CN108447925B - Flexible heterojunction solar cell array based on horizontally arranged nanowire films and preparation method thereof - Google Patents
Flexible heterojunction solar cell array based on horizontally arranged nanowire films and preparation method thereof Download PDFInfo
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- 239000002070 nanowire Substances 0.000 title claims abstract description 77
- 238000002360 preparation method Methods 0.000 title abstract description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 100
- 229910052737 gold Inorganic materials 0.000 claims abstract description 100
- 239000010931 gold Substances 0.000 claims abstract description 100
- 239000000758 substrate Substances 0.000 claims abstract description 72
- 239000004065 semiconductor Substances 0.000 claims abstract description 50
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052802 copper Inorganic materials 0.000 claims abstract description 47
- 239000010949 copper Substances 0.000 claims abstract description 47
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 31
- 239000010936 titanium Substances 0.000 claims abstract description 31
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 31
- 238000009459 flexible packaging Methods 0.000 claims abstract description 22
- 238000005530 etching Methods 0.000 claims abstract description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 32
- 229920002120 photoresistant polymer Polymers 0.000 claims description 24
- 238000001755 magnetron sputter deposition Methods 0.000 claims description 18
- 235000012239 silicon dioxide Nutrition 0.000 claims description 18
- 239000000377 silicon dioxide Substances 0.000 claims description 18
- 239000011159 matrix material Substances 0.000 claims description 17
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 12
- 229910052710 silicon Inorganic materials 0.000 claims description 12
- 239000010703 silicon Substances 0.000 claims description 12
- 238000004528 spin coating Methods 0.000 claims description 12
- 238000000151 deposition Methods 0.000 claims description 6
- 238000005538 encapsulation Methods 0.000 claims description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 4
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 4
- CXQXSVUQTKDNFP-UHFFFAOYSA-N octamethyltrisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C CXQXSVUQTKDNFP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004987 plasma desorption mass spectroscopy Methods 0.000 claims description 4
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 4
- 229910004613 CdTe Inorganic materials 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 76
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000010354 integration Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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- H10F19/90—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers
- H10F19/902—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells
- H10F19/906—Structures for connecting between photovoltaic cells, e.g. interconnections or insulating spacers for series or parallel connection of photovoltaic cells characterised by the materials of the structures
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Abstract
本发明公开了一种基于水平排布纳米线薄膜的柔性异质结太阳能电池阵列及其制备方法。其包含一层柔性衬底层、太阳能电池阵列、一层柔性封装层,太阳能电池阵列被设置于柔性衬底层和封装层之间且包含矩阵排列的太阳能电池结构单元和铜连接线,太阳能电池结构单元包含p型纳米线薄膜、n型半导体薄膜、钛电极和双层金电极。首先制备钛电极和第一层金电极;然后将p型纳米线薄膜转移至适当位置并制备第二层金电极;接着制备n型半导体薄膜和沉积铜连接线;再然后旋涂柔性衬底层并利用牺牲层刻蚀法完成器件转移;最后旋涂柔性封装层。本发明充分发挥了纳米器件在柔性太阳能电池领域的优势,并解决了其有效面积小的问题。
The invention discloses a flexible heterojunction solar cell array based on horizontally arranged nanowire films and a preparation method thereof. It includes a flexible substrate layer, a solar cell array, and a flexible packaging layer. The solar cell array is disposed between the flexible substrate layer and the packaging layer and includes matrix-arranged solar cell structural units and copper connecting lines. The solar cell structural units Including p-type nanowire film, n-type semiconductor film, titanium electrode and double-layer gold electrode. First prepare the titanium electrode and the first layer of gold electrode; then transfer the p-type nanowire film to the appropriate position and prepare the second layer of gold electrode; then prepare the n-type semiconductor film and deposit the copper connection line; then spin-coat the flexible substrate layer and The device transfer is completed using sacrificial layer etching; finally, the flexible packaging layer is spin-coated. The invention gives full play to the advantages of nanodevices in the field of flexible solar cells and solves the problem of small effective area.
Description
技术领域:Technical areas:
本发明涉及柔性太阳能电池领域,特别是涉及一种基于水平排布纳米线薄膜的柔性异质结太阳能电池及其制备方法。The present invention relates to the field of flexible solar cells, and in particular to a flexible heterojunction solar cell based on horizontally arranged nanowire films and a preparation method thereof.
背景技术:Background technique:
伴随着信息化社会的发展,人与信息的融合成为信息技术的未来发展趋势,柔性电子器件是其中的重要一环。柔性电子技术的概念来源于有机电子学,但有机半导体材料由于本身的特性而无法在强调高性能的现代电子系统中广泛应用。伊利若依大学Rogers和Huang提出基于传统无机半导体薄膜的柔性光电子器件,他们将薄膜分割区域并通过导线连接各个功能部分,此方法虽然实现了器件柔性化,却减少了薄膜的有效面积,因此降低了器件密度。纳米半导体材料具有极高的机械强度,可以在弯折状态下保持其各种性能;单个纳米器件由于其极小的尺寸而可以避免整体器件的宏观形变带来的结构损伤。因此,纳米半导体材料与器件将成为高性能柔性太阳能电池的重要构筑部件。但是目前的各类纳米柔性太阳能电池普遍存在有效面积小的问题。因此,如何通过器件集成增加有效面积成为目前纳米柔性太阳能电池发展面临的的主要问题。With the development of information society, the integration of people and information has become the future development trend of information technology, and flexible electronic devices are an important part of it. The concept of flexible electronics technology comes from organic electronics, but organic semiconductor materials cannot be widely used in modern electronic systems that emphasize high performance due to their own characteristics. Rogers and Huang from the University of Illinois proposed a flexible optoelectronic device based on a traditional inorganic semiconductor film. They divided the film into regions and connected each functional part through wires. Although this method achieved flexibility of the device, it reduced the effective area of the film, thus reducing the cost. device density. Nano-semiconductor materials have extremely high mechanical strength and can maintain their various properties in a bent state; a single nano-device can avoid structural damage caused by macroscopic deformation of the entire device due to its extremely small size. Therefore, nano-semiconductor materials and devices will become important building components of high-performance flexible solar cells. However, current various types of nano-flexible solar cells generally have the problem of small effective area. Therefore, how to increase the effective area through device integration has become the main problem facing the development of nano-flexible solar cells.
发明内容:Contents of the invention:
本发明针对现有技术的不足,提出了一种基于水平排布纳米线薄膜的柔性异质结太阳能电池阵列及其制备方法,旨在获得具有高器件密度和太有效面积的纳米柔性太阳能电池。In view of the shortcomings of the existing technology, the present invention proposes a flexible heterojunction solar cell array based on horizontally arranged nanowire films and a preparation method thereof, aiming to obtain nano-flexible solar cells with high device density and large effective area.
为了实现上述目的,本发明提出了一种基于水平排布纳米线薄膜的柔性异质结太阳能电池阵列,其特征在于:包括一层柔性衬底(1)、太阳能电池阵列、一层柔性封装层(8),所述太阳能电池阵列设置于柔性衬底(1)和柔性封装层(8)之间,所述太阳能电池阵列包含矩阵排列的太阳能电池结构单元和铜连接线(7),所述矩阵排列的太阳能电池结构单元的数量大于等于每行每列各2个。In order to achieve the above objectives, the present invention proposes a flexible heterojunction solar cell array based on horizontally arranged nanowire films, which is characterized by: including a flexible substrate (1), a solar cell array, and a flexible packaging layer (8), the solar cell array is arranged between the flexible substrate (1) and the flexible packaging layer (8), the solar cell array includes a matrix arrangement of solar cell structural units and copper connecting wires (7), the The number of solar cell structural units arranged in a matrix is greater than or equal to 2 in each row and column.
作为优选,其特征在于:所述柔性衬底(1)和柔性封装层(8)为PDMS,所述柔性衬底(1)厚度为1000-3000μm,所述柔性封装层(8)厚度为500-1000μm。Preferably, it is characterized in that: the flexible substrate (1) and the flexible packaging layer (8) are PDMS, the thickness of the flexible substrate (1) is 1000-3000 μm, and the thickness of the flexible packaging layer (8) is 500 μm. -1000μm.
作为优选,其特征在于:所述矩阵排列的太阳能电池结构单元的间距为100μm-1000μm,所述铜连接线(7)的厚度为50-200nm,宽度为5-20μm,所述铜连接线(7)包含铜连接线(7-1)、铜连接线(7-2)、铜连接线(7-3)三种类型。Preferably, it is characterized in that: the spacing between the solar cell structural units arranged in a matrix is 100 μm-1000 μm, the thickness of the copper connection line (7) is 50-200 nm, and the width is 5-20 μm. 7) Includes three types of copper connecting wires (7-1), copper connecting wires (7-2), and copper connecting wires (7-3).
作为优选,其特征在于:所述太阳能电池结构单元为基于水平排布纳米线薄膜的异质结太阳能电池,包括第一层金电极(2),所述第一层金电极(2)上设有水平排布p型纳米线薄膜(3),所述水平排布p型纳米线薄膜(3)的一侧覆盖第一层金电极(2),且该侧之上设有第二层金电极(4),所述水平排布p型纳米线薄膜(3)的另一侧之下设有n型半导体薄膜(5),所述n型半导体薄膜(5)一端之上设有钛电极(6)。作为优选,其特征在于:所述矩阵排列的太阳能电池结构单元之间由所述铜连接线(7)按照特定的连接方式组成所述太阳能电池阵列,所述特定的连接方式为每一列上部的太阳能电池结构单元的n型半导体薄膜(5)通过铜连接线(7-1)连接下部的太阳能电池结构单元的钛电极(6),每一列上部的太阳能电池结构单元的第一层金电极(2)通过铜连接线(7-2)连接下部的太阳能电池结构单元的第一层金电极(2),所述阵列排布的太阳能电池结构单元中最顶端一行左部的太阳能电池结构单元的第一层金电极(2)通过铜连接线(7-3)连接右部的太阳能电池结构单元的钛电极(6)。Preferably, it is characterized in that: the solar cell structural unit is a heterojunction solar cell based on horizontally arranged nanowire films, including a first layer of gold electrode (2), and the first layer of gold electrode (2) is provided with There is a horizontally arranged p-type nanowire film (3). One side of the horizontally arranged p-type nanowire film (3) covers the first layer of gold electrode (2), and a second layer of gold is provided on this side. Electrode (4), an n-type semiconductor film (5) is provided under the other side of the horizontally arranged p-type nanowire film (3), and a titanium electrode is provided on one end of the n-type semiconductor film (5) (6). Preferably, it is characterized in that the solar cell array is composed of the copper connecting wires (7) in a specific connection mode between the solar cell structural units arranged in the matrix, and the specific connection mode is the upper part of each column. The n-type semiconductor film (5) of the solar cell structural unit is connected to the titanium electrode (6) of the lower solar cell structural unit through a copper connecting wire (7-1), and the first layer of gold electrode (6) of the upper solar cell structural unit in each column is 2) Connect the first layer of gold electrodes (2) of the lower solar cell structural units through copper connecting wires (7-2), and the left solar cell structural units in the top row of the solar cell structural units arranged in the array. The first-layer gold electrode (2) is connected to the titanium electrode (6) of the right solar cell structural unit through a copper connecting wire (7-3).
作为优选,所述的太阳能电池结构单元,其特征在于:所述第一层金电极(2)和所述第二层金电极(4)位置完全重合,所述第一层金电极(2)的厚度为30-50nm,所述第二层金电极(4)厚度为50-100nm。Preferably, the solar cell structural unit is characterized in that the first layer gold electrode (2) and the second layer gold electrode (4) completely overlap, and the first layer gold electrode (2) The thickness of the second layer of gold electrode (4) is 30-50nm, and the thickness of the second layer of gold electrode (4) is 50-100nm.
作为优选,所述的太阳能电池结构单元,其特征在于:所述水平排布p型纳米线薄膜(3)厚度为200-1000nm,所述p型纳米线为p型CdTe纳米线。Preferably, the solar cell structural unit is characterized in that: the thickness of the horizontally arranged p-type nanowire film (3) is 200-1000 nm, and the p-type nanowires are p-type CdTe nanowires.
作为优选,所述的太阳能电池结构单元,其特征在于:所述n型半导体薄膜(5)为n型ZnO薄膜,所述n型半导体薄膜(5)厚度为150-500nm,所述n型半导体薄膜(5)与所述第一层金电极(2)的间距为5-20μm。为实现上述目的,本发明的制备方法包括如下顺序步骤:Preferably, the solar cell structural unit is characterized in that: the n-type semiconductor film (5) is an n-type ZnO film, the thickness of the n-type semiconductor film (5) is 150-500nm, and the n-type semiconductor film (5) is an n-type ZnO film. The distance between the thin film (5) and the first layer gold electrode (2) is 5-20 μm. In order to achieve the above objects, the preparation method of the present invention includes the following sequential steps:
1)利用磁控溅射法在覆盖有二氧化硅层的硅衬底上制备钛电极阵列和厚度为30-50nm金电极阵列;1) Use the magnetron sputtering method to prepare a titanium electrode array and a gold electrode array with a thickness of 30-50nm on a silicon substrate covered with a silicon dioxide layer;
2)在衬底表面涂抹光刻胶,通过紫外曝光和显影在衬底表面刻出矩形窗口阵列,矩形窗口内部无光刻胶覆盖且二氧化硅层裸露,矩形窗口外部有光刻胶覆盖,矩形窗口内部包含金电极且不包含钛电极;2) Apply photoresist on the surface of the substrate, and carve a rectangular window array on the surface of the substrate through UV exposure and development. The inside of the rectangular window is not covered by photoresist and the silicon dioxide layer is exposed, and the outside of the rectangular window is covered by photoresist. The interior of the rectangular window contains gold electrodes and no titanium electrodes;
3)将p型纳米线转移至步骤2)所述的窗口区域内,使之形成水平排布的p型纳米线薄膜,并且使p型纳米线薄膜的一侧覆盖金电极;3) Transfer the p-type nanowires to the window area described in step 2) to form a horizontally arranged p-type nanowire film, and cover one side of the p-type nanowire film with a gold electrode;
4)两次或多次重复步骤3),使得所形成水平排布的p型纳米线薄膜达到200-1000nm;4) Repeat step 3) two or more times to make the formed horizontally arranged p-type nanowire film reach 200-1000nm;
5)去除矩形窗口外部的光刻胶;5) Remove the photoresist outside the rectangular window;
6)利用磁控溅射法在步骤1)中所述的金电极的相同位置上制备形状尺寸与步骤1)中所述的金电极相同且厚度为50-100nm的金电极,使得p型纳米线薄膜的一侧与两层金电极形成三明治结构;6) Use the magnetron sputtering method to prepare a gold electrode with the same shape and size as the gold electrode described in step 1) and a thickness of 50-100nm at the same position of the gold electrode described in step 1), so that the p-type nanometer One side of the line film forms a sandwich structure with two layers of gold electrodes;
7)利用脉冲激光沉积法制备厚度为150-500nm的n型半导体薄膜,使得所制备n型半导体薄膜的覆盖部分p型纳米线薄膜且覆盖部分钛电极,所制备n型半导体薄膜与其右侧的金电极间距为5-20μm;7) Use pulse laser deposition method to prepare an n-type semiconductor film with a thickness of 150-500 nm, so that the prepared n-type semiconductor film covers part of the p-type nanowire film and covers part of the titanium electrode. The prepared n-type semiconductor film and its right side The distance between gold electrodes is 5-20μm;
8)利用磁控溅射法制备厚度为50-200nm,宽度为5-20μm的铜连接线;8) Use magnetron sputtering to prepare copper connecting lines with a thickness of 50-200nm and a width of 5-20μm;
9)利用旋涂法在衬底表面旋涂厚度为1000-3000μm的柔性衬底层,使之覆盖全部太阳能电池阵列和铜连接线;9) Use the spin coating method to spin-coat a flexible substrate layer with a thickness of 1000-3000 μm on the substrate surface to cover the entire solar cell array and copper connecting lines;
10)利用牺牲层刻蚀法将柔性衬底层和太阳能电池阵列从覆盖有二氧化硅层的硅衬底上剥离下来;10) Use sacrificial layer etching to peel off the flexible substrate layer and solar cell array from the silicon substrate covered with the silicon dioxide layer;
11)利用旋涂法在柔性衬底层上旋涂厚度为500-1000μm柔性封装层,使得全部太阳能电池阵列包覆在柔性衬底层和柔性封装层之间。11) Use the spin coating method to spin-coat a flexible encapsulation layer with a thickness of 500-1000 μm on the flexible substrate layer, so that the entire solar cell array is covered between the flexible substrate layer and the flexible encapsulation layer.
与现有技术相比,本发明具有以下有益结果:Compared with the prior art, the present invention has the following beneficial results:
1.本发明中,采用水平排布p型纳米线薄膜与n型半导体薄膜结合的方式构筑异质结太阳能电池,避免了纳米竖直阵列结构太阳能电池对器件衬底要求严格,难以实现柔性化应用的难题;1. In the present invention, a heterojunction solar cell is constructed by combining a horizontally arranged p-type nanowire film and an n-type semiconductor film, which avoids the strict requirements of nanometer vertical array structure solar cells on device substrates and difficulty in achieving flexibility. Application problems;
2.本发明中,采用铜连接线将由基于水平排布纳米线薄膜的异质结组成的太阳能电池结构单元按矩阵排列方式组成太阳能电池阵列,有效的解决了目前纳米太阳能电池有效面积小的问题。2. In the present invention, copper connecting wires are used to arrange solar cell structural units composed of heterojunctions based on horizontally arranged nanowire films in a matrix arrangement to form a solar cell array, which effectively solves the current problem of small effective area of nanosolar cells. .
附图说明:Picture description:
图1A是本发明的剖面结构示意图,图1B是本发明的俯视示意图Figure 1A is a schematic cross-sectional structural view of the present invention, and Figure 1B is a schematic top view of the present invention.
图2是本发明的制作工艺流程图(剖面结构示意图)Figure 2 is a production process flow chart (schematic cross-sectional structural diagram) of the present invention
图3是本发明的制作工艺流程图(俯视示意图)。Figure 3 is a manufacturing process flow chart (schematic top view) of the present invention.
具体实施方式:Detailed ways:
参照图1A和图1B,本发明包括一层柔性衬底(1)、太阳能电池阵列、一层柔性封装层(8),所述太阳能电池阵列设置于柔性衬底(1)和柔性封装层(8)之间,所述太阳能电池阵列包含矩阵排列的太阳能电池结构单元和铜连接线(7),所述矩阵排列的太阳能电池结构单元的数量大于等于每行每列各2个。Referring to Figures 1A and 1B, the present invention includes a flexible substrate (1), a solar cell array, and a flexible packaging layer (8). The solar cell array is provided on the flexible substrate (1) and the flexible packaging layer (8). 8), the solar cell array includes solar cell structural units arranged in a matrix and copper connecting wires (7), and the number of solar cell structural units arranged in a matrix is greater than or equal to 2 in each row and column.
所述柔性衬底(1)为PDMS,厚度为1000-3000μm;所述柔性封装层(8)为PDMS,厚度为500-1000μm;所述矩阵排列的太阳能电池结构单元的间距为100μm-1000μm;所述铜连接线(7)的厚度为50-200nm,宽度为5-20μm;所述铜连接线(7)包含铜连接线(7-1)、铜连接线(7-2)、铜连接线(7-3)三种类型。所述太阳能电池结构单元为基于水平排布纳米线薄膜的异质结太阳能电池,包括第一层金电极(2),所述第一层金电极(2)上设有水平排布p型纳米线薄膜(3),所述水平排布p型纳米线薄膜(3)的一侧覆盖第一层金电极(2),且该侧之上设有第二层金电极(4),所述水平排布p型纳米线薄膜(3)的另一侧之下设有n型半导体薄膜(5),所述n型半导体薄膜(5)一端之上设有钛电极(6)。The flexible substrate (1) is PDMS with a thickness of 1000-3000 μm; the flexible packaging layer (8) is PDMS with a thickness of 500-1000 μm; the spacing between the solar cell structural units arranged in the matrix is 100 μm-1000 μm; The thickness of the copper connection line (7) is 50-200nm and the width is 5-20μm; the copper connection line (7) includes a copper connection line (7-1), a copper connection line (7-2), a copper connection line There are three types of lines (7-3). The solar cell structural unit is a heterojunction solar cell based on a horizontally arranged nanowire film, including a first layer of gold electrode (2), and the first layer of gold electrode (2) is provided with a horizontally arranged p-type nanometer Line film (3), one side of the horizontally arranged p-type nanowire film (3) covers the first layer of gold electrode (2), and a second layer of gold electrode (4) is provided on this side, the An n-type semiconductor film (5) is provided under the other side of the horizontally arranged p-type nanowire film (3), and a titanium electrode (6) is provided on one end of the n-type semiconductor film (5).
所述矩阵排列的太阳能电池结构单元之间由所述铜连接线(7)按照特定的连接方式组成所述太阳能电池阵列,所述特定的连接方式为每一列上部的太阳能电池结构单元的n型半导体薄膜(5)通过铜连接线(7-1)连接下部的太阳能电池结构单元的钛电极(6),每一列上部的太阳能电池结构单元的第一层金电极(2)通过铜连接线(7-2)连接下部的太阳能电池结构单元的第一层金电极(2),所述阵列排布的太阳能电池结构单元中最顶端一行左部的太阳能电池结构单元的第一层金电极(2)通过铜连接线(7-3)连接右部的太阳能电池结构单元的钛电极(6)。The solar cell array is composed of the copper connecting wires (7) between the solar cell structural units arranged in the matrix according to a specific connection method. The specific connection method is an n-type solar cell structural unit in the upper part of each column. The semiconductor film (5) is connected to the titanium electrode (6) of the lower solar cell structural unit through a copper connecting wire (7-1), and the first layer gold electrode (2) of the upper solar cell structural unit in each column is connected through a copper connecting wire (7-1). 7-2) Connect the first-layer gold electrode (2) of the lower solar cell structural unit to the first-layer gold electrode (2) of the left solar cell structural unit in the top row of the solar cell structural units arranged in the array. ) Connect the titanium electrode (6) of the right solar cell structural unit through a copper connecting wire (7-3).
所述第一层金电极(2)和所述第二层金电极(4)位置完全重合,所述第一层金电极(2)的厚度为30-50nm,所述第二层金电极(4)厚度为50-100nm;所述水平排布p型纳米线薄膜(3)厚度为200-1000nm,所述p型纳米线为p型CdTe纳米线;所述n型半导体薄膜(5)为n型ZnO薄膜,所述n型半导体薄膜The positions of the first layer gold electrode (2) and the second layer gold electrode (4) completely overlap, the thickness of the first layer gold electrode (2) is 30-50nm, and the second layer gold electrode (4) 4) The thickness is 50-100nm; the thickness of the horizontally arranged p-type nanowire film (3) is 200-1000nm, the p-type nanowire is a p-type CdTe nanowire; the n-type semiconductor film (5) is n-type ZnO film, the n-type semiconductor film
(5)厚度为150-500nm,所述n型半导体薄膜(5)与所述第一层金电极(2)的间距为5-20μm。(5) The thickness is 150-500 nm, and the distance between the n-type semiconductor film (5) and the first layer gold electrode (2) is 5-20 μm.
参考图2和图3,以下给出制作基于水平排布纳米线薄膜的柔性异质结太阳能电池的三个实施例:Referring to Figures 2 and 3, three examples of manufacturing flexible heterojunction solar cells based on horizontally arranged nanowire films are given below:
实施例1:Example 1:
矩阵排列的太阳能电池结构单元的数量位每行3个,每列2个,柔性衬底的厚度为1000μm,柔性封装层的厚度为500μm,矩阵排列的太阳能电池结构单元的间距为300μm,所述铜连接线的厚度为100nm,宽度为10μm,太阳能电池结构单元中第一层金电极的厚度为30nm,第二层金电极的厚度为50nm,水平排布p型纳米线薄膜的厚度为400nm,n型半导体薄膜的厚度为200nm,n型半导体薄膜与第一层金电极的间距为10μm。制作步骤如下:The number of solar cell structural units arranged in a matrix is 3 per row and 2 per column, the thickness of the flexible substrate is 1000 μm, the thickness of the flexible packaging layer is 500 μm, and the spacing between the solar cell structural units arranged in the matrix is 300 μm, as described The thickness of the copper connecting wire is 100nm and the width is 10μm. The thickness of the first layer of gold electrode in the solar cell structural unit is 30nm. The thickness of the second layer of gold electrode is 50nm. The thickness of the horizontally arranged p-type nanowire film is 400nm. The thickness of the n-type semiconductor film is 200 nm, and the distance between the n-type semiconductor film and the first layer of gold electrode is 10 μm. The production steps are as follows:
1)利用磁控溅射法在覆盖有二氧化硅层的硅衬底上制备行数为2列数为3的钛电极阵列和厚度为30nm金电极阵列,如图2-A和图3-A;1) Use the magnetron sputtering method to prepare a titanium electrode array with 2 rows and 3 columns and a gold electrode array with a thickness of 30nm on a silicon substrate covered with a silicon dioxide layer, as shown in Figure 2-A and Figure 3- A;
2)在衬底表面涂抹光刻胶,通过紫外曝光和显影在衬底表面刻出矩形窗口阵列,矩形窗口内部无光刻胶覆盖且二氧化硅层裸露,矩形窗口外部有光刻胶覆盖,矩形窗口内部包含金电极且不包含钛电极,如图2-B和图3-B;2) Apply photoresist on the surface of the substrate, and carve a rectangular window array on the surface of the substrate through UV exposure and development. The inside of the rectangular window is not covered by photoresist and the silicon dioxide layer is exposed, and the outside of the rectangular window is covered by photoresist. The inside of the rectangular window contains gold electrodes and does not contain titanium electrodes, as shown in Figure 2-B and Figure 3-B;
3)将p型纳米线转移至步骤2)所述的窗口区域内,使之形成水平排布的p型纳米线薄膜,并且使p型纳米线薄膜的一侧覆盖金电极,如图2-C和图3-C;3) Transfer the p-type nanowires to the window area described in step 2) to form a horizontally arranged p-type nanowire film, and cover one side of the p-type nanowire film with a gold electrode, as shown in Figure 2- C and Figure 3-C;
4)两次重复步骤3),使得所形成水平排布的p型纳米线薄膜达到400nm,如图2-C和图3-C;4) Repeat step 3) twice to make the formed horizontally arranged p-type nanowire film reach 400nm, as shown in Figure 2-C and Figure 3-C;
5)去除矩形窗口外部的光刻胶,如图2-D和图3-D;5) Remove the photoresist outside the rectangular window, as shown in Figure 2-D and Figure 3-D;
6)利用磁控溅射法在步骤1)中所述的金电极的相同位置上制备形状尺寸与步骤1)中所述的金电极相同且厚度为50nm的金电极,使得p型纳米线薄膜的一侧与两层金电极形成三明治结构,如图2-E和图3-E;6) Use the magnetron sputtering method to prepare a gold electrode with the same shape and size as the gold electrode described in step 1) and a thickness of 50nm at the same position of the gold electrode described in step 1), so that a p-type nanowire film One side of the electrode forms a sandwich structure with two layers of gold electrodes, as shown in Figure 2-E and Figure 3-E;
7)利用脉冲激光沉积法制备厚度为200nm的n型半导体薄膜,使得所制备n型半导体薄膜的覆盖部分p型纳米线薄膜且覆盖部分钛电极,所制备n型半导体薄膜与其右侧的金电极间距为10μm,如图2-F和图3-F;7) Use pulse laser deposition method to prepare an n-type semiconductor film with a thickness of 200nm, so that the prepared n-type semiconductor film covers part of the p-type nanowire film and covers part of the titanium electrode, and the prepared n-type semiconductor film and the gold electrode on the right side The spacing is 10μm, as shown in Figure 2-F and Figure 3-F;
8)利用磁控溅射法制备厚度为100nm,宽度为10μm的铜连接线,如图2-G和图3-G;8) Use magnetron sputtering to prepare copper connecting lines with a thickness of 100nm and a width of 10μm, as shown in Figure 2-G and Figure 3-G;
9)利用旋涂法在衬底表面旋涂厚度为1000μm的柔性衬底层,使之覆盖全部太阳能电池阵列和铜连接线,如图2-H和图3-H;9) Use the spin coating method to spin-coat a flexible substrate layer with a thickness of 1000 μm on the substrate surface so that it covers the entire solar cell array and copper connecting lines, as shown in Figure 2-H and Figure 3-H;
10)利用牺牲层刻蚀法将柔性衬底层和太阳能电池阵列从覆盖有二氧化硅层的硅衬底上剥离下来,如图2-I和图3-I;10) Use the sacrificial layer etching method to peel off the flexible substrate layer and solar cell array from the silicon substrate covered with the silicon dioxide layer, as shown in Figure 2-I and Figure 3-I;
11)利用旋涂法在柔性衬底层上旋涂厚度为500μm柔性封装层,使得全部太阳能电池阵列包覆在柔性衬底层和柔性封装层之间,如图2-J和图3-J。11) Use the spin coating method to spin-coat a flexible packaging layer with a thickness of 500 μm on the flexible substrate layer, so that the entire solar cell array is covered between the flexible substrate layer and the flexible packaging layer, as shown in Figure 2-J and Figure 3-J.
实施例2:Example 2:
矩阵排列的太阳能电池结构单元的数量位每行5个,每列5个,柔性衬底的厚度为2000μm,柔性封装层的厚度为800μm,矩阵排列的太阳能电池结构单元的间距为500μm,所述铜连接线的厚度为75nm,宽度为15μm,太阳能电池结构单元中第一层金电极的厚度为40nm,第二层金电极的厚度为70nm,水平排布p型纳米线薄膜的厚度为600nm,n型半导体薄膜的厚度为300nm,n型半导体薄膜与第一层金电极的间距为15μm。制作步骤如下:The number of solar cell structural units arranged in a matrix is 5 per row and 5 per column, the thickness of the flexible substrate is 2000 μm, the thickness of the flexible packaging layer is 800 μm, and the spacing between the solar cell structural units arranged in the matrix is 500 μm, as described The thickness of the copper connecting line is 75nm and the width is 15μm. The thickness of the first layer of gold electrode in the solar cell structural unit is 40nm, the thickness of the second layer of gold electrode is 70nm, and the thickness of the horizontally arranged p-type nanowire film is 600nm. The thickness of the n-type semiconductor film is 300 nm, and the distance between the n-type semiconductor film and the first layer of gold electrode is 15 μm. The production steps are as follows:
1)利用磁控溅射法在覆盖有二氧化硅层的硅衬底上制备行数为5列数为5的钛电极阵列和厚度为40nm金电极阵列,如图2-A和图3-A;1) Use the magnetron sputtering method to prepare a titanium electrode array with 5 rows and 5 columns and a gold electrode array with a thickness of 40nm on a silicon substrate covered with a silicon dioxide layer, as shown in Figure 2-A and Figure 3- A;
2)在衬底表面涂抹光刻胶,通过紫外曝光和显影在衬底表面刻出矩形窗口阵列,矩形窗口内部无光刻胶覆盖且二氧化硅层裸露,矩形窗口外部有光刻胶覆盖,矩形窗口内部包含金电极且不包含钛电极,如图2-B和图3-B;2) Apply photoresist on the surface of the substrate, and carve a rectangular window array on the surface of the substrate through UV exposure and development. The inside of the rectangular window is not covered by photoresist and the silicon dioxide layer is exposed, and the outside of the rectangular window is covered by photoresist. The inside of the rectangular window contains gold electrodes and does not contain titanium electrodes, as shown in Figure 2-B and Figure 3-B;
3)将p型纳米线转移至步骤2)所述的窗口区域内,使之形成水平排布的p型纳米线薄膜,并且使p型纳米线薄膜的一侧覆盖金电极,如图2-C和图3-C;3) Transfer the p-type nanowires to the window area described in step 2) to form a horizontally arranged p-type nanowire film, and cover one side of the p-type nanowire film with a gold electrode, as shown in Figure 2- C and Figure 3-C;
4)三次重复步骤3),使得所形成水平排布的p型纳米线薄膜达到600nm,如图2-C和图3-C;4) Repeat step 3) three times to make the formed horizontally arranged p-type nanowire film reach 600nm, as shown in Figure 2-C and Figure 3-C;
5)去除矩形窗口外部的光刻胶,如图2-D和图3-D;5) Remove the photoresist outside the rectangular window, as shown in Figure 2-D and Figure 3-D;
6)利用磁控溅射法在步骤1)中所述的金电极的相同位置上制备形状尺寸与步骤1)中所述的金电极相同且厚度为70nm的金电极,使得p型纳米线薄膜的一侧与两层金电极形成三明治结构,如图2-E和图3-E;6) Use the magnetron sputtering method to prepare a gold electrode with the same shape and size as the gold electrode described in step 1) and a thickness of 70nm at the same position of the gold electrode described in step 1), so that a p-type nanowire film One side of the electrode forms a sandwich structure with two layers of gold electrodes, as shown in Figure 2-E and Figure 3-E;
7)利用脉冲激光沉积法制备厚度为300nm的n型半导体薄膜,使得所制备n型半导体薄膜的覆盖部分p型纳米线薄膜且覆盖部分钛电极,所制备n型半导体薄膜与其右侧的金电极间距为15μm,如图2-F和图3-F;7) Use pulse laser deposition method to prepare an n-type semiconductor film with a thickness of 300nm, so that the prepared n-type semiconductor film covers part of the p-type nanowire film and covers part of the titanium electrode, and the prepared n-type semiconductor film and the gold electrode on the right side The spacing is 15μm, as shown in Figure 2-F and Figure 3-F;
8)利用磁控溅射法制备厚度为75nm,宽度为15μm的铜连接线,如图2-G和图3-G;8) Use magnetron sputtering to prepare copper connecting lines with a thickness of 75nm and a width of 15μm, as shown in Figure 2-G and Figure 3-G;
9)利用旋涂法在衬底表面旋涂厚度为2000μm的柔性衬底层,使之覆盖全部太阳能电池阵列和铜连接线,如图2-H和图3-H;9) Use the spin coating method to spin-coat a flexible substrate layer with a thickness of 2000 μm on the substrate surface to cover the entire solar cell array and copper connecting lines, as shown in Figure 2-H and Figure 3-H;
10)利用牺牲层刻蚀法将柔性衬底层和太阳能电池阵列从覆盖有二氧化硅层的硅衬底上剥离下来,如图2-I和图3-I;10) Use the sacrificial layer etching method to peel off the flexible substrate layer and solar cell array from the silicon substrate covered with the silicon dioxide layer, as shown in Figure 2-I and Figure 3-I;
11)利用旋涂法在柔性衬底层上旋涂厚度为800μm柔性封装层,使得全部太阳能电池阵列包覆在柔性衬底层和柔性封装层之间,如图2-J和图3-J。11) Use the spin coating method to spin-coat a flexible packaging layer with a thickness of 800 μm on the flexible substrate layer, so that the entire solar cell array is covered between the flexible substrate layer and the flexible packaging layer, as shown in Figure 2-J and Figure 3-J.
实施例3:Example 3:
矩阵排列的太阳能电池结构单元的数量位每行10个,每列10个,柔性衬底的厚度为3000μm,柔性封装层的厚度为1000μm,矩阵排列的太阳能电池结构单元的间距为700μm,所述铜连接线的厚度为150nm,宽度为20μm,太阳能电池结构单元中第一层金电极的厚度为50nm,第二层金电极的厚度为100nm,水平排布p型纳米线薄膜的厚度为800nm,n型半导体薄膜的厚度为500nm,n型半导体薄膜与第一层金电极的间距为20μm。制作步骤如下:The number of solar cell structural units arranged in a matrix is 10 per row and 10 per column, the thickness of the flexible substrate is 3000 μm, the thickness of the flexible packaging layer is 1000 μm, and the spacing between the solar cell structural units arranged in a matrix is 700 μm, as described The thickness of the copper connecting wire is 150nm and the width is 20μm. The thickness of the first layer of gold electrode in the solar cell structural unit is 50nm. The thickness of the second layer of gold electrode is 100nm. The thickness of the horizontally arranged p-type nanowire film is 800nm. The thickness of the n-type semiconductor film is 500 nm, and the distance between the n-type semiconductor film and the first layer of gold electrode is 20 μm. The production steps are as follows:
1)利用磁控溅射法在覆盖有二氧化硅层的硅衬底上制备行数为10列数为10的钛电极阵列和厚度为50nm金电极阵列,如图2-A和图3-A;1) Use magnetron sputtering to prepare a titanium electrode array with 10 rows and 10 columns and a gold electrode array with a thickness of 50nm on a silicon substrate covered with a silicon dioxide layer, as shown in Figure 2-A and Figure 3- A;
2)在衬底表面涂抹光刻胶,通过紫外曝光和显影在衬底表面刻出矩形窗口阵列,矩形窗口内部无光刻胶覆盖且二氧化硅层裸露,矩形窗口外部有光刻胶覆盖,矩形窗口内部包含金电极且不包含钛电极,如图2-B和图3-B;2) Apply photoresist on the surface of the substrate, and carve a rectangular window array on the surface of the substrate through UV exposure and development. The inside of the rectangular window is not covered by photoresist and the silicon dioxide layer is exposed, and the outside of the rectangular window is covered by photoresist. The inside of the rectangular window contains gold electrodes and does not contain titanium electrodes, as shown in Figure 2-B and Figure 3-B;
3)将p型纳米线转移至步骤2)所述的窗口区域内,使之形成水平排布的p型纳米线薄膜,并且使p型纳米线薄膜的一侧覆盖金电极,如图2-C和图3-C;3) Transfer the p-type nanowires to the window area described in step 2) to form a horizontally arranged p-type nanowire film, and cover one side of the p-type nanowire film with a gold electrode, as shown in Figure 2- C and Figure 3-C;
4)四次重复步骤3),使得所形成水平排布的p型纳米线薄膜达到800nm,如图2-C和图3-C;4) Repeat step 3) four times to make the formed horizontally arranged p-type nanowire film reach 800nm, as shown in Figure 2-C and Figure 3-C;
5)去除矩形窗口外部的光刻胶,如图2-D和图3-D;5) Remove the photoresist outside the rectangular window, as shown in Figure 2-D and Figure 3-D;
6)利用磁控溅射法在步骤1)中所述的金电极的相同位置上制备形状尺寸与步骤1)中所述的金电极相同且厚度为100nm的金电极,使得p型纳米线薄膜的一侧与两层金电极形成三明治结构,如图2-E和图3-E;6) Use the magnetron sputtering method to prepare a gold electrode with the same shape and size as the gold electrode described in step 1) and a thickness of 100 nm at the same position of the gold electrode described in step 1), so that a p-type nanowire film One side of the electrode forms a sandwich structure with two layers of gold electrodes, as shown in Figure 2-E and Figure 3-E;
7)利用脉冲激光沉积法制备厚度为500nm的n型半导体薄膜,使得所制备n型半导体薄膜的覆盖部分p型纳米线薄膜且覆盖部分钛电极,所制备n型半导体薄膜与其右侧的金电极间距为20μm,如图2-F和图3-F;7) Use pulse laser deposition method to prepare an n-type semiconductor film with a thickness of 500nm, so that the prepared n-type semiconductor film covers part of the p-type nanowire film and covers part of the titanium electrode, and the prepared n-type semiconductor film and the gold electrode on the right side The spacing is 20μm, as shown in Figure 2-F and Figure 3-F;
8)利用磁控溅射法制备厚度为150nm,宽度为20μm的铜连接线,如图2-G和图3-G;8) Use the magnetron sputtering method to prepare copper connecting lines with a thickness of 150nm and a width of 20μm, as shown in Figure 2-G and Figure 3-G;
9)利用旋涂法在衬底表面旋涂厚度为3000μm的柔性衬底层,使之覆盖全部太阳能电池阵列和铜连接线,如图2-H和图3-H;9) Use the spin coating method to spin-coat a flexible substrate layer with a thickness of 3000 μm on the substrate surface so that it covers the entire solar cell array and copper connecting lines, as shown in Figure 2-H and Figure 3-H;
10)利用牺牲层刻蚀法将柔性衬底层和太阳能电池阵列从覆盖有二氧化硅层的硅衬底上剥离下来,如图2-I和图3-I;10) Use the sacrificial layer etching method to peel off the flexible substrate layer and solar cell array from the silicon substrate covered with the silicon dioxide layer, as shown in Figure 2-I and Figure 3-I;
11)利用旋涂法在柔性衬底层上旋涂厚度为1000μm柔性封装层,使得全部太阳能电池阵列包覆在柔性衬底层和柔性封装层之间,如图2-J和图3-J。11) Use the spin coating method to spin-coat a flexible packaging layer with a thickness of 1000 μm on the flexible substrate layer, so that the entire solar cell array is covered between the flexible substrate layer and the flexible packaging layer, as shown in Figure 2-J and Figure 3-J.
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