CN108443240A - A kind of no pressurizing cylinder supercharging device and method - Google Patents
A kind of no pressurizing cylinder supercharging device and method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 36
- 238000002347 injection Methods 0.000 claims abstract description 80
- 239000007924 injection Substances 0.000 claims abstract description 80
- 230000009471 action Effects 0.000 claims abstract description 33
- 238000004146 energy storage Methods 0.000 claims abstract description 25
- 238000005516 engineering process Methods 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 121
- 230000008569 process Effects 0.000 claims description 13
- 238000001514 detection method Methods 0.000 claims description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 2
- 239000000446 fuel Substances 0.000 claims 16
- 239000012530 fluid Substances 0.000 claims 2
- 238000001914 filtration Methods 0.000 claims 1
- 239000002828 fuel tank Substances 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 238000004512 die casting Methods 0.000 abstract description 16
- 238000005266 casting Methods 0.000 abstract description 2
- 238000002955 isolation Methods 0.000 description 7
- 230000004044 response Effects 0.000 description 7
- 230000035939 shock Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 101100293604 Hordeum vulgare NAS7 gene Proteins 0.000 description 1
- 101100529043 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) RPN9 gene Proteins 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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- 238000005495 investment casting Methods 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- 239000000243 solution Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/024—Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/042—Controlling the temperature of the fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/20576—Systems with pumps with multiple pumps
- F15B2211/20584—Combinations of pumps with high and low capacity
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
本发明公开了一种无增压油缸增压装置及方法,装置包括压射油缸、低压泵组、高压变量泵组、高压蓄能器和快速蓄能器;压射油缸的前端设有锤前阀,锤前阀连接有快速蓄能器,压射油缸的后端设有锤后阀,锤后阀连接有P端供油口,P端供油口连接快速蓄能器;低压泵组连接有高压变量泵组,高压变量泵组连接有HD1储能阀,HD1储能阀连接有高压蓄能器;方法包括:压射部分动作的前期准备工作,第一段慢速动作,第二段慢速动作,高速动作,增压动作,跟出动作,回锤动作。装置结构简单,建压时间可提升到12ms,极大程度地提高了大型压铸机压射部分的增压性能,解决了现有技术中压铸机参数不能满足部分精密产品对铸造工艺要求的难点,有效提高了产品的成品率。
The invention discloses a boosting device and method for a non-pressurized oil cylinder. The device includes an injection cylinder, a low-pressure pump group, a high-pressure variable pump group, a high-pressure accumulator and a fast accumulator; the front end of the injection cylinder is provided with a hammer front Valve, the hammer front valve is connected with a fast accumulator, the rear end of the injection cylinder is equipped with a hammer rear valve, the hammer rear valve is connected with a P-end oil supply port, and the P-end oil supply port is connected with a fast accumulator; the low-pressure pump group is connected There is a high-pressure variable pump group, which is connected to the HD1 energy storage valve, and the HD1 energy storage valve is connected to the high-pressure accumulator; the method includes: preparatory work for the injection part of the action, the first stage of slow action, the second stage Slow action, high speed action, boost action, follow out action, hammer back action. The structure of the device is simple, and the pressure building time can be increased to 12ms, which greatly improves the pressurization performance of the injection part of the large-scale die-casting machine, and solves the difficulty in the existing technology that the parameters of the die-casting machine cannot meet the casting process requirements of some precision products. Effectively improve the yield of products.
Description
技术领域technical field
本发明涉及建压油路系统,具体涉及一种无增压油缸增压装置及方法。The invention relates to a pressure building oil circuit system, in particular to a booster device and method for a non-pressurized oil cylinder.
背景技术Background technique
压铸机是机械行业常用的机械之一,用于对金属产品施加高压压铸成型,因此压力的建立时间这与参数非常重要。目前国标中对大型机器的建压时间规定在25-30ms,但实际上压铸机生产厂家的压力建立时间在30ms以上。Die-casting machine is one of the commonly used machines in the machinery industry. It is used to apply high-pressure die-casting to metal products, so the pressure build-up time and parameters are very important. The current national standard stipulates that the pressure building time for large machines is 25-30ms, but in fact the pressure building time of die casting machine manufacturers is above 30ms.
压铸机的压射动作流程一般为:一段慢速二段慢速快速增压保压跟出回锤压射完成。其中最重要的为“快速增压”段,该段衔接过程中需要PLC接收位置以及压力信号,达到设定值后再由PLC输出信号给增压电磁阀线圈,电磁阀线圈响应后推动电磁阀阀芯排掉控制油,此时插装阀的阀芯才开始响应动作,插装阀响应后推动增压油缸开始动作,该过程中还需要通过增压油缸产生的压力以及液流方向使高低压阀关闭,该过程中的所有动作都需要一定的响应时间,从而使得快速压射结束到增压实际开始时间往后延迟,导致增压的压力建立时间往后推迟,严重影响建压的实际动作响应时间。The injection action process of the die-casting machine is generally: a slow speed two-stage slow fast pressurized Hold pressure follow out Hammer back Injection complete. The most important of these is the "fast Supercharging” section, the connection process of this section requires the PLC to receive the position and pressure signals, and then the PLC outputs the signal to the booster solenoid valve coil after reaching the set value, and the solenoid valve coil pushes the solenoid valve spool to drain the control oil after the solenoid valve coil responds. At this time, the spool of the cartridge valve starts to respond. After the cartridge valve responds, it pushes the booster cylinder to start to move. During this process, the pressure generated by the booster cylinder and the direction of liquid flow are used to close the high and low pressure valves. During this process All actions require a certain response time, which delays the time from the end of rapid injection to the actual start of pressurization, causing the pressure build-up time of boost to be delayed, which seriously affects the actual action response time of pressurization.
对于建压时间这一参数,要求是越短越好,但是限于当前压铸机增压方式结构的影响,使得增压建压时间受外界因素影响较大。对于当前生产技术需要,30ms的建压时间已经不足以满足部分精密铸造的产品;因此为提高机器性能要求,我们需要在传统压铸机的增压方式上作出更进一步的改善方案。For the parameter of pressure build-up time, the shorter the better, but limited to the impact of the structure of the pressurization method of the current die-casting machine, the booster pressure build-up time is greatly affected by external factors. For the needs of current production technology, the pressure building time of 30ms is not enough to meet some precision casting products; therefore, in order to improve the performance requirements of the machine, we need to make a further improvement plan on the pressurization method of the traditional die casting machine.
发明内容Contents of the invention
本发明的目的在于针对现有技术的不足,提供一种增压结构更简单,建压更快速的高效压铸机无增压油缸增压装置及方法。The object of the present invention is to provide a high-efficiency die-casting machine non-pressurized oil cylinder supercharging device and method with a simpler supercharging structure and faster pressure build-up to address the shortcomings of the prior art.
为了解决上述技术问题,采用如下技术方案:In order to solve the above technical problems, the following technical solutions are adopted:
一种无增压油缸增压装置,包括压射油缸(Q)、锤前阀(V9)、锤后阀(V10)、低压泵组(P1)、高压变量泵组(P2)、HD1储能阀(V4)、高压蓄能器(HD1)和快速蓄能器(HD2);所述压射油缸(Q)的前端设有锤前阀(V9),所述锤前阀(V9)连接有快速蓄能器(HD2),所述压射油缸(Q)的后端设有锤后阀(V10),所述锤后阀(V10)连接有P端供油口,所述P端供油口连接所述快速蓄能器(HD2);所述低压泵组(P1)连接有高压变量泵组(P2),所述高压变量泵组(P2)连接有HD1储能阀(V4),所述HD1储能阀(V4)连接有高压蓄能器(HD1)。A booster device without booster cylinder, including injection cylinder (Q), hammer front valve (V9), hammer rear valve (V10), low-pressure pump set (P1), high-pressure variable pump set (P2), HD1 energy storage Valve (V4), high-pressure accumulator (HD1) and fast accumulator (HD2); the front end of the injection cylinder (Q) is provided with a hammer front valve (V9), and the hammer front valve (V9) is connected with Fast accumulator (HD2), the rear end of the injection cylinder (Q) is provided with a hammer rear valve (V10), and the hammer rear valve (V10) is connected to a P-end oil supply port, and the P-end oil supply The port is connected to the fast accumulator (HD2); the low-pressure pump group (P1) is connected to the high-pressure variable pump group (P2), and the high-pressure variable pump group (P2) is connected to the HD1 energy storage valve (V4). The HD1 accumulator valve (V4) is connected with a high pressure accumulator (HD1).
进一步,所述低压泵组(P1)的一端连接有滤油器(F1),所述低压泵组(P1)的另一端连接有冷却器(C1),所述冷却器(C1)连接有分流阀(V1)。Further, one end of the low-pressure pump set (P1) is connected to an oil filter (F1), the other end of the low-pressure pump set (P1) is connected to a cooler (C1), and the cooler (C1) is connected to a split flow valve (V1).
进一步,所述高压变量泵组(P2)的一端连接有高精度滤油器(F2),所述高精度滤油器(F2)连接所述冷却器(C1),所述高压变量泵组(P2)的另一端连接有高压泵组压力反馈器(R1)和安全压力控制阀(V2)。Further, one end of the high-pressure variable pump set (P2) is connected to a high-precision oil filter (F2), and the high-precision oil filter (F2) is connected to the cooler (C1), and the high-pressure variable pump set ( The other end of P2) is connected to the high-pressure pump set pressure feedback device (R1) and safety pressure control valve (V2).
进一步,所述高压变量泵组(P2)连接有压力安全阀(V5),所述压力安全阀(V5)连接所述压射油缸(Q)的后端,所述压力安全阀(V5)连接压射缸有杆腔压力检测器(R5),所述压射缸有杆腔压力检测器(R5)连接有前腔节流阀(V11)和前腔安全阀(V12)。Further, the high-pressure variable pump group (P2) is connected with a pressure safety valve (V5), the pressure safety valve (V5) is connected to the rear end of the injection cylinder (Q), and the pressure safety valve (V5) is connected to The injection cylinder has a rod chamber pressure detector (R5), and the injection cylinder has a rod chamber pressure detector (R5), which is connected with a front chamber throttle valve (V11) and a front chamber safety valve (V12).
进一步,所述高压蓄能器(HD1)连接有HD1安全放油阀(V6)和增压比例阀(V7),所述增压比例阀(V7)连接有分级泄压阀(V8),所述分级泄压阀(V8)连接于所述压射油缸(Q)的前端。Further, the high-pressure accumulator (HD1) is connected with HD1 safety oil drain valve (V6) and boost proportional valve (V7), and the boost proportional valve (V7) is connected with graded pressure relief valve (V8), so The grading relief valve (V8) is connected to the front end of the injection cylinder (Q).
进一步,所述高压蓄能器(HD1)连接有HD1压力控制传感器(R2)和HD1压力安全控制阀(V15)。Further, the high-pressure accumulator (HD1) is connected with an HD1 pressure control sensor (R2) and an HD1 pressure safety control valve (V15).
进一步,所述快速蓄能器(HD2)连接有HD2储能阀(V14),所述HD2储能阀(V14)连接有锤前阀(V9)。Further, the fast accumulator (HD2) is connected with an HD2 energy storage valve (V14), and the HD2 energy storage valve (V14) is connected with a hammer front valve (V9).
进一步,所述快速蓄能器(HD2)连接有HD2压力控制传感器(R3)和HD2压力安全控制阀(V16)。Further, the fast accumulator (HD2) is connected with an HD2 pressure control sensor (R3) and an HD2 pressure safety control valve (V16).
进一步,所述快速蓄能器(HD2)连接有快速阀(V13),所述快速阀(V13)连接有压射缸无杆腔压力检测器(R4),所述压射缸无杆腔压力检测器(R4)连接于所述压射油缸(Q)的前端。Further, the fast accumulator (HD2) is connected with a fast valve (V13), and the fast valve (V13) is connected with a pressure detector (R4) in the rodless chamber of the injection cylinder, and the pressure in the rodless chamber of the injection cylinder The detector (R4) is connected to the front end of the injection cylinder (Q).
一种无增压油缸增压方法:其特征在于包括以下步骤:A method for supercharging a non-pressurized oil cylinder: it is characterized in that it comprises the following steps:
(1)压射部分动作的前期准备工作:确定高压蓄能器(HD1)和快速蓄能器(HD2)的压力是否已达到设定值;同时低压泵组(P1)工作,液压油经过滤油器(F1)粗过滤后通过冷却器(C1)冷却,其中一部分油液通过分流阀(V1)返回低压泵组(P1)的油箱,另一部分油液经过高精度滤油器(F2)供向高压变量泵组(P2);高压变量泵组(P2)供出液压油经HD1储能阀(V4)对高压蓄能器(HD1)进行储能。(1) Preparatory work for the action of the injection part: determine whether the pressure of the high-pressure accumulator (HD1) and the fast accumulator (HD2) has reached the set value; at the same time, the low-pressure pump group (P1) is working, and the hydraulic oil is filtered The oil filter (F1) is coarsely filtered and then cooled by the cooler (C1). Part of the oil returns to the oil tank of the low-pressure pump unit (P1) through the diverter valve (V1), and the other part of the oil passes through the high-precision oil filter (F2). To the high-pressure variable pump group (P2); the hydraulic oil is supplied to the high-pressure variable pump group (P2) to store energy in the high-pressure accumulator (HD1) through the HD1 energy storage valve (V4).
(2)压射油缸(Q)第一段慢速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,供油速度由前腔节流阀(V11)实时控制,其余油阀不工作。(2) The first slow motion of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and the oil supply speed is determined by the front chamber section The flow valve (V11) is controlled in real time, and the rest of the oil valves do not work.
(3)压射油缸(Q)第二段慢速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,同时快速蓄能器(HD2)供油,快速阀(V13)和前腔节流阀(V11)工作,供油速度由前腔节流阀(V11)实时控制,供油速度根据产品工艺调整,其余油阀不工作。(3) The second slow motion of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and at the same time the fast accumulator (HD2 ) oil supply, quick valve (V13) and front cavity throttle valve (V11) work, the oil supply speed is controlled by the front cavity throttle valve (V11) in real time, the oil supply speed is adjusted according to the product process, and the rest of the oil valves do not work.
(4)压射油缸(Q)高速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,同时快速蓄能器(HD2)供油,快速阀(V13)和前腔节流阀(V11)工作,供油速度由前腔节流阀(V11)实时控制,供油速度根据产品工艺调整,其余油阀不工作。(4) High-speed action of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and the fast accumulator (HD2) supplies oil at the same time. The fast valve (V13) and the front chamber throttle valve (V11) work, the oil supply speed is controlled by the front chamber throttle valve (V11) in real time, the oil supply speed is adjusted according to the product process, and the rest of the oil valves do not work.
(5)增压动作:通过对压射活塞杆的位置检测以及压射缸无杆腔压力检测器(R4)对压射油缸无杆腔的油压检测,当达到设定值时,高压蓄能器(HD1)供油,增压比例阀(V7)和分级泄压阀(V8)工作,按生产工艺调节供油速度,同时前腔节流阀(V11)全开,其余油阀不工作。(5) Boosting action: through the position detection of the injection piston rod and the pressure detector (R4) of the rodless chamber of the injection cylinder, the oil pressure of the rodless chamber of the injection cylinder is detected. When the set value is reached, the high pressure accumulator Oil supply to the energy device (HD1), the pressure boost proportional valve (V7) and the stepped pressure relief valve (V8) work, and the oil supply speed is adjusted according to the production process. .
(6)跟出动作:由快速蓄能器(HD2)供油,快速阀(V13)和分级泄压阀(V8)工作,同时前腔节流阀(V11)工作,对跟出供油速度进行控制,其余油阀不工作。(6) Follow-up action: oil is supplied by the fast accumulator (HD2), the fast valve (V13) and the stepped pressure relief valve (V8) work, and the front chamber throttle valve (V11) works at the same time, the oil supply speed of the follow-up control, and the remaining oil valves do not work.
(7)回锤动作:由系统P端供油口供油,锤后阀(V10)工作,其余油阀处于常态位置,压射杆开始往回退回,当回位检测发出信号时,回锤动作停止,一个压射循环动作完成。(7) Hammer return action: Oil is supplied from the oil supply port at the P end of the system, the valve after the hammer (V10) works, the rest of the oil valves are in the normal position, the plunger starts to retreat, and when the return detection signal is issued, the hammer returns The action stops, and one injection cycle action is completed.
由于采用上述技术方案,具有以下有益效果:Owing to adopting above-mentioned technical scheme, have following beneficial effect:
本发明为一种无增压油缸增压装置及方法,该装置结构简单,建压快速,设计新颖,建压时间可提升到12ms,极大程度地提高了大型压铸机压射部分的增压性能,解决了现有技术中压铸机参数不能满足部分精密产品对铸造工艺要求的难点,有效提高了产品的成品率。The present invention is a non-pressurized oil cylinder supercharging device and method. The device has simple structure, rapid pressure build-up, novel design, and the pressure build-up time can be increased to 12ms, which greatly improves the boost pressure of the injection part of a large die-casting machine. performance, which solves the difficulty that the parameters of the die-casting machine in the prior art cannot meet the casting process requirements of some precision products, and effectively improves the yield of the product.
该装置与常规压铸机增压装置相比,该方案取消了增压油缸和增压过程中将系统隔离用的增压隔离阀,直接提升系统的压射腔压力,使压力建立方式更直接、快速,其具有结构更简单,建压时间更短等优点。Compared with the booster device of conventional die-casting machines, this device cancels the booster cylinder and the booster isolation valve used to isolate the system during the booster process, and directly increases the pressure of the injection chamber of the system, making the pressure building method more direct and efficient. Fast, which has the advantages of simpler structure and shorter pressure building time.
该方法较传统压铸机在结构上省去了增压油缸以及高低压隔离阀,使得系统结构更简单,故障率更低,同时可省去相关的先导控制阀、增压缸以及高低压隔离阀的响应时间,该增压方法在快速压射完成后可使压射力可靠的迅速上升;另在压射油缸的无杆腔增加高压泄压阀,消除了油路系统的压力冲击,使活塞杆动作更平稳,建压时间比传统增压方式快近2倍。Compared with the traditional die-casting machine, this method omits the pressure booster cylinder and high and low pressure isolation valves in structure, which makes the system structure simpler and lower failure rate, and can save the related pilot control valve, booster cylinder and high and low pressure isolation valves The response time of the pressurization method can make the injection force rise rapidly and reliably after the rapid injection is completed; in addition, a high-pressure relief valve is added to the rodless chamber of the injection cylinder to eliminate the pressure shock of the oil circuit system and make the piston The lever action is more stable, and the pressure building time is nearly 2 times faster than the traditional pressurization method.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明中一种无增压油缸增压装置的结构示意图。Fig. 1 is a structural schematic diagram of a non-pressurized oil cylinder supercharging device in the present invention.
具体实施方式Detailed ways
如图1所示,一种无增压油缸增压装置,包括压射油缸(Q)、锤前阀(V9)、锤后阀(V10)、低压泵组(P1)、高压变量泵组(P2)、HD1储能阀(V4)、高压蓄能器(HD1)和快速蓄能器(HD2);所述压射油缸(Q)的前端设有锤前阀(V9),所述锤前阀(V9)连接有快速蓄能器(HD2),所述压射油缸(Q)的后端设有锤后阀(V10),所述锤后阀(V10)连接有P端供油口,所述P端供油口连接所述快速蓄能器(HD2);所述低压泵组(P1)连接有高压变量泵组(P2),所述高压变量泵组(P2)连接有HD1储能阀(V4),所述HD1储能阀(V4)连接有高压蓄能器(HD1)。低压泵组(P1)为普通的低压叶片泵,作用是为高压变量泵组(P2)提供吸油底压。As shown in Figure 1, a booster without a booster cylinder includes injection cylinder (Q), hammer front valve (V9), hammer rear valve (V10), low-pressure pump set (P1), high-pressure variable pump set ( P2), HD1 energy storage valve (V4), high pressure accumulator (HD1) and fast accumulator (HD2); the front end of the injection cylinder (Q) is provided with a hammer front valve (V9), and the hammer front The valve (V9) is connected with a fast accumulator (HD2), and the rear end of the injection cylinder (Q) is provided with a hammer rear valve (V10), and the hammer rear valve (V10) is connected with a P-end oil supply port, The P-end oil supply port is connected to the fast accumulator (HD2); the low-pressure pump group (P1) is connected to a high-pressure variable pump group (P2), and the high-pressure variable pump group (P2) is connected to HD1 energy storage valve (V4), the HD1 accumulator valve (V4) is connected with a high pressure accumulator (HD1). The low-pressure pump set (P1) is an ordinary low-pressure vane pump, and its function is to provide oil suction base pressure for the high-pressure variable pump set (P2).
作为本发明实施例,所述低压泵组(P1)的一端连接有滤油器(F1),所述低压泵组(P1)的另一端连接有冷却器(C1),所述冷却器(C1)连接有分流阀(V1)。As an embodiment of the present invention, one end of the low-pressure pump set (P1) is connected to an oil filter (F1), and the other end of the low-pressure pump set (P1) is connected to a cooler (C1), and the cooler (C1 ) is connected with a diverter valve (V1).
作为本发明实施例,所述高压变量泵组(P2)的一端连接有高精度滤油器(F2),所述高精度滤油器(F2)连接所述冷却器(C1),所述高压变量泵组(P2)的另一端连接有高压泵组压力反馈器(R1)和安全压力控制阀(V2)。As an embodiment of the present invention, one end of the high-pressure variable pump unit (P2) is connected to a high-precision oil filter (F2), and the high-precision oil filter (F2) is connected to the cooler (C1). The other end of the variable pump set (P2) is connected with a high pressure pump set pressure feedback device (R1) and a safety pressure control valve (V2).
作为本发明实施例,所述高压变量泵组(P2)连接有压力安全阀(V5),所述压力安全阀(V5)连接所述压射油缸(Q)的后端,所述压力安全阀(V5)连接压射缸有杆腔压力检测器(R5),所述压射缸有杆腔压力检测器(R5)连接有前腔节流阀(V11)和前腔安全阀(V12)。As an embodiment of the present invention, the high-pressure variable pump group (P2) is connected with a pressure safety valve (V5), the pressure safety valve (V5) is connected to the rear end of the injection cylinder (Q), and the pressure safety valve (V5) is connected to the injection cylinder rod chamber pressure detector (R5), and the injection cylinder rod chamber pressure detector (R5) is connected to the front chamber throttle valve (V11) and the front chamber safety valve (V12).
作为本发明实施例,所述高压蓄能器(HD1)连接有HD1安全放油阀(V6)和增压比例阀(V7),所述增压比例阀(V7)连接有分级泄压阀(V8),所述分级泄压阀(V8)连接于所述压射油缸(Q)的前端。As an embodiment of the present invention, the high-pressure accumulator (HD1) is connected with a HD1 safety oil drain valve (V6) and a boost proportional valve (V7), and the boost proportional valve (V7) is connected with a graded pressure relief valve ( V8), the stepped relief valve (V8) is connected to the front end of the injection cylinder (Q).
作为本发明实施例,所述高压蓄能器(HD1)连接有HD1压力控制传感器(R2)和HD1压力安全控制阀(V15)。As an embodiment of the present invention, the high-pressure accumulator (HD1) is connected with an HD1 pressure control sensor (R2) and an HD1 pressure safety control valve (V15).
作为本发明实施例,所述快速蓄能器(HD2)连接有HD2储能阀(V14),所述HD2储能阀(V14)连接有锤前阀(V9)。As an embodiment of the present invention, the fast accumulator (HD2) is connected with an HD2 energy storage valve (V14), and the HD2 energy storage valve (V14) is connected with a hammer front valve (V9).
作为本发明实施例,所述快速蓄能器(HD2)连接有HD2压力控制传感器(R3)和HD2压力安全控制阀(V16)。As an embodiment of the present invention, the fast accumulator (HD2) is connected with an HD2 pressure control sensor (R3) and an HD2 pressure safety control valve (V16).
作为本发明实施例,所述快速蓄能器(HD2)连接有快速阀(V13),所述快速阀(V13)连接有压射缸无杆腔压力检测器(R4),所述压射缸无杆腔压力检测器(R4)连接于所述压射油缸(Q)的前端。As an embodiment of the present invention, the fast accumulator (HD2) is connected with a fast valve (V13), and the fast valve (V13) is connected with a rodless chamber pressure detector (R4) of the injection cylinder, and the injection cylinder The rodless chamber pressure detector (R4) is connected to the front end of the injection cylinder (Q).
本装置的工作原理:低压泵组(P1)通过滤油器(F1)粗过滤后供油至冷却器(C1),经过冷却器(C1)后的液压油一部分通过分流阀(V1)回到低压泵组(P1)的油箱,对整个液压系统的油液进行冷却,另一部分经过高精度滤油器(F2)向高压变量泵组(P2)供油,确保向高压变量泵组(P2)提供的液压油精度等级不低于NAS7级,高压变量泵组(P2)提供的工作压力可达420bar。在高压变量泵组(P2)的出口有高压泵组压力反馈器(R1做压力控制以及安全压力控制阀(V2)做压力安全保护。高压变量泵组(P2)仅向高压蓄能器(HD1)供油,其中高压蓄能器(HD1)储能由HD1压力控制传感器(R2)控制HD1储能阀(V4)来进行控制,在高压蓄能器(HD1)的油端有加入HD1压力安全控制阀(V15)对最高蓄能压力进行保护以及HD1安全放油阀(V6)对高压蓄能器(HD1)在紧急情况是实现泄压保护。在实现增压动作时,通过压射缸无杆腔压力检测器(R4)压力检测达到设定值时触发增压比例阀(V7)将高压蓄能器(HD1)的高压油供至压射油缸(Q),实现对压射活塞杆直接施加高压压力,以满足产品所需的压射力要求,在压射无杆腔以及压射有杆腔均设有压射缸无杆腔压力检测器(R4)以及压射缸有杆腔压力检测器(R5)对压力进行实时监测,该增压方式在快速压射完成后可使压射力可靠的迅速上升;另在压射油缸的无杆腔增加高压泄压阀,消除了油路系统的压力冲击,使活塞杆动作更平稳。The working principle of this device: the low-pressure pump group (P1) supplies oil to the cooler (C1) after being roughly filtered by the oil filter (F1), and part of the hydraulic oil after passing through the cooler (C1) returns to it through the diverter valve (V1). The oil tank of the low-pressure pump set (P1) cools the oil in the entire hydraulic system, and the other part supplies oil to the high-pressure variable pump set (P2) through a high-precision oil filter (F2) to ensure that the high-pressure variable pump set (P2) The precision grade of the hydraulic oil provided is not lower than NAS7 grade, and the working pressure provided by the high-pressure variable pump unit (P2) can reach 420bar. At the outlet of the high-pressure variable pump set (P2), there is a high-pressure pump set pressure feedback device (R1) for pressure control and a safety pressure control valve (V2) for pressure safety protection. The high-pressure variable pump set (P2) only supplies pressure to the high-pressure accumulator (HD1 ) oil supply, where the energy storage of the high pressure accumulator (HD1) is controlled by the HD1 pressure control sensor (R2) controlling the HD1 energy storage valve (V4), and HD1 pressure is added to the oil end of the high pressure accumulator (HD1) for safety The control valve (V15) protects the highest accumulator pressure and the HD1 safety drain valve (V6) realizes pressure relief protection for the high-pressure accumulator (HD1) in an emergency. When the pressurization action is realized, there is no pressure through the injection cylinder When the pressure detected by the rod chamber pressure detector (R4) reaches the set value, the booster proportional valve (V7) is triggered to supply the high-pressure oil from the high-pressure accumulator (HD1) to the injection cylinder (Q), realizing direct injection of the injection piston rod. Apply high pressure to meet the injection force requirements required by the product. There are pressure detectors (R4) in the rodless cavity of the injection cylinder and the pressure in the rod cavity of the injection cylinder in both the injection rodless cavity and the injection rod cavity. The detector (R5) monitors the pressure in real time. This boosting method can make the injection force rise rapidly and reliably after the rapid injection is completed; in addition, a high-pressure pressure relief valve is added to the rodless chamber of the injection cylinder to eliminate the pressure of the oil circuit. The pressure shock of the system makes the piston rod move more smoothly.
该装置与常规压铸机增压装置相比,该方案取消了增压油缸和增压过程中将系统隔离用的增压隔离阀,直接提升系统的压射腔压力,使压力建立方式更直接、快速,其具有结构更简单,建压时间更短等优点。Compared with the booster device of conventional die-casting machines, this device cancels the booster cylinder and the booster isolation valve used to isolate the system during the booster process, and directly increases the pressure of the injection chamber of the system, making the pressure building method more direct and efficient. Fast, which has the advantages of simpler structure and shorter pressure building time.
一种无增压油缸增压方法:其特征在于包括以下步骤:A method for supercharging a non-pressurized oil cylinder: it is characterized in that it comprises the following steps:
(1)压射部分动作的前期准备工作:由电脑确认高压蓄能器(HD1)和快速蓄能器(HD2)的压力是否已达到设定值;如未达到设定值,则由系统P端供油口供油,HD2储能阀(V14)储能,HD2压力控制传感器(R3)控制快速蓄能器(HD2)压力值,达到设定值即自动停止。(1) Preparatory work for the action of the injection part: the computer confirms whether the pressure of the high-pressure accumulator (HD1) and the fast accumulator (HD2) has reached the set value; if it does not reach the set value, the system P The end oil supply port supplies oil, the HD2 energy storage valve (V14) stores energy, and the HD2 pressure control sensor (R3) controls the pressure value of the fast accumulator (HD2), and automatically stops when it reaches the set value.
与此同时,低压泵组(P1)一直在工作,低压泵组(P1)可提供的压力值在15-30bar,液压油经过滤油器(F1)粗过滤后通过冷却器(C1)冷却,其中一部分油液通过分流阀(V1)返回低压泵组(P1)的油箱,达到对油液进行持续冷却的效果;另一部分油液经过高精度滤油器(F2)供向高压变量泵组(P2),此时由HD1压力控制传感器(R2)反馈压力对高压变量泵组(P2)进行自动调节,压力安全值由安全压力控制阀(V2)进行控制,高压变量泵组(P2)提供压力控制在420bar。At the same time, the low-pressure pump group (P1) is always working, the pressure value provided by the low-pressure pump group (P1) is 15-30bar, the hydraulic oil is roughly filtered by the oil filter (F1) and then cooled by the cooler (C1), Part of the oil returns to the oil tank of the low-pressure pump set (P1) through the diverter valve (V1) to achieve continuous cooling of the oil; the other part of the oil is supplied to the high-pressure variable pump set ( P2), at this time, the HD1 pressure control sensor (R2) feeds back the pressure to automatically adjust the high-pressure variable pump group (P2), the pressure safety value is controlled by the safety pressure control valve (V2), and the high-pressure variable pump group (P2) provides pressure Controlled at 420bar.
高压变量泵组(P2)供出液压油经HD1储能阀(V4)对高压蓄能器(HD1)进行储能,储能压力由HD1压力控制传感器(R2)控制,储能安全压力值由HD1压力安全控制阀(V15)控制,当高压蓄能器(HD1)储能达到设定值时,由HD1压力控制传感器(R2)发出信号停止储能,此时低压泵组(P1)供出的油液均通过分流阀(V1)回油箱对油液进行冷却。The high-pressure variable pump unit (P2) supplies hydraulic oil to store energy in the high-pressure accumulator (HD1) through the HD1 energy storage valve (V4). The energy storage pressure is controlled by the HD1 pressure control sensor (R2), and the energy storage safety pressure value is determined by HD1. Controlled by the pressure safety control valve (V15), when the energy stored in the high-pressure accumulator (HD1) reaches the set value, the HD1 pressure control sensor (R2) sends a signal to stop the energy storage, at this time the oil supplied by the low-pressure pump group (P1) The oil returns to the oil tank through the diverter valve (V1) to cool the oil.
(2)压射油缸(Q)第一段慢速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,供油速度由前腔节流阀(V11)实时控制,其余油阀不工作,其供油速度不宜太快,防止铝液溅料和卷气。(2) The first slow motion of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and the oil supply speed is determined by the front chamber section The flow valve (V11) is controlled in real time, and the other oil valves do not work, and the oil supply speed should not be too fast to prevent aluminum liquid from splashing and entraining gas.
(3)压射油缸(Q)第二段慢速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,同时快速蓄能器(HD2)供油,快速阀(V13)和前腔节流阀(V11)工作,供油速度由前腔节流阀(V11)实时控制,供油速度根据产品工艺调整,前腔安全阀(V12)对前腔节流时起到背压保护作用,其余油阀不工作;(3) The second slow motion of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and at the same time the fast accumulator (HD2 ) oil supply, fast valve (V13) and front chamber throttle valve (V11) work, the oil supply speed is controlled by the front chamber throttle valve (V11) in real time, the oil supply speed is adjusted according to the product process, the front chamber safety valve (V12) When throttling the front cavity, it plays the role of back pressure protection, and the rest of the oil valves do not work;
(4)压射油缸(Q)高速动作:由系统P端供油口供油,锤前阀(V9)工作和分级泄压阀(V8)工作,同时快速蓄能器(HD2)供油,快速阀(V13)和前腔节流阀(V11)工作,供油速度由前腔节流阀(V11)实时控制,供油速度根据产品工艺调整,前腔安全阀(V12)对前腔节流时起到背压保护作用,其余油阀不工作;与步骤(3)不同点:此时压射油缸(Q)高速动作的供油速度高于压射油缸(Q)第二段慢速动作的供油速度。(4) High-speed action of the injection cylinder (Q): oil is supplied from the oil supply port at the P end of the system, the hammer front valve (V9) works and the stepped pressure relief valve (V8) works, and the fast accumulator (HD2) supplies oil at the same time. The fast valve (V13) and the front chamber throttle valve (V11) work, the oil supply speed is controlled by the front chamber throttle valve (V11) in real time, the oil supply speed is adjusted according to the product process, the front chamber safety valve (V12) controls the front chamber section It plays the role of back pressure protection during flow, and the remaining oil valves do not work; the difference from step (3): at this time, the oil supply speed of the high-speed action of the injection cylinder (Q) is higher than that of the second slow speed of the injection cylinder (Q) The oil supply speed of the action.
(5)增压动作:通过对压射活塞杆的位置检测以及压射缸无杆腔压力检测器(R4)对压射油缸无杆腔的油压检测,当达到设定值时,高压蓄能器(HD1)供油,增压比例阀(V7)和分级泄压阀(V8)工作,按生产工艺调节供油速度,同时前腔节流阀(V11)全开,此时锤前阀(V9)和快速阀(V13)可关闭可不关闭,其余油阀不工作;此处就节省了各相关油阀关闭所需的时间,也省去了传统压铸机增压起步控制的时间,减少了增压先导阀响应时间以及增压插装阀响应时间,省去了增压活塞的响应时间以及高低压隔离阀的关闭响应时间,极大程度的提高了增压压力建立的时间。(5) Boosting action: through the position detection of the injection piston rod and the pressure detector (R4) of the rodless chamber of the injection cylinder, the oil pressure of the rodless chamber of the injection cylinder is detected. When the set value is reached, the high pressure accumulator Oil supply to the energy device (HD1), the booster proportional valve (V7) and the stepped pressure relief valve (V8) work, the oil supply speed is adjusted according to the production process, and at the same time, the front cavity throttle valve (V11) is fully opened, at this time the hammer front valve (V9) and quick valve (V13) can be closed or not, and the rest of the oil valves do not work; this saves the time required to close all related oil valves, and also saves the time for traditional die-casting machine pressurization start control, reducing The response time of the booster pilot valve and the booster cartridge valve are shortened, the response time of the booster piston and the closing response time of the high and low pressure isolation valve are omitted, and the time for the booster pressure to be established is greatly improved.
(6)跟出动作:由快速蓄能器(HD2)供油,快速阀(V13)和分级泄压阀(V8)工作,同时前腔节流阀(V11)工作,对跟出供油速度进行控制,其余油阀不工作;(6) Follow-up action: oil is supplied by the fast accumulator (HD2), the fast valve (V13) and the stepped pressure relief valve (V8) work, and the front chamber throttle valve (V11) works at the same time, the oil supply speed of the follow-up control, and the remaining oil valves do not work;
(7)回锤动作:由系统P端供油口供油,锤后阀(V10)工作,其余油阀处于常态位置,压射杆开始往回退回,当回位检测发出信号时,回锤动作停止,一个压射循环动作完成。(7) Hammer return action: Oil is supplied from the oil supply port at the P end of the system, the valve after the hammer (V10) works, the rest of the oil valves are in the normal position, the plunger starts to retreat, and when the return detection signal is issued, the hammer returns The action stops, and one injection cycle action is completed.
该方法的速度控制均为前腔节流控制,该控制方式对速度的控制更精确,且带有刹车功能,对产品有较好的工艺调节性,对模具有较好的保护。The speed control of this method is the throttling control of the front cavity. This control method has more accurate speed control, and has a brake function, which has better process adjustment for products and better protection for molds.
该方法较传统压铸机在结构上省去了增压油缸以及高低压隔离阀,使得系统结构更简单,故障率更低,同时可省去相关的先导控制阀、增压缸以及高低压隔离阀的响应时间,该增压方法在快速压射完成后可使压射力可靠的迅速上升;另在压射油缸的无杆腔增加高压泄压阀,消除了油路系统的压力冲击,使活塞杆动作更平稳,建压时间比传统增压方式快近2倍。Compared with the traditional die-casting machine, this method omits the pressure booster cylinder and high and low pressure isolation valves in structure, which makes the system structure simpler and lower failure rate, and can save the related pilot control valve, booster cylinder and high and low pressure isolation valves The response time of the pressurization method can make the injection force rise rapidly and reliably after the rapid injection is completed; in addition, a high-pressure relief valve is added to the rodless chamber of the injection cylinder to eliminate the pressure shock of the oil circuit system and make the piston The lever action is more stable, and the pressure building time is nearly 2 times faster than the traditional pressurization method.
以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出地简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are covered by the protection scope of the present invention.
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