CN108447673B - A multifunctional silicon steel core bending and shearing manufacturing equipment - Google Patents

Abstract

The invention discloses multifunctional silicon steel iron core bending and shearing manufacturing equipment which comprises a discharging system, a rotating motor, a rotating bearing, a first feeding motor, a second feeding motor, a first bearing shaft, a second bearing shaft, a discharging tension plate, a positioning cylinder, a synchronous belt adjusting plate, a material guiding system, left and right material guiding rollers, an upper and lower material guiding roller, a non-material sensing grating, a material guiding groove, a host system, a positioning mechanism, a first cylinder, left and right leaning wheels, a gear, a rack, a bracket, a feeding mechanism, a second cylinder, an upper and lower roller, a feeding servo motor, a size synchronizing wheel, a shearing mechanism, a scissor servo motor system, an upper scissor seat, a lower scissor seat, a scissor transition plate, a linear module, a motor connecting plate, a folding mechanism, an upper folding seat, an upper folding knife, a lower folding knife, an adjusting screw rod, a folding servo motor system and an equipment body.

Description

A multifunctional silicon steel core bending and shearing manufacturing equipment

Technical Field

The invention relates to a manufacturing device, in particular to a multifunctional silicon steel core bending and shearing manufacturing device.

Background Art

During the production of silicon steel core, the core needs to be bent and sheared. However, the production equipment currently on the market separates the bending and shearing, which not only prolongs the production time and reduces the manufacturing efficiency, but also consumes too much manpower and cost.

Summary of the invention

The invention provides a multifunctional silicon steel core bending and shearing manufacturing device, which solves the problems in the background technology.

In order to solve the above technical problems, the present invention provides the following technical solutions:

The present invention discloses a multifunctional silicon steel core bending and shearing manufacturing equipment, including an equipment body, wherein the equipment body includes a feeding system, a material guiding system and a mainframe system; the feeding system includes a chassis, a rotating bearing is installed at the bottom end of the interior of the chassis, a rotating motor is installed at the upper end of the rotating bearing, a positioning cylinder is installed at the end of the chassis opposite to the rotating motor, a No. 1 feeding motor and a No. 2 feeding motor are arranged between the rotating motor and the positioning cylinder, and the output shafts of the No. 1 feeding motor and the No. 2 feeding motor are both symmetrically inclined downward, two synchronous belt adjustment plates are symmetrically fixed to the bottom ends of the No. 1 feeding motor and the No. 2 feeding motor, a No. 1 material receiving shaft and a No. 2 material receiving shaft are arranged at the top ends of the No. 1 feeding motor and the No. 2 feeding motor, and a triangular The plate has three material discharge tension plates installed at equal distances on the back of the triangular plate. The ends of the No. 1 material bearing shaft and the No. 2 material bearing shaft are installed on the triangular plate. The front ends of the No. 1 material bearing shaft and the No. 2 material bearing shaft are connected to the rotating shafts under the No. 1 feeding motor and the No. 2 feeding motor through belts. The material guiding system is arranged between the material discharge system and the main machine system. The material guiding system includes two left and right material guiding rollers. Two upper and lower material guiding rollers are arranged on the side of the two left and right material guiding rollers close to the main machine system. A material-free induction grating is installed on one end of the upper and lower material guiding rollers. A material guiding trough is connected on the side of the upper and lower material guiding rollers away from the material discharge system. The main machine system is arranged on the end of the material guiding trough away from the material discharge system. The main machine system includes a positioning mechanism, a feeding mechanism, a shearing mechanism and a folding mechanism. The positioning mechanism includes The invention comprises a No. 1 cylinder, left and right supporting wheels, a gear, a rack and a bracket, wherein the rack is arranged on the bracket, and a No. 1 cylinder is installed at one end of the bracket, and left and right supporting wheels are arranged above the rack, and a gear is arranged at the bottom corresponding to the left and right supporting wheels; the feeding mechanism is arranged on one side of the positioning mechanism, and the feeding mechanism comprises two No. 2 cylinders, an upper and lower rollers, a feeding servo motor and large and small synchronous wheels, the two No. 2 cylinders are arranged to be tilted downward, and the ends of the piston rods of the No. 2 cylinders are connected to the upper rollers of the upper and lower rollers below them through connecting plates, a circle of racks are arranged on the outside of one end of the lower roller of the upper and lower rollers, and the lower rollers are meshed with the small synchronous wheels of the large and small synchronous wheels on the outside thereof through the racks, and the small synchronous wheels are arranged with an annular racks on the outside, and the inner and outer sides of the annular racks are covered with wheels teeth, the small synchronous wheel is meshed with the annular rack, the outside of the annular rack is connected to the large synchronous wheel of the large and small synchronous wheels by a chain, and the large synchronous wheel is installed on the output shaft of the feeding servo motor; the shearing mechanism includes a scissors servo motor system, an upper scissors, a lower scissors, a scissors transition plate, a linear module and a motor connecting plate, the upper scissors case is on the upper scissors seat, the lower scissors are installed on the lower scissors seat, the linear module is arranged at the output end of the servo motor of the servo motor system, the scissors transition plate is arranged at a position close to the folding mechanism, and the folding mechanism is arranged below the shearing mechanism; the folding mechanism includes an upper folding knife, a lower folding knife, an adjusting screw and a folding servo motor system, the upper folding knife is installed on the upper folding seat, and the lower folding knife is installed on the lower folding seat.

As a preferred technical solution of the present invention, a motor connecting plate is fixed to one side of the feeding servo motor.

As a preferred technical solution of the present invention, the adjusting screw rod is arranged above the upper folding knife, and the upper folding knife is arranged above the lower folding knife.

As a preferred technical solution of the present invention, the folding servo motor system and the scissors servo motor system are symmetrically arranged, and the folding servo motor system and the scissors servo motor system are both arranged between two No. 2 cylinders.

As a preferred technical solution of the present invention, the host system is arranged at the top end of the support seat, and the support seat is arranged at the output end of the material guide trough.

As a preferred technical solution of the present invention, a control system is also provided outside the equipment body, the control center of the control system is a PLC programming controller, and the control system also includes a frequency converter, the PLC programming controller is electrically connected to the frequency converter through a data wire, and the control system is electrically connected to the rotating motor, No. 1 feeding motor, No. 2 feeding motor, positioning cylinder, material-free induction grating, No. 1 cylinder, No. 2 cylinder, feeding servo motor, scissors servo motor system and folding servo motor system through data wires.

The beneficial effects achieved by the present invention are: the equipment is a multi-purpose iron core production equipment, mainly used for the production of iron cores of transformers, reactors, inductors, etc., which subverts the traditional production process, makes 100% utilization of raw materials, improves productivity, and effectively saves costs. The equipment can be connected with the automatic assembly line to greatly improve productivity and realize unmanned operation.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.

In the attached picture:

FIG1 is an overall diagram of a multifunctional silicon steel core bending and shearing manufacturing device of the present invention;

FIG2 is a structural diagram of a discharge system of a multifunctional silicon steel core bending and shearing manufacturing equipment of the present invention;

3 is a structural diagram of the connection between the material guide system and the host system of a multifunctional silicon steel core bending and shearing manufacturing equipment of the present invention;

FIG4 is a structural diagram of a host system of a multifunctional silicon steel core bending and shearing manufacturing equipment of the present invention;

In the figure: 1. Unloading system; 11. Rotating motor; 12. Rotating bearing; 13. No. 1 feeding motor; 14. No. 2 feeding motor; 15. No. 1 bearing shaft; 16. No. 2 bearing shaft; 17. Unloading tension plate; 18. Positioning cylinder; 19. Timing belt adjustment plate; 2. Material guide system; 21. Left and right material guide rollers; 22. Upper and lower material guide rollers; 23. Materialless induction grating; 24. Material guide trough; 3. Main machine system; 31. Positioning mechanism; 311. No. 1 cylinder; 312. Left and right supporting wheels; 313. Gear; 314. Rack; 315. Bracket; 32. Feeding mechanism ;321. No. 2 cylinder;322. Upper and lower rollers;323. Feeding servo motor;324. Large and small synchronous wheels;33. Shearing mechanism;331. Scissors servo motor system;332. Upper scissors;333. Upper scissors seat;334. Lower scissors;335. Lower scissors seat;336. Scissors transition plate;337. Linear module;338. Motor connecting plate;34. Folding mechanism;341. Upper folding seat;342. Upper folding knife;343. Lower folding seat;344. Lower folding knife;345. Adjusting screw;346. Folding servo motor system;4. Equipment body.

DETAILED DESCRIPTION

The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

Embodiment: As shown in Figures 1-4, the present invention is a multifunctional silicon steel core bending and shearing manufacturing equipment, including an equipment body 4, the equipment body 4 includes a discharge system 1, a material guiding system 2 and a main system 3; the discharge system 1 includes a chassis, a rotating bearing 12 is installed at the bottom end of the interior of the chassis, a rotating motor 11 is installed at the end above the rotating bearing 12, a positioning cylinder 18 is installed at the end opposite to the rotating motor 11 in the chassis, a No. 1 feeding motor 13 and a No. 2 feeding motor 14 are arranged between the rotating motor 11 and the positioning cylinder 18, and the output shafts of the No. 1 feeding motor 13 and the No. 2 feeding motor 14 are both symmetrically inclined downward, and two synchronous belt adjustment plates 19 are symmetrically fixed to the bottom ends of the No. 1 feeding motor 13 and the No. 2 feeding motor 14, and a No. 1 material receiving shaft 15 and a No. 2 material receiving shaft 16 are arranged at the top of the No. 1 feeding motor 13 and the No. 2 feeding motor 14, and a triangle plate is arranged on the back of the chassis, and the back of the triangle plate Three material discharge tension plates 17 are also installed at equal distances, the ends of the No. 1 material bearing shaft 15 and the No. 2 material bearing shaft 16 are both installed on the triangular plate, and the front ends of the No. 1 material bearing shaft 15 and the No. 2 material bearing shaft 16 are connected to the rotating shafts below the No. 1 feeding motor 13 and the No. 2 feeding motor 14 through belts; the material guide system 2 is arranged between the material discharge system 1 and the main machine system 3, and the material guide system 2 includes two left and right material guide rollers 21, and two upper and lower material guide rollers 22 are arranged on the side of the two left and right material guide rollers 21 close to the main machine system 3, and one end of the upper and lower material guide rollers 22 is installed with a material-free induction grating 23, and the upper and lower material guide rollers 22 are connected to the side away from the material discharge system 1 with a material guide trough 24; the main machine system 3 is arranged on the end of the material guide trough 24 away from the material discharge system 1, and the main machine system 3 includes a positioning mechanism 31, a feeding mechanism 32, a shearing mechanism 33 and a folding mechanism 34, and the positioning mechanism 31 includes a No. 1 cylinder 311, left and right wheels 312, a gear 313, a rack 314, and a gear 315. 14 and a bracket 315, a rack 314 is arranged on the bracket 315, one end of the bracket 315 is installed with a No. 1 cylinder 311, the upper part of the rack 314 is provided with left and right supporting wheels 312, and the lower end corresponding to the left and right supporting wheels 312 is provided with a gear 313; the feeding mechanism 32 is arranged on one side of the positioning mechanism 31, and the feeding mechanism 32 includes two No. 2 cylinders 321, upper and lower rollers 322, a feeding servo motor 323 and large and small synchronous wheels 324, two No. 2 cylinders The cylinders 321 are all tilted downward, and the ends of the piston rods of the No. 2 cylinders 321 are connected to the upper rollers of the upper and lower rollers 322 below them through connecting plates. A circle of racks 314 is arranged outside one end of the lower rollers of the upper and lower rollers 322, and the lower rollers are meshed with the small synchronous wheels of the large and small synchronous wheels 324 outside them through the racks 314. The small synchronous wheels are all arranged with annular racks outside, and the inner and outer sides of the annular racks are covered with gear teeth. The small synchronous wheels and the annular gears are meshed with the small synchronous wheels. The ring rack is meshed with each other, and the outside of the ring rack is connected to the large synchronous wheel of the large and small synchronous wheels 324 by a chain, and the large synchronous wheels are all installed on the output shaft of the feeding servo motor 323; the shearing mechanism 33 includes a scissors servo motor system 331, an upper scissors 332, a lower scissors 334, a scissors transition plate 336, a linear module 337 and a motor connecting plate 338, the upper scissors 332 are on the upper scissors seat 333, the lower scissors 334 are installed on the lower scissors seat 335, the linear module 337 is arranged at the output end of the servo motor that sees the servo motor system 331, the scissors transition plate 336 is arranged at a position close to the folding mechanism 34, and the folding mechanism 34 is arranged below the shearing mechanism 33; the folding mechanism 34 includes an upper folding knife 342, a lower folding knife 344, an adjusting screw rod 345 and a folding servo motor system 346, the upper folding knife 342 is installed on the upper folding seat 341, and the lower folding knife 344 is installed on the lower folding seat 343.

A motor connecting plate 338 is fixed to one side of the feeding servo motor 323 .

The adjusting screw rod 345 is arranged above the upper folding knife 342 , and the upper folding knife 342 is arranged above the lower folding knife 344 .

The folding servo motor system 346 and the scissors servo motor system 331 are symmetrically arranged, and both the folding servo motor system 346 and the scissors servo motor system 331 are arranged between the two No. 2 cylinders 321 .

The host system 3 is arranged at the top of the support base, and the support base is arranged at the output end of the material guide trough 24 .

A control system is also provided outside the equipment body 4, and the control center of the control system is a PLC programming controller, and the control system also includes a frequency converter. The PLC programming controller is electrically connected to the frequency converter through a data wire, and the control system is electrically connected to the rotating motor 11, the No. 1 feeding motor 13, the No. 2 feeding motor 14, the positioning cylinder 18, the material-free sensing grating 23, the No. 1 cylinder 311, the No. 2 cylinder 321, the feeding servo motor 323, the scissors servo motor system 331 and the folding servo motor system 346 through a data wire.

Working principle: The equipment consists of 3 systems: material discharge system, material guide system and host system.

The unloading rack system 1 is composed of a rotating motor 11, a rotating bearing 12, a positioning cylinder 13, two feeding motors, and two receiving shafts. The unloading rack can realize left-right switching for different materials. The operation of unloading is controlled by the frequency converter through data processing of the PLC programming controller to drive the operation of the motor, so that it can be synchronized with the host system and automatically analyze the material surplus.

The material guiding system 2 is composed of 2 left and right material guiding rollers 21, 2 upper and lower material guiding rollers 22, and 1 set of grating sensors; the material guiding system is used in conjunction with the material discharging system and the host system, and mainly realizes the guiding function of the material. The grating sensor senses whether there is material, transmits it to the PLC programming controller for processing, and controls the material discharging system 1 and the host system 3.

The host system 3 is composed of a positioning mechanism 31, a feeding mechanism 32, a shearing mechanism 33, and a folding mechanism 34. When the material passes through the positioning mechanism 31, the positioning mechanism 31 will automatically position according to the changes in the material. When passing through the feeding mechanism 32, the feeding mechanism 32 will accurately feed the material according to the parameters set by the user. The shearing mechanism 33 will shear the material. The folding mechanism 34 automatically forms the material according to the angle required by the user. The feeding mechanism 31, the shearing mechanism 32, and the folding mechanism 33 all use a servo motor system. According to the user's requirements, the parameters required for processing can be set in the human interface, and the servo motor system can be accurately controlled through the PLC programming controller.

This is a multifunctional silicon steel core bending and shearing manufacturing equipment. This equipment is a multi-purpose iron core production equipment, mainly used for the production of transformers, reactors, inductors, etc. It subverts the traditional production process, makes 100% use of raw materials, improves productivity, and effectively saves costs. This equipment can be connected with the automatic assembly line to greatly improve productivity and realize unmanned operation.

Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (4)

1. The multifunctional silicon steel iron core bending and shearing manufacturing equipment comprises an equipment body (4), and is characterized in that the equipment body (4) comprises a discharging system (1), a material guiding system (2) and a host system (3); The discharging system (1) comprises a case, a rotary bearing (12) is arranged at the bottom end of the inside of the case, a rotary motor (11) is arranged at one end above the rotary bearing (12), a positioning cylinder (18) is arranged at one end, opposite to the rotary motor (11), of the inside of the case, a first feeding motor (13) and a second feeding motor (14) are arranged between the rotary motor (11) and the positioning cylinder (18), output shafts of the first feeding motor (13) and the second feeding motor (14) are downwards symmetrically inclined, two synchronous belt adjusting plates (19) are symmetrically fixed at the bottom ends of the first feeding motor (13) and the second feeding motor (14), The top ends of the first feeding motor (13) and the second feeding motor (14) are provided with a first material bearing shaft (15) and a second material bearing shaft (16), the back of the chassis is provided with a triangular plate, three discharging tension plates (17) are further equidistantly arranged on the back of the triangular plate, the tail ends of the first material bearing shaft (15) and the second material bearing shaft (16) are arranged on the triangular plate, and the front ends of the first material bearing shaft (15) and the second material bearing shaft (16) are connected with rotating shafts below the first feeding motor (13) and the second feeding motor (14) through belts; the material guiding system (2) is arranged between the material discharging system (1) and the host system (3), the material guiding system (2) comprises two left and right material guiding rollers (21), two upper and lower material guiding rollers (22) are arranged on one sides of the two left and right material guiding rollers (21) close to the host system (3), a material-free induction grating (23) is arranged at one ends of the upper and lower material guiding rollers (22), and a material guiding groove (24) is connected to one sides of the upper and lower material guiding rollers (22) far away from the material discharging system (1); One end of the guide chute (24) far away from the discharging system (1) is provided with a host system (3), the host system (3) comprises a positioning mechanism (31), a feeding mechanism (32), a shearing mechanism (33) and a folding mechanism (34), the positioning mechanism (31) comprises a first cylinder (311), a left leaning wheel (312), a right leaning wheel (313), a gear (313), a rack (314) and a bracket (315), the rack (314) is arranged on the bracket (315), one end of the bracket (315) is provided with the first cylinder (311), the left leaning wheel (312) and the right leaning wheel (312) are arranged above the rack (314), the bottom ends corresponding to the left leaning wheel (312) and the right leaning wheel are provided with gears (313); The feeding mechanism (32) is arranged on one side of the positioning mechanism (31), the feeding mechanism (32) comprises two No. two cylinders (321), an upper roller (314) and a lower roller (322), a feeding servo motor (323) and a size synchronizing wheel (324), the two No. two cylinders (321) are all arranged in a downward inclined mode, the tail ends of piston rods of the No. two cylinders (321) are all connected with the upper roller in the upper roller (322) below the upper roller through connecting plates, a circle of racks (314) are arranged outside one end of the lower roller of the upper roller (322), the lower roller is meshed with the small synchronizing wheel in the size synchronizing wheel (324) outside the lower roller through the racks (314), The small synchronous wheels are all provided with annular racks outside, the inner side and the outer side of each annular rack are all full of gear teeth, the small synchronous wheels are meshed with the annular racks, the outer sides of the annular racks are all connected with large synchronous wheels in the large synchronous wheels (324) through chains, and the large synchronous wheels are all arranged on an output shaft of a feeding servo motor (323); The shearing mechanism (33) comprises a shearing servo motor system (331), an upper shearing tool (332), a lower shearing tool (334), a shearing transition plate (336), a linear module (337) and a motor connecting plate (338), wherein the upper shearing tool (332) is arranged on an upper shearing tool holder (333), the lower shearing tool (334) is arranged on a lower shearing tool holder (335), the linear module (337) is arranged at the output end of the servo motor for seeing the servo motor system (331), the shearing transition plate (336) is arranged at a position close to the folding mechanism (34), and the folding mechanism (34) is arranged below the shearing mechanism (33); Folding mechanism (34) are including last folding sword (342), lower folding sword (344), accommodate the lead screw (345) and folding servo motor system (346), go up folding sword (342) and install on last folding seat (341), lower folding sword (344) are installed on folding seat (343) down, one side of pay-off servo motor (323) is fixed with motor connecting plate (338), accommodate the lead screw (345) and set up the top at last folding sword (342), go up folding sword (342) and set up the top at folding sword (344) down.

2. The multi-functional silicon steel core bending and shearing manufacturing equipment according to claim 1, wherein the folding servo motor system (346) and the scissors servo motor system (331) are symmetrically arranged, and the folding servo motor system (346) and the scissors servo motor system (331) are arranged between two second cylinders (321).

3. The multifunctional silicon steel core bending and shearing manufacturing equipment according to claim 1, wherein the host system (3) is arranged at the top end of a supporting seat, and the supporting seat is arranged at the output end of a guide chute (24).

4. The multifunctional silicon steel iron core bending and shearing manufacturing equipment according to claim 1, wherein a control system is further arranged outside the equipment body (4), a control center of the control system is a PLC (programmable logic controller), the control system further comprises a frequency converter, the PLC is electrically connected with the frequency converter through a data wire, and the control system is electrically connected with a rotating motor (11), a first feeding motor (13), a second feeding motor (14), a positioning cylinder (18), a material-free induction grating (23), a first cylinder (311), a second cylinder (321), a feeding servo motor (323), a scissors servo motor system (331) and a folding servo motor system (346) through data wires.