CN108445714B - Curable resin composition, cured film, and display device - Google Patents
Curable resin composition, cured film, and display device Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及固化性树脂组合物、由其形成的固化膜及含有该固化膜的显示装置。The present invention relates to a curable resin composition, a cured film formed therefrom, and a display device including the cured film.
背景技术Background technique
作为用于形成图像显示装置等显示装置中含有的波长转换膜等固化膜的固化性树脂组合物,已知有含有半导体量子点等半导体粒子的组合物〔例如日本专利JP2015-028139号公报〕。JP2005-128539号公报中记载了表面配位有具有光敏性官能团的化合物的半导体纳米晶体及含有其的感光性组合物。As a curable resin composition for forming a cured film such as a wavelength conversion film contained in a display device such as an image display device, a composition containing semiconductor particles such as semiconductor quantum dots is known [for example, Japanese Patent No. JP2015-028139]. JP2005-128539 A describes a semiconductor nanocrystal in which a compound having a photosensitive functional group is coordinated on the surface, and a photosensitive composition containing the same.
发明内容Contents of the invention
本发明提供以下所示的固化性树脂组合物、固化膜及显示装置。The present invention provides curable resin compositions, cured films, and display devices shown below.
[1]一种固化性树脂组合物,含有含配体半导体粒子(A)、树脂(B)及聚合性化合物(C),所述含配体半导体粒子(A)是配位有有机配体的半导体粒子,所述有机配体相对于所述含配体半导体粒子(A)中的所述半导体粒子的含量比,以质量比计为0.1以上且小于5.0。[1] A curable resin composition comprising a ligand-containing semiconductor particle (A), a resin (B), and a polymerizable compound (C), wherein the ligand-containing semiconductor particle (A) is coordinated with an organic ligand The content ratio of the organic ligand to the semiconductor particle in the ligand-containing semiconductor particle (A) is 0.1 or more and less than 5.0 in terms of mass ratio.
[2][1]所述的固化性树脂组合物,所述树脂(B)包含具有介由连接基团与分子主链键合的羧基及/或羧酸酐基的树脂(B-1)。[2] The curable resin composition according to [1], wherein the resin (B) includes a resin (B-1) having a carboxyl group and/or a carboxylic anhydride group bonded to a molecular main chain via a linking group.
[3][1]或[2]所述的固化性树脂组合物,所述树脂(B)满足下述〔i〕及〔ii〕的任意项:[3] The curable resin composition described in [1] or [2], wherein the resin (B) satisfies any of the following items [i] and [ii]:
〔i〕包含树脂(B-1a),所述树脂(B-1a)具有介由连接基团与分子主链键合的羧基及/或羧酸酐基以及与分子主链直接键合的羧基及/或羧酸酐基,[i] includes a resin (B-1a) having a carboxyl group and/or a carboxylic acid anhydride group bonded to the main chain of the molecule through a linking group and a carboxyl group directly bonded to the main chain of the molecule and / or carboxylic acid anhydride groups,
〔ii〕包含树脂(B-1b)和树脂(B-2),所述树脂(B-1b)至少具有1个羧基及羧酸酐基,且该羧基及该羧酸酐基全部介由连接基团与分子主链键合;所述树脂(B-2)至少具有1个羧基及羧酸酐基,且该羧基及该羧酸酐基全部与分子主链直接键合。[ii] including resin (B-1b) and resin (B-2), the resin (B-1b) has at least one carboxyl group and carboxylic anhydride group, and the carboxyl group and the carboxylic anhydride group are all connected through a linking group Bonding to the main chain of the molecule; the resin (B-2) has at least one carboxyl group and carboxylic anhydride group, and all the carboxyl group and the carboxylic anhydride group are directly bonded to the main chain of the molecule.
[4][1]~[3]的任意一项所述的固化性树脂组合物,其进一步含有光散射剂。[4] The curable resin composition according to any one of [1] to [3], further comprising a light scattering agent.
[5]一种固化膜,由[1]~[4]的任意一项所述的固化性树脂组合物形成。[5] A cured film formed from the curable resin composition according to any one of [1] to [4].
[6]一种显示装置,含有[5]所述的固化膜。[6] A display device comprising the cured film according to [5].
具体实施方式detailed description
<固化性树脂组合物><Curable resin composition>
本发明涉及的固化性树脂组合物含有配位有有机配体的半导体粒子之含配体半导体粒子(A)、树脂(B)及聚合性化合物(C)。根据该固化性树脂组合物,可以精度良好地形成具有期望线宽的图案化了的固化膜(以下存在将该效果称为“良好的图案形成性”,将图案形成的精度称为“图案形成性”的情况。)。根据该固化性树脂组合物,即便上述线宽较细时,也可精度良好地形成图案化了的固化膜。The curable resin composition according to the present invention contains ligand-containing semiconductor particles (A), a resin (B) and a polymerizable compound (C) comprising semiconductor particles coordinated with an organic ligand. According to this curable resin composition, a patterned cured film having a desired line width can be formed with good precision (hereinafter, this effect is referred to as "good pattern formability", and the accuracy of pattern formation is referred to as "pattern formation sex" situation.). According to this curable resin composition, even when the above-mentioned line width is narrow, a patterned cured film can be formed with high precision.
另外,本说明书中,作为固化性树脂组合物中含有或可含有的各成分的例子所列举的化合物,只要无特别说明,就可以单独或多种组合使用。In addition, in this specification, unless otherwise specified, the compound mentioned as an example of each component which is contained or may be contained in a curable resin composition can be used individually or in combination of multiple types.
〔1〕含配体半导体粒子(A)[1] Ligand-containing semiconductor particles (A)
固化性树脂组合物含有配位有有机配体的半导体粒子即含配体半导体粒子(A)。配位有上述有机配体的半导体粒子优选为发光性(荧光发光性)半导体粒子。由含有发光性半导体粒子的固化性树脂组合物形成的固化膜可以是显示期望波长域的荧光发光的色彩再现性优异的膜。The curable resin composition contains ligand-containing semiconductor particles (A) which are semiconductor particles coordinated with an organic ligand. The semiconductor particle to which the organic ligand is coordinated is preferably a light-emitting (fluorescent) semiconductor particle. A cured film formed from a curable resin composition containing light-emitting semiconductor particles can be a film that exhibits fluorescent light in a desired wavelength range and has excellent color reproducibility.
发光性半导体粒子是由半导体晶体构成的粒子,优选是由半导体晶体构成的纳米粒子。发光性半导体粒子的优选例是半导体量子点。半导体量子点的平均粒径例如是0.5nm以上20nm以下,优选是1nm以上15nm以下(例如2nm以上15nm以下)。半导体量子点的平均粒径可以使用透射型电子显微镜(TEM)求得。The light-emitting semiconductor particles are particles composed of semiconductor crystals, preferably nanoparticles composed of semiconductor crystals. A preferable example of the luminescent semiconductor particle is a semiconductor quantum dot. The average particle diameter of the semiconductor quantum dots is, for example, 0.5 nm to 20 nm, preferably 1 nm to 15 nm (for example, 2 nm to 15 nm). The average particle diameter of semiconductor quantum dots can be obtained using a transmission electron microscope (TEM).
半导体量子点可以由含有从例如周期表第2族元素、第11族元素、第12族元素、第13族元素、第14族元素、第15族元素及第16族元素构成的群组中选择的1种或2种以上的元素的半导体材料构成。The semiconductor quantum dots may be selected from the group consisting of, for example, elements of group 2, element 11, element 12, element 13, element 14, element 15, and element 16 of the periodic table. Composed of semiconductor materials of one or more elements.
可构成半导体量子点的半导体材料的具体例包含SnS2、SnS、SnSe、SnTe、PbS、PbSe、PbTe等第14族元素与第16族元素的化合物;GaN、GaP、GaAs、GaSb、InN、InP、InAs、InSb、InGaN、InGaP等第13族元素与第15族元素的化合物;Ga2O3、Ga2S3、Ga2Se3、Ga2Te3、In2O3、In2S3、In2Se3、In2Te3等第13族元素与第16族元素的化合物;ZnO、ZnS、ZnSe、ZnTe、CdO、CdS、CdSe、CdTe、HgO、HgS、HgSe、HgTe等第12族元素与第16族元素的化合物;As2O3、As2S3、As2Se3、As2Te3、Sb2O3、Sb2S3、Sb2Se3、Sb2Te3、Bi2O3、Bi2S3、Bi2Se3、Bi2Te3等第15族元素与第16族元素的化合物;MgS、MgSe、MgTe、CaS、CaSe、CaTe、SrS、SrSe、SrTe、BaS、BaSe、BaTe等第2族元素与第16族元素的化合物;Si、Ge等第14族元素、第15族元素或第16族元素的单质。Specific examples of semiconductor materials that can constitute semiconductor quantum dots include compounds of Group 14 elements such as SnS 2 , SnS, SnSe, SnTe, PbS, PbSe, and PbTe, and Group 16 elements; GaN, GaP, GaAs, GaSb, InN, InP , InAs, InSb, InGaN, InGaP and other compounds of group 13 elements and group 15 elements; Ga 2 O 3 , Ga 2 S 3 , Ga 2 Se 3 , Ga 2 Te 3 , In 2 O 3 , In 2 S 3 , In 2 Se 3 , In 2 Te 3 and other Group 13 elements and Group 16 elements compounds; ZnO, ZnS, ZnSe, ZnTe, CdO, CdS, CdSe, CdTe, HgO, HgS, HgSe, HgTe and other Group 12 elements Compounds of elements with Group 16 elements; As 2 O 3 , As 2 S 3 , As 2 Se 3 , As 2 Te 3 , Sb 2 O 3 , Sb 2 S 3 , Sb 2 Se 3 , Sb 2 Te 3 , Bi Compounds of Group 15 elements such as 2 O 3 , Bi 2 S 3 , Bi 2 Se 3 , Bi 2 Te 3 and Group 16 elements; MgS, MgSe, MgTe, CaS, CaSe, CaTe, SrS, SrSe, SrTe, BaS Compounds of group 2 elements such as BaSe and BaTe and group 16 elements; simple substances of group 14 elements such as Si and Ge, group 15 elements or group 16 elements.
半导体量子点可以是由单一的半导体材料构成的单层结构,也可以是由单一的半导体材料构成的核粒子(核层)的表面被与其不同的1种或2种以上的半导体材料构成的包覆层(壳层)包覆的核壳结构。后者的情况中,构成壳层的半导体材料的带隙能量通常大于构成核层的半导体材料。Semiconductor quantum dots can be a single-layer structure made of a single semiconductor material, or can be coated with a surface of a nuclear particle (nuclear layer) made of a single semiconductor material that is made of one or more than two different semiconductor materials. A core-shell structure covered by a coating (shell). In the latter case, the semiconductor material constituting the shell layer generally has a band gap energy greater than that of the semiconductor material constituting the core layer.
半导体量子点可以具有2种以上的壳层。半导体量子点的形状无特别限定,可以是球状或近似球状、棒状、圆盘状等。A semiconductor quantum dot may have two or more types of shell layers. The shape of the semiconductor quantum dots is not particularly limited, and may be spherical or nearly spherical, rod-shaped, disc-shaped, or the like.
与半导体粒子配位的有机配体可以是例如具有对半导体粒子显示配位能的极性基团的有机化合物。含配体半导体粒子(A)中含有的有机配体可以是出于含配体半导体粒子(A)的合成或为了稳定化而添加的有机配体。例如日本专利JP2015-529698号公报中,含配体半导体粒子出于控制粒子大小的观点,含有己酸作为有机配体,此外,为了合成后的稳定化,有机配体使用DDSA(十二烯基丁二酸酐)。The organic ligand that coordinates with the semiconductor particles may be, for example, an organic compound having a polar group that exhibits coordination ability to the semiconductor particles. The organic ligand contained in the ligand-containing semiconductor particle (A) may be an organic ligand added for the synthesis of the ligand-containing semiconductor particle (A) or for stabilization. For example, in Japanese Patent No. JP2015-529698, the ligand-containing semiconductor particles contain hexanoic acid as an organic ligand from the viewpoint of controlling the particle size. In addition, in order to stabilize after synthesis, the organic ligand uses DDSA (dodecenyl Succinic anhydride).
有机配体可以配位于例如半导体粒子的表面。Organic ligands can be coordinated to, for example, the surface of semiconductor particles.
与半导体粒子配位的有机配体可以是1种配体,也可以是2种以上的配体。有机配体为具有极性基团的有机化合物时,有机配体通常藉由该极性基团与半导体粒子配位。有机配体已配位的情况可以通过半导体粒子均匀分散于适于有机配体的分散介质中来进行确认。The organic ligands coordinated to the semiconductor particles may be one kind of ligands or two or more kinds of ligands. When the organic ligand is an organic compound having a polar group, the organic ligand usually coordinates with the semiconductor particle through the polar group. The fact that the organic ligand is coordinated can be confirmed by uniformly dispersing the semiconductor particles in a dispersion medium suitable for the organic ligand.
极性基团优选为从硫醇基(-SH)、羧基(-COOH)及氨基(-NH2)构成的群组中选择的至少1种基团。从该群组中选择的极性基团可有利于与半导体粒子配位变得容易,即有利于提高与半导体粒子的配位性。高配位性可贡献于改善固化性树脂组合物的图案形成性。其中,基于获得发光特性更优异的固化膜(波长转换膜等)的观点,极性基团更优选是从硫醇基及羧基构成的群组中选择的至少1种基团。有机配体可以具有1个以上的极性基团。The polar group is preferably at least one group selected from the group consisting of a thiol group (—SH), a carboxyl group (—COOH) and an amino group (—NH 2 ). The polar group selected from this group is beneficial to facilitate coordination with semiconductor particles, that is, to improve coordination with semiconductor particles. A high coordination property can contribute to the improvement of the pattern formability of a curable resin composition. Among these, the polar group is more preferably at least one group selected from the group consisting of a thiol group and a carboxyl group from the viewpoint of obtaining a cured film (wavelength conversion film, etc.) with more excellent luminescent properties. An organic ligand may have one or more polar groups.
与半导体粒子配位的有机配体的分子量无特别限定,例如是50以上500以下,优选是80以上400以下。有机配体的分子量在该范围内时,可以以优异的再现性配制含配体半导体粒子(A)。The molecular weight of the organic ligand coordinated to the semiconductor particles is not particularly limited, and is, for example, 50 to 500, preferably 80 to 400. When the molecular weight of the organic ligand is within this range, the ligand-containing semiconductor particle (A) can be prepared with excellent reproducibility.
有机配体例如可以是下式所示的有机化合物:The organic ligand can be, for example, an organic compound represented by the following formula:
Y1-ZY 1 -Z
式中,Y1是上述极性基团,Z是可含有杂原子(N、O、S、卤素原子等)的1价烃基。该烃基可以具有1个以上的碳-碳双键等不饱和键。该烃基可以是直链状、支链状或具有环状结构。该烃基的碳原子数例如是1以上40以下,也可以是1以上30以下。该烃基中含有的亚甲基可以被-O-、-S-、-C(=O)-、-C(=O)-O-、-O-C(=O)-、-C(=O)-NH-、-NH-等取代。基于配制含配体半导体粒子(A)的简便性,通常该烃基不含杂原子的情况较多。In the formula, Y1 is the above-mentioned polar group, and Z is a monovalent hydrocarbon group that may contain a heteroatom (N, O, S, halogen atom, etc.). This hydrocarbon group may have one or more unsaturated bonds such as carbon-carbon double bonds. This hydrocarbon group may be linear, branched or have a cyclic structure. The number of carbon atoms in the hydrocarbon group is, for example, 1 to 40, and may be 1 to 30. The methylene contained in the hydrocarbon group can be replaced by -O-, -S-, -C(=O)-, -C(=O)-O-, -OC(=O)-, -C(=O) -NH-, -NH- and other substitutions. In view of the simplicity of preparing the ligand-containing semiconductor particle (A), the hydrocarbon group usually does not contain heteroatoms in many cases.
Y1-Z所示的有机配体优选是碳原子数5以上12以下的饱和脂肪酸或碳原子数5以上12以下的不饱和脂肪酸。The organic ligand represented by Y 1 -Z is preferably a saturated fatty acid having 5 to 12 carbon atoms or an unsaturated fatty acid having 5 to 12 carbon atoms.
基团Z可以含有极性基团。该极性基团的具体例可引用极性基团Y1相关的上述记载。但是,基团Z所具有的极性基团不同于Y1所表示的极性基团。即,基团Z具有极性基团时,Y1-Z所表示的有机配体具有2种以上的极性基团。基于配制含配体半导体粒子(A)的简便性,通常该基团Z不含极性基团的情况较多。The group Z may contain polar groups. As a specific example of the polar group, the above-mentioned description regarding the polar group Y1 can be cited. However, the polar group that group Z has is different from the polar group represented by Y 1 . That is, when the group Z has a polar group, the organic ligand represented by Y 1 -Z has two or more kinds of polar groups. Based on the simplicity of preparing the ligand-containing semiconductor particle (A), usually the group Z does not contain a polar group in many cases.
具有羧基作为极性基团Y1的有机配体的具体例,可列举甲酸、乙酸、丙酸以及饱和或不饱和脂肪酸。饱和或不饱和脂肪酸的具体例包含丁酸、戊酸、己酸、辛酸、癸酸、月桂酸、肉豆蔻酸、十五烷酸、棕榈酸、十七酸、硬脂酸、花生酸、山嵛酸、木蜡酸等饱和脂肪酸;肉豆蔻油酸、棕榈油酸、油酸、二十碳烯酸、芥酸、神经酸等一元不饱和脂肪酸;亚油酸、α-亚麻酸、γ-亚麻酸、十八碳四烯酸、二高-γ-亚麻酸、花生四烯酸、二十碳四烯酸、二十二碳二烯酸、肾上腺酸(二十二碳四烯酸)等多元不饱和脂肪酸。Specific examples of organic ligands having a carboxyl group as the polar group Y 1 include formic acid, acetic acid, propionic acid, and saturated or unsaturated fatty acids. Specific examples of saturated or unsaturated fatty acids include butyric acid, valeric acid, caproic acid, caprylic acid, capric acid, lauric acid, myristic acid, pentadecanoic acid, palmitic acid, margaric acid, stearic acid, arachidic acid, behenic acid, Saturated fatty acids such as henic acid and lignoceric acid; monounsaturated fatty acids such as myristic acid, palmitoleic acid, oleic acid, eicosenoic acid, erucic acid, and nervonic acid; linoleic acid, α-linolenic acid, γ- Linolenic acid, stearidonic acid, dihomo-γ-linolenic acid, arachidonic acid, eicosadonic acid, docosadienoic acid, adrenal acid (docosatetraenoic acid), etc. polyunsaturated fatty acids.
具有硫醇基或氨基作为极性基团Y1的有机配体的具体例包含以上例示的具有羧基作为极性基团Y1的有机配体中羧基被取代为硫醇基或氨基的有机配体。Specific examples of organic ligands having a thiol group or an amino group as a polar group Y include organic ligands in which the carboxyl group is substituted by a thiol group or an amino group in the organic ligands having a carboxyl group as a polar group Y exemplified above. body.
有机配体相对于含配体半导体粒子(A)中的半导体粒子的含量比〔以下也称“L/P质量比”。〕,以质量比计为小于5.0,优选为4.5以下,更优选为3以下,进一步优选为2以下,再进一步优选为1以下,特别优选为0.6以下。L/P质量比在该范围内时,可以有利于精度良好地形成图案化了的固化膜。作为可精度良好地形成图案化了的固化膜的理由,认为是通过使L/P质量比在上述范围内,易于提高含配体半导体粒子(A)对树脂(B)的亲和,其结果是提高对碱显影液的溶解性。此外,基于固化性树脂组合物中的含配体半导体粒子(A)的分散性的观点,L/P质量比为0.1以上。L/P质量比可通过后述的实施例项的记载进行测定。Content ratio of the organic ligand to the semiconductor particle in the ligand-containing semiconductor particle (A) [hereinafter also referred to as "L/P mass ratio". ], the mass ratio is less than 5.0, preferably 4.5 or less, more preferably 3 or less, further preferably 2 or less, still more preferably 1 or less, particularly preferably 0.6 or less. When the L/P mass ratio is within this range, it is advantageous to form a patterned cured film with high precision. As the reason why the patterned cured film can be formed with good precision, it is considered that by making the L/P mass ratio within the above range, the affinity of the ligand-containing semiconductor particle (A) to the resin (B) is easily improved, and as a result It is to improve the solubility of alkaline developer. In addition, from the viewpoint of the dispersibility of the ligand-containing semiconductor particles (A) in the curable resin composition, the L/P mass ratio is 0.1 or more. The L/P mass ratio can be measured as described in the section of Examples described later.
固化性树脂组合物的固体成分100质量份中,含配体半导体粒子(A)的含量例如是0.1质量份以上50质量份以下,优选为1质量份以上45质量份以下,更优选为5质量份以上40质量份以下。含配体半导体粒子(A)的含量过小时,固化膜(波长转换膜等)倾向于不易获得充分的发光强度。含配体半导体粒子(A)的含量过大时,倾向于无法精度良好地形成图案化了的固化膜。本说明书中“固化性树脂组合物的固体成分”是指固化性树脂组合物中含有的溶剂(E)以外的成分的总和。The content of the ligand-containing semiconductor particles (A) is, for example, 0.1 to 50 parts by mass, preferably 1 to 45 parts by mass, more preferably 5 parts by mass in 100 parts by mass of the solid content of the curable resin composition. More than 40 parts by mass. When the content of the ligand-containing semiconductor particles (A) is too small, it tends to be difficult to obtain sufficient emission intensity of the cured film (wavelength conversion film, etc.). When the content of the ligand-containing semiconductor particles (A) is too large, a patterned cured film tends not to be formed accurately. The "solid content of curable resin composition" in this specification means the sum of components other than the solvent (E) contained in curable resin composition.
〔2〕树脂(B)[2] Resin (B)
固化性树脂组合物含有树脂(B)。固化性树脂组合物可以含有1种以上的树脂作为树脂(B)。树脂(B)优选为碱可溶性树脂。碱可溶性是指能溶解于作为碱化合物水溶液的显影液的性质。树脂(B)可列举以下的树脂[K1]~[K6]等。Curable resin composition contains resin (B). Curable resin composition may contain 1 or more types of resin as resin (B). The resin (B) is preferably an alkali-soluble resin. Alkali solubility refers to the property of being soluble in a developing solution which is an aqueous alkali compound solution. As the resin (B), the following resins [K1] to [K6] and the like are exemplified.
树脂[K1]:从不饱和羧酸及不饱和羧酸酐构成的群组中选择的至少1种(a)〔以下也称“(a)”。〕,与具有碳原子数2以上4以下的环状醚结构及烯属不饱和键的单体(b)〔以下也称“(b)”。〕的共聚物、Resin [K1]: At least one type (a) selected from the group consisting of unsaturated carboxylic acids and unsaturated carboxylic acid anhydrides [hereinafter also referred to as "(a)". ], and a monomer (b) having a cyclic ether structure with 2 to 4 carbon atoms and an ethylenically unsaturated bond [hereinafter also referred to as "(b)". ] copolymer,
树脂[K2]:(a)与(b)与、可与(a)共聚的单体(c)(其中,不同于(a)及(b)。)〔以下也称“(c)”。〕的共聚物、Resin [K2]: (a) and (b) and (a) copolymerizable monomer (c) (herein, different from (a) and (b).) [hereinafter also referred to as "(c)". ] copolymer,
树脂[K3]:(a)与(c)的共聚物、Resin [K3]: Copolymer of (a) and (c),
树脂[K4]:(a)与(c)的共聚物与(b)反应而得的树脂、Resin [K4]: a resin obtained by reacting a copolymer of (a) and (c) with (b),
树脂[K5]:(b)与(c)的共聚物与(a)反应而得的树脂、Resin [K5]: a resin obtained by reacting a copolymer of (b) and (c) with (a),
树脂[K6]:(b)与(c)的共聚物与(a)反应,再与羧酸酐反应而得的树脂。Resin [K6]: a resin obtained by reacting a copolymer of (b) and (c) with (a), and then reacting with carboxylic anhydride.
作为树脂(B),优选树脂[K3]。As the resin (B), resin [K3] is preferable.
(a)具体地可列举如下:(a) Specifically, the following can be listed:
(甲基)丙烯酸、丁烯酸、邻、间、对乙烯基苯甲酸、琥珀酸单〔2-(甲基)丙烯酰氧基乙基〕、酞酸单〔2-(甲基)丙烯酰氧基乙基〕等不饱和一元羧酸;(Meth)acrylic acid, crotonic acid, o-, m-, p-vinylbenzoic acid, succinic acid mono[2-(meth)acryloyloxyethyl], phthalic acid mono[2-(meth)acryloyl] Oxyethyl] and other unsaturated monocarboxylic acids;
马来酸、富马酸、柠康酸、甲基富马酸、衣康酸、3-乙烯基酞酸、4-乙烯基酞酸、3,4,5,6-四氢酞酸、1,2,3,6-四氢酞酸、二甲基四氢酞酸、1,4-环己烯二羧酸、后述的式(a1)所示的化合物等不饱和二元羧酸;Maleic acid, fumaric acid, citraconic acid, methyl fumaric acid, itaconic acid, 3-vinylphthalic acid, 4-vinylphthalic acid, 3,4,5,6-tetrahydrophthalic acid, 1 , unsaturated dicarboxylic acids such as 2,3,6-tetrahydrophthalic acid, dimethyltetrahydrophthalic acid, 1,4-cyclohexenedicarboxylic acid, and compounds represented by formula (a1) described later;
甲基-5-降冰片烯-2,3-二羧酸、5-羧基双环[2.2.1]-2-庚烯、5,6-二羧基双环[2.2.1]-2-庚烯、5-羧基-5-甲基双环[2.2.1]-2-庚烯、5-羧基-5-乙基双环[2.2.1]-2-庚烯、5-羧基-6-甲基双环[2.2.1]-2-庚烯、5-羧基-6-乙基双环[2.2.1]-2-庚烯等含有羧基的双环不饱和化合物;Methyl-5-norbornene-2,3-dicarboxylic acid, 5-carboxybicyclo[2.2.1]-2-heptene, 5,6-dicarboxybicyclo[2.2.1]-2-heptene, 5-carboxy-5-methylbicyclo[2.2.1]-2-heptene, 5-carboxy-5-ethylbicyclo[2.2.1]-2-heptene, 5-carboxy-6-methylbicyclo[ 2.2.1]-2-heptene, 5-carboxy-6-ethylbicyclo[2.2.1]-2-heptene and other carboxyl-containing bicyclic unsaturated compounds;
马来酸酐、柠康酸酐、衣康酸酐、3-乙烯基酞酸酐、4-乙烯基酞酸酐、3,4,5,6-四氢酞酸酐、1,2,3,6-四氢酞酸酐、二甲基四氢酞酸酐、双环[2.2.1]-2-庚烯-5,6-二羧酸酐(纳迪克酸酐)等不饱和二元羧酸酐;Maleic anhydride, citraconic anhydride, itaconic anhydride, 3-vinylphthalic anhydride, 4-vinylphthalic anhydride, 3,4,5,6-tetrahydrophthalic anhydride, 1,2,3,6-tetrahydrophthalic anhydride Unsaturated dicarboxylic anhydrides such as acid anhydride, dimethyltetrahydrophthalic anhydride, bicyclo[2.2.1]-2-heptene-5,6-dicarboxylic anhydride (nadic anhydride);
α-(羟基甲基)(甲基)丙烯酸那样的、同一分子中含有羟基及羧基的不饱和(甲基)丙烯酸等。Unsaturated (meth)acrylic acid containing a hydroxyl group and a carboxyl group in the same molecule, such as α-(hydroxymethyl)(meth)acrylic acid, and the like.
本说明书中,“(甲基)丙烯酸”是指从丙烯酸及甲基丙烯酸构成的群组中选择的至少1种。“(甲基)丙烯酰”及“(甲基)丙烯酸酯”等表述也具有相同的意思。In this specification, "(meth)acrylic acid" means at least 1 sort(s) selected from the group which consists of acrylic acid and methacrylic acid. Expressions such as "(meth)acryloyl" and "(meth)acrylate" also have the same meaning.
(b)是指具有碳原子数2以上4以下的环状醚结构(例如从环氧乙烷环、氧杂环丁烷环及四氢呋喃环(氧杂环戊烷环)构成的群组中选择的至少1种)与烯属不饱和键的聚合性化合物。(b)优选是具有碳原子数2以上4以下的环状醚结构与(甲基)丙烯酰氧基的单体。(b) means a cyclic ether structure having 2 to 4 carbon atoms (for example, selected from the group consisting of an oxirane ring, an oxetane ring, and a tetrahydrofuran ring (oxolane ring). at least one kind of) polymerizable compound with an ethylenically unsaturated bond. (b) It is preferably a monomer having a cyclic ether structure and a (meth)acryloyloxy group having 2 to 4 carbon atoms.
(b)可列举:具有环氧乙基与烯属不饱和键的单体(b1)〔以下也称“(b1)”。〕、具有氧杂环丁基与烯属不饱和键的单体(b2)〔以下也称“(b2)”。〕、具有四氢呋喃基与烯属不饱和键的单体(b3)〔以下也称“(b3)”。〕等。(b) The monomer (b1) which has an oxiranyl group and an ethylenically unsaturated bond is mentioned [it may also be called "(b1)" hereafter. ], a monomer (b2) having an oxetanyl group and an ethylenically unsaturated bond [hereinafter also referred to as "(b2)". ], a monomer (b3) having a tetrahydrofuryl group and an ethylenically unsaturated bond [hereinafter also referred to as "(b3)". 〕Wait.
(b1)可列举:具有不饱和脂肪族烃环氧化后的结构的单体(b1-1)〔以下也称“(b1-1)”。〕、具有不饱和脂环式烃环氧化后的结构的单体(b1-2)〔以下也称“(b1-2)”。〕。Examples of (b1) include a monomer (b1-1) having a structure after epoxidation of an unsaturated aliphatic hydrocarbon [hereinafter also referred to as "(b1-1)". ], a monomer (b1-2) having an epoxidized structure of an unsaturated alicyclic hydrocarbon [hereinafter also referred to as "(b1-2)". ].
(b1-1)可列举:(甲基)丙烯酸缩水甘油酯、β-甲基缩水甘油基(甲基)丙烯酸酯、β-乙基缩水甘油基(甲基)丙烯酸酯、乙烯基缩水甘油醚、邻乙烯基苄基缩水甘油醚、间乙烯基苄基缩水甘油醚、对乙烯基苄基缩水甘油醚、α-甲基-邻乙烯基苄基缩水甘油醚、α-甲基-间乙烯基苄基缩水甘油醚、α-甲基-对乙烯基苄基缩水甘油醚、2,3-二(缩水甘油基氧基甲基)苯乙烯、2,4-二(缩水甘油基氧基甲基)苯乙烯、2,5-二(缩水甘油基氧基甲基)苯乙烯、2,6-二(缩水甘油基氧基甲基)苯乙烯、2,3,4-三(缩水甘油基氧基甲基)苯乙烯、2,3,5-三(缩水甘油基氧基甲基)苯乙烯、2,3,6-三(缩水甘油基氧基甲基)苯乙烯、3,4,5-三(缩水甘油基氧基甲基)苯乙烯、2,4,6-三(缩水甘油基氧基甲基)苯乙烯等。Examples of (b1-1) include: glycidyl (meth)acrylate, β-methylglycidyl (meth)acrylate, β-ethylglycidyl (meth)acrylate, vinyl glycidyl ether , o-vinylbenzyl glycidyl ether, m-vinylbenzyl glycidyl ether, p-vinylbenzyl glycidyl ether, α-methyl-o-vinylbenzyl glycidyl ether, α-methyl-m-vinyl Benzyl glycidyl ether, α-methyl-p-vinylbenzyl glycidyl ether, 2,3-bis(glycidyloxymethyl)styrene, 2,4-bis(glycidyloxymethyl) ) styrene, 2,5-bis(glycidyloxymethyl)styrene, 2,6-bis(glycidyloxymethyl)styrene, 2,3,4-tris(glycidyloxy methyl) styrene, 2,3,5-tris(glycidyloxymethyl)styrene, 2,3,6-tris(glycidyloxymethyl)styrene, 3,4,5 - Tris(glycidyloxymethyl)styrene, 2,4,6-tris(glycidyloxymethyl)styrene and the like.
(b1-2)可列举:一氧化乙烯基环己烯、1,2-环氧4-乙烯基环己烷(例如CELLOXIDE2000;大赛璐化学工业株式会社制)、3,4-环氧环己基甲基(甲基)丙烯酸酯(例如Cyclomer A400;大赛璐化学工业株式会社制)、3,4-环氧环己基甲基(甲基)丙烯酸酯(例如Cyclomer M100;大赛璐化学工业株式会社制)、3,4-环氧三环[5.2.1.02,6]癸基(甲基)丙烯酸酯等。Examples of (b1-2) include vinylcyclohexene monoxide, 1,2-epoxy4-vinylcyclohexane (for example, CELLOXIDE 2000; manufactured by Daicel Chemical Industries, Ltd.), 3,4-epoxycyclohexyl Methyl (meth)acrylate (e.g. Cyclomer A400; manufactured by Daicel Chemical Industry Co., Ltd.), 3,4-epoxycyclohexylmethyl (meth)acrylate (e.g. Cyclomer M100; manufactured by Daicel Chemical Industry Co., Ltd. ), 3,4-epoxytricyclo[5.2.1.0 2,6 ]decyl (meth)acrylate, etc.
单体(b2)优选为具有氧杂环丁基与(甲基)丙烯酰氧基的单体。(b2)的优选例包含3-甲基-3-(甲基)丙烯酰氧基甲基氧杂环丁烷、3-乙基-3-(甲基)丙烯酰氧基甲基氧杂环丁烷、3-甲基-3-(甲基)丙烯酰氧基乙基氧杂环丁烷、3-乙基-3-(甲基)丙烯酰氧基乙基氧杂环丁烷。The monomer (b2) is preferably a monomer having an oxetanyl group and a (meth)acryloyloxy group. Preferred examples of (b2) include 3-methyl-3-(meth)acryloyloxymethyloxetane, 3-ethyl-3-(meth)acryloyloxymethyloxetane Butane, 3-methyl-3-(meth)acryloyloxyethyloxetane, 3-ethyl-3-(meth)acryloyloxyethyloxetane.
具有四氢呋喃基与烯属不饱和键的单体(b3)优选为具有四氢呋喃基与(甲基)丙烯酰氧基的单体。(b3)的优选例可列举丙烯酸四氢糠酯(例如Viscoat V#150、大阪有机化学工业(株)制)、甲基丙烯酸四氢糠酯等。The monomer (b3) having a tetrahydrofuryl group and an ethylenically unsaturated bond is preferably a monomer having a tetrahydrofuryl group and a (meth)acryloyloxy group. Preferable examples of (b3) include tetrahydrofurfuryl acrylate (for example, Viscoat V#150, manufactured by Osaka Organic Chemical Industry Co., Ltd.), tetrahydrofurfuryl methacrylate, and the like.
(c)的具体例可列举:Specific examples of (c) include:
(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸仲丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸环戊酯、(甲基)丙烯酸环己酯、(甲基)丙烯酸-2-甲基环己酯、(甲基)丙烯酸三环[5.2.1.02,6]癸烷-8-基酯〔在本技术领域中,作为俗名称为“(甲基)丙烯酸双环戊酯”。另外,有时称为“(甲基)丙烯酸三环癸酯”。〕、(甲基)丙烯酸三环[5.2.1.02,6]癸烯-8-基酯〔在本技术领域中,作为俗名而称为“(甲基)丙烯酸双环戊烯基酯”。〕、(甲基)丙烯酸双环戊氧基乙酯、(甲基)丙烯酸异冰片酯、(甲基)丙烯酸金刚烷基酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸炔丙酯、(甲基)丙烯酸苯酯、(甲基)丙烯酸萘酯、(甲基)丙烯酸苄酯等(甲基)丙烯酸酯;Methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, sec-butyl (meth)acrylate, tert-butyl (meth)acrylate, 2-(meth)acrylate Ethylhexyl, Lauryl (meth)acrylate, Lauryl (meth)acrylate, Stearyl (meth)acrylate, Cyclopentyl (meth)acrylate, Cyclohexyl (meth)acrylate , (meth)acrylate-2-methylcyclohexyl ester, (meth)acrylate tricyclo[5.2.1.0 2,6 ]decane-8-yl ester [in this technical field, as the common name "( Dicyclopentyl methacrylate". In addition, it may be called "tricyclodecanyl (meth)acrylate". ], Tricyclo[5.2.1.0 2,6 ]decen-8-yl (meth)acrylate [In this technical field, it is called "dicyclopentenyl (meth)acrylate" as a common name. ], Dicyclopentyloxyethyl (meth)acrylate, Isobornyl (meth)acrylate, Adamantyl (meth)acrylate, Allyl (meth)acrylate, Propargyl (meth)acrylate , (meth)acrylates such as phenyl (meth)acrylate, naphthyl (meth)acrylate, benzyl (meth)acrylate;
(甲基)丙烯酸-2-羟乙酯、(甲基)丙烯酸-2-羟丙酯等含羟基的(甲基)丙烯酸酯;Hydroxyl-containing (meth)acrylates such as 2-hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth)acrylate;
马来酸二乙酯、富马酸二乙酯、衣康酸二乙酯等二元羧酸二酯;Dibasic carboxylic acid diesters such as diethyl maleate, diethyl fumarate, and diethyl itaconate;
双环[2.2.1]-2-庚烯、5-甲基双环[2.2.1]-2-庚烯、5-乙基双环[2.2.1]-2-庚烯、5-羟基双环[2.2.1]-2-庚烯、5-羟基甲基双环[2.2.1]-2-庚烯、5-(2’-羟基乙基)双环[2.2.1]-2-庚烯、5-甲氧基双环[2.2.1]-2-庚烯、5-乙氧基双环[2.2.1]-2-庚烯、5,6-二羟基双环[2.2.1]-2-庚烯、5,6-二(羟基甲基)双环[2.2.1]-2-庚烯、5,6-二(2’-羟基乙基)双环[2.2.1]-2-庚烯、5,6-二甲氧基双环[2.2.1]-2-庚烯、5,6-二乙氧基双环[2.2.1]-2-庚烯、5-羟基-5-甲基双环[2.2.1]-2-庚烯、5-羟基-5-乙基双环[2.2.1]-2-庚烯、5-羟基甲基-5-甲基双环[2.2.1]-2-庚烯、5-叔丁氧基羰基双环[2.2.1]-2-庚烯、5-环己基氧基羰基双环[2.2.1]-2-庚烯、5-苯氧基羰基双环[2.2.1]-2-庚烯、5,6-二(叔丁氧基羰基)双环[2.2.1]-2-庚烯、5,6-二(环己基氧基羰基)双环[2.2.1]-2-庚烯等双环不饱和化合物;Bicyclo[2.2.1]-2-heptene, 5-methylbicyclo[2.2.1]-2-heptene, 5-ethylbicyclo[2.2.1]-2-heptene, 5-hydroxybicyclo[2.2 .1]-2-heptene, 5-hydroxymethylbicyclo[2.2.1]-2-heptene, 5-(2'-hydroxyethyl)bicyclo[2.2.1]-2-heptene, 5- Methoxybicyclo[2.2.1]-2-heptene, 5-ethoxybicyclo[2.2.1]-2-heptene, 5,6-dihydroxybicyclo[2.2.1]-2-heptene, 5,6-bis(hydroxymethyl)bicyclo[2.2.1]-2-heptene, 5,6-bis(2'-hydroxyethyl)bicyclo[2.2.1]-2-heptene, 5,6 -Dimethoxybicyclo[2.2.1]-2-heptene, 5,6-diethoxybicyclo[2.2.1]-2-heptene, 5-hydroxy-5-methylbicyclo[2.2.1 ]-2-heptene, 5-hydroxy-5-ethylbicyclo[2.2.1]-2-heptene, 5-hydroxymethyl-5-methylbicyclo[2.2.1]-2-heptene, 5 -tert-butoxycarbonylbicyclo[2.2.1]-2-heptene, 5-cyclohexyloxycarbonylbicyclo[2.2.1]-2-heptene, 5-phenoxycarbonylbicyclo[2.2.1]- 2-heptene, 5,6-bis(tert-butoxycarbonyl)bicyclo[2.2.1]-2-heptene, 5,6-bis(cyclohexyloxycarbonyl)bicyclo[2.2.1]-2- Bicyclic unsaturated compounds such as heptene;
N-苯基马来酰亚胺、N-环己基马来酰亚胺、N-苄基马来酰亚胺、N-琥珀酰亚胺基-3-马来酰亚胺苯甲酸酯、N-琥珀酰亚胺基-4-马来酰亚胺丁酸酯、N-琥珀酰亚胺基-6-马来酰亚胺已酸酯、N-琥珀酰亚胺基-3-马来酰亚胺丙酸酯、N-(9-吖啶基)马来酰亚胺等二羰基酰亚胺衍生物;N-phenylmaleimide, N-cyclohexylmaleimide, N-benzylmaleimide, N-succinimidyl-3-maleimide benzoate, N-succinimidyl-4-maleimide butyrate, N-succinimidyl-6-maleimide caproate, N-succinimidyl-3-maleimide Imide propionate, N-(9-acridyl)maleimide and other dicarbonyl imide derivatives;
苯乙烯、α-甲基苯乙烯、间甲基苯乙烯、对甲基苯乙烯、乙烯基甲苯、对甲氧基苯乙烯、丙烯腈、甲基丙烯腈、氯乙烯、偏二氯乙烯、丙烯酰胺、甲基丙烯酰胺、乙酸乙烯酯、1,3-丁二烯、异戊二烯、2,3-二甲基-1,3-丁二烯;等。Styrene, α-methylstyrene, m-methylstyrene, p-methylstyrene, vinyl toluene, p-methoxystyrene, acrylonitrile, methacrylonitrile, vinyl chloride, vinylidene chloride, propylene Amide, methacrylamide, vinyl acetate, 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene; etc.
其中,基于共聚反应性、耐热性或图案形成时的显影性等观点,(c)优选为(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸三环癸酯、(甲基)丙烯酸双环戊烯基酯、苯乙烯、N-苯基马来酰亚胺、N-环己基马来酰亚胺、N-苄基马来酰亚胺、双环[2.2.1]-2-庚烯、(甲基)丙烯酸三环[5.2.1.02,6]癸烷-8-基酯等。Among them, (c) is preferably methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, Benzyl (meth)acrylate, Tricyclodecanyl (meth)acrylate, Dicyclopentenyl (meth)acrylate, Styrene, N-Phenylmaleimide, N-Cyclohexylmaleimide Amine, N-benzylmaleimide, bicyclo[2.2.1]-2-heptene, tricyclo[5.2.1.0 2,6 ]decane-8-yl (meth)acrylate, etc.
在树脂[K1]中,分别源自各单体的结构单元的比率,在构成树脂[K1]的全部结构单元中,优选处于以下的范围:In the resin [K1], the ratio of the structural units derived from each monomer is preferably in the following range among all the structural units constituting the resin [K1]:
来自于(a)的结构单元;2摩尔%以上50摩尔%以下(更优选10摩尔%以上45摩尔%以下)Structural unit derived from (a); 2 mol% to 50 mol% (more preferably 10 mol% to 45 mol%)
来自于(b)的结构单元、特别是来自于(b1)的结构单元;50摩尔%以上98摩尔%以下(更优选55摩尔%以上90摩尔%以下)。The structural unit derived from (b), especially the structural unit derived from (b1): 50 mol% to 98 mol% (more preferably 55 mol% to 90 mol%).
树脂[K1]的结构单元的比率处于上述范围时,保存稳定性、显影性、所获得的图案的耐溶剂性倾向为优异。When the ratio of the structural unit of resin [K1] exists in the said range, it tends to be excellent in storage stability, developability, and the solvent resistance of the pattern obtained.
树脂[K1]例如可以以文献“高分子合成的实验法”(大津隆行著,发行所(株)化学同人第1版第1次印刷,1972年3月1日发行)中记载的方法以及该文献中记载的引用文献为参考而制造。Resin [K1] can be, for example, the method described in the document "Experimental Method for Polymer Synthesis" (by Takayuki Otsu, Publishing Co., Ltd. Chemical Doujin 1st Edition, 1st Printing, Issued on March 1, 1972) and the method described above. Citations cited in the literature are made by reference.
具体列举出:将(a)以及(b)(特别是(b1))的规定量、聚合引发剂以及溶剂等加入反应容器中,在脱氧气氛下搅拌、加热、保温的方法。另外,此处使用的聚合引发剂以及溶剂等没有特别限定,可使用该领域中通常使用的物质中的任意物质。作为聚合引发剂,列举出偶氮化合物(2,2′-偶氮二异丁腈、2,2′-偶氮双(2,4-二甲基戊腈)等)和有机过氧化物(过氧化苯甲酰等)。作为溶剂,只要是将各单体溶解的溶剂即可,也可以使用后述的溶剂(E)等。Specifically, a method of adding predetermined amounts of (a) and (b) (especially (b1)), a polymerization initiator, a solvent, etc. to a reaction container, stirring, heating, and keeping warm in a deoxygenated atmosphere is exemplified. In addition, the polymerization initiator, solvent, and the like used here are not particularly limited, and any of those commonly used in this field can be used. Examples of the polymerization initiator include azo compounds (2,2'-azobisisobutyronitrile, 2,2'-azobis(2,4-dimethylvaleronitrile), etc.) and organic peroxides ( benzoyl peroxide, etc.). As a solvent, what is necessary is just to dissolve each monomer, and the solvent (E) etc. mentioned later can also be used.
所获得的共聚物可直接使用反应后的溶液,也可使用经过浓缩或者稀释而得到的溶液,也可使用利用再沉淀等方法以固体(粉体)的形式而取得的物质。The obtained copolymer may be used as a solution after the reaction, may be used as a concentrated or diluted solution, or may be obtained as a solid (powder) by reprecipitation or the like.
在树脂[K2]中,分别源自各单体的结构单元的比率,在构成树脂[K2]的全部结构单元中,优选处于以下的范围:In the resin [K2], the ratio of the structural units derived from each monomer is preferably in the following range among all the structural units constituting the resin [K2]:
来自于(a)的结构单元;4摩尔%以上45摩尔%以下(更优选10摩尔%以上30摩尔%以下)、Structural unit derived from (a); 4 mol% to 45 mol% (more preferably 10 mol% to 30 mol%),
来自于(b)的结构单元、特别是来自于(b1)的结构单元;2摩尔%以上95摩尔%以下(更优选5摩尔%以上80摩尔%以下)、The structural unit derived from (b), especially the structural unit derived from (b1); 2 mol% to 95 mol% (more preferably 5 mol% to 80 mol%),
来自于(c)的结构单元;1摩尔%以上65摩尔%以下(更优选5摩尔%以上60摩尔%以下)。Structural unit derived from (c): 1 mol% to 65 mol% (more preferably 5 mol% to 60 mol%).
树脂[K2]的结构单元的比率处于上述范围时,保存稳定性、显影性、所获得的图案的耐溶剂性、耐热性及机械强度倾向为优异。When the ratio of the structural unit of resin [K2] exists in the said range, it tends to be excellent in storage stability, developability, the solvent resistance of the obtained pattern, heat resistance, and mechanical strength.
树脂[K2]可与作为树脂[K1]的制造方法所记载的方法相同地进行制造。具体列举出:将(a)、(b)(特别是(b1))以及(c)的规定量、聚合引发剂以及溶剂等加入反应容器中,在脱氧气氛下搅拌、加热、保温的方法。所获得的共聚物可直接使用反应后的溶液,也可使用经过浓缩或者稀释而得到的溶液,也可使用利用再沉淀等方法以固体(粉体)的形式而取得的物质。Resin [K2] can be produced in the same manner as the method described as the production method of resin [K1]. Specifically, a method of adding predetermined amounts of (a), (b) (especially (b1)) and (c), a polymerization initiator, a solvent, etc. into a reaction vessel, stirring, heating, and keeping warm under a deoxygenated atmosphere is exemplified. The obtained copolymer may be used as a solution after the reaction, may be used as a concentrated or diluted solution, or may be obtained as a solid (powder) by reprecipitation or the like.
在树脂[K3]中,分别源自各单体的结构单元的比率,在构成树脂[K3]的全部结构单元中,优选处于以下的范围:In the resin [K3], the ratio of the structural units derived from each monomer is preferably in the following range among all the structural units constituting the resin [K3]:
来自于(a)的结构单元;2摩尔%以上55摩尔%以下(更优选10摩尔%以上50摩尔%以下)、Structural unit derived from (a); 2 mol% to 55 mol% (more preferably 10 mol% to 50 mol%),
来自于(c)的结构单元;45摩尔%以上98摩尔%以下(更优选50摩尔%以上90摩尔%以下)。Structural unit derived from (c): 45 mol% to 98 mol% (more preferably 50 mol% to 90 mol%).
树脂[K3]可与作为树脂[K1]的制造方法所记载的方法相同地进行制造。Resin [K3] can be produced in the same manner as the method described as the production method of resin [K1].
树脂[K4]可按如下方法进行制造:获得(a)与(c)的共聚物,使(b)所具有的碳原子数2以上4以下的环状醚结构、尤其(b1)所具有的环氧乙烷环与(a)所具有的羧酸及/或羧酸酐进行加成。具体地,首先,与作为树脂[K1]的制造方法所记载的方法相同地制造(a)与(c)的共聚物。此时,优选在构成(a)与(c)的共聚物的全部结构单元中,各结构单元的比率优选处于以下范围。The resin [K4] can be produced by obtaining a copolymer of (a) and (c), and making (b) have a cyclic ether structure with 2 or more and 4 or less carbon atoms, especially the cyclic ether structure of (b1) The oxirane ring is added to the carboxylic acid and/or carboxylic anhydride contained in (a). Specifically, first, a copolymer of (a) and (c) is produced in the same manner as the method described as the production method of resin [K1]. In this case, it is preferable that the ratio of each structural unit in all structural units constituting the copolymer of (a) and (c) be in the following range.
来自于(a)的结构单元;5摩尔%以上50摩尔%以下(更优选10摩尔%以上45摩尔%以下)、Structural unit derived from (a); 5 mol% to 50 mol% (more preferably 10 mol% to 45 mol%),
来自于(c)的结构单元;50摩尔%以上95摩尔%以下(更优选55摩尔%以上90摩尔%以下)。Structural unit derived from (c): 50 mol% to 95 mol% (more preferably 55 mol% to 90 mol%).
接着,使(b)所具有的碳原子数2以上4以下的环状醚结构、特别是(b1)所具有的环氧乙烷环与上述共聚物中的源自(a)的羧酸及/或羧酸酐的一部分进行反应。具体地,在制造(a)与(c)的共聚物之后,可接着将烧瓶内气氛从氮气置换为空气,将(b)(特别是(b1))、羧酸或羧酸酐与环状醚结构的反应催化剂(例如三(二甲基氨基甲基)苯酚等)以及阻聚剂(例如对苯二酚等)等加入烧瓶内,在60℃以上130℃以下以1小时以上10小时以下的反应时间进行反应,从而获得树脂[K4]。Next, the cyclic ether structure having 2 to 4 carbon atoms in (b), especially the oxirane ring in (b1), is combined with the carboxylic acid derived from (a) and / or a part of the carboxylic anhydride is reacted. Specifically, after the copolymer of (a) and (c) is produced, the atmosphere in the flask can be replaced from nitrogen to air, and (b) (especially (b1)), carboxylic acid or carboxylic anhydride and cyclic ether Structure reaction catalysts (such as tris(dimethylaminomethyl)phenol, etc.) Reaction time is carried out, thereby obtaining resin [K4].
(b)的使用量、特别是(b1)的使用量相对于(a)100摩尔,优选为5摩尔以上80摩尔以下,更优选为10摩尔以上75摩尔以下。通过设为该范围,从而使得保存稳定性、显影性、耐溶剂性、耐热性、机械强度以及灵敏度的平衡倾向于变良好。从环状醚结构的反应性高,并且未反应的(b)难以残存的方面考虑,作为树脂[K4]中使用的(b),优选为(b1),进一步优选为(b1-1)。The usage-amount of (b), especially the usage-amount of (b1), is preferably 5 mol or more and 80 mol or less, more preferably 10 mol or more and 75 mol or less, based on 100 mol of (a). By setting it as this range, the balance of storage stability, developability, solvent resistance, heat resistance, mechanical strength, and sensitivity tends to become favorable. (b1) is preferable, and (b1-1) is more preferable as (b) used for resin [K4] from the viewpoint that the reactivity of a cyclic ether structure is high and unreacted (b) is hard to remain|survive.
上述反应催化剂的使用量相对于(a)、(b)(特别是(b1))及(c)的总量,优选为0.001质量%以上5质量%以下。上述阻聚剂的使用量相对于(a)、(b)及(c)的总量,优为0.001质量%以上5质量%以下。The usage-amount of the said reaction catalyst is preferably 0.001 mass % or more and 5 mass % or less with respect to the total amount of (a), (b) (especially (b1)), and (c). The usage-amount of the said polymerization inhibitor is preferably 0.001 mass % or more and 5 mass % or less with respect to the total amount of (a), (b) and (c).
加料方法、反应温度和时间等反应条件,可通过考虑制造设备和聚合产生的发热量等而适当调整。另外,与聚合条件同样地,通过考虑制造设备和聚合产生的发热量等,可适当调整加料方法和反应温度。Reaction conditions such as a charging method, reaction temperature, and time can be appropriately adjusted by considering production facilities, heat generated by polymerization, and the like. In addition, the charging method and the reaction temperature can be appropriately adjusted by considering the production equipment, the calorific value of polymerization, and the like, similarly to the polymerization conditions.
对于树脂[K5],作为第一阶段,按照与上述的树脂[K1]的制造方法同样地操作,从而获得(b)(特别是(b1))与(c)的共聚物。与上述同样地,所获得的共聚物可直接使用反应后的溶液,也可使用经过浓缩或者稀释而得到的溶液,也可使用利用再沉淀等方法以固体(粉体)的形式取得的物质。About resin [K5], the copolymer of (b) (especially (b1)) and (c) is obtained by carrying out similarly to the manufacturing method of resin [K1] mentioned above as a 1st stage. In the same manner as above, the obtained copolymer may be used as a solution after the reaction, may be used as a concentrated or diluted solution, or may be obtained as a solid (powder) by reprecipitation or the like.
(b)(特别是(b1))及来自于(c)的结构单元的比率相对于构成上述共聚物的全部结构单元的总摩尔数,优选处于以下的范围。It is preferable that the ratio of the structural unit derived from (b) (especially (b1)) and (c) exists in the following range with respect to the total number of moles of all the structural units which comprise the said copolymer.
来自于(b)的结构单元、特别是来自于(b1)的结构单元;5摩尔%以上95摩尔%以下(更优选10摩尔%以上90摩尔%以下)、A structural unit derived from (b), especially a structural unit derived from (b1); 5 mol% to 95 mol% (more preferably 10 mol% to 90 mol%),
来自于(c)的结构单元;5摩尔%以上95摩尔%以下(更优选10摩尔%以上90摩尔%以下)。Structural unit derived from (c): 5 mol% to 95 mol% (more preferably 10 mol% to 90 mol%).
进一步,在与树脂[K4]的制造方法同样的条件下,通过使(b)(特别是(b1))与(c)的共聚物所具有的源自(b)的环状醚结构与(a)所具有的羧酸或羧酸酐进行反应,从而可获得树脂[K5]。与上述共聚物反应的(a)的使用量,相对于(b)(特别是(b1))100摩尔,优选为5摩尔以上80摩尔以下。从环状醚结构的反应性高,并且未反应的(b)难以残存的方面考虑,作为树脂[K5]中使用的(b),优选(b1),进一步优选(b1-1)。Furthermore, under the same conditions as the production method of resin [K4], by combining (b) (especially (b1)) and (c) the cyclic ether structure derived from (b) and ( a) Resin [K5] can be obtained by reacting the carboxylic acid or carboxylic acid anhydride which it has. The usage-amount of (a) reacted with the said copolymer is preferably 5 mol or more and 80 mol or less with respect to 100 mol of (b) (particularly (b1)). (b1) is preferable, and (b1-1) is more preferable as (b) used for resin [K5] from the viewpoint that the reactivity of a cyclic ether structure is high and unreacted (b) is hard to remain|survive.
树脂[K6]是进一步使羧酸酐与树脂[K5]进行反应而得到的树脂。使羧酸酐再与通过环状醚同羧酸或羧酸酐反应而产生的羟基进行反应。Resin [K6] is resin obtained by further reacting carboxylic anhydride and resin [K5]. The carboxylic anhydride is then reacted with the hydroxyl groups generated by the reaction of the cyclic ether with the carboxylic acid or carboxylic anhydride.
羧酸酐可列举:马来酸酐、柠康酸酐、衣康酸酐、3-乙烯基酞酸酐、4-乙烯基酞酸酐、3,4,5,6-四氢酞酸酐、1,2,3,6-四氢酞酸酐、二甲基四氢酞酸酐、双环[2.2.1]-2-庚烯-5,6-二羧酸酐(纳迪克酸酐)等。Examples of carboxylic anhydrides include maleic anhydride, citraconic anhydride, itaconic anhydride, 3-vinylphthalic anhydride, 4-vinylphthalic anhydride, 3,4,5,6-tetrahydrophthalic anhydride, 1,2,3, 6-tetrahydrophthalic anhydride, dimethyltetrahydrophthalic anhydride, bicyclo[2.2.1]-2-heptene-5,6-dicarboxylic anhydride (nadic anhydride), etc.
树脂(B)优选包含具有介由连接基团与分子主链键合的羧基(-COOH)及/或羧酸酐基(-C(=O)-O-C(=O)-)的树脂(B-1)。连接基团是使聚合物的分子主链与羧基及/或羧酸酐基键合的、非直接键合的基团,例如碳原子数1以上的烃基。该烃基可以包含直链状、支链状及/或环状结构。此外,该烃基中所含的1个以上的亚甲基可以被-O-、-S-、-C(=O)-、-C(=O)-O-、-O-C(=O)-、-C(=O)-NH-、-NH-等替换。The resin (B) preferably includes a resin (B- 1). The linking group is an indirect bonded group that bonds the molecular main chain of the polymer to the carboxyl group and/or carboxylic acid anhydride group, for example, a hydrocarbon group having 1 or more carbon atoms. The hydrocarbon group may include linear, branched and/or cyclic structures. In addition, one or more methylene groups contained in the hydrocarbon group may be replaced by -O-, -S-, -C(=O)-, -C(=O)-O-, -O-C(=O)- , -C(=O)-NH-, -NH-, etc. for substitution.
连接基团在与聚合物的分子主链之间可以具有1个键或2个以上的键。树脂(B-1)具有羧酸酐基时,连接基团与羧酸酐基之间具有2个键。The linking group may have one bond or two or more bonds with the molecular main chain of the polymer. When the resin (B-1) has a carboxylic anhydride group, there are two bonds between the linking group and the carboxylic anhydride group.
树脂(B)包含树脂(B-1)的话,可以有助于提高固化性树脂组合物中的含配体半导体粒子(A)的分散性。认为这是由于具有极性基团的树脂介由其极性基团可与半导体粒子配位时,树脂(B-1)所具有的羧基及/或羧酸酐基具有相对较高的配位能,基于该高配位能通过与半导体粒子的配位,提高含配体半导体粒子(A)的分散性的效果更加增高。含配体半导体粒子(A)的高分散性,例如可以有助于提高波长转换膜等的固化膜的发光特性的面内均一性。When the resin (B) contains the resin (B-1), it can contribute to the improvement of the dispersibility of the ligand-containing semiconductor particles (A) in the curable resin composition. This is considered to be due to the fact that the carboxyl group and/or carboxylic acid anhydride group of the resin (B-1) has a relatively high coordination energy when a resin having a polar group can coordinate with the semiconductor particles through its polar group. , the effect of improving the dispersibility of the ligand-containing semiconductor particles (A) is further increased by the coordination with the semiconductor particles based on the high coordination energy. The high dispersibility of the ligand-containing semiconductor particles (A) can contribute, for example, to an improvement in the in-plane uniformity of light emission characteristics of cured films such as wavelength conversion films.
作为树脂(B-1),可列举具有介由连接基团与分子主链键合的羧基及/或羧酸酐基、与分子主链直接键合的羧基及/或羧酸酐基的树脂(B-1a),以及具有至少一个羧基及羧酸酐基,该羧基及该羧酸酐基全部介由连接基团与分子主链键合的树脂(B-1b)。As the resin (B-1), there are carboxyl groups and/or carboxylic anhydride groups bonded to the main chain of the molecule through a linking group, and resins (B-1) having carboxyl groups and/or carboxylic anhydride groups directly bonded to the main chain of the molecule. -1a), and a resin (B-1b) having at least one carboxyl group and a carboxylic acid anhydride group, and the carboxyl group and the carboxylic anhydride group are all bonded to the main chain of the molecule through a linking group.
树脂(B-1a)优选为含有以下结构单元的共聚物:具有介由连接基团与分子主链键合的羧基及/或羧酸酐基的结构单元、具有与分子主链直接键合的羧基及/或羧酸酐基的结构单元。树脂(B-1b)优选为含有以下结构单元的共聚物:具有介由连接基团与分子主链键合的羧基及/或羧酸酐基的结构单元、不具有与分子主链直接键合的羧基及/或羧酸酐基的结构单元。The resin (B-1a) is preferably a copolymer containing the following structural units: a structural unit having a carboxyl group and/or a carboxylic acid anhydride group bonded to the main chain of the molecule through a linking group, and a carboxyl group directly bonded to the main chain of the molecule And/or structural units of carboxylic acid anhydride groups. The resin (B-1b) is preferably a copolymer containing the following structural units: a structural unit having a carboxyl group and/or a carboxylic acid anhydride group bonded to the main chain of the molecule through a linking group, and not having a carboxyl group directly bonded to the main chain of the molecule. Structural unit of carboxyl group and/or carboxylic acid anhydride group.
本发明的固化性组合物,作为树脂(B),可以包含树脂(B-2),该树脂(B-2)具有至少一个羧基及羧酸酐基,该羧基及该羧酸酐基全部与分子主链直接键合的树脂。The curable composition of the present invention may include, as the resin (B), a resin (B-2) having at least one carboxyl group and a carboxylic anhydride group, and the carboxyl group and the carboxylic anhydride group are all linked to the molecular main body. Resins in which the chains are directly bonded.
树脂(B-1a)、树脂(B-1b)及树脂(B-2)可以通过将从上述不饱和羧酸及不饱和羧酸酐构成的群组中选择的至少1种(a)作为单体使用来进行配制。通过选择合适的单体作为(a),可以分别配制树脂(B-1a)、树脂(B-1b)及树脂(B-2)。(a)的具体例虽如上所述,但并不限于这些具体例。Resin (B-1a), resin (B-1b) and resin (B-2) can be obtained by using at least one kind (a) selected from the group consisting of the above-mentioned unsaturated carboxylic acid and unsaturated carboxylic acid anhydride as a monomer Use to prepare. By selecting an appropriate monomer as (a), resin (B-1a), resin (B-1b) and resin (B-2) can be prepared separately. Although specific examples of (a) are mentioned above, it is not limited to these specific examples.
为了将介由连接基团与分子主链键合的羧基及/或羧酸酐基导入至树脂,作为(a),可以使用乙烯基苯甲酸、1,2,3,6-四氢酞酸、1,2,3,6-四氢酞酸酐、甲基-5-降冰片烯-2,3-二羧酸、甲基-5-降冰片烯-2,3-二羧酸酐等。In order to introduce a carboxyl group and/or carboxylic acid anhydride group bonded to the main chain of the molecule through a linking group into the resin, as (a), vinylbenzoic acid, 1,2,3,6-tetrahydrophthalic acid, 1,2,3,6-tetrahydrophthalic anhydride, methyl-5-norbornene-2,3-dicarboxylic acid, methyl-5-norbornene-2,3-dicarboxylic anhydride, etc.
为了将介由连接基团与分子主链键合的羧基及/或羧酸酐基导入至树脂,作为(a),也可以使用例如1种以上的式(a1)所示的单体。In order to introduce a carboxyl group and/or carboxylic acid anhydride group bonded to the molecular main chain via a linking group into the resin, as (a), for example, one or more monomers represented by formula (a1) may be used.
[式(a1)中,[In formula (a1),
R1表示氢原子或甲基。R 1 represents a hydrogen atom or a methyl group.
R2表示碳原子数2~6的亚烷基或碳原子数5~12的环亚烷基,或从该亚烷基脱去1个氢原子的3价基团。R 2 represents an alkylene group having 2 to 6 carbon atoms or a cycloalkylene group having 5 to 12 carbon atoms, or a trivalent group obtained by removing one hydrogen atom from the alkylene group.
R3表示碳原子数2~6的亚烷基、碳原子数5~12的环亚烷基或碳原子数5~12的环亚烯基,或表示2价芳香族基团。R 3 represents an alkylene group having 2 to 6 carbon atoms, a cycloalkylene group having 5 to 12 carbon atoms, or a cycloalkenylene group having 5 to 12 carbon atoms, or a divalent aromatic group.
Y是氢原子或碳原子数1~8的烷基,该烷基所含有的亚甲基可以被-O-、-S-、-C(=O)-、-C(=O)-O-、-O-C(=O)-、-C(=O)-NH-或-NH-取代。Y is a hydrogen atom or an alkyl group with 1 to 8 carbon atoms, and the methylene group contained in the alkyl group can be replaced by -O-, -S-, -C(=O)-, -C(=O)-O -, -O-C(=O)-, -C(=O)-NH- or -NH-substitution.
作为R2及R3中的碳原子数2~6的亚烷基,可列举1,2-亚乙基、1,3-亚丙基、1,4-亚丁基、1,5-亚戊基、1,6-亚己基等直链状亚烷基;1,1-亚乙基、1,2-亚丙基、1,3-亚丁基、2-甲基-1,3-亚丙基、2-甲基-1,2-亚丙基、1,4-亚戊基、2-甲基-1,4-亚丁基等支链状亚烷基。Examples of the alkylene group having 2 to 6 carbon atoms in R2 and R3 include 1,2-ethylene, 1,3-propylene, 1,4-butylene, and 1,5-pentylene 1,6-hexylene and other linear alkylene groups; 1,1-ethylene, 1,2-propylene, 1,3-butylene, 2-methyl-1,3-propylene Branched alkylene groups such as 2-methyl-1,2-propylene, 1,4-pentylene, 2-methyl-1,4-butylene, etc.
作为R2及R3中的碳原子数5~12的环亚烷基,可列举1,2-环亚戊基、1,3-环亚戊基、1,4-环亚戊基、1,2-环亚己基、1,3-环亚己基、1,4-环亚己基、1,2-环亚庚基、1,3-环亚庚基、1,4-环亚庚基、金刚烷-1,2-二基、金刚烷-1,3-二基等。Examples of cycloalkylene groups having 5 to 12 carbon atoms in R and R include 1,2-cyclopentylene, 1,3-cyclopentylene, 1,4-cyclopentylene, 1 ,2-Cyclohexylene, 1,3-Cyclohexylene, 1,4-Cyclohexylene, 1,2-Cycloheptylene, 1,3-Cycloheptylene, 1,4-Cycloheptylene, Adamantane-1,2-diyl, adamantane-1,3-diyl, etc.
作为R3中的碳原子数5~12的环亚烯基,可列举上述环亚烷基的环结构的任意一个碳-碳单键替换为碳-碳双键的基团。Examples of the cycloalkenylene group having 5 to 12 carbon atoms in R 3 include groups in which any one of the carbon-carbon single bonds in the ring structure of the above-mentioned cycloalkylene group is replaced with a carbon-carbon double bond.
作为R3中的2价芳香族基团可列举碳原子数5~12的芳香族烃,具体可为1,2-亚苯基、1,3-亚苯基、1,4-亚苯基、1,2-亚萘基、1,3-亚萘基、1,4-亚萘基、1,5-亚萘基、1,8-亚萘基、2,3-亚萘基、2,4-亚萘基、2,6-亚萘基等。Examples of divalent aromatic groups in R3 include aromatic hydrocarbons with 5 to 12 carbon atoms, specifically 1,2-phenylene, 1,3-phenylene, and 1,4-phenylene. , 1,2-naphthylene, 1,3-naphthylene, 1,4-naphthylene, 1,5-naphthylene, 1,8-naphthylene, 2,3-naphthylene, 2 , 4-naphthylene, 2,6-naphthylene, etc.
作为Y中的碳原子数1~8的烷基,可列举例如甲基、乙基、丙基、异丙基、丁基、戊基、辛基等直链状或支链状烷基。Examples of the alkyl group having 1 to 8 carbon atoms in Y include linear or branched alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, pentyl, and octyl.
作为式(a1)所示的单体,可列举琥珀酸单〔2-(甲基)丙烯酰氧基乙基〕酯、酞酸单〔2-(甲基)丙烯酰氧基乙基〕酯等二元羧酸的单〔(甲基)丙烯酰氧基烷基〕酯等。基于含配体半导体粒子(A)在有机溶剂中的分散性的观点,二元羧酸的单〔(甲基)丙烯酰氧基烷基〕酯等式(a1)所示单体是有利的。Examples of the monomer represented by the formula (a1) include mono[2-(meth)acryloyloxyethyl]succinate and mono[2-(meth)acryloyloxyethyl]phthalate. Mono [(meth)acryloyloxyalkyl] esters of dicarboxylic acids, etc. Mono[(meth)acryloyloxyalkyl]esters of dicarboxylic acids represented by the formula (a1) are advantageous from the standpoint of dispersibility of the ligand-containing semiconductor particles (A) in organic solvents .
为了将与分子主链直接键合的羧基及/或羧酸酐基导入至树脂,作为(a),可使用(甲基)丙烯酸、丁烯酸、马来酸、富马酸、马来酸酐、3,4,5,6-四氢酞酸、3,4,5,6-四氢酞酸酐等。出于共聚反应性的观点以及获得的树脂在碱水溶液中的溶解性的观点,优选(甲基)丙烯酸、马来酸酐等。In order to introduce a carboxyl group and/or carboxylic anhydride group directly bonded to the main chain of the molecule into the resin, as (a), (meth)acrylic acid, crotonic acid, maleic acid, fumaric acid, maleic anhydride, 3,4,5,6-tetrahydrophthalic acid, 3,4,5,6-tetrahydrophthalic anhydride, etc. From the viewpoint of copolymerization reactivity and the solubility of the obtained resin in an aqueous alkali solution, (meth)acrylic acid, maleic anhydride, and the like are preferable.
树脂(B)优选满足下述〔i〕及〔ii〕的任意:The resin (B) preferably satisfies any of the following (i) and (ii):
〔i〕包含树脂(B-1a),该树脂(B-1a)具有介由连接基团与分子主链键合的羧基及/或羧酸酐基,以及与分子主链直接键合的羧基及/或羧酸酐基;[i] includes a resin (B-1a) having a carboxyl group and/or a carboxylic acid anhydride group bonded to the main chain of the molecule through a linking group, and a carboxyl group directly bonded to the main chain of the molecule and / or carboxylic acid anhydride group;
〔ii〕包含树脂(B-1b)和树脂(B-2),树脂(B-1b)具有至少一个羧基及羧酸酐基,该羧基及该羧酸酐基全部介由连接基团与分子主链键合;树脂(B-2)具有至少一个羧基及羧酸酐基,该羧基及该羧酸酐基全部与分子主链直接键合。[ii] Comprising resin (B-1b) and resin (B-2), resin (B-1b) has at least one carboxyl group and carboxylic acid anhydride group, and the carboxyl group and the carboxylic anhydride group are all connected to the main chain of the molecule through a linking group Bonding: Resin (B-2) has at least one carboxyl group and carboxylic acid anhydride group, and the carboxyl group and the carboxylic anhydride group are all directly bonded to the molecular main chain.
满足〔i〕及〔ii〕的任意1个或两个,可以有助于提高固化性树脂组合物中的含配体半导体粒子(A)的分散性,同时还有助于改善固化性树脂组合物的图案形成性。Satisfying any one or both of [i] and [ii] can help to improve the dispersibility of the ligand-containing semiconductor particles (A) in the curable resin composition, and at the same time contribute to the improvement of the composition of the curable resin. Pattern formation of objects.
〔i〕中,树脂(B)可以仅包含树脂(B-1a),也可以包含树脂(B-1a)及树脂(B-1b),还可以包含树脂(B-1a)及树脂(B-2)。In [i], resin (B) may contain only resin (B-1a), may also contain resin (B-1a) and resin (B-1b), may also contain resin (B-1a) and resin (B-1a) 2).
树脂(B)优选由树脂(B-1)构成,更优选由树脂(B-1)构成,且包含树脂(B-1a)。The resin (B) is preferably composed of the resin (B-1), more preferably composed of the resin (B-1), and contains the resin (B-1a).
树脂(B)所显示的酸值之中,基于与分子主链直接键合的羧基及/或羧酸酐基的酸值X,与基于介由连接基团与分子主链键合的羧基及/或羧酸酐基的酸值Ya的比例X/Ya例如是(0mg-KOH/g以上150mg-KOH/g以下)/(20mg-KOH/g以上150mg-KOH/g以下),优选是(40mg-KOH/g以上100mg-KOH/g以下)/(40mg-KOH/g以上120mg-KOH/g以下),更优选是(40mg-KOH/g以上80mg-KOH/g以下)/(60mg-KOH/g以上90mg-KOH/g以下)。Among the acid values shown by the resin (B), the acid value X based on the carboxyl group and/or carboxylic acid anhydride group directly bonded to the main chain of the molecule, and the acid value X based on the carboxyl group and/or the carboxyl group bonded to the main chain of the molecule through a linking group Or the ratio X/Y a of the acid value Ya of the carboxylic anhydride group is, for example, (more than 0 mg-KOH/g and less than 150 mg-KOH/g)/(more than 20 mg-KOH/g and less than 150 mg-KOH/g), preferably ( 40mg-KOH/g to 100mg-KOH/g)/(40mg-KOH/g to 120mg-KOH/g), more preferably (40mg-KOH/g to 80mg-KOH/g)/(60mg- KOH/g or more and 90mg-KOH/g or less).
比例X/Ya在上述范围内时,可以提高树脂(B)的分散性及固化性树脂组合物的显影性(显影速度及图案形成性)。When the ratio X/Y a is within the above range, the dispersibility of the resin (B) and the developability (development speed and pattern formability) of the curable resin composition can be improved.
树脂(B)的酸值例如是20mg-KOH/g以上200mg-KOH/g以下,优选是40mg-KOH/g以上170mg-KOH/g以下,进一步优选是60mg-KOH/g以上150mg-KOH/g以下。通过在上述范围内,可以兼顾显影性与高分散性。The acid value of the resin (B) is, for example, 20 mg-KOH/g to 200 mg-KOH/g, preferably 40 mg-KOH/g to 170 mg-KOH/g, more preferably 60 mg-KOH/g to 150 mg-KOH/g below g. By being within the above range, both developability and high dispersibility can be made compatible.
酸值是作为中和1g树脂所需要的氢氧化钾的量(mg)所测定的值,例如可以使用氢氧化钾水溶液通过滴定求得。The acid value is a value measured as the amount (mg) of potassium hydroxide required to neutralize 1 g of resin, and can be obtained by titration using an aqueous potassium hydroxide solution, for example.
树脂(B)的溶液酸值优选是5mg-KOH/g以上180mg-KOH/g以下,更优选是10mg-KOH/g以上100mg-KOH/g以下,进一步优选是12mg-KOH/g以上50mg-KOH/g以下。The solution acid value of the resin (B) is preferably 5 mg-KOH/g or more and 180 mg-KOH/g or less, more preferably 10 mg-KOH/g or more and 100 mg-KOH/g or less, still more preferably 12 mg-KOH/g or more and 50 mg-KOH/g or less. KOH/g or less.
溶液酸值是作为中和1g溶液所需要的氢氧化钾的量(mg)所测定的值,例如可以使用氢氧化钾水溶液通过滴定求得。The solution acid value is a value measured as the amount (mg) of potassium hydroxide required to neutralize 1 g of the solution, and can be obtained, for example, by titration using an aqueous potassium hydroxide solution.
溶液酸值是将树脂(B)溶解于规定溶剂中测定的值,该浓度例如是10质量%以上50质量%以下。通过溶液酸值在前述范围内,半导体粒子以及树脂(B)均可无凝聚地进行混合。The solution acid value is a value measured by dissolving the resin (B) in a predetermined solvent, and the concentration is, for example, 10% by mass or more and 50% by mass or less. When the acid value of the solution is within the aforementioned range, both the semiconductor particles and the resin (B) can be mixed without aggregation.
树脂(B)的聚苯乙烯换算的重均分子量优选是3000以上100000以下,更优选是5000以上50000以下,进一步优选是5000以上30000以下。分子量在上述范围内时,未曝光部对显影液的溶解性高,获得的图案的残膜率或硬度也倾向于高。树脂(B)的分子量分布〔重均分子量(Mw)/数均分子量(Mn)〕优选是1.1以上6以下,更优选是1.2以上4以下。The polystyrene-equivalent weight average molecular weight of the resin (B) is preferably from 3,000 to 100,000, more preferably from 5,000 to 50,000, still more preferably from 5,000 to 30,000. When the molecular weight is within the above range, the solubility of the unexposed portion to the developing solution is high, and the remaining film rate and hardness of the obtained pattern also tend to be high. The molecular weight distribution [weight average molecular weight (Mw)/number average molecular weight (Mn)] of the resin (B) is preferably 1.1 to 6 and more preferably 1.2 to 4.
在固化性树脂组合物的固体成分100质量%中,树脂(B)的含量优选是5质量%以上70质量%以下,更优选是10质量%以上65质量%以下,进一步优选是15质量%以上60质量%以下。树脂(B)的含量在上述范围内时,未曝光部对显影液的溶解性倾向于高。The content of the resin (B) is preferably not less than 5% by mass and not more than 70% by mass, more preferably not less than 10% by mass and not more than 65% by mass, and still more preferably not less than 15% by mass, in 100% by mass of the solid content of the curable resin composition. 60% by mass or less. When content of resin (B) exists in the said range, the solubility with respect to the developing solution of an unexposed part tends to be high.
〔3〕聚合性化合物(C)[3] Polymerizable compound (C)
聚合性化合物(C)只要是能通过光照射等经由从聚合引发剂(D)产生的活性自由基等进行聚合的化合物,即无特别限定,可列举具有聚合性烯属不饱和键的化合物等。聚合性化合物(C)的重均分子量优选为3000以下。The polymerizable compound (C) is not particularly limited as long as it is a compound that can be polymerized by light irradiation or the like via active radicals generated from the polymerization initiator (D), and examples thereof include compounds having a polymerizable ethylenically unsaturated bond, etc. . The weight average molecular weight of the polymerizable compound (C) is preferably 3,000 or less.
聚合性化合物(C)优选是具有3个以上烯属不饱和键的光聚合性化合物。具有3个以上烯属不饱和键的光聚合性化合物的具体例,可列举三羟甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、三季戊四醇八(甲基)丙烯酸酯、三季戊四醇七(甲基)丙烯酸酯、四季戊四醇十(甲基)丙烯酸酯、四季戊四醇九(甲基)丙烯酸酯、三(2-(甲基)丙烯酰氧基乙基)异氰脲酸酯、乙二醇改性季戊四醇四(甲基)丙烯酸酯、乙二醇改性二季戊四醇六(甲基)丙烯酸酯、丙二醇改性季戊四醇四(甲基)丙烯酸酯、丙二醇改性二季戊四醇六(甲基)丙烯酸酯、己内酯改性季戊四醇四(甲基)丙烯酸酯、己内酯改性二季戊四醇六(甲基)丙烯酸酯等。The polymerizable compound (C) is preferably a photopolymerizable compound having three or more ethylenically unsaturated bonds. Specific examples of photopolymerizable compounds having three or more ethylenically unsaturated bonds include trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, and pentaerythritol tetra(meth)acrylate. , dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, tripentaerythritol octa(meth)acrylate, tripentaerythritol hepta(meth)acrylate, tetrapentaerythritol deca(meth)acrylate , Pentaerythritol nona(meth)acrylate, tris(2-(meth)acryloyloxyethyl)isocyanurate, ethylene glycol modified pentaerythritol tetra(meth)acrylate, ethylene glycol modified dipentaerythritol hexa(meth)acrylate, propylene glycol modified pentaerythritol tetra(meth)acrylate, propylene glycol modified dipentaerythritol hexa(meth)acrylate, caprolactone modified pentaerythritol tetra(meth)acrylate, Caprolactone-modified dipentaerythritol hexa(meth)acrylate, etc.
固化性树脂组合物可以含有1种以上的聚合性化合物(C)。相对于固化性树脂组合物中的树脂(B)100质量份,聚合性化合物(C)的含量优选为20质量份以上150质量份以下,更优选为80质量份以上120质量份以下。The curable resin composition may contain one or more polymerizable compounds (C). The content of the polymerizable compound (C) is preferably not less than 20 parts by mass and not more than 150 parts by mass, more preferably not less than 80 parts by mass and not more than 120 parts by mass, based on 100 parts by mass of the resin (B) in the curable resin composition.
〔4〕聚合引发剂(D)[4] Polymerization initiator (D)
固化性树脂组合物可以含有聚合引发剂(D)。聚合引发剂(D)只要是通过光或热的作用产生活性自由基、酸等而引发聚合的化合物即无特别限定,可以使用公知的聚合引发剂。The curable resin composition may contain a polymerization initiator (D). The polymerization initiator (D) is not particularly limited as long as it is a compound that generates active radicals, acids, etc. by the action of light or heat to initiate polymerization, and known polymerization initiators can be used.
聚合引发剂(D)可列举:O-酰基肟化合物等肟系化合物、苯烷基酮化合物、双咪唑化合物、三嗪化合物、酰基氧化膦化合物等。考虑到灵敏度、图案形成性等,聚合引发剂(D)可以并用2种以上。出于有利于精密地制造具有灵敏度及期望线宽的图案形状的考虑,聚合引发剂(D)优选含有O-酰基肟化合物等肟系化合物。Examples of the polymerization initiator (D) include oxime compounds such as O-acyl oxime compounds, benzokyne ketone compounds, bisimidazole compounds, triazine compounds, acyl phosphine oxide compounds, and the like. In consideration of sensitivity, pattern formability, etc., a polymerization initiator (D) may use 2 or more types together. The polymerization initiator (D) preferably contains an oxime compound such as an O-acyl oxime compound from the viewpoint of being advantageous for precise production of a pattern shape having sensitivity and a desired line width.
O-酰基肟化合物是具有式(d)所示结构的化合物。以下*表示成键位置。The O-acyl oxime compound is a compound having a structure represented by formula (d). The following * indicates the key position.
O-酰基肟化合物可列举:N-苯甲酰氧基-1-(4-苯硫基苯基)丁烷-1-酮-2-亚胺、N-苯甲酰氧基-1-(4-苯硫基苯基)辛烷-1-酮-2-亚胺、N-苯甲酰氧基-1-(4-苯硫基苯基)-3-环戊基丙烷-1-酮-2-亚胺、N-乙酰氧基-1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]乙烷-1-亚胺、N-乙酰氧基-1-[9-乙基-6-{2-甲基-4-(3,3-二甲基-2,4-二氧杂环戊基甲基氧基)苯甲酰基}-9H-咔唑-3-基]乙烷-1-亚胺、N-乙酰氧基-1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]-3-环戊基丙烷-1-亚胺、N-苯甲酰氧基-1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]-3-环戊基丙烷-1-酮-2-亚胺、N-乙酰氧基-1-[4-(2-羟基乙基氧基)苯硫基苯基]丙烷-1-酮-2-亚胺、N-乙酰氧基-1-[4-(1-甲基-2-甲氧基乙氧基)-2-甲基苯基]-1-(9-乙基-6-硝基-9H-咔唑-3-基)甲烷-1-亚胺等。可以使用Irgacure(注册商标)OXE01、Irgacure OXE02、Irgacure OXE03(以上BASF公司制)、N-1919、NCI-930、NCI-831(以上均为ADEKA公司制)等市售品。这些O-酰基肟化合物在提高光刻性能方面有利。O-acyl oxime compounds can be listed: N-benzoyloxy-1-(4-phenylthiophenyl) butane-1-one-2-imine, N-benzoyloxy-1-( 4-Phenylthiophenyl)octane-1-one-2-imine, N-benzoyloxy-1-(4-phenylthiophenyl)-3-cyclopentylpropan-1-one -2-imine, N-acetoxy-1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]ethane-1-imine, N -Acetoxy-1-[9-ethyl-6-{2-methyl-4-(3,3-dimethyl-2,4-dioxolylmethyloxy)benzoyl }-9H-carbazol-3-yl]ethane-1-imine, N-acetoxy-1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazole- 3-yl]-3-cyclopentylpropane-1-imine, N-benzoyloxy-1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazole- 3-yl]-3-cyclopentylpropan-1-one-2-imine, N-acetoxy-1-[4-(2-hydroxyethyloxy)phenylthiophenyl]propane-1 -Keto-2-imine, N-acetoxy-1-[4-(1-methyl-2-methoxyethoxy)-2-methylphenyl]-1-(9-ethyl -6-nitro-9H-carbazol-3-yl)methane-1-imine, etc. Commercially available items such as Irgacure (registered trademark) OXE01, Irgacure OXE02, Irgacure OXE03 (the above are manufactured by BASF Corporation), N-1919, NCI-930, NCI-831 (the above are all manufactured by ADEKA Corporation) can be used. These O-acyl oxime compounds are advantageous in improving lithographic performance.
苯烷基酮化合物是具有式(d4)所示结构或式(d5)所示结构的化合物。这些结构中,苯环可以具有取代基。The phenylalkyl ketone compound is a compound having a structure represented by formula (d4) or a structure represented by formula (d5). In these structures, the benzene ring may have a substituent.
具有式(d4)所示结构的化合物可列举:2-甲基-2-吗啉代-1-(4-甲硫基苯基)丙烷-1-酮、2-二甲基氨基-1-(4-吗啉代苯基)-2-苄基丁烷-1-酮、2-(二甲基氨基)-2-[(4-甲基苯基)甲基]-1-[4-(4-吗啉基)苯基]丁烷-1-酮等。可以使用Irgacure(注册商标)369、Irgacure 907、Irgacure 379(以上均为BASF公司制)等市售品。The compound having the structure shown in formula (d4) can enumerate: 2-methyl-2-morpholino-1-(4-methylthiophenyl) propane-1-one, 2-dimethylamino-1- (4-morpholinophenyl)-2-benzylbutan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]-1-[4- (4-morpholinyl)phenyl]butan-1-one, etc. Commercially available items such as Irgacure (registered trademark) 369, Irgacure 907, and Irgacure 379 (all of which are manufactured by BASF Corporation) can be used.
具有式(d5)所示结构的化合物可列举:2-羟基-2-甲基-1-苯基丙烷-1-酮、2-羟基-2-甲基-1-〔4-(2-羟基乙氧基)苯基〕丙烷-1-酮、1-羟基环己基苯基酮、2-羟基-2-甲基-1-(4-异丙烯基苯基)丙烷-1-酮的低聚物、α,α-二乙氧基苯乙酮、苄基二甲基缩酮等。The compound having the structure shown in formula (d5) can enumerate: 2-hydroxyl-2-methyl-1-phenylpropan-1-ketone, 2-hydroxyl-2-methyl-1-[4-(2-hydroxyl Oligomerization of ethoxy)phenyl]propan-1-one, 1-hydroxycyclohexylphenylketone, 2-hydroxy-2-methyl-1-(4-isopropenylphenyl)propan-1-one substances, α,α-diethoxyacetophenone, benzyl dimethyl ketal, etc.
基于灵敏度的观点,苯烷基酮化合物优选具有式(d4)所示结构的化合物。From the viewpoint of sensitivity, the phenylalkyl ketone compound is preferably a compound having a structure represented by formula (d4).
双咪唑化合物可列举:2,2’-二(2-氯苯基)-4,4’,5,5’-四苯基双咪唑、2,2’-二(2,3-二氯苯基)-4,4’,5,5’-四苯基双咪唑(参照日本专利特开平6-75372号公报、日本专利特开平6-75373号公报等。)、2,2’-二(2-氯苯基)-4,4’,5,5’-四(烷氧基苯基)双咪唑、2,2’-二(2-氯苯基)-4,4’,5,5’-四(二烷氧基苯基)双咪唑、2,2’-二(2-氯苯基)-4,4’,5,5’-四(三烷氧基苯基)双咪唑(参照日本专利特公昭48-38403号公报、日本专利特开昭62-174204号公报等。)、4,4’,5,5’-位的苯基被烷氧羰基取代的咪唑化合物(参照日本专利特开平7-10913号公报等)等。其中,优选下述式所示的化合物或它们的混合物。Examples of bisimidazole compounds include: 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenylbisimidazole, 2,2'-bis(2,3-dichlorobenzene base)-4,4',5,5'-tetraphenylbiimidazole (refer to Japanese Patent Laid-Open Publication No. 6-75372, Japanese Patent Laid-Open Publication No. 6-75373, etc.), 2,2'-bis( 2-chlorophenyl)-4,4',5,5'-tetra(alkoxyphenyl)biimidazole, 2,2'-bis(2-chlorophenyl)-4,4',5,5 '-Tetrakis(dialkoxyphenyl)bisimidazole, 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetrakis(trialkoxyphenyl)bisimidazole ( Refer to Japanese Patent Publication No. 48-38403, Japanese Patent Publication No. 62-174204, etc.), 4,4', 5,5'-position phenyl is substituted by alkoxycarbonyl imidazole compound (refer to Japanese Japanese Patent Application Laid-Open Publication No. 7-10913, etc.), etc. Among them, compounds represented by the following formulas or mixtures thereof are preferred.
三嗪化合物可列举:2,4-二(三氯甲基)-6-(4-甲氧基苯基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-(4-甲氧基萘基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-胡椒基-1,3,5-三嗪、2,4-二(三氯甲基)-6-(4-甲氧基苯乙烯基)-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(5-甲基呋喃-2-基)乙烯基〕-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(呋喃-2-基)乙烯基〕-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(4-二乙基氨基-2-甲基苯基)乙烯基〕-1,3,5-三嗪、2,4-二(三氯甲基)-6-〔2-(3,4-二甲氧基苯基)乙烯基〕-1,3,5-三嗪等。Triazine compounds include: 2,4-bis(trichloromethyl)-6-(4-methoxyphenyl)-1,3,5-triazine, 2,4-bis(trichloromethyl) -6-(4-Methoxynaphthyl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-piperonyl-1,3,5-triazine, 2, 4-bis(trichloromethyl)-6-(4-methoxystyryl)-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-( 5-methylfuran-2-yl)vinyl]-1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(furan-2-yl)vinyl] -1,3,5-triazine, 2,4-bis(trichloromethyl)-6-[2-(4-diethylamino-2-methylphenyl)ethenyl]-1,3, 5-triazine, 2,4-bis(trichloromethyl)-6-[2-(3,4-dimethoxyphenyl)vinyl]-1,3,5-triazine, etc.
酰基氧化膦化合物可列举:2,4,6-三甲基苯甲酰基二苯基氧化膦等。Examples of the acylphosphine oxide compound include 2,4,6-trimethylbenzoyldiphenylphosphine oxide and the like.
聚合引发剂(D)可列举:苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻异丙基醚、苯偶姻异丁基醚等苯偶姻化合物;二苯甲酮、邻苯甲酰基苯甲酸甲酯、4-苯基二苯甲酮、4-苯甲酰基-4’-甲基二苯基硫醚、3,3’,4,4’-四(叔丁基过氧羰基)二苯甲酮、2,4,6-三甲基二苯甲酮等二苯甲酮化合物;9,10-菲醌、2-乙基蒽醌、樟脑醌等醌化合物;10-丁基-2-氯吖啶酮、二苯甲酰、苯基乙醛酸甲酯、二茂钛化合物等。这些优选与后述的聚合引发助剂(D1)(特别是胺化合物)组合使用。Examples of the polymerization initiator (D) include: benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isobutyl ether; Methanone, methyl o-benzoylbenzoate, 4-phenylbenzophenone, 4-benzoyl-4'-methyldiphenyl sulfide, 3,3',4,4'-tetra( tert-butylperoxycarbonyl) benzophenone, 2,4,6-trimethylbenzophenone and other benzophenone compounds; 9,10-phenanthrenequinone, 2-ethylanthraquinone, camphorquinone and other quinones Compounds; 10-butyl-2-chloroacridone, dibenzoyl, methyl phenylglyoxylate, titanocene compounds, etc. These are preferably used in combination with a polymerization initiation adjuvant (D1) (especially an amine compound) described later.
聚合引发剂(D)优选含有从苯烷基酮化合物、三嗪化合物、酰基氧化膦化合物、O-酰基肟化合物及双咪唑化合物构成的群组中选择的至少1种的聚合引发剂,更优选含有O-酰基肟化合物的聚合引发剂。The polymerization initiator (D) preferably contains at least one kind of polymerization initiator selected from the group consisting of phenalkyl ketone compounds, triazine compounds, acyl phosphine oxide compounds, O-acyl oxime compounds and bis-imidazole compounds, more preferably A polymerization initiator containing an O-acyl oxime compound.
相对于树脂(B)及聚合性化合物(C)的总量100质量份,聚合引发剂(D)的含量优选为0.1质量份以上30质量份以下,更优选为1质量份以上25质量份以下,进一步优选为1质量份以上20质量份以下。聚合引发剂(D)的含量在上述范围内时,由于具有高灵敏度化而使曝光时间短缩的倾向,故倾向于提高波长转换膜等固化膜的生产率。The content of the polymerization initiator (D) is preferably not less than 0.1 parts by mass and not more than 30 parts by mass, more preferably not less than 1 part by mass and not more than 25 parts by mass, based on 100 parts by mass of the total amount of the resin (B) and the polymerizable compound (C). , More preferably at least 1 part by mass and at most 20 parts by mass. When content of a polymerization initiator (D) exists in the said range, since it exists in the tendency to shorten exposure time by high sensitivity, it tends to improve the productivity of cured films, such as a wavelength conversion film.
〔5〕聚合引发助剂(D1)[5] Polymerization initiation aid (D1)
固化性树脂组合物可以含有聚合引发助剂(D1)。聚合引发助剂(D1)是用于促进通过聚合引发剂(D)而引发聚合的聚合性化合物(C)的聚合的化合物,或者是增敏剂。在含有聚合引发助剂(D1)时,与聚合引发剂(D)组合使用。The curable resin composition may contain a polymerization initiation adjuvant (D1). The polymerization initiation adjuvant (D1) is a compound for accelerating the polymerization of the polymerizable compound (C) whose polymerization is initiated by the polymerization initiator (D), or a sensitizer. When containing a polymerization initiation adjuvant (D1), it is used in combination with a polymerization initiator (D).
聚合引发助剂(D1)可列举:胺化合物、烷氧基蒽化合物、噻吨酮化合物及羧酸化合物等。其中,优选噻吨酮化合物。聚合引发助剂(D1)可以2种以上并用。As a polymerization start adjuvant (D1), an amine compound, an alkoxy anthracene compound, a thioxanthone compound, a carboxylic acid compound, etc. are mentioned. Among them, thioxanthone compounds are preferable. The polymerization initiation adjuvant (D1) can be used in combination of 2 or more types.
胺化合物可列举:三乙醇胺、甲基二乙醇胺、三异丙醇胺、4-二甲基氨基苯甲酸甲酯、4-二甲基氨基苯甲酸乙酯、4-二甲基氨基苯甲酸异戊酯、苯甲酸2-二甲基氨基乙酯、4-二甲基氨基苯甲酸2-乙基己酯、N,N-二甲基对甲苯胺、4,4’-二(二甲基氨基)二苯甲酮(俗称米蚩酮)、4,4’-二(二乙基氨基)二苯甲酮、4,4’-二(乙基甲基氨基)二苯甲酮等,其中,优选4,4’-二(二乙基氨基)二苯甲酮。可以使用EAB-F(保土谷化学工业(株)制)等市售品。Amine compounds include: triethanolamine, methyldiethanolamine, triisopropanolamine, 4-dimethylaminobenzoic acid methyl ester, 4-dimethylaminobenzoic acid ethyl ester, 4-dimethylaminobenzoic acid iso Pentyl ester, 2-dimethylaminoethyl benzoate, 2-ethylhexyl 4-dimethylaminobenzoate, N,N-dimethyl-p-toluidine, 4,4'-bis(dimethyl Amino) benzophenone (commonly known as Michler's ketone), 4,4'-bis(diethylamino)benzophenone, 4,4'-bis(ethylmethylamino)benzophenone, etc., among which , preferably 4,4'-bis(diethylamino)benzophenone. Commercial items such as EAB-F (manufactured by Hodogaya Chemical Industry Co., Ltd.) can be used.
烷氧基蒽化合物可列举:9,10-二甲氧基蒽、2-乙基-9,10-二甲氧基蒽、9,10-二乙氧基蒽、2-乙基-9,10-二乙氧基蒽、9,10-二丁氧基蒽、2-乙基-9,10-二丁氧基蒽等。Examples of alkoxyanthracene compounds include: 9,10-dimethoxyanthracene, 2-ethyl-9,10-dimethoxyanthracene, 9,10-diethoxyanthracene, 2-ethyl-9, 10-diethoxyanthracene, 9,10-dibutoxyanthracene, 2-ethyl-9,10-dibutoxyanthracene, etc.
噻吨酮化合物可列举:2-异丙基噻吨酮、4-异丙基噻吨酮、2,4-二乙基噻吨酮、2,4-二氯噻吨酮、1-氯-4-丙氧基噻吨酮等。Examples of thioxanthone compounds include: 2-isopropylthioxanthone, 4-isopropylthioxanthone, 2,4-diethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro- 4-propoxythioxanthone, etc.
羧酸化合物可列举:苯硫基乙酸、甲基苯硫基乙酸、乙基苯硫基乙酸、甲基乙基苯硫基乙酸、二甲基苯硫基乙酸、甲氧基苯硫基乙酸、二甲氧基苯硫基乙酸、氯苯硫基乙酸、二氯苯硫基乙酸、N-苯基甘氨酸、苯氧基乙酸、萘基硫代乙酸、N-萘基甘氨酸、萘氧基乙酸等。Carboxylic acid compounds include: phenylthioacetic acid, methylphenylthioacetic acid, ethylphenylthioacetic acid, methylethylphenylthioacetic acid, dimethylphenylthioacetic acid, methoxyphenylthioacetic acid, Dimethoxyphenylthioacetic acid, chlorophenylthioacetic acid, dichlorophenylthioacetic acid, N-phenylglycine, phenoxyacetic acid, naphthylthioacetic acid, N-naphthylglycine, naphthyloxyacetic acid, etc. .
相对于树脂(B)及聚合性化合物(C)的总量100质量份,聚合引发助剂(D1)的含量优选为0.1质量份以上30质量份以下,更优选为1质量份以上20质量份以下。聚合引发助剂(D1)的含量在上述范围内时,可进一步提高波长转换膜等固化膜的生产率The content of the polymerization initiation adjuvant (D1) is preferably 0.1 to 30 parts by mass, more preferably 1 to 20 parts by mass, based on 100 parts by mass of the total amount of the resin (B) and the polymerizable compound (C). the following. When the content of the polymerization initiation adjuvant (D1) is within the above range, the productivity of cured films such as wavelength conversion films can be further improved
〔6〕溶剂(E)〔6〕Solvent (E)
固化性树脂组合物固化性树脂组合物优选含有1种以上的溶剂(E)。溶剂(E)可列举酯溶剂(含有-C(=O)-O-的溶剂)、酯溶剂以外的醚溶剂(包含-O-的溶剂)、醚酯溶剂(包含-C(=O)-O-与-O-的溶剂)、酯溶剂以外的酮溶剂(包含-C(=O)-的溶剂)、醇溶剂、芳香族烃溶剂、酰胺溶剂及二甲基亚砜等。Curable resin composition It is preferable that a curable resin composition contains 1 or more types of solvent (E). Examples of the solvent (E) include ester solvents (solvents containing -C(=O)-O-), ether solvents other than ester solvents (solvents containing -O-), ether ester solvents (containing -C(=O)- O- and -O- solvents), ketone solvents other than ester solvents (solvents containing -C(=O)-), alcohol solvents, aromatic hydrocarbon solvents, amide solvents, dimethyl sulfoxide, and the like.
酯溶剂可列举:乳酸甲酯、乳酸乙酯、乳酸丁酯、2-羟基异丁酸甲酯、乙酸乙酯、乙酸正丁酯、乙酸异丁酯、甲酸戊酯、乙酸异戊酯、丙酸丁酯、丁酸异丙酯、丁酸乙酯、丁酸丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙酰乙酸甲酯、乙酰乙酸乙酯、乙酸环己酯、乙酸2-甲基环己酯、丙酸环己酯、乙酸顺-3,3,5-三甲基环己酯、乙酸4-叔丁基环己酯、丁酸环己酯、环己烷羧酸异丙基及γ-丁内酯等。Examples of ester solvents include: methyl lactate, ethyl lactate, butyl lactate, methyl 2-hydroxyisobutyrate, ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, propyl butyl butyrate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, cyclohexyl acetate, 2-methylcyclohexyl acetate, cyclohexyl propionate, cis-3,3,5-trimethylcyclohexyl acetate, 4-tert-butylcyclohexyl acetate, cyclohexyl butyrate, cyclohexanecarboxylic acid Isopropyl and γ-butyrolactone, etc.
醚溶剂可列举:乙二醇单甲醚、乙二醇单乙醚、乙二醇单丙醚、乙二醇单丁醚、二乙二醇单甲醚、二乙二醇单乙醚、二乙二醇单丁醚、丙二醇单甲醚、丙二醇单乙醚、丙二醇单丙醚、丙二醇单丁醚、3-甲氧基-1-丁醇、3-甲氧基-3-甲基丁醇、四氢呋喃、四氢吡喃、1,4-二恶烷、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇甲基乙醚、二乙二醇二丙醚、二乙二醇二丁醚、茴香醚、苯乙醚、甲基茴香醚、甲氧基环己烷等。Examples of ether solvents include: ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol Alcohol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, 3-methoxy-1-butanol, 3-methoxy-3-methylbutanol, tetrahydrofuran, Tetrahydropyran, 1,4-dioxane, Diethylene glycol dimethyl ether, Diethylene glycol diethyl ether, Diethylene glycol methyl ethyl ether, Diethylene glycol dipropyl ether, Diethylene glycol dibutyl Ether, anisole, phenetole, methyl anisole, methoxycyclohexane, etc.
醚酯溶剂可列举:甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯、2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯、3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基乙酸酯、丙二醇单甲醚乙酸酯、丙二醇单乙醚乙酸酯、丙二醇单丙醚乙酸酯、乙二醇单甲醚乙酸酯、乙二醇单乙醚乙酸酯、二乙二醇单乙醚乙酸酯、二乙二醇单丁醚乙酸酯及二丙二醇甲醚乙酸酯等。Examples of ether ester solvents include: methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, methyl 3-methoxypropionate , Ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, methyl 2-methoxypropionate, ethyl 2-methoxypropionate , Propyl 2-methoxypropionate, Methyl 2-ethoxypropionate, Ethyl 2-ethoxypropionate, Methyl 2-methoxy-2-methylpropionate, 2-Ethoxy Ethyl-2-methylpropionate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether ethyl Ester, propylene glycol monopropyl ether acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate And dipropylene glycol methyl ether acetate, etc.
酮溶剂可列举:4-羟基-4-甲基-2-戊酮、丙酮、2-丁酮、2-庚酮、3-庚酮、4-庚酮、4-甲基-2-戊酮、环戊酮、2-乙酰基环戊酮、环已酮、2-乙酰基环已酮及异佛尔酮等。Examples of ketone solvents include: 4-hydroxy-4-methyl-2-pentanone, acetone, 2-butanone, 2-heptanone, 3-heptanone, 4-heptanone, 4-methyl-2-pentanone , Cyclopentanone, 2-acetyl cyclopentanone, cyclohexanone, 2-acetyl cyclohexanone and isophorone, etc.
醇溶剂可列举:甲醇、乙醇、丙醇、丁醇、己醇、环己醇、乙二醇、丙二醇及丙三醇等。芳香族烃溶剂可列举:苯、甲苯、二甲苯及均三甲基苯等。酰胺溶剂可列举:N,N-二甲基甲酰胺、N,N-二甲基乙酰胺及N-甲基吡咯烷酮等。Examples of alcohol solvents include methanol, ethanol, propanol, butanol, hexanol, cyclohexanol, ethylene glycol, propylene glycol, and glycerin. Examples of the aromatic hydrocarbon solvent include benzene, toluene, xylene, and mesitylene. Examples of the amide solvent include N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone.
基于涂布性、干燥性的观点,溶剂(E)优选含有从丙二醇单甲醚乙酸酯、二丙二醇甲醚乙酸酯、乳酸乙酯、丙二醇单甲醚、3-乙氧基丙酸乙酯、乙二醇单甲醚、二乙二醇单甲醚、二乙二醇单乙醚、3-甲氧基丁基乙酸酯、3-甲氧基-1-丁醇、4-羟基-4-甲基-2-戊酮及N,N-二甲基甲酰胺、乙酸环己酯、甲氧基环己烷、环己烷羧酸异丙酯、环戊酮、环已酮、环己醇、苯、甲苯、二甲苯及均三甲基苯构成的群组中选择的至少1种,更优选含有从丙二醇单甲醚乙酸酯、丙二醇单甲醚、二丙二醇甲醚乙酸酯、乳酸乙酯、3-甲氧基丁基乙酸酯、3-甲氧基-1-丁醇、3-乙氧基丙酸乙酯、乙酸环己酯、甲氧基环己烷、环己烷羧酸异丙酯、环戊酮、环已酮以及环己醇构成的群组中选择的至少1种。From the viewpoint of applicability and drying properties, the solvent (E) preferably contains propylene glycol monomethyl ether acetate, dipropylene glycol methyl ether acetate, ethyl lactate, propylene glycol monomethyl ether, ethyl 3-ethoxypropionate Esters, ethylene glycol monomethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, 3-methoxybutyl acetate, 3-methoxy-1-butanol, 4-hydroxy- 4-methyl-2-pentanone and N,N-dimethylformamide, cyclohexyl acetate, methoxycyclohexane, isopropyl cyclohexanecarboxylate, cyclopentanone, cyclohexanone, cyclohexanone At least one selected from the group consisting of hexanol, benzene, toluene, xylene, and mesitylene, more preferably containing propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, and dipropylene glycol monomethyl ether acetate , ethyl lactate, 3-methoxybutyl acetate, 3-methoxy-1-butanol, 3-ethoxy ethyl propionate, cyclohexyl acetate, methoxycyclohexane, cyclo At least one selected from the group consisting of isopropyl hexanecarboxylate, cyclopentanone, cyclohexanone, and cyclohexanol.
基于固化性树脂组合物中的含配体半导体粒子(A)及树脂(B)的分散性的观点,溶剂(E)优选含有具有脂环式烃基(非芳香族环式烃基)与醚键(-O-)、酯键(-C(=O)-O-)、酮键(-C(=O)-)中的至少1个的溶剂(E-a)。From the viewpoint of the dispersibility of the ligand-containing semiconductor particles (A) and the resin (B) in the curable resin composition, the solvent (E) preferably contains an alicyclic hydrocarbon group (non-aromatic cyclic hydrocarbon group) and an ether bond ( A solvent (E-a) of at least one of -O-), an ester bond (-C(=O)-O-), and a ketone bond (-C(=O)-).
溶剂(E)可以仅由溶剂(E-a)构成,也可以是溶剂(E-a)与其他溶剂的混合物。是混合物时,基于固化性树脂组合物中的含配体半导体粒子(A)及树脂(B)的分散性的观点,优选含有20质量%以上的溶剂(E-a),更优选含有30质量%以上,进一步优选含有40质量%以上。The solvent (E) may consist of only the solvent (E-a), or may be a mixture of the solvent (E-a) and other solvents. In the case of a mixture, from the viewpoint of the dispersibility of the ligand-containing semiconductor particles (A) and the resin (B) in the curable resin composition, the solvent (E-a) is preferably contained at 20% by mass or more, more preferably at least 30% by mass , It is more preferable to contain 40 mass % or more.
溶剂(E-a)可列举:乙酸环己酯、乙酸2-甲基环己酯、丙酸环己酯、乙酸顺-3,3,5-三甲基环己酯、乙酸4-叔丁基环己酯、丁酸环己酯、环己烷羧酸异丙酯、甲氧基环己烷、环戊酮、2-乙酰基环戊酮、环已酮、2-乙酰基环已酮等。Solvent (E-a) includes: cyclohexyl acetate, 2-methylcyclohexyl acetate, cyclohexyl propionate, cis-3,3,5-trimethylcyclohexyl acetate, 4-tert-butylcyclohexyl acetate , cyclohexyl butyrate, isopropyl cyclohexanecarboxylate, methoxycyclohexane, cyclopentanone, 2-acetylcyclopentanone, cyclohexanone, 2-acetylcyclohexanone, etc.
固化性树脂组合物100质量%中,溶剂(E)的含量优选为60质量%以上95质量%以下,更优选为65质量%以上92质量%以下。换言之,固化性树脂组合物的固体成分优选为5质量%以上40质量%以下,更优选为8质量%以上35质量%以下。溶剂(E)的含量在上述范围内时,固化性树脂组合物的涂布性及涂布时的平坦性倾向于变良好,此外波长转换膜等固化膜的发光特性倾向于变良好。The content of the solvent (E) in 100% by mass of the curable resin composition is preferably not less than 60% by mass and not more than 95% by mass, more preferably not less than 65% by mass and not more than 92% by mass. In other words, the solid content of the curable resin composition is preferably not less than 5% by mass and not more than 40% by mass, more preferably not less than 8% by mass and not more than 35% by mass. When the content of the solvent (E) is within the above range, the applicability of the curable resin composition and the flatness at the time of coating tend to be favorable, and the light emission characteristics of cured films such as wavelength conversion films tend to be favorable.
〔7〕流平剂(F)〔7〕Leveling agent (F)
固化性树脂组合物可以1种以上的流平剂(F)。流平剂(F)可列举:硅酮系表面活性剂、氟系表面活性剂及具有氟原子的硅酮系表面活性剂等。这些可以在侧链具有聚合性基团。The curable resin composition may be one or more leveling agents (F). As a leveling agent (F), the silicone type surfactant which has a silicone type surfactant, a fluorine type surfactant, and a fluorine atom, etc. are mentioned. These may have a polymerizable group in a side chain.
硅酮系表面活性剂可列举:分子内具有硅氧烷键的表面活性剂等。具体地可列举东丽硅酮DC3PA、东丽硅酮SH7PA、东丽硅酮DC11PA、东丽硅酮SH21PA、东丽硅酮SH28PA、东丽硅酮SH29PA、东丽硅酮SH30PA、东丽硅酮SH8400(商品名,东丽道康宁(株)制)、KP321、KP322、KP323、KP324、KP326、KP340、KP341(信越化学工业(株)制)、TSF400、TSF401、TSF410、TSF4300、TSF4440、TSF4445、TSF-4446、TSF4452及TSF4460(迈图高新材料·日本合同会社制)等。Examples of silicone-based surfactants include surfactants having a siloxane bond in the molecule, and the like. Specifically, Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400 (trade name, manufactured by Toray Dow Corning Co., Ltd.), KP321, KP322, KP323, KP324, KP326, KP340, KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), TSF400, TSF401, TSF410, TSF4300, TSF4440, TSF4445, TSF -4446, TSF4452 and TSF4460 (manufactured by Momentive Advanced Materials Nippon Contracting Co., Ltd.), etc.
氟系表面活性剂可列举:分子内具有氟碳链的表面活性剂等。具体地可列举Fluorad(注册商标)FC430、Fluorad FC431(住友3M(株)制)、Megafac(注册商标)F142D、Megafac F171、Megafac F172、Megafac F173、Megafac F177、Megafac F183、MegafacF554、Megafac R30、Megafac RS-718-K(DIC(株)制)、F-TOP(注册商标)EF301、F-TOPEF303、F-TOP EF351、F-TOP EF352(三菱材料电子化成(株)制)、Surflon(注册商标)S381、Surflon S382、Surflon SC101、Surflon SC105(旭硝子(株)制)及E5844((株)大金精细化工研究所制)等。Examples of the fluorine-based surfactant include surfactants having a fluorocarbon chain in the molecule, and the like. Specifically, Fluorad (registered trademark) FC430, Fluorad FC431 (manufactured by Sumitomo 3M Co., Ltd.), Megafac (registered trademark) F142D, Megafac F171, Megafac F172, Megafac F173, Megafac F177, Megafac F183, Megafac F554, Megafac R30, Megafac RS-718-K (manufactured by DIC Co., Ltd.), F-TOP (registered trademark) EF301, F-TOPEF303, F-TOP EF351, F-TOP EF352 (manufactured by Mitsubishi Materials Corporation), Surflon (registered trademark) ) S381, Surflon S382, Surflon SC101, Surflon SC105 (manufactured by Asahi Glass Co., Ltd.), E5844 (manufactured by Daikin Fine Chemical Research Institute, Ltd.), etc.
具有氟原子的硅酮系表面活性剂可列举:分子内具有硅氧烷键及氟碳链的表面活性剂等。具体地可列举Megafac(注册商标)R08、Megafac BL20、Megafac F475、MegafacF477及Megafac F443(DIC(株)制)等。Examples of the silicone-based surfactant having a fluorine atom include surfactants having a siloxane bond and a fluorocarbon chain in the molecule, and the like. Specifically, Megafac (registered trademark) R08, Megafac BL20, Megafac F475, Megafac F477, and Megafac F443 (manufactured by DIC Co., Ltd.) etc. are mentioned.
固化性树脂组合物100质量%中,流平剂(F)的含量通常为0.001质量%以上0.2质量%以下,优选为0.002质量%以上0.1质量%以下,更优选为0.005质量%以上0.05质量%以下。The content of the leveling agent (F) in 100% by mass of the curable resin composition is usually 0.001% by mass to 0.2% by mass, preferably 0.002% by mass to 0.1% by mass, more preferably 0.005% by mass to 0.05% by mass the following.
〔8〕抗氧化剂(G)[8] Antioxidant (G)
基于提高固化性树脂组合物的耐热性及耐光性的观点,固化性树脂组合物可以含有抗氧化剂(G)。抗氧化剂(G)只要是工业上一般使用的抗氧化剂即无特别限定,可以使用酚系抗氧化剂、磷系抗氧化剂及硫系抗氧化剂等。抗氧化剂(G)可以2种以上并用。From the viewpoint of improving the heat resistance and light resistance of the curable resin composition, the curable resin composition may contain an antioxidant (G). The antioxidant (G) is not particularly limited as long as it is an antioxidant commonly used industrially, and phenolic antioxidants, phosphorus antioxidants, sulfur antioxidants, and the like can be used. Antioxidant (G) can use 2 or more types together.
酚系抗氧化剂可列举:イルガノックス(注册商标)1010(Irganox 1010:季戊四醇四[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、BASF(株)制)、イルガノックス1076(Irganox1076:十八烷基-3-(3,5-二叔丁基-4-羟基苯基)丙酸酯、BASF(株)制)、イルガノックス1330(Irganox 1330:3,3’,3”,5,5’,5”-六叔丁基-a,a',a”-(均三甲苯-2,4,6-三基)三对甲酚、BASF(株)制)、イルガノックス3114(Irganox 3114:1,3,5-三(3,5-二叔丁基-4-羟基苄基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮、BASF(株)制)、イルガノックス3790(Irganox 3790:1,3,5-三((4-叔丁基-3-羟基-2,6-二甲苯基)甲基)-1,3,5-三嗪-2,4,6-(1H,3H,5H)-三酮、BASF(株)制)、イルガノックス1035(Irganox 1035:硫代二乙撑双[3-(3,5-二叔丁基-4-羟基苯基)丙酸酯]、BASF(株)制)、イルガノックス1135(Irganox 1135:苯丙酸、3,5-双(1,1-二甲基乙基)-4-羟基-C7-C9侧链烷基酯、BASF(株)制)、イルガノックス1520L(Irganox1520L:4,6-双(辛基硫代甲基)邻甲酚、BASF(株)制)、イルガノックス3125(Irganox 3125、BASF(株)制)、イルガノックス565(Irganox 565:2,4-双(正辛硫基)-6-(4-羟基-3',5'-二叔丁基苯胺基)-1,3,5-三嗪、BASF(株)制)、アデカスタブ(注册商标)AO-80(アデカスタブAO-80:3,9-双(2-(3-(3-叔丁基-4-羟基-5-甲基苯基)丙酰氧基)-1,1-二甲基乙基)-2,4,8,10-四氧杂螺(5,5)十一烷、(株)ADEKA制)、スミライザー(注册商标)BHT、スミライザーGA-80、スミライザーGS(Sumilizer,以上均为住友化学(株)制)、サイアノックス(注册商标)1790(Cyanox 1790、(株)埼玉工业技术中心(SAITEC)制)以及维他命E(卫材(株)制)等。Phenolic antioxidants include: Irganox (registered trademark) 1010 (Irganox 1010: pentaerythritol tetrakis [3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], manufactured by BASF Co., Ltd.) , Iluganox 1076 (Irganox 1076: octadecyl-3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate, manufactured by BASF Co., Ltd.), Iluganox 1330 (Irganox 1330: 3, 3',3",5,5',5"-hexa-tert-butyl-a,a',a"-(mesitylene-2,4,6-triyl)tri-p-cresol, BASF Co., Ltd. manufactured), Irganox 3114 (Irganox 3114: 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl)-1,3,5-triazine-2,4,6-( 1H, 3H, 5H)-trione, manufactured by BASF Co., Ltd.), Ilganox 3790 (Irganox 3790: 1,3,5-tris((4-tert-butyl-3-hydroxy-2,6-xylyl )methyl)-1,3,5-triazine-2,4,6-(1H,3H,5H)-trione, manufactured by BASF Co., Ltd.), Irganox 1035 (Irganox 1035: Thiodiethylene Bis[3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], manufactured by BASF Co., Ltd.), Irganox 1135 (Irganox 1135: phenylpropionic acid, 3,5-bis(1 ,1-Dimethylethyl)-4-hydroxy-C7-C9 side chain alkyl ester, manufactured by BASF Co., Ltd.), Irganox 1520L (Irganox 1520L: 4,6-bis(octylthiomethyl)-o- Cresol, BASF Co., Ltd.), Iluganox 3125 (Irganox 3125, BASF Co., Ltd.), Iluganox 565 (Irganox 565: 2,4-bis(n-octylthio)-6-(4-hydroxy- 3',5'-di-tert-butylanilino)-1,3,5-triazine, manufactured by BASF Co., Ltd.), Adecastab (registered trademark) AO-80 (Adecastab AO-80: 3,9-bis( 2-(3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propionyloxy)-1,1-dimethylethyl)-2,4,8,10-tetraoxo Aspiro(5,5)undecane, manufactured by ADEKA Co., Ltd.), Sumilizer (registered trademark) BHT, Sumilizer GA-80, Sumilizer GS (Sumilizer, all of which are manufactured by Sumitomo Chemical Co., Ltd.), Sumilizer (registered trademark) Trademark) 1790 (Cyanox 1790, manufactured by Saitama Industrial Technology Center (SAITEC)), vitamin E (manufactured by Eisai Co., Ltd.), etc.
磷系抗氧化剂可列举:イルガフォス(注册商标168(Irgafos 168:三(2,4-二叔丁基苯基)亚磷酸酯、BASF(株)制)、イルガフォス12(Irgafos 12:三[2-[[2,4,8,10-四叔丁基二苯并[d,f][1,3,2]二恶磷杂庚英-6-基]氧基]乙基]胺、BASF(株)制)、イルガフォス38(Irgafos 38:双(2,4-双(1,1-二甲基乙基)-6-甲基苯基)乙基亚磷酸酯、BASF(株)制)、アデカスタブ(注册商标)329K、アデカスタブPEP 36、アデカスタブPEP-8(以上均为(株)ADEKA制)、Sandstab P-EPQ(科莱恩公司制)、Weston(注册商标)618、Weston 619G(以上均为GE公司制)、Ultranox 626(GE公司制)以及スミライザー(注册商标)GP(Sumilizer GP:6-[3-(3-叔丁基-4-羟基-5-甲基苯基)丙氧基]-2,4,8,10-四叔丁基二苯并[d,f][1,3,2]二恶磷杂庚英)(住友化学(株)制)等。Examples of phosphorus-based antioxidants include Ilugafos (registered trademark 168 (Irgafos 168: tris(2,4-di-tert-butylphenyl) phosphite, manufactured by BASF Co., Ltd.), Ilugafos 12 (Irgafos 12: tris[2- [[2,4,8,10-tetra-tert-butyldibenzo[d,f][1,3,2]dioxaphospin-6-yl]oxy]ethyl]amine, BASF( Co., Ltd.), Irgafos 38 (Irgafos 38: bis(2,4-bis(1,1-dimethylethyl)-6-methylphenyl) ethyl phosphite, manufactured by BASF Co., Ltd.), Adecastab (registered trademark) 329K, Adecastab PEP 36, Adecastab PEP-8 (all of the above are manufactured by ADEKA Co., Ltd.), Sandstab P-EPQ (manufactured by Clariant), Weston (registered trademark) 618, Weston 619G (all of the above are manufactured by GE), Ultranox 626 (manufactured by GE), and Sumilizer (registered trademark) GP (Sumilizer GP: 6-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propoxy] -2,4,8,10-tetra-tert-butyldibenzo[d,f][1,3,2]dioxaphosphaheptin) (manufactured by Sumitomo Chemical Co., Ltd.), etc.
硫系抗氧化剂可列举:硫代二丙酸二月桂酯、硫代二丙酸二肉豆蔻基酯或硫代二丙酸二硬脂基酯等硫代二丙酸二烷基酯化合物及四[亚甲基(3-十二烷基硫代)丙酸酯]甲烷等多元醇的β-烷基巯基丙酸酯化合物等。Sulfur-based antioxidants include: dialkyl thiodipropionate compounds such as dilauryl thiodipropionate, dimyristyl thiodipropionate, or distearyl thiodipropionate, and four [Methylene(3-dodecylthio)propionate] β-alkylmercaptopropionate compounds of polyhydric alcohols such as methane, etc.
〔9〕其他成分[9] Other ingredients
固化性树脂组合物中根据需要还可含有1种或2种以上的填充剂、树脂(B)以外的高分子化合物、粘合促进剂、紫外线吸收剂、防凝聚剂、有机酸、有机胺化合物、硫醇化合物、固化剂、光散射剂等添加剂。If necessary, the curable resin composition may contain one or more fillers, polymer compounds other than the resin (B), adhesion promoters, ultraviolet absorbers, anti-coagulation agents, organic acids, and organic amine compounds. , thiol compounds, curing agents, light scattering agents and other additives.
填充剂可列举:玻璃、二氧化硅、氧化铝等。树脂(B)以外的高分子化合物可列举:聚乙烯醇、聚丙烯酸、聚乙二醇单烷基醚及聚氟烷基丙烯酸酯等。Examples of fillers include glass, silica, alumina, and the like. Examples of polymer compounds other than the resin (B) include polyvinyl alcohol, polyacrylic acid, polyethylene glycol monoalkyl ether, and polyfluoroalkyl acrylate.
粘合促进剂可列举:乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基三(2-甲氧基乙氧基)硅烷、N-(2-氨基乙基)-3-氨基丙基甲基二甲氧基硅烷、N-(2-氨基乙基)-3-氨基丙基三甲氧基硅烷、3-氨基丙基三乙氧基硅烷、3-环氧丙氧基丙基三甲氧基硅烷、3-环氧丙氧基丙基甲基二甲氧基硅烷、2-(3,4-环氧环己基)乙基三甲氧基硅烷、3-氯丙基甲基二甲氧基硅烷、3-氯丙基三甲氧基硅烷、3-甲基丙烯酰氧基丙基三甲氧基硅烷及3-巯基丙基三甲氧基硅烷等。Adhesion promoters include: vinyltrimethoxysilane, vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, N-(2-aminoethyl)-3-amino Propylmethyldimethoxysilane, N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-glycidoxypropyl Trimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-chloropropylmethyldimethylsilane Oxysilane, 3-chloropropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane and 3-mercaptopropyltrimethoxysilane, etc.
紫外线吸收剂可列举:2-(2-羟基-3-叔丁基-5-甲基苯基)-5-氯苯并三唑等苯并三唑系化合物;2-羟基-4-辛基氧基二苯甲酮等二苯甲酮系化合物;2,4-二-叔丁基苯基-3,5-二-叔丁基-4-羟基苯甲酸酯等苯甲酸酯系化合物;2-(4,6-二苯基-1,3,5-三嗪-2-基)-5-己基氧基苯酚等三嗪系化合物;等。防凝聚剂可列举聚丙烯酸钠等。Examples of ultraviolet absorbers include: benzotriazole compounds such as 2-(2-hydroxy-3-tert-butyl-5-methylphenyl)-5-chlorobenzotriazole; 2-hydroxy-4-octyl Benzophenone-based compounds such as oxybenzophenone; benzoate-based compounds such as 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate ; 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-hexyloxyphenol and other triazine compounds; etc. Sodium polyacrylate etc. are mentioned as an anti-agglomeration agent.
固化剂可列举:通过加热可以与树脂(B)中的羧基反应而令树脂(B)交联的化合物、可以均聚固化的化合物等。可列举环氧化合物、氧杂环丁烷化合物等。Examples of the curing agent include compounds capable of crosslinking the resin (B) by reacting with carboxyl groups in the resin (B) by heating, compounds capable of homopolymerization and curing, and the like. Examples thereof include epoxy compounds, oxetane compounds, and the like.
光散射剂可列举:金属或金属氧化物粒子、玻璃粒子等。金属氧化物可列举:TiO2、SiO2、BaTiO3、ZnO等。Examples of the light-scattering agent include metal or metal oxide particles, glass particles, and the like. Examples of metal oxides include TiO 2 , SiO 2 , BaTiO 3 , ZnO, and the like.
光散射剂可列举金属氧化物的粒子,更优选TiO2、SiO2等。The light-scattering agent includes metal oxide particles, more preferably TiO 2 , SiO 2 , and the like.
光散射剂的粒子径例如是0.03μm以上20μm以下左右,优选是0.05μm以上1μm以下,进一步优选是0.05μm以上300nm以下。固化性树脂组合物100质量%中,光散射剂的含量通常是0.001质量%以上50质量%以下,优选是1质量%以上40质量%以下,更优选是5质量%以上30质量%以下。The particle size of the light scattering agent is, for example, about 0.03 μm to 20 μm, preferably 0.05 μm to 1 μm, more preferably 0.05 μm to 300 nm. The content of the light scattering agent is usually 0.001 to 50 mass % in 100 mass % of the curable resin composition, preferably 1 to 40 mass %, more preferably 5 to 30 mass %.
<固化性树脂组合物的配制方法><Preparation method of curable resin composition>
固化性树脂组合物可以通过混合含配体半导体粒子(A)、树脂(B)、聚合性化合物(C)以及根据需要使用的其他成分而配制。The curable resin composition can be prepared by mixing the ligand-containing semiconductor particles (A), the resin (B), the polymerizable compound (C) and other components used as necessary.
含配体半导体粒子(A)优选实施以下处理:准备或配制好有机配体已配位的半导体粒子,接着,对其实施降低有机配体对上述半导体粒子的配位量的减少配体处理,使L/P质量比为0.1以上且小于5.0。减少配体处理通常在与树脂(B)或聚合性化合物(C)混合前进行。The ligand-containing semiconductor particle (A) is preferably subjected to the following treatment: prepare or prepare a semiconductor particle to which an organic ligand has been coordinated, and then perform a ligand-reducing treatment for reducing the amount of coordination of the organic ligand to the semiconductor particle, The L/P mass ratio is set to be 0.1 or more and less than 5.0. The ligand reduction treatment is usually performed before mixing with the resin (B) or the polymerizable compound (C).
减少配体处理可以通过用适当的溶剂对与半导体粒子配位的有机配体进行萃取来进行。该萃取用的溶剂可列举:乙醇、甲醇等。萃取条件如下:将含配体半导体粒子(A)的分散液滴加入萃取用溶剂使之沉淀后,通过离心分离机分离沉淀物而除去上层清液,使之再分散于规定溶剂(己烷、甲苯、氯仿等)。The ligand reduction treatment can be performed by extracting organic ligands coordinated to the semiconductor particles with an appropriate solvent. Examples of the solvent for the extraction include ethanol, methanol, and the like. The extraction conditions are as follows: After the dispersion liquid containing the ligand-containing semiconductor particles (A) is added dropwise to the extraction solvent to precipitate it, the precipitate is separated by a centrifuge to remove the supernatant liquid, and then dispersed in a predetermined solvent (hexane, toluene, chloroform, etc.).
<固化膜、图案化的固化膜、波长转换膜及显示装置><Cured film, patterned cured film, wavelength conversion film, and display device>
可以通过使由固化性树脂组合物构成的膜(层)固化来获得固化膜。此时,可通过光刻法、喷墨法、印刷法等方法进行图案形成,由此获得图案化的固化膜。固化膜或图案化的固化膜可以适用作发射出不同于入射光波长的波长的光的波长转换膜(波长转换滤波器)。波长转换膜可适用于液晶显示装置、有机EL装置等显示装置。图案形成方法优选是光刻法。光刻法是将固化性树脂组合物涂布在基板上,干燥,形成固化性树脂组合物层,通过光掩模将该固化性树脂组合物层曝光、显影的方法。A cured film can be obtained by curing a film (layer) composed of a curable resin composition. At this time, pattern formation may be performed by a method such as a photolithography method, an inkjet method, or a printing method, thereby obtaining a patterned cured film. A cured film or a patterned cured film can be suitably used as a wavelength conversion film (wavelength conversion filter) that emits light of a wavelength different from the wavelength of incident light. The wavelength conversion film can be applied to display devices such as liquid crystal display devices and organic EL devices. The patterning method is preferably photolithography. The photolithography method is a method of applying a curable resin composition on a substrate, drying it to form a curable resin composition layer, exposing and developing the curable resin composition layer through a photomask.
作为基板,可使用石英玻璃、硼硅酸玻璃、硅酸铝盐玻璃、表面施以二氧化硅涂层的碱石灰玻璃等玻璃板,聚碳酸酯、聚甲基丙烯酸甲酯、聚对苯二甲酸乙二酯等树脂板,硅、在上述基板上形成有铝、银、银/铜/钯合金薄膜等的基板等。As the substrate, glass plates such as quartz glass, borosilicate glass, aluminosilicate glass, soda lime glass with silica coating on the surface, polycarbonate, polymethylmethacrylate, polyterephthalate, etc. can be used. Resin boards such as ethylene formate, silicon, substrates on which aluminum, silver, silver/copper/palladium alloy thin films, etc. are formed, etc.
通过光刻法图案化的固化膜的形成,可用公知或惯用的装置或条件进行。例如,可按如下那样制作。首先,将固化性树脂组合物涂布在基板上,通过加热干燥(预烘)和/或减压干燥使溶剂等挥发成分除去、干燥,得到固化性树脂组合物层。作为涂布方法,可举出旋涂法、狭缝涂布法、狭缝和旋转涂布法等。Formation of the cured film patterned by photolithography can be carried out using known or commonly used equipment or conditions. For example, it can be produced as follows. First, a curable resin composition is applied on a substrate, and volatile components such as a solvent are removed and dried by heat drying (prebaking) and/or reduced pressure drying to obtain a curable resin composition layer. Examples of the coating method include a spin coating method, a slit coating method, a slit and spin coating method, and the like.
进行加热干燥时的温度,优选为30℃以上120℃以下,更优选为50℃以上110℃以下。加热时间优选为10秒以上10分钟以下,更优选为30秒以上5分钟以下。进行减压干燥时,优选在50Pa以上150Pa以下的压力下、20℃以上25℃以下的温度范围下进行。固化性树脂组合物层的膜厚无特别限定,可以根据期望的波长转换膜等固化膜的膜厚适当地选择。The temperature at the time of heat drying is preferably 30°C to 120°C, more preferably 50°C to 110°C. The heating time is preferably from 10 seconds to 10 minutes, more preferably from 30 seconds to 5 minutes. When performing reduced-pressure drying, it is preferable to carry out under the pressure of 50 Pa or more and 150 Pa or less, and the temperature range of 20 degreeC or more and 25 degreeC or less. The film thickness of the curable resin composition layer is not particularly limited, and can be appropriately selected according to the film thickness of a desired cured film such as a wavelength conversion film.
接下来,将固化性树脂组合物层通过用于形成期望图案的光掩模曝光。该光掩模上的图案没有特别限制,可使用匹配目标用途的图案。作为曝光用的光源,优选发出250nm以上450nm以下波长的光的光源。例如,可将不足350nm的光,使用截取该波长区域的过滤器截取,或也可以将436nm附近、408nm附近、365nm附近的光,使用取出这些波长区域的带通滤波器选择性地取出。光源可列举:汞灯、发光二极管、金属卤化物等、卤素灯等。Next, the curable resin composition layer is exposed through a photomask for forming a desired pattern. The pattern on the photomask is not particularly limited, and a pattern matching the intended use can be used. As the light source for exposure, a light source emitting light having a wavelength of 250 nm to 450 nm is preferable. For example, light less than 350 nm can be cut using a filter that cuts this wavelength range, or light around 436 nm, 408 nm, and 365 nm can be selectively extracted using a bandpass filter that cuts out these wavelength ranges. Examples of the light source include mercury lamps, light-emitting diodes, metal halides, and halogen lamps.
由于可以向曝光面整体均匀地照射平行光,或可以校准光掩模与形成有固化性树脂组合物层的基板的正确位置,因此曝光优选使用掩模对准仪及分步重复器等曝光装置。Since it is possible to uniformly irradiate the entire exposure surface with parallel light, or to align the correct position of the photomask and the substrate on which the curable resin composition layer is formed, it is preferable to use an exposure device such as a mask aligner or a step-and-repeater for exposure. .
通过使曝光后的固化性树脂组合物层接触显影液显影,从而在基板上形成固化性树脂组合物层的图案。通过显影,固化性树脂组合物层的未曝光部分溶解于显影液而被除去。显影液优选使用氢氧化钾、碳酸氢钠、碳酸钠、氢氧化四甲基铵等碱性化合物的水溶液。这些碱性化合物在水溶液中的浓度优选为0.01质量%以上10质量%以下,更优选为0.03质量%以上5质量%以下。显影液中可进一步含有表面活性剂。显影方法可列举:桨式搅拌法、浸渍法及喷涂法等。进一步地,可在显影时将基板以任意角度倾斜。显影后,优选进行水洗。The pattern of the curable resin composition layer is formed on a board|substrate by making the exposed curable resin composition layer contact a developing solution, and developing. By image development, the unexposed part of a curable resin composition layer melt|dissolves in a developing solution, and is removed. As the developer, it is preferable to use an aqueous solution of a basic compound such as potassium hydroxide, sodium bicarbonate, sodium carbonate, tetramethylammonium hydroxide, or the like. The concentration of these basic compounds in the aqueous solution is preferably not less than 0.01% by mass and not more than 10% by mass, more preferably not less than 0.03% by mass and not more than 5% by mass. The developer may further contain a surfactant. As an image development method, a paddle stirring method, a dipping method, a spraying method, etc. are mentioned. Further, the substrate can be tilted at any angle during development. After image development, washing with water is preferred.
进一步地,优选对得到的固化性树脂组合物层的图案进行后烘。后烘的温度优选为60℃以上250℃以下,更优选为110℃以上240℃以下。后烘焙的时间优选为1分钟以上120分钟以下,更优选为10分钟以上60分钟以下。进行后烘后的固化膜的膜厚例如是1μm以上10μm以下,优选为3μm以上10μm以下。Furthermore, it is preferable to post-bak the obtained curable resin composition layer pattern. The post-baking temperature is preferably from 60°C to 250°C, more preferably from 110°C to 240°C. The post-baking time is preferably from 1 minute to 120 minutes, and more preferably from 10 minutes to 60 minutes. The film thickness of the cured film after post-baking is, for example, 1 μm to 10 μm, preferably 3 μm to 10 μm.
实施例Example
以下列举实施例对本发明进行更具体的说明,但本发明并不限于这些例子。例中,表示含量或使用量的%及份若无特别说明,即为质量基准。Examples are given below to describe the present invention more specifically, but the present invention is not limited to these examples. In the examples, % and parts indicating the content or the amount used are mass standards unless otherwise specified.
<制造例1-1:含配体半导体粒子(A)的制作-1><Manufacturing Example 1-1: Preparation of Ligand-Containing Semiconductor Particles (A)-1>
(1)准备半导体量子点(1) Preparation of semiconductor quantum dots
作为半导体量子点,使用具有InP(核)/ZnS(第1壳)/ZnS(第2壳)结构的核壳型半导体量子点INP530〔NN-LABS公司制〕。在该半导体量子点的表面上配位有油胺。As the semiconductor quantum dot, a core-shell type semiconductor quantum dot INP530 (manufactured by NN-LABS Co., Ltd.) having an InP (core)/ZnS (first shell)/ZnS (second shell) structure was used. Oleylamine is coordinated to the surface of the semiconductor quantum dot.
(2)减少配体处理(2) Reduce ligand processing
接着,对上述半导体量子点(QD)按照以下顺序进行减少配体处理。首先,将2容量份己烷加入到1容量份含有上述(1)所得的QD的分散液中进行稀释。其后,添加30容量份乙醇使QD沉淀,进行离心分离处理。除去上层清液,加入3容量份己烷使QD再分散。总共进行3次这样的处理(添加乙醇进行沉淀→离心分离→除去上层清液→添加己烷再分散)。其中,进行第3次再分散时,添加环己烷羧酸异丙酯(CHCI)而不是己烷,使QD(含有油胺配体)的浓度为20质量%,获得QD分散液-A。Next, the above-mentioned semiconductor quantum dots (QDs) were subjected to ligand reduction treatment in the following order. First, 2 parts by volume of hexane was added to 1 part by volume of the dispersion containing the QDs obtained in (1) above to dilute. Thereafter, 30 parts by volume of ethanol was added to precipitate the QDs, followed by centrifugation. The supernatant was removed, and 3 parts by volume of hexane were added to redisperse the QDs. Such treatment (precipitation by adding ethanol→centrifugation→removal of the supernatant→addition of hexane and redispersion) was performed a total of 3 times. However, when performing the third redispersion, isopropyl cyclohexanecarboxylate (CHCI) was added instead of hexane so that the concentration of QDs (containing oleylamine ligand) was 20% by mass to obtain QD dispersion-A.
(3)L/P质量比的测定(3) Determination of L/P mass ratio
对获得的QD分散液-A按照以下顺序测定L/P质量比〔有机配体相对于半导体量子点的质量比;[有机配体的质量]/[半导体量子点的质量]〕。For the obtained QD dispersion-A, the L/P mass ratio [mass ratio of the organic ligand to the semiconductor quantum dot; [mass of the organic ligand]/[mass of the semiconductor quantum dot]] was measured in the following order.
向铝锅中量取30μL的QD分散液,使用热重分析装置“TGDTA6200”(日本精工公司制)在氮气流下,以5℃/min的升温速度在45℃至550℃的温度范围内进行热重测定。将作为CHCI挥发结束温度的170℃至550℃的重量变化作为有机配体的重量(质量),将测定结束后的残渣物的重量作为半导体量子点的重量(质量),通过有机配体的质量除以半导体量子点的质量求得L/P质量比。Measure 30 μL of the QD dispersion liquid into an aluminum pot, and use a thermogravimetric analysis device "TGDTA6200" (manufactured by Nippon Seiko Co., Ltd.) to heat it in the temperature range of 45 °C to 550 °C at a heating rate of 5 °C/min under nitrogen flow. Re-determined. The weight change from 170°C to 550°C, which is the end temperature of CHCI volatilization, is taken as the weight (mass) of the organic ligand, and the weight of the residue after the measurement is taken as the weight (mass) of the semiconductor quantum dot. Divide by the mass of the semiconductor quantum dots to obtain the L/P mass ratio.
<制造例1-2:含配体半导体粒子(A)的制作-2><Production Example 1-2: Production of Ligand-Containing Semiconductor Particles (A)-2>
向100份QD分散液-A中加入14.5份油酸,添加CHCI使QD(含有油胺及油酸配体)的浓度为20质量%后,在80℃下搅拌3小时,由此获得QD分散液-B。与制造例1-1的(3)同样地实施,对获得的QD分散液-B测定L/P质量比。Add 14.5 parts of oleic acid to 100 parts of QD dispersion-A, add CHCI so that the concentration of QD (containing oleylamine and oleic acid ligand) becomes 20% by mass, and stir at 80°C for 3 hours to obtain QD dispersion Liquid-B. In the same manner as (3) of Production Example 1-1, the L/P mass ratio of the obtained QD dispersion-B was measured.
<制造例1-3:含配体半导体粒子(A)的制作-3><Production Example 1-3: Production of Ligand-Containing Semiconductor Particles (A)-3>
向制造例1-1所得的QD分散液-A 100份中加入油酸49.0份,添加CHCI使QD(含有油胺及油酸配体)的浓度为20质量%后,在80℃下搅拌3小时,由此获得QD分散液-C。与制造例1-1的(3)同样地实施,对获得的QD分散液-C测定L/P质量比。Add 49.0 parts of oleic acid to 100 parts of QD dispersion-A obtained in Production Example 1-1, add CHCI so that the concentration of QD (containing oleylamine and oleic acid ligand) is 20% by mass, and stir at 80°C for 3 hours, thus obtaining QD dispersion-C. In the same manner as (3) of Production Example 1-1, the L/P mass ratio of the obtained QD dispersion-C was measured.
制造例1-1~1-3的概要见表1。The summary of Production Examples 1-1 to 1-3 is shown in Table 1.
【表1】【Table 1】
<制造例2-1:含有树脂(B)的溶液的配制-1><Manufacturing example 2-1: Preparation of solution containing resin (B)-1>
向具有冷凝管与搅拌器的烧瓶中,加入丙二醇单甲醚乙酸酯(PGMEA)100份进行氮置换。70℃下搅拌的同时,在该温度下历时30分钟滴加甲基丙烯酸甲酯(东京化成工业株式会社制)7.6份、甲基丙烯酸双环戊酯(日立化成株式会社制“ファンクリルFA-513M”)5.6份、甲基丙烯酸(东京化成工业株式会社制)2.7份、琥珀酸1-[2-(甲基丙烯酰氧基)乙基]酯(西格玛奥德里奇日本合同会社制)6.4份、2,2’-偶氮二(2,4-二甲基戊腈)(和光纯药工业株式会社制)2.1份、季戊四醇四(3-巯基丙酸酯)〔PEMP〕(SC有机化学株式会社制)1.4质量份及PGMEA100份的混合溶液,在该温度下进行2小时聚合反应。使反应溶液慢慢冷却至室温后,滴加于乙醇,过滤回收沉淀物,通过40℃的真空干燥机进行干燥。将获得的白色粉末20份溶解于40份PGMEA与40份CHCI的混合溶剂中,获得树脂溶液-a(树脂浓度:20质量%)。获得的树脂的重均分子量为17000(通过凝胶渗透色谱法得到的标准聚苯乙烯换算值)。基于加料量,算出获得的树脂固体成分的酸值为X/Ya=80/70(mg-KOH/g)。100 parts of propylene glycol monomethyl ether acetate (PGMEA) was added to the flask equipped with the condenser tube and the stirrer, and nitrogen substitution was carried out. While stirring at 70° C., 7.6 parts of methyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), 7.6 parts of dicyclopentyl methacrylate (manufactured by Hitachi Chemical Co., Ltd. ") 5.6 parts, methacrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) 2.7 parts, succinic acid 1-[2-(methacryloyloxy)ethyl] ester (manufactured by Sigma-Aldrich Nippon Kogyo Co., Ltd.) 6.4 parts , 2,2'-azobis(2,4-dimethylvaleronitrile) (manufactured by Wako Pure Chemical Industries, Ltd.) 2.1 parts, pentaerythritol tetrakis(3-mercaptopropionate) [PEMP] (SC Organic Chemicals Co., Ltd. Co., Ltd.) and a mixed solution of 1.4 parts by mass of PGMEA and 100 parts of PGMEA were polymerized at this temperature for 2 hours. After slowly cooling the reaction solution to room temperature, it was added dropwise to ethanol, and the precipitate was collected by filtration and dried with a vacuum dryer at 40°C. 20 parts of the obtained white powder were dissolved in a mixed solvent of 40 parts of PGMEA and 40 parts of CHCI to obtain a resin solution-a (resin concentration: 20% by mass). The weight average molecular weight of the obtained resin was 17,000 (standard polystyrene conversion value obtained by gel permeation chromatography). Based on the charged amount, the acid value of the solid content of the obtained resin was calculated as X/Y a =80/70 (mg-KOH/g).
<制造例2-2:含树脂(B)的溶液的配制-2><Manufacturing example 2-2: Preparation of solution containing resin (B)-2>
作为单体,使甲基丙烯酸甲酯(东京化成社制)14.3份及甲基丙烯酸(东京化成工业株式会社制)2.4份,不使用琥珀酸1-[2-(甲基丙烯酰氧基)乙基]酯(西格玛奥德里奇日本合同会社公司),除此之外与制造例2-1同样地实施,获得树脂溶液-b(树脂浓度:20质量%)。所得的树脂的重均分子量为17000(通过凝胶渗透色谱法得到的标准聚苯乙烯换算值)。基于加料量,算出所得的树脂固体成分的酸值为X/Ya=70/0(mg-KOH/g)。As a monomer, 14.3 parts of methyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) and 2.4 parts of methacrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) were used, and 1-[2-(methacryloyloxy) succinic acid was not used. Ethyl] ester (Sigma-Aldrich Nippon Contracting Co., Ltd.) was carried out in the same manner as in Production Example 2-1 to obtain resin solution-b (resin concentration: 20% by mass). The weight average molecular weight of the obtained resin was 17,000 (value in terms of standard polystyrene obtained by gel permeation chromatography). Based on the charged amount, the acid value of the obtained resin solid content was calculated as X/Y a =70/0 (mg-KOH/g).
<制造例2-3:含有树脂(B)的溶液的配制-3><Production Example 2-3: Preparation of Solution Containing Resin (B)-3>
作为单体,使甲基丙烯酸甲酯(东京化成工业株式会社制)10.3份,不使用甲基丙烯酸(东京化成工业株式会社制),除此之外与制造例2-1同样地实施,获得树脂溶液-c(树脂浓度:20质量%)。所得的树脂的重均分子量为16000(通过凝胶渗透色谱法得到的标准聚苯乙烯换算值)。基于加料量,算出所得的树脂固体成分的酸值为X/Ya=0/70(mg-KOH/g)。As a monomer, 10.3 parts of methyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) was used, except that methacrylic acid (manufactured by Tokyo Chemical Industry Co., Ltd.) was not used, and it was carried out in the same manner as Production Example 2-1 to obtain Resin solution-c (resin concentration: 20% by mass). The weight average molecular weight of the obtained resin was 16,000 (value in terms of standard polystyrene obtained by gel permeation chromatography). Based on the charged amount, the acid value of the obtained resin solid content was calculated as X/Y a =0/70 (mg-KOH/g).
<制造例2-4:含有树脂(B的溶液的配制-4><Production Example 2-4: Preparation of Solution Containing Resin (B-4>
按照日本专利JP2015-028139号公报[0191]的记载配制树脂溶液后,添加PGMEA,获得树脂浓度20质量%的树脂溶液-d。基于加料量算出所得的树脂固体成分的酸值为X/Ya=49/0(mg-KOH/g)。After preparing a resin solution according to the description in Japanese Patent No. JP2015-028139 [0191], PGMEA was added to obtain a resin solution-d having a resin concentration of 20% by mass. The acid value of the solid content of the obtained resin was calculated based on the amount charged, X/Y a =49/0 (mg-KOH/g).
<实施例1><Example 1>
将25份QD分散液-A、14.0份树脂溶液-a、42.0份树脂溶液-b及以20质量%浓度含有抗氧化剂(G-1)的PGMEA溶液1.85份装入烧瓶,于80℃搅拌加热12小时。之后,放冷至室温,获得含有QD及树脂的溶液。Put 25 parts of QD dispersion-A, 14.0 parts of resin solution-a, 42.0 parts of resin solution-b and 1.85 parts of PGMEA solution containing antioxidant (G-1) at a concentration of 20% by mass into a flask, stir and heat at 80°C 12 hours. Thereafter, it was left to cool to room temperature to obtain a solution containing QDs and resin.
接着,将聚合性化合物(C-1)3.75份、聚合性化合物(C-2)3.75份、聚合引发剂(D-1)0.20份、抗氧化剂(G-2)0.75份、以10质量%浓度含有流平剂(F-1)的PGMEA溶液0.25份及PGMEA 8.50份混合。将获得的混合液加入至上述含有QD及树脂的溶液中,进行搅拌混合,获得固化性树脂组合物。获得的固化性树脂组合物的固体成分浓度为25质量%。本实施例中使用的混合成分的种类及其使用量汇总于表2。表2中,使用量的单位是质量份。通过目测观察可确认到获得的固化性树脂组合物中,树脂均匀溶解,QD均匀分散。Next, 3.75 parts of a polymerizable compound (C-1), 3.75 parts of a polymerizable compound (C-2), 0.20 parts of a polymerization initiator (D-1), and 0.75 parts of an antioxidant (G-2) were mixed at 10% by mass. Concentration Mix 0.25 parts of PGMEA solution containing leveling agent (F-1) and 8.50 parts of PGMEA. The obtained mixed liquid was added to the above-mentioned solution containing the QDs and the resin, and stirred and mixed to obtain a curable resin composition. The solid content concentration of the curable resin composition obtained was 25 mass %. Table 2 summarizes the types and amounts of the mixing components used in this example. In Table 2, the unit of the amount used is parts by mass. Visual observation confirmed that the resin was uniformly dissolved and the QDs were uniformly dispersed in the obtained curable resin composition.
<实施例2~4、比较例1~2><Examples 2-4, Comparative Examples 1-2>
除了使用的QD分散液、树脂溶液及其他混合成分的种类及其使用量按表2所示以外,与实施例1同样地配制固化性树脂组合物。实施例2~4及比较例1~2中所得的固化性树脂组合物的固体成分浓度均为25质量%。实施例2~4及比较例1~2所得的固化性树脂组合物中,通过目测观察可确认到树脂均匀溶解,QD均匀分散。A curable resin composition was prepared in the same manner as in Example 1, except that the types and amounts of the QD dispersion liquid, resin solution, and other mixing components used were as shown in Table 2. The solid content concentration of the curable resin composition obtained in Examples 2-4 and Comparative Examples 1-2 was 25 mass % for all. In the curable resin compositions obtained in Examples 2 to 4 and Comparative Examples 1 to 2, it was confirmed by visual observation that the resin was uniformly dissolved and the QDs were uniformly dispersed.
<实施例5><Example 5>
将25份QD分散液-A、11.4份树脂溶液-a、34.1份树脂溶液-b及以20质量%浓度含有抗氧化剂(G-1)的PGMEA溶液1.50份装入烧瓶,于80℃搅拌加热12小时,其后,放冷至室温,获得含有QD及树脂的溶液。Put 25 parts of QD dispersion-A, 11.4 parts of resin solution-a, 34.1 parts of resin solution-b and 1.50 parts of PGMEA solution containing antioxidant (G-1) at a concentration of 20% by mass into a flask, stir and heat at 80°C After 12 hours, it was left to cool to room temperature to obtain a solution containing QDs and resin.
接着,将聚合性化合物(C-1)3.05份、聚合性化合物(C-2)3.05份、聚合引发剂(D-1)0.15份、抗氧化剂(G-2)0.60份、以10质量%浓度含有流平剂(F-1)的PGMEA溶液0.25份、光散射剂5.15份及PGMEA 16.0份混合。将获得的混合液加入至上述含有QD及树脂的溶液中,进行搅拌混合,获得固化性树脂组合物。获得的固化性树脂组合物的固体成分浓度为25质量%。本实施例中使用的混合成分的种类及其使用量汇总于表2。通过目测观察可确认到获得的固化性树脂组合物中,树脂均匀溶解,QD均匀分散。Next, 3.05 parts of a polymerizable compound (C-1), 3.05 parts of a polymerizable compound (C-2), 0.15 parts of a polymerization initiator (D-1), and 0.60 parts of an antioxidant (G-2) were mixed at 10% by mass. Concentration Mix 0.25 parts of PGMEA solution containing leveling agent (F-1), 5.15 parts of light scattering agent and 16.0 parts of PGMEA. The obtained mixed liquid was added to the above-mentioned solution containing the QDs and the resin, and stirred and mixed to obtain a curable resin composition. The solid content concentration of the curable resin composition obtained was 25 mass %. Table 2 summarizes the types and amounts of the mixing components used in this example. Visual observation confirmed that the resin was uniformly dissolved and the QDs were uniformly dispersed in the obtained curable resin composition.
【表2】【Table 2】
表2所示的混合成分的详细如下。The details of the mixing components shown in Table 2 are as follows.
〔1〕聚合性化合物(C-1):丙氧基化季戊四醇三丙烯酸酯(新中村化学工业株式会社制“NK ESTER ATM-4PL”)、[1] Polymerizable compound (C-1): Propoxylated pentaerythritol triacrylate ("NK ESTER ATM-4PL" manufactured by Shin-Nakamura Chemical Industry Co., Ltd.),
〔2〕聚合性化合物(C-2):季戊四醇三丙烯酸酯(新中村化学工业株式会社制“NKESTER A-TMM-3LM-N”)、[2] Polymerizable compound (C-2): pentaerythritol triacrylate ("NKESTER A-TMM-3LM-N" manufactured by Shin-Nakamura Chemical Industry Co., Ltd.),
〔3〕聚合引发剂(D-1):株式会社ADEKA制的O-酰基肟系聚合引发剂“NCI-930”、[3] Polymerization initiator (D-1): O-acyl oxime type polymerization initiator "NCI-930" manufactured by ADEKA Corporation,
〔4〕溶剂(E-1):PGMEA、[4] Solvent (E-1): PGMEA,
〔5〕流平剂(F-1):东丽硅酮株式会社制的聚醚改性硅酮油系流平剂“东丽硅酮SH8400”、[5] Leveling agent (F-1): Polyether-modified silicone oil-based leveling agent "Toray Silicone SH8400" manufactured by Toray Silicone Co., Ltd.,
〔6〕抗氧化剂(G-1):株式会社ADEKA制的受阻酚型系抗氧化剂“アデカスタブ(注册商标)AO-60”、[6] Antioxidant (G-1): hindered phenolic antioxidant "Adeka Staub (registered trademark) AO-60" manufactured by ADEKA Co., Ltd.,
〔7〕抗氧化剂(G-2):住友化学株式会社制的酚磷系抗氧化剂“スミライザー(注册商标)GP”、[7] Antioxidant (G-2): Sumitomo Chemical Co., Ltd. phenophospho-based antioxidant "Sumilaizer (registered trademark) GP",
〔8〕光散射剂:山阳色素株式会社制的氧化钛粒子分散液“SF WHITEGC4134”(氧化钛粒子浓度:73质量%)。[8] Light scattering agent: titanium oxide particle dispersion liquid "SF WHITE GC4134" (titanium oxide particle concentration: 73% by mass) manufactured by Sanyo Color Co., Ltd.
[评价试验][Evaluation test]
(1)图案形成性(1) Pattern formation
将0.45mL固化性树脂组合物滴加到玻璃基板,以150rpm、20秒的条件进行旋涂后,以100℃、3分钟的条件使之干燥(预烘)而形成固化性树脂组合物层。接着,使用具有线宽为50μm的线和间隔图案的光掩模,于大气环境气体下以40mJ/cm2的曝光量(365nm基准)进行图案曝光。基板与光掩模之间的距离为120μm。将图案曝光后的固化性树脂组合物层在23℃下浸渍于氢氧化钾浓度为0.04质量%的水系显影液中70秒,水洗后,在烘箱中,230℃下进行20分钟后烘,获得图案化的固化膜。固化膜的膜厚均为5μm以上6μm以下。0.45 mL of curable resin composition was dripped on the glass substrate, spin-coated at 150 rpm for 20 seconds, and dried (pre-baked) at 100° C. for 3 minutes to form a curable resin composition layer. Next, using a photomask having a line-and-space pattern with a line width of 50 μm, pattern exposure was performed at an exposure amount of 40 mJ/cm 2 (based on 365 nm) under atmospheric air. The distance between the substrate and the photomask was 120 μm. The curable resin composition layer after the pattern exposure was immersed in an aqueous developer with a potassium hydroxide concentration of 0.04% by mass at 23°C for 70 seconds, washed with water, and post-baked in an oven at 230°C for 20 minutes to obtain Patterned cured film. The film thickness of the cured film is all 5 μm or more and 6 μm or less.
使用激光显微镜(奥林巴斯株式会社制“3D测量激光显微镜(3D Measuring LaserMicroscope OLS4100)”)对图案化的固化膜的线(掩模宽50μm的线)的1点进行观察,基于以下的评价基准评价图案形成性。结果如表2所示。Using a laser microscope ("3D Measuring Laser Microscope OLS4100" manufactured by Olympus Corporation), one point of the patterned cured film lines (lines with a mask width of 50 μm) was observed, and the evaluation was based on the following The pattern formation property was evaluated as a benchmark. The results are shown in Table 2.
A:线宽在[掩模宽(50μm)-2μm]以上[掩模宽(50μm)+3μm]以下的范围内;A: The line width is within the range of [mask width (50μm)-2μm] and [mask width (50μm)+3μm];
B:线宽在[掩模宽(50μm)-6μm]以上、小于[掩模宽(50μm)-2μm]的范围内,或大于[掩模宽(50μm)+3μm]、[掩模宽(50μm)+10μm]以下的范围内;B: The line width is above [mask width (50μm)-6μm], less than [mask width (50μm)-2μm], or greater than [mask width (50μm)+3μm], [mask width ( 50μm)+10μm] within the range below;
C:线宽小于[掩模宽(50μm)-6μm],或大于[掩模宽(50μm)+10μm];C: The line width is less than [mask width (50μm)-6μm], or greater than [mask width (50μm)+10μm];
D:存在显影不充分之处、即存在相邻线相连处,或显影密接性不充分而致线发生了剥离。D: Insufficient development exists, that is, there is a junction between adjacent lines, or the lines are peeled off due to insufficient development adhesion.
(2)发光强度(2) Luminous intensity
除了未使用光掩模以外,与上述“图案形成性”的评价试验同样地操作,在玻璃基板上形成固化膜。将该附有固化膜的玻璃基板配置在蓝色背光源上,使用海洋光学株式会社生产的总光通量测量装置“CSTM-OP-RADIANT-FLUX”测定发光强度。实施例5的固化膜的发光强度为实施例1的固化膜的发光强度的9倍。Except not having used the photomask, it carried out similarly to the evaluation test of said "pattern formability", and formed the cured film on the glass substrate. This cured film-attached glass substrate was placed on a blue backlight, and the luminous intensity was measured using a total luminous flux measuring device "CSTM-OP-RADIANT-FLUX" manufactured by Ocean Optical Co., Ltd. The luminous intensity of the cured film of Example 5 was nine times that of the cured film of Example 1.
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