionized water, aluminum source, zinc source, acid source, templating agent (SDA) and silicon source under stirring conditions to prepare a gel, and adjust the molar ratio of the materials to (0.002-0.06 )Al 2 O 3 :(0.04~0.25)Na 2 O:1SiO 2 :(10~50)H 2 O:(0.02~0.25)SDA:(0.001~0.12)ZnO;

(2)将步骤(1)中获得的凝胶老化后转移至含聚四氟乙烯内衬的不锈钢反应釜中密封晶化,待晶化结束后,将晶化产物冷却、过滤除去母液,滤饼用去离子水洗涤至中性,干燥得到Zn-ZSM-5分子筛;(2) After the gel obtained in step (1) is aged, it is transferred to a stainless steel reactor containing a polytetrafluoroethylene liner for sealing and crystallization. After the crystallization is completed, the crystallization product is cooled, filtered to remove the mother liquor, and filtered The cake is washed with deionized water to neutrality, and dried to obtain Zn-ZSM-5 molecular sieve;

(3)将步骤(2)中得到的Zn-ZSM-5分子筛经交换、过滤、干燥、焙烧等一系列处理,得到H型Zn-ZSM-5分子筛。(3) The Zn-ZSM-5 molecular sieve obtained in the step (2) is subjected to a series of treatments such as exchange, filtration, drying, and roasting to obtain an H-type Zn-ZSM-5 molecular sieve.

本发明对介孔Zn-ZSM-5分子筛进一步改进,得到H型Zn-ZSM-5分子筛后,通过浸渍法在H型Zn-ZSM-5分子筛的表面再浸渍含锌化合物进行修饰,使得分子筛表面锌含量比分子筛内部锌含量高,优选等体积浸渍,得到Zn修饰的改进H型Zn-ZSM-5分子筛,即改进Zn-ZSM-5分子筛。其中,所述含锌化合物为硝酸锌、醋酸锌、氯化锌、硫酸锌中的一种或几种,优选醋酸锌。The present invention further improves the mesoporous Zn-ZSM-5 molecular sieve. After obtaining the H-type Zn-ZSM-5 molecular sieve, the surface of the H-type Zn-ZSM-5 molecular sieve is modified by impregnating zinc-containing compounds on the surface of the H-type Zn-ZSM-5 molecular sieve, so that the surface of the molecular sieve The zinc content is higher than the zinc content inside the molecular sieve, and equal-volume impregnation is preferred to obtain an improved H-type Zn-ZSM-5 molecular sieve modified with Zn, that is, an improved Zn-ZSM-5 molecular sieve. Wherein, the zinc-containing compound is one or more of zinc nitrate, zinc acetate, zinc chloride, and zinc sulfate, preferably zinc acetate.

本发明所述改进的介孔Zn-ZSM-5分子筛,介孔孔径集中在4-35nm,比表面积为350-680m2/g;氧化锌含量为分子筛总重量的0.2~9.5%,分子筛表面锌含量比分子筛内部锌含量高,优选高0.2~2倍。步骤(1)中所述的硅源为水玻璃、硅溶胶、正硅酸乙酯、固体硅胶中的一种或几种;所述铝源为偏铝酸钠、异丙醇铝、硫酸铝中的一种或几种;所述锌源为硝酸锌、醋酸锌、氯化锌、硫酸锌中的一种或几种。The improved mesoporous Zn-ZSM-5 molecular sieve of the present invention has a mesoporous pore diameter concentrated at 4-35nm and a specific surface area of 350-680m2 /g; the content of zinc oxide is 0.2-9.5% of the total weight of the molecular sieve, and the zinc oxide on the surface of the molecular sieve is The content is higher than the zinc content inside the molecular sieve, preferably 0.2 to 2 times higher. The silicon source described in step (1) is one or more in water glass, silica sol, orthosilicate, solid silica gel; Described aluminum source is sodium metaaluminate, aluminum isopropoxide, aluminum sulfate One or more of them; the zinc source is one or more of zinc nitrate, zinc acetate, zinc chloride, and zinc sulfate.

步骤(1)中所述的硅源也可以是硅藻土、蛋白石中的一种或两种,铝源也可以是高岭土、累托土、珍珠岩、蒙脱土中的一种或几种,锌源也可以是菱锌矿、红锌矿中的一种或两种。The silicon source described in step (1) can also be one or both of diatomite and opal, and the aluminum source can also be one or more of kaolin, retort clay, perlite, and montmorillonite , the zinc source can also be one or both of smithsonite and zincite.

步骤(1)中所述SDA为三甲胺(TMA)、甲乙胺、吡咯、吗琳中的一种或几种,也可以是常用的四丙基氢氧化铵(TPAOH)、四丙基溴化铵(TPABr)、1,6-己二胺、正丁胺、己二醇中的一种或几种,优选三甲胺(TMA)、甲乙胺、吡咯、吗琳中的一种或几种。The SDA described in step (1) is one or more of trimethylamine (TMA), methylethylamine, pyrrole, morphine, and can also be commonly used tetrapropyl ammonium hydroxide (TPAOH), tetrapropyl bromide One or more of ammonium (TPABr), 1,6-hexanediamine, n-butylamine, and hexanediol, preferably one or more of trimethylamine (TMA), methylethylamine, pyrrole, and morphine.

步骤(1)中所述的酸源为硫酸、盐酸、硝酸、草酸、醋酸中的一种或几种的混合物,优选硫酸、盐酸和硝酸中的一种或几种,酸液的浓度为0.1~8mol/L。The acid source described in step (1) is a mixture of one or more of sulfuric acid, hydrochloric acid, nitric acid, oxalic acid, acetic acid, preferably one or more of sulfuric acid, hydrochloric acid and nitric acid, and the concentration of the acid solution is 0.1 ~8mol/L.

步骤(2)中所述的老化温度为30~85℃,优选40~80℃;老化时间为1~24h,优选2~16h。The aging temperature in step (2) is 30-85°C, preferably 40-80°C; the aging time is 1-24h, preferably 2-16h.

步骤(2)中所述的晶化温度为120~210℃,优选130~185℃;分1~5段程序升温,优选1~3段;最好进行分段不等温升温,非等温分段升温处理,升温速率先快后慢,100℃以前以6~8℃/min的升温速率升温,20~30℃为一个升温段,温度区段处理时间为0.5~5小时;100~200℃之间以3~5℃/min的升温速率升温,10~20℃为一个升温段,温度区段处理时间为0.5~8小时。本发明采用非等温分段升温处理,有利于Zn-ZSM-5分子筛晶化过程的成核速率和生长速率控制,可以控制介孔的大小及数量,进而可以提高催化剂的活性和目的产物选择性。晶化时间为10~96h,优选24~72h。The crystallization temperature described in step (2) is 120-210°C, preferably 130-185°C; the temperature is programmed in 1-5 stages, preferably 1-3 stages; it is best to carry out segmented non-isothermal heating, non-isothermal segmentation For heating treatment, the heating rate is first fast and then slow. Before 100°C, the temperature is raised at a heating rate of 6-8°C/min. 20-30°C is a heating section, and the treatment time in the temperature section is 0.5-5 hours; between 100-200°C The temperature is raised at a heating rate of 3-5°C/min, 10-20°C is a heating section, and the treatment time of the temperature section is 0.5-8 hours. The present invention adopts non-isothermal step-by-step heating treatment, which is beneficial to the nucleation rate and growth rate control of the Zn-ZSM-5 molecular sieve crystallization process, can control the size and quantity of mesopores, and can further improve the activity of the catalyst and the selectivity of the target product . The crystallization time is 10-96h, preferably 24-72h.

步骤(3)中所述的焙烧温度420~780℃,优选450~650℃;焙烧时间1~8h;交换试剂为盐酸、硝酸、硫酸、氯化铵或硝酸铵中的一种;The roasting temperature described in step (3) is 420-780°C, preferably 450-650°C; the roasting time is 1-8h; the exchange reagent is one of hydrochloric acid, nitric acid, sulfuric acid, ammonium chloride or ammonium nitrate;

步骤(3)中所述的分子筛的表面修饰采用等体积浸渍含锌化合物,其中ZnO的质量分数为0.5~15%,优选为0.5~10%。The surface modification of the molecular sieve described in step (3) adopts equal volume impregnation of zinc-containing compounds, wherein the mass fraction of ZnO is 0.5-15%, preferably 0.5-10%.

将本发明的异构化催化剂用于正辛烷的临氢异构化反应,在180~450℃、0.5~4.2MPa、WHSV=0.8~8h-1和氢油体积比80~450条件下,正辛烷转化率均高于88%,异构辛烷选择性更是在200℃下高达85.06%。The isomerization catalyst of the present invention is used in the hydroisomerization reaction of n-octane, under the conditions of 180-450°C, 0.5-4.2MPa, WHSV=0.8-8h -1 and hydrogen-to-oil volume ratio of 80-450, The conversion rate of n-octane is higher than 88%, and the selectivity of iso-octane is as high as 85.06% at 200°C.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、将本发明所制得的异构化催化剂采用介孔Zn-ZSM-5分子筛或改进的介孔Zn-ZSM-5分子筛,非贵金属作为加氢-脱氢金属活性中心组分,极大地减缓了催化剂金属活性中心因原料中含有的S等杂元素而引起的中毒,提高了催化剂的稳定性,延长了催化剂的寿命,并同时提高催化剂的活性和选择性。1. The isomerization catalyst prepared by the present invention adopts mesoporous Zn-ZSM-5 molecular sieve or improved mesoporous Zn-ZSM-5 molecular sieve, and non-noble metal is used as hydrogenation-dehydrogenation metal active center component, greatly improving It slows down the poisoning of the metal active center of the catalyst caused by heteroelements such as S contained in the raw material, improves the stability of the catalyst, prolongs the life of the catalyst, and simultaneously improves the activity and selectivity of the catalyst.

2、本发明通过一步法合成骨架含Zn的Zn-ZSM-5分子筛,合成方法简单,由于Zn进入分子筛骨架导致晶体结构发生改变,产生介孔,同时提高了Zn的分散性,这就会使反应物扩散阻力减小,提高抗积碳性能,积碳率低。2, the present invention synthesizes the Zn-ZSM-5 molecular sieve that skeleton contains Zn by one-step method, and synthetic method is simple, because Zn enters molecular sieve framework and causes crystal structure to change, produces mesopore, has improved the dispersibility of Zn simultaneously, and this will make The diffusion resistance of reactants is reduced, the anti-carbon deposition performance is improved, and the carbon deposition rate is low.

3、本发明Zn-ZSM-5分子筛表面锌含量比分子筛内部锌含量高,表面Zn原子与Al羟基相互作用导致强酸强度减弱至中强酸,使分子筛的酸强度降低,从根源上减少了烃类裂化等副反应发生,提高了异构烃的选择性。3. The zinc content on the surface of the Zn-ZSM-5 molecular sieve of the present invention is higher than that inside the molecular sieve. The interaction between the Zn atoms on the surface and the Al hydroxyl group leads to the weakening of the strong acid strength to medium strong acid, which reduces the acid strength of the molecular sieve and reduces the hydrocarbons from the root. Side reactions such as cracking occur, which improves the selectivity of isomeric hydrocarbons.

附图说明Description of drawings

图1是本发明实施例1制备得到的Zn-ZSM-5分子筛的X射线衍射(XRD)谱图。Fig. 1 is an X-ray diffraction (XRD) spectrum of the Zn-ZSM-5 molecular sieve prepared in Example 1 of the present invention.

图2是本发明实施例1制备得到的Zn-ZSM-5分子筛的N2吸附-脱附等温线。Fig. 2 is the N2 adsorption-desorption isotherm of the Zn-ZSM-5 molecular sieve prepared in Example 1 of the present invention.

图3是本发明实施例1制备得到的Zn-ZSM-5分子筛的孔径分布图。Fig. 3 is a pore size distribution diagram of the Zn-ZSM-5 molecular sieve prepared in Example 1 of the present invention.

图4是本发明实施例1制备得到的Zn-ZSM-5分子筛(合成样品)和商业ZSM-5分子筛(商业样品)的NH3程序升温脱附(NH3-TPD)谱图。Fig. 4 is the NH 3 temperature programmed desorption (NH 3 -TPD) spectra of Zn-ZSM-5 molecular sieve (synthetic sample) and commercial ZSM-5 molecular sieve (commercial sample) prepared in Example 1 of the present invention.

具体实施方式Detailed ways

以下通过具体实施例详细说明本发明的实施过程和产生的有益效果,旨在有助于更好地理解本发明的实质和特点,不作为对本案可实施范围的限定。实施例中所使用的商业样品为SiO2/Al2O3摩尔比40的ZSM-5分子筛。The implementation process and beneficial effects of the present invention are described in detail below through specific examples, which are intended to help better understand the essence and characteristics of the present invention, and are not intended to limit the scope of implementation of this case. The commercial sample used in the examples is a ZSM-5 molecular sieve with a SiO 2 /Al 2 O 3 molar ratio of 40.

为了反映催化剂对正辛烷的异构化能力,定义了以下评价指标:正辛烷的转化率X、异辛烷的选择性S的计算由公式(1)和(2)给出。In order to reflect the isomerization ability of the catalyst to n-octane, the following evaluation indexes are defined: the conversion rate X of n-octane and the selectivity S of isooctane are calculated by formulas (1) and (2).

式中:In the formula:

[A]原料为原料中正辛烷峰面积所占比例,%;[A] The raw material is the proportion of n-octane peak area in the raw material, %;

[A]产物为产物中正辛烷峰面积所占比例,%;[A] The product is the proportion of n-octane peak area in the product, %;

[B]产物为产物中所有异辛烷峰面积之和所占比例,%。[B] The product is the proportion of the sum of all isooctane peak areas in the product, %.

实施例1Example 1

本实施例提供一种Ni-Mo/Zn-ZSM-5催化剂,其制备方法包括以下步骤:The present embodiment provides a kind of Ni-Mo/Zn-ZSM-5 catalyst, and its preparation method comprises the following steps:

1、制备介孔Zn-ZSM-5分子筛1. Preparation of mesoporous Zn-ZSM-5 molecular sieve

(1)称取0.44g NaAlO2和2.14g Zn(NO3)2·6H2O溶于49.55g去离子水中,然后滴加2.00g硫酸(3mol/L),搅拌5min后加入0.93g TMA,搅拌1h后加入14.20g水玻璃(含27.6wt%的SiO2,7.1wt%的Na2O和65.3wt%的H2O),在室温下混合搅拌2h,其混合物的摩尔组成为0.003Al2O3:0.25Na2O:1SiO2:50H2O:0.24SDA:0.11ZnO。(1) Weigh 0.44g NaAlO 2 and 2.14g Zn(NO 3 ) 2 ·6H 2 O and dissolve in 49.55g deionized water, then add 2.00g sulfuric acid (3mol/L) dropwise, stir for 5min and then add 0.93g TMA, After stirring for 1 h, add 14.20 g of water glass (containing 27.6 wt % of SiO 2 , 7.1 wt % of Na 2 O and 65.3 wt % of H 2 O), and mix and stir for 2 h at room temperature. The molar composition of the mixture is 0.003 Al 2 O 3 :0.25Na 2 O:1SiO 2 :50H 2 O:0.24SDA:0.11ZnO.

(2)将步骤(1)得到的混合物升温至75℃老化6h,再将该溶液倒入带聚四氟乙烯内衬的不锈钢晶化釜内,升温至130℃晶化12h,然后升温至180℃静止晶化24h。晶化结束后,冷却、过滤除去母液,洗涤至中性,于120℃下干燥,得到晶化产物Zn-ZSM-5分子筛。(2) Heat the mixture obtained in step (1) to 75°C for aging for 6 hours, then pour the solution into a stainless steel crystallization kettle lined with polytetrafluoroethylene, raise the temperature to 130°C for crystallization for 12 hours, and then raise the temperature to 180 ℃ static crystallization 24h. After the crystallization is completed, cool and filter to remove the mother liquor, wash until neutral, and dry at 120°C to obtain the crystallized product Zn-ZSM-5 molecular sieve.

(3)将Zn-ZSM-5分子筛按照固液比为1:10加入到浓度为1mol/L的氯化铵溶液中,在60℃下混合搅拌4h,抽滤,烘干,以同样方法再交换一次,放入马弗炉中在550℃下高温焙烧6h得到H型Zn-ZSM-5分子筛,由XRD谱图(图1)可以证明合成的样品为高纯度的Zn-ZSM-5分子筛;由N2吸附脱附等温线(图2)和孔径分布图(图3)证明合成的Zn-ZSM-5分子筛具有双滞后环分布的介孔结构,介孔孔径集中在5~30nm,比表面积为580m2/g;NH3-TPD谱图(图4)证明合成的Zn-ZSM-5分子筛的强酸脱附温度为350℃,而商业样品的强酸脱附温度为480℃,表明合成的Zn-ZSM-5分子筛具有明显较低的酸强度,总酸量较商业ZSM-5分子筛低20%,且制备的催化剂抗积炭能力强。然后再浸渍质量分数为5%的ZnO。(3) Add the Zn-ZSM-5 molecular sieve into the ammonium chloride solution with a concentration of 1mol/L according to the solid-to-liquid ratio of 1:10, mix and stir at 60°C for 4 hours, filter with suction, dry, and re- Exchange once, put it into a muffle furnace and roast at a high temperature of 550° C. for 6 hours to obtain an H-type Zn-ZSM-5 molecular sieve. The XRD spectrum (Fig. 1) can prove that the synthesized sample is a high-purity Zn-ZSM-5 molecular sieve; The N2 adsorption-desorption isotherm (Fig. 2) and the pore size distribution diagram (Fig. 3) prove that the synthesized Zn-ZSM-5 molecular sieve has a mesoporous structure with double hysteresis ring distribution, and the mesopore diameter is concentrated at 5-30nm. The NH 3 -TPD spectrum (Figure 4 ) proves that the strong acid desorption temperature of the synthesized Zn-ZSM-5 molecular sieve is 350 ° C, while the strong acid desorption temperature of the commercial sample is 480 ° C, indicating that the synthesized Zn -ZSM-5 molecular sieve has significantly lower acid strength, the total acid content is 20% lower than that of commercial ZSM-5 molecular sieve, and the prepared catalyst has strong anti-coking ability. Then impregnate ZnO with a mass fraction of 5%.

2、制备Ni-Mo/Zn-ZSM-5催化剂2. Preparation of Ni-Mo/Zn-ZSM-5 catalyst

将30g上述处理好的Zn-ZSM-5分子筛,与15g氧化铝和20g去离子水混合均匀,然后挤条成型,在120℃下干燥4h,550℃焙烧5h,得到分子筛载体,然后采用多次浸渍法浸渍5.0wt%的NiO和5.0wt%的MoO3,制得Ni-Mo/Zn-ZSM-5催化剂。Mix 30g of the above-mentioned Zn-ZSM-5 molecular sieve with 15g of alumina and 20g of deionized water evenly, then extrude, dry at 120°C for 4h, and roast at 550°C for 5h to obtain a molecular sieve carrier, and then use multiple The impregnation method impregnated 5.0wt% NiO and 5.0wt% MoO 3 to prepare a Ni-Mo/Zn-ZSM-5 catalyst.

实施例2Example 2

本实施例提供一种Co-Mo/Zn-ZSM-5催化剂,制备步骤同实施例1,仅调变部分参数,具体如下:This example provides a Co-Mo/Zn-ZSM-5 catalyst, the preparation steps are the same as in Example 1, only some parameters are adjusted, as follows:

(1)以固体硅胶为硅源、硫酸铝为铝源、硝酸锌为锌源、盐酸(2mol/L)为酸源、吡咯和吗啉的混合物(摩尔比1:1)为SDA,调节投料量使其分子筛合成体系的摩尔比为0.02Al2O3:0.06Na2O:1SiO2:15H2O:0.03SDA:0.002ZnO。(1) Using solid silica gel as the silicon source, aluminum sulfate as the aluminum source, zinc nitrate as the zinc source, hydrochloric acid (2mol/L) as the acid source, and a mixture of pyrrole and morpholine (molar ratio 1:1) as SDA, adjust the feeding The molar ratio of the molecular sieve synthesis system is 0.02Al 2 O 3 :0.06Na 2 O:1SiO 2 :15H 2 O:0.03SDA:0.002ZnO.

(2)老化条件:50℃,8h;晶化条件:120℃晶化12h,150℃晶化24h,170℃晶化24h。(2) Aging conditions: 50°C, 8h; crystallization conditions: crystallization at 120°C for 12h, crystallization at 150°C for 24h, crystallization at 170°C for 24h.

(3)交换所使用的溶液为0.5mol/L的盐酸溶液,焙烧温度为450℃,焙烧时间为8h,浸渍氧化锌的质量分数为12wt%。(3) The solution used for the exchange is 0.5 mol/L hydrochloric acid solution, the calcination temperature is 450°C, the calcination time is 8h, and the mass fraction of impregnated zinc oxide is 12wt%.

(4)粘结剂为高岭土,活性金属负载量为2wt%的CoO和6wt%的MoO3(4) The binder is kaolin, and the active metal loading is 2wt% CoO and 6wt% MoO 3 .

实施例3Example 3

本实施例提供一种Ni-Mo/Zn-ZSM-5催化剂,制备步骤同实施例1,仅调变部分参数,具体如下:This example provides a Ni-Mo/Zn-ZSM-5 catalyst, the preparation steps are the same as in Example 1, only some parameters are adjusted, as follows:

(1)以固体硅胶为硅源、硫酸铝为铝源、氯化锌为锌源、醋酸(6mol/L)为酸源、甲乙胺为SDA,调节投料量使其分子筛合成体系的摩尔比为0.04Al2O3:0.15Na2O:1SiO2:30H2O:0.15SDA:0.06ZnO。(1) With solid silica gel as the silicon source, aluminum sulfate as the aluminum source, zinc chloride as the zinc source, acetic acid (6mol/L) as the acid source, and methylethylamine as SDA, the molar ratio of the molecular sieve synthesis system is adjusted to 0.04Al2O3 : 0.15Na2O : 1SiO2 : 30H2O :0.15SDA : 0.06ZnO.

(2)老化条件:40℃,12h;晶化条件:进行分段不等温升温,先以7℃/min的升温速率升温,20℃为一个升温段,温度区段处理时间为0.5小时;100℃以后以4℃/min的升温速率升温,10℃为一个升温段,温度区段处理时间为0.5小时;非等温分段升温处理Zn-ZSM-5分子筛晶化过程的成核速率和生长速率可控,可以控制介孔的大小及数量(介孔分布更加均一,主要集中在6-12nm,且介孔数量增加25%),进而可以提高催化剂的活性和目的产物选择性。(2) Aging conditions: 40°C, 12h; crystallization conditions: heat up in different stages, first at a heating rate of 7°C/min, 20°C is a heating section, and the processing time of the temperature section is 0.5 hours; 100 After ℃, the temperature is raised at a heating rate of 4°C/min, 10°C is a heating section, and the treatment time of the temperature section is 0.5 hours; the nucleation rate and growth rate of the crystallization process of Zn-ZSM-5 molecular sieve are treated by non-isothermal stage heating Controllable, the size and number of mesopores can be controlled (the distribution of mesopores is more uniform, mainly concentrated at 6-12nm, and the number of mesopores increases by 25%), which in turn can improve the activity of the catalyst and the selectivity of the target product.

(3)交换所使用的溶液为0.5mol/L的硫酸溶液,焙烧温度为520℃,焙烧时间为4h,浸渍氧化锌的质量分数为6wt%。(3) The solution used for the exchange is 0.5 mol/L sulfuric acid solution, the calcination temperature is 520°C, the calcination time is 4h, and the mass fraction of impregnated zinc oxide is 6wt%.

(4)粘结剂为镁铝水滑石,活性金属负载量为5wt%的NiO和3wt%的MoO3(4) The binder is magnesium aluminum hydrotalcite, and the active metal loading is 5wt% NiO and 3wt% MoO 3 .

实施例4Example 4

本实施例所提供一种Ni-Mo/Zn-ZSM-5催化剂,制备步骤同实施例1,仅调变部分参数,具体如下:A Ni-Mo/Zn-ZSM-5 catalyst provided in this example, the preparation steps are the same as in Example 1, only some parameters are adjusted, as follows:

(1)以固体硅胶为硅源、硫酸铝为铝源、氯化锌为锌源、硫酸(5mol/L)为酸源、吗啉为SDA,调节投料量使其分子筛合成体系的摩尔比为0.05Al2O3:0.12Na2O:1SiO2:20H2O:0.05SDA:0.01ZnO。(1) With solid silica gel as the silicon source, aluminum sulfate as the aluminum source, zinc chloride as the zinc source, sulfuric acid (5mol/L) as the acid source, and morpholine as SDA, the molar ratio of the molecular sieve synthesis system is adjusted to 0.05Al2O3 : 0.12Na2O : 1SiO2 : 20H2O :0.05SDA:0.01ZnO.

(2)老化条件:60℃,10h;晶化条件:进行分段不等温升温,先以8℃/min的升温速率升温,20℃为一个升温段,温度区段处理时间为0.5小时;100℃以后3℃/min的升温速率升温,10℃为一个升温段,温度区段处理时间为0.5小时;非等温分段升温处理Zn-ZSM-5分子筛晶化过程的成核速率和生长速率可控,可以控制介孔的大小及数量(介孔分布更加均一,主要集中在10-20nm,且介孔数量增加32%),进而可以提高催化剂的活性和目的产物选择性。(2) Aging condition: 60°C, 10h; crystallization condition: heat up in different stages, first at a heating rate of 8°C/min, 20°C is a heating section, and the treatment time of the temperature section is 0.5 hours; 100 The heating rate is 3°C/min after 10°C, 10°C is a heating section, and the treatment time of the temperature section is 0.5 hours; the nucleation rate and growth rate of the crystallization process of Zn-ZSM-5 molecular sieve can be controlled by non-isothermal stage heating. Control, can control the size and number of mesopores (the distribution of mesopores is more uniform, mainly concentrated in 10-20nm, and the number of mesopores increases by 32%), which in turn can improve the activity of the catalyst and the selectivity of the target product.

(3)交换所使用的溶液为0.5mol/L的硝酸铵溶液,焙烧温度为580℃,焙烧时间为2h。(3) The solution used for the exchange is 0.5 mol/L ammonium nitrate solution, the calcination temperature is 580° C., and the calcination time is 2 hours.

(4)活性金属负载量为5wt%的NiO和3wt%的MoO3(4) The active metal loading is 5wt% NiO and 3wt% MoO 3 .

实施例5Example 5

本实施例提供一种Ni-Mo/Zn-ZSM-5催化剂,制备步骤同实施例3,仅调变部分参数,具体如下:This example provides a Ni-Mo/Zn-ZSM-5 catalyst, the preparation steps are the same as in Example 3, only some parameters are adjusted, as follows:

(1)以活化后的蛋白石为硅源、活化后的累托土为铝源、活化后的菱锌矿为锌源、醋酸(6mol/L)为酸源、甲乙胺为SDA,调节投料量使其分子筛合成体系的摩尔比为0.015Al2O3:0.20Na2O:1SiO2:40H2O:0.09SDA:0.04ZnO。其中蛋白石的活化是将蛋白石在600℃的条件下焙烧4h,累托土的活化是将累托土矿物和NaOH按照质量比1:1.5混合后加入少量水挤条成型、160℃烘干,菱锌矿的活化是将菱锌矿在800℃的条件下焙烧4h。(1) Use the activated opal as the silicon source, the activated rectorite as the aluminum source, the activated smithsonite as the zinc source, the acetic acid (6mol/L) as the acid source, and the methylethylamine as the SDA to adjust the feeding amount The molar ratio of the molecular sieve synthesis system is 0.015Al 2 O 3 :0.20Na 2 O:1SiO 2 :40H 2 O:0.09SDA:0.04ZnO. Among them, the activation of opal is to roast opal at 600 ° C for 4 hours, and the activation of rectorite is to mix rectorite minerals and NaOH according to the mass ratio of 1:1.5, add a small amount of water to extrude, and dry at 160 ° C. The activation of zinc ore is to roast smithsonite at 800°C for 4 hours.

实施例6Example 6

本实施例提供一种Ni-Mo/Zn-ZSM-5催化剂,制备步骤同实施例1,仅调变步骤2中催化剂的制备,具体如下:This embodiment provides a Ni-Mo/Zn-ZSM-5 catalyst, the preparation steps are the same as in Example 1, only the preparation of the catalyst in step 2 is adjusted, as follows:

(1)将28g上述处理好的Zn-ZSM-5分子筛,与13g氧化铝和16g去离子水混合均匀,然后挤条成型,在120℃下干燥4h,600℃焙烧5h,得到分子筛载体,然后采用多次浸渍法浸渍7.0wt%的NiO和4.5wt%的MoO3,制得Ni-Mo/Zn-ZSM-5催化剂。(1) 28g of the above-mentioned Zn-ZSM-5 molecular sieves were mixed evenly with 13g of alumina and 16g of deionized water, then extruded, dried at 120°C for 4h, and roasted at 600°C for 5h to obtain a molecular sieve carrier, and then Ni-Mo/Zn-ZSM-5 catalyst was prepared by impregnating 7.0wt% NiO and 4.5wt% MoO 3 by multiple impregnation method.

实施例7Example 7

本实施例,将催化剂用于固定床反应测试活性,包括以下步骤:In this embodiment, the catalyst is used for fixed bed reaction test activity, comprising the following steps:

将上述实施例1制备得到的5g催化剂装填在微型固定床反应器装置上的反应管中,室温下开始升温,升温速率为2℃/min,温度升高至140℃开始硫化,温度升高至320℃并保持2h后硫化结束,自然降温至200℃后反应2h,收取反应产物进行分析。在整个过程中保持正辛烷进料速率为10g/h,系统压力2.0MPa,氢油体积比300。催化反应结果见表1。The 5g catalyst prepared in the above-mentioned Example 1 was packed in the reaction tube on the micro-fixed-bed reactor device, and the temperature began to rise at room temperature, and the heating rate was 2°C/min. After keeping at 320°C for 2 hours, the vulcanization is completed, and the temperature is naturally lowered to 200°C for 2 hours, and the reaction product is collected for analysis. During the whole process, the feed rate of n-octane was maintained at 10 g/h, the system pressure was 2.0 MPa, and the volume ratio of hydrogen to oil was 300. The results of the catalytic reactions are shown in Table 1.

实施例8Example 8

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为实施例2获得的催化剂,反应温度为250℃。In this example, the catalyst was used to test the activity of the fixed-bed reaction. The steps were the same as in Example 7, except that the parameters were different: the catalyst was the catalyst obtained in Example 2, and the reaction temperature was 250°C.

实施例9Example 9

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为实施例3获得的催化剂,反应温度为300℃。In this example, the catalyst was used to test the activity of the fixed bed reaction, and the steps were the same as in Example 7, except that the parameters were different: the catalyst was the catalyst obtained in Example 3, and the reaction temperature was 300°C.

实施例10Example 10

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为实施例4获得的催化剂,反应温度为280℃。In this example, the catalyst was used to test the activity of the fixed bed reaction. The steps were the same as in Example 7, but the parameters were different in that: the catalyst was the catalyst obtained in Example 4, and the reaction temperature was 280°C.

实施例11Example 11

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为实施例5获得的催化剂,反应温度为260℃。In this example, the catalyst was used to test the activity of the fixed bed reaction, and the steps were the same as in Example 7, except that the parameters were different: the catalyst was the catalyst obtained in Example 5, and the reaction temperature was 260°C.

实施例12Example 12

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为实施例6获得的催化剂,反应温度为250℃。In this example, the catalyst was used to test the activity of the fixed bed reaction, and the steps were the same as in Example 7, except that the parameters were different: the catalyst was the catalyst obtained in Example 6, and the reaction temperature was 250°C.

对比例1Comparative example 1

为了证明本发明所述技术方案的技术效果,本发明还设置了对比例,本对比例中采用的分子筛为商业微孔ZSM-5分子筛,成型、浸渍等步骤同实施例1。In order to prove the technical effect of the technical solution of the present invention, the present invention also provides a comparative example. The molecular sieve used in this comparative example is a commercial microporous ZSM-5 molecular sieve, and the steps of molding and impregnation are the same as in Example 1.

对比例2Comparative example 2

本实施例,将催化剂用于固定床反应测试活性,步骤同实施例7,参数不同之处在于:催化剂为对比例1获得的催化剂,反应温度为280℃。In this example, the catalyst was used to test the activity of the fixed bed reaction, and the steps were the same as in Example 7, except that the parameters were different: the catalyst was the catalyst obtained in Comparative Example 1, and the reaction temperature was 280°C.

对比例3Comparative example 3

本对比例载体制备同实施例4,不同之处是晶化过程是分段等温升温,140℃晶化12h,170℃晶化24h。催化剂的制备及组成同实施例4,评价条件同实施例8。The preparation of the carrier of this comparative example is the same as in Example 4, except that the crystallization process is a stepwise isothermal heating, 140° C. for 12 hours, and 170° C. for 24 hours. The preparation and composition of the catalyst are the same as in Example 4, and the evaluation conditions are the same as in Example 8.

表1各实施例和对比例的异构化产物的测定结果The assay result of the isomerization product of each embodiment of table 1 and comparative example

转化率(%)Conversion rate(%) 异构体选择性(%)Isomer selectivity (%) 裂化率(%)Cracking rate (%) 生焦率(%)Coke rate (%) 实施例7Example 7 88.6088.60 85.0685.06 14.3614.36 0.180.18 实施例8Example 8 91.0391.03 86.1986.19 13.2013.20 0.200.20 实施例9Example 9 95.6895.68 88.6988.69 11.0111.01 0.240.24 实施例10Example 10 92.5592.55 87.3187.31 12.3312.33 0.150.15 实施例11Example 11 90.9490.94 89.5289.52 10.1210.12 0.250.25 实施例12Example 12 88.5488.54 83.7983.79 15.5315.53 0.420.42 对比例2Comparative example 2 99.1899.18 3.563.56 95.2795.27 1.121.12 对比例3Comparative example 3 96.6796.67 70.2870.28 28.3128.31 0.950.95

从表1可以看出,本发明提供的催化剂具有优异的异构化反应活性,与对比例相比具有更高的异构烷烃选择性及更低的裂化率(即高的液体收率)和生焦率。在实施例9所述的条件下,对催化剂进行了稳定性实验,结果表明在反应1000h后,催化剂的转化率和异构体选择性分别保持在90.0、88.5%以上,裂化率和生焦率分别低于10.5、0.28%。因此,本发明提供的催化剂具有更加优异的异构化能力,具备良好的经济效益和工业应用前景。As can be seen from Table 1, the catalyst provided by the invention has excellent isomerization reactivity, has higher isoparaffin selectivity and lower cracking rate (i.e. high liquid yield) and comparative example Coke rate. Under the conditions described in Example 9, a stability test was carried out on the catalyst. The results showed that after 1000 hours of reaction, the conversion rate and isomer selectivity of the catalyst remained above 90.0 and 88.5%, respectively, and the cracking rate and coke formation rate Respectively lower than 10.5,0.28%. Therefore, the catalyst provided by the invention has more excellent isomerization ability, and has good economic benefits and industrial application prospects.

Claims (10)

1.一种异构化催化剂,其特征在于:以重量百分比计,包括30~85%H型介孔Zn-ZSM-5分子筛或改进的介孔Zn-ZSM-5分子筛、8~56%氧化铝、镁铝水滑石和/或高岭土粘结剂,浸渍0.2~14%金属活性组分,所述的金属活性组分为Fe、Co、Ni、Mo、W中的一种或几种。1. An isomerization catalyst, characterized in that: in weight percent, comprising 30~85% H type mesoporous Zn-ZSM-5 molecular sieve or improved mesoporous Zn-ZSM-5 molecular sieve, 8~56% oxidation Aluminum, magnesium aluminum hydrotalcite and/or kaolin binder, impregnated with 0.2-14% metal active components, the metal active components are one or more of Fe, Co, Ni, Mo, W. 2. 根据权利要求1所述的异构化催化剂,其特征在于:所述的H型介孔Zn-ZSM-5分子筛,介孔孔径集中在4-35 nm,比表面积为350-680 m2/g,氧化锌含量为分子筛总重量的0.2~9.5%。2. The isomerization catalyst according to claim 1, characterized in that: the H-type mesoporous Zn-ZSM-5 molecular sieve has a mesoporous diameter concentrated at 4-35 nm and a specific surface area of 350-680 m 2 /g, the zinc oxide content is 0.2~9.5% of the total weight of the molecular sieve. 3.根据权利要求1所述的异构化催化剂,其特征在于:所述改进的介孔Zn-ZSM-5分子筛,介孔孔径集中在4-35 nm,比表面积为350-680 m2/g,氧化锌含量为分子筛总重量的0.2~9.5%,分子筛表面锌含量比分子筛内部锌含量高。3. The isomerization catalyst according to claim 1, characterized in that: the improved mesoporous Zn-ZSM-5 molecular sieve has a mesoporous pore diameter concentrated at 4-35 nm and a specific surface area of 350-680 m 2 / g, the zinc oxide content is 0.2-9.5% of the total weight of the molecular sieve, and the zinc content on the surface of the molecular sieve is higher than that inside the molecular sieve. 4.根据权利要3所述的异构化催化剂,其特征在于:所述改进的介孔Zn-ZSM-5分子筛表面锌含量比分子筛内部锌含量高0.2~2倍。4. The isomerization catalyst according to claim 3, characterized in that: the surface zinc content of the improved mesoporous Zn-ZSM-5 molecular sieve is 0.2-2 times higher than the internal zinc content of the molecular sieve. 5.一种如权利要求1所述的异构化催化剂的制备方法,其特征在于:其包括如下步骤:将H型介孔Zn-ZSM-5分子筛或改进的Zn-ZSM-5分子筛与氧化铝、镁铝水滑石和/或高岭土粘结剂混合成型,再浸渍非贵金属活性组分并焙烧得到异构化催化剂。5. a kind of preparation method of isomerization catalyst as claimed in claim 1 is characterized in that: it comprises the steps: with H type mesoporous Zn-ZSM-5 molecular sieve or improved Zn-ZSM-5 molecular sieve and oxidation Aluminum, magnesium-aluminum hydrotalcite and/or kaolin binder are mixed and molded, then non-precious metal active components are impregnated and calcined to obtain the isomerization catalyst. 6.根据权利要求5所述的异构化催化剂的制备方法,其特征在于:所述的H型介孔Zn-ZSM-5分子筛的制备方法,包括如下步骤:6. the preparation method of isomerization catalyst according to claim 5, is characterized in that: the preparation method of described H type mesoporous Zn-ZSM-5 molecular sieve, comprises the steps: (1)在一定温度下,将去离子水、铝源、锌源、酸源、模板剂SDA和硅源在搅拌条件下混合均匀制备成凝胶,调节物料摩尔比为(0.002~0.06)Al2O3: (0.04~0.25)Na2O: 1SiO2: (10~50)H2O: (0.02~0.25)SDA: (0.001~0.12)ZnO;(1) At a certain temperature, mix deionized water, aluminum source, zinc source, acid source, templating agent SDA and silicon source under stirring conditions to prepare a gel, and adjust the molar ratio of the materials to (0.002~0.06)Al 2 O 3 : (0.04~0.25)Na 2 O: 1SiO 2 : (10~50)H 2 O: (0.02~0.25)SDA: (0.001~0.12)ZnO; (2)将步骤(1)中获得的凝胶老化后转移至含聚四氟乙烯内衬的不锈钢反应釜中密封晶化,待晶化结束后,将晶化产物冷却、过滤除去母液,滤饼用去离子水洗涤至中性,干燥得到Zn-ZSM-5分子筛;(2) After the gel obtained in step (1) is aged, it is transferred to a stainless steel reactor containing a polytetrafluoroethylene liner for sealing and crystallization. After the crystallization is completed, the crystallization product is cooled, filtered to remove the mother liquor, and filtered The cake is washed with deionized water to neutrality, and dried to obtain Zn-ZSM-5 molecular sieve; (3)将步骤(2)中得到的Zn-ZSM-5分子筛经交换、过滤、干燥、焙烧处理,得到H型介孔Zn-ZSM-5分子筛。(3) Exchanging, filtering, drying and roasting the Zn-ZSM-5 molecular sieve obtained in step (2) to obtain H-type mesoporous Zn-ZSM-5 molecular sieve. 7.根据权利要求6所述的异构化催化剂的制备方法,其特征在于:所述改进的Zn-ZSM-5分子筛的制备方法如下:将得到H型介孔Zn-ZSM-5分子筛再浸渍含锌化合物进行修饰,使得分子筛表面锌含量比分子筛内部锌含量高。7. the preparation method of isomerization catalyst according to claim 6, is characterized in that: the preparation method of described improved Zn-ZSM-5 molecular sieve is as follows: will obtain H type mesoporous Zn-ZSM-5 molecular sieve impregnation again The zinc-containing compound is modified so that the zinc content on the surface of the molecular sieve is higher than that inside the molecular sieve. 8.根据权利要求6所述的异构化催化剂的制备方法,其特征在于:步骤(1)所述铝源为偏铝酸钠、异丙醇铝、硫酸铝中的一种或几种;所述的硅源为水玻璃、硅溶胶、正硅酸乙酯、固体硅胶中的一种或几种;所述锌源为硝酸锌、醋酸锌、氯化锌、硫酸锌中的一种或几种。8. the preparation method of isomerization catalyst according to claim 6 is characterized in that: the aluminum source described in step (1) is one or more in sodium metaaluminate, aluminum isopropoxide, aluminum sulfate; The silicon source is one or more of water glass, silica sol, tetraethyl orthosilicate, and solid silica gel; the zinc source is one or more of zinc nitrate, zinc acetate, zinc chloride, and zinc sulfate. Several kinds. 9.根据权利要求6所述的异构化催化剂的制备方法,其特征在于:步骤(1)所述硅源是硅藻土、蛋白石中的一种或两种,铝源是高岭土、累托土、珍珠岩、蒙脱土中的一种或几种,锌源是菱锌矿、红锌矿中的一种或两种。9. the preparation method of isomerization catalyst according to claim 6 is characterized in that: the silicon source described in step (1) is one or both in diatomite, opal, and aluminum source is kaolin, rector One or more of soil, perlite, and montmorillonite, and the zinc source is one or two of smithsonite and zincite. 10.根据权利要求6所述异构化催化剂的制备方法,其特征在于,步骤(2)中所述的晶化温度为120~210 ℃,分1~5段进行分段不等温升温处理,升温速率先快后慢,100 ℃以前以6~8 ℃/min的升温速率升温,20~30 ℃为一个升温段,温度区段处理时间为0.5~5小时;100~200 ℃之间以3~5 ℃/min的升温速率升温,10~20 ℃为一个升温段,温度区段处理时间为0.5~8小时。10. according to the preparation method of the described isomerization catalyst of claim 6, it is characterized in that, the crystallization temperature described in step (2) is 120 ~ 210 ℃, divides 1 ~ 5 sections and carries out subsection non-isothermal heating treatment, The heating rate is first fast and then slow. Before 100 ℃, the heating rate is 6~8 ℃/min, and 20~30 ℃ is a heating section, and the treatment time of the temperature section is 0.5~5 hours; between 100~200 ℃, the temperature is 3 The temperature is raised at a heating rate of ~5 ℃/min, 10-20 ℃ is a heating section, and the treatment time of the temperature section is 0.5-8 hours.
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