CN108442363A - Underground pile connects wall construction method and its at wall equipment - Google Patents
Underground pile connects wall construction method and its at wall equipment Download PDFInfo
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- CN108442363A CN108442363A CN201810281085.3A CN201810281085A CN108442363A CN 108442363 A CN108442363 A CN 108442363A CN 201810281085 A CN201810281085 A CN 201810281085A CN 108442363 A CN108442363 A CN 108442363A
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- 238000010276 construction Methods 0.000 title claims abstract description 54
- 238000004080 punching Methods 0.000 claims abstract description 33
- 239000004567 concrete Substances 0.000 claims abstract description 17
- 239000013049 sediment Substances 0.000 claims abstract description 16
- 239000002689 soil Substances 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 230000002787 reinforcement Effects 0.000 claims abstract description 10
- 239000002002 slurry Substances 0.000 claims abstract description 9
- 239000004575 stone Substances 0.000 claims abstract description 6
- 230000003014 reinforcing effect Effects 0.000 claims abstract 2
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 abstract description 5
- 239000011435 rock Substances 0.000 abstract description 5
- 229910000831 Steel Inorganic materials 0.000 abstract description 3
- 239000010959 steel Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract 2
- 238000000034 method Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 230000009191 jumping Effects 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
- E02D5/22—Piles
- E02D5/34—Concrete or concrete-like piles cast in position ; Apparatus for making same
- E02D5/38—Concrete or concrete-like piles cast in position ; Apparatus for making same making by use of mould-pipes or other moulds
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D15/00—Handling building or like materials for hydraulic engineering or foundations
- E02D15/02—Handling of bulk concrete specially for foundation or hydraulic engineering purposes
- E02D15/04—Placing concrete in mould-pipes, pile tubes, bore-holes or narrow shafts
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F5/00—Dredgers or soil-shifting machines for special purposes
- E02F5/16—Machines for digging other holes in the soil
- E02F5/20—Machines for digging other holes in the soil for vertical holes
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Paleontology (AREA)
- Mechanical Engineering (AREA)
- Bulkheads Adapted To Foundation Construction (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
Description
技术领域technical field
本发明属于工程施工技术领域,具体涉及地下桩连墙施工方法及其成墙设备。The invention belongs to the technical field of engineering construction, and in particular relates to an underground pile connecting wall construction method and wall forming equipment thereof.
背景技术Background technique
连续墙,又称地下连续墙是基础工程在地面下采用一种挖槽机械,沿着深开挖工程的周边轴线,在泥浆护壁条件下,开挖出一条深槽,在槽内吊放钢筋笼,然后用导管法灌筑水下混凝土筑成一个单元墙段。如此逐段进行,在地下筑成一道连续的钢筋混凝土墙壁,作为止水帷幕、支护承载结构。Diaphragm wall, also known as underground diaphragm wall, is a foundation project that uses a trenching machine under the ground to excavate a deep groove along the peripheral axis of the deep excavation project under the condition of mud retaining wall, and hang steel bars in the groove Cage, and then use the conduit method to pour underwater concrete to build a unit wall segment. This is carried out section by section, and a continuous reinforced concrete wall is built underground as a water-stop curtain and a supporting load-bearing structure.
目前连续墙施工工艺如下:1:在泥浆护壁的情况下开挖深槽,形成一个单元槽段后,在槽内放设预先制作好的钢筋笼,然后用导管法浇灌混凝土,完成一个单元的墙段,各单元墙段之间接头方式相互连接;2:液压抓头机械设备施工,在施工过程中,如遇地下有石块杂物或入岩强度大,无法进行施工;3:施工过程中,相邻墙体上的泥泞会影响后期墙体之间的结合,因为泥泞会阻隔混凝土与墙体的有效黏结。进而会导致后期墙体之间存在间隙,出现渗水等情况,达不到质量标准,如地质条件差液压抓斗设备很难达到施工要求。The current construction process of the diaphragm wall is as follows: 1: Excavate a deep groove under the condition of the mud retaining wall, and after forming a unit groove section, place a prefabricated steel cage in the groove, and then pour the concrete with the conduit method to complete the construction of a unit The wall section, the joints between the unit wall sections are connected to each other; 2: The construction of the hydraulic grabbing head machinery and equipment, during the construction process, if there are stones or sundries in the ground or the strength of the rock penetration is high, the construction cannot be carried out; 3: The construction process In the process, the mud on the adjacent walls will affect the bonding between the later walls, because the mud will block the effective bonding of the concrete and the walls. In turn, there will be gaps between the walls in the later stage, water seepage, etc., and the quality standards will not be met. For example, the hydraulic grab equipment is difficult to meet the construction requirements due to poor geological conditions.
发明内容Contents of the invention
本发明为了解决上述现有的连续墙施工方法存在的缺点,提出地下桩连墙施工方法及其成桩设备。The present invention proposes an underground pile connecting wall construction method and its pile-forming equipment in order to solve the shortcomings of the above-mentioned existing continuous wall construction method.
为了实现上述目的,本发明采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
连墙施工方法,其特征在于:所述步骤包括如下:The method for connecting walls is characterized in that: the steps include the following:
S1:平整场地;S1: leveling the field;
S2:下设护筒;S2: There is a casing underneath;
S3:桩机就位;S3: the pile driver is in place;
S4:按桩位排列跳孔施工,泥浆护壁冲挖成孔至设定深度,S4: Arrange jump hole construction according to the pile position, punch and excavate the mud retaining wall to the set depth,
S5:清理孔底沉渣,测量泥浆浓度;S5: clean up the sediment at the bottom of the hole, and measure the mud concentration;
S6:下设钢筋笼浇灌混凝土,完成一条跳孔单元墙段;S6: Concrete is poured with reinforcement cages to complete a jump hole unit wall section;
S7:补桩施工,泥浆护壁冲挖成孔至设定深度;S7: Pile filling construction, the mud retaining wall is punched and dug to form a hole to the set depth;
S8:剔除两边界墙泥土成槽,高压喷头延导向杆上下移动,水浆冲切清洗两边界墙接头;S8: Eliminate the soil on the two boundary walls to form grooves, move the high-pressure nozzle up and down along the guide rod, and punch and clean the joints of the two boundary walls with the water slurry;
S9:清理孔底沉渣,测量泥浆浓度;S9: clean up the sediment at the bottom of the hole, and measure the mud concentration;
S10:下设钢筋笼浇灌混凝土成墙。S10: The reinforcement cage is set up and the concrete is poured into the wall.
进一步的,所述步骤S4启动桩机按桩位排列跳孔施工,利用泥浆护壁机械冲挖头延导向伸缩杆向下冲挖。Further, in the step S4, the pile driver is activated to skip holes according to pile positions, and the mechanical punching and digging head of the mud protection wall is used to punch and dig downwards along the guide telescopic rod.
进一步的,所述步骤S5中清理孔底沉渣、测量泥浆浓度,泥浆比重控制在1.15一1.20之间。Further, in the step S5, the sediment at the bottom of the hole is cleaned, the mud concentration is measured, and the specific gravity of the mud is controlled between 1.15 and 1.20.
进一步的,所述步骤S7中桩机移位按顺序跳补施工,利用泥浆护壁与机械冲挖头延导向伸缩杆向下冲挖,把土渣石块从槽内抓起取出地面,按以上步骤逐步进行,冲挖成槽至墙底标高。Further, in the step S7, the displacement of the pile driver is carried out sequentially, and the construction is carried out sequentially. The mud protection wall and the mechanical punching head are used to extend the guiding telescopic rod to excavate downwards, and the earth, slag and stones are picked up from the groove and taken out of the ground. The steps are carried out step by step, and the trench is punched and dug to the level of the bottom of the wall.
进一步的,所述步骤S8中剔除两边界墙泥土成槽,起动高压泵,输通管道,高压喷头延导向杆上下移动,水浆冲切清洗两边界墙接头,增加墙体之间连接固性,达到施工质量要求。Further, in the step S8, the soil of the two boundary walls is removed to form grooves, the high-pressure pump is started, the transportation pipeline is moved up and down along the guide rod, the water slurry is punched to clean the joints of the two boundary walls, and the solidity of the connection between the walls is increased. , to meet the construction quality requirements.
一种基于地下桩连墙施工方法的成桩设备,其特征在于:包括桩机,所述桩机连接定向伸缩导向杆,所述定向伸缩导向杆下方设有斗体,所述斗体两侧设有油缸,所述油缸下端设有冲挖抓头,所述冲挖抓头铰接在斗体上,所述油缸驱动冲挖抓头开启或闭合,所述斗体下方还设有斗齿。A pile-forming equipment based on an underground pile-to-wall construction method, characterized in that it includes a pile driver, the pile driver is connected to a directional telescopic guide rod, a bucket body is arranged below the directional telescopic guide rod, and the two sides of the bucket body An oil cylinder is provided, and the lower end of the oil cylinder is provided with a punching and digging head, and the punching and digging head is hinged on the bucket body, and the oil cylinder drives the punching and digging head to open or close, and bucket teeth are also arranged under the bucket body.
进一步的,所述油缸通过桩机液压装置来控制。Further, the oil cylinder is controlled by the pile driver hydraulic device.
进一步的,定向伸缩导向杆在卷扬机钢丝绳的作用下沿着井支架滑道升降。Further, the directional telescopic guide rod is lifted and lowered along the well support slideway under the action of the hoist wire rope.
进一步的,所述冲挖抓头的一端头通过销轴固定在斗体上,所述冲挖抓头的另一端与油缸连接。Further, one end of the punching and digging head is fixed on the bucket body through a pin, and the other end of the punching and digging head is connected to the oil cylinder.
进一步的,所述斗体与定向伸缩导向杆轴套连接。Further, the bucket body is connected with the sleeve of the directional telescopic guide rod.
进一步的,桩机上设有电磁力盘管随动装置,所述电磁力盘管随动装置用于收放高压管,所述高压管连接油缸。Further, the pile driver is provided with an electromagnetic force coil follower, which is used for retracting and releasing the high-pressure pipe, and the high-pressure pipe is connected to the oil cylinder.
进一步的,盘管通过井支架顶部滑轮滑动。Further, the coiled pipe slides through the top pulley of the well support.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明的施工工艺可以清理墙体接头之间泥泞,进而增加墙体之间连接固性,有效解决墙体之间的泥泞导致墙体存在间隙甚至渗水等问题,机械清理孔底沉渣工效快、彻底、效果好;适用于各种复杂地质土层,例如:冲挖成槽对漂石、孤石、回填土夹石、砂层鹅卵石。The construction process of the present invention can clean up the mud between the wall joints, thereby increasing the solidity of the connection between the walls, effectively solving the problems of gaps or even water seepage in the walls caused by the mud between the walls, and the mechanical cleaning of the bottom of the hole is fast and efficient. Thorough and effective; suitable for various complex geological soil layers, such as: flushing and digging trenches for boulders, boulders, backfilling soil with stones, and cobblestones in sand layers.
对回填土杂石或复杂地质具有实用性,可以入岩成槽,达到施工质量要求。It is practical for backfilling mixed rocks or complex geology, and can be inserted into rocks to form trenches to meet the construction quality requirements.
附图说明Description of drawings
图1是本发明工艺流程图。Fig. 1 is a process flow diagram of the present invention.
图2是案例一跳孔施工结构示意图。Figure 2 is a schematic diagram of the construction structure of the skip hole in Case 1.
图3是案例一补孔施工结构示意图。Figure 3 is a schematic diagram of the hole repairing construction structure in Case 1.
图4是案例一混凝土成墙结构图。Fig. 4 is a concrete wall structure diagram of Case 1.
图5是案例二跳孔施工结构示意图。Figure 5 is a schematic diagram of the construction structure of Case 2 jumping holes.
图6是案例二补孔施工结构示意图。Fig. 6 is a schematic diagram of the construction structure of Case 2 hole filling.
图7是案例二混凝土成桩结构图。Fig. 7 is a structural diagram of concrete pile formation in Case 2.
图8是桩基结构图。Figure 8 is a structural diagram of the pile foundation.
图9是冲挖头与导向杆结构图。Fig. 9 is a structural diagram of the punching head and the guide rod.
图中:In the picture:
1、定向伸缩导向杆;2、斗体;3、油缸;4、冲挖抓头;5、井支架;6、斗齿;7、电磁力盘管随动装置;8、滑轮;9、高压管。1. Directional telescopic guide rod; 2. Bucket body; 3. Oil cylinder; 4. Punching and digging head; 5. Well support; 6. Bucket teeth; 7. Electromagnetic force coil follower device; 8. Pulley; Tube.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
如图1-9所示,地下桩连墙施工方法,其特征在于:所述步骤包括如下:As shown in Figure 1-9, the underground pile connecting wall construction method is characterized in that: the steps include the following:
S1:平整场地;S1: leveling the field;
S2:下设护筒;S2: There is a casing underneath;
S3:桩机就位;S3: the pile driver is in place;
S4: 按桩位排列跳孔施工,泥浆护壁冲挖成孔至设定深度,S4: Arrange jump hole construction according to the pile position, punch and excavate the mud retaining wall to the set depth,
S5: 清理孔底沉渣,测量泥浆浓度;S5: Clean up the sediment at the bottom of the hole and measure the mud concentration;
S6:下钢筋笼浇灌混凝土,完成一条跳孔单元墙段;S6: Pour concrete in the lower reinforcement cage to complete a wall section of jump hole unit;
S7: 补桩施工,泥浆护壁冲挖成孔;S7: Pile filling construction, mud retaining wall punching and digging into holes;
S8: 剔除两边界墙泥土成槽,高压喷头延导向杆上下移动,水浆冲切清洗两边界墙接头;S8: Eliminate the soil on the two boundary walls to form grooves, the high-pressure nozzle moves up and down along the guide rod, and the water slurry punches to clean the joints of the two boundary walls;
S9: 清理孔底沉渣,测量泥浆浓度;S9: Clean up the sediment at the bottom of the hole and measure the mud concentration;
S10:下设钢筋笼浇灌混凝土成墙。S10: The reinforcement cage is set up and the concrete is poured into the wall.
所述步骤S4启动桩机按桩位排列跳孔施工,利用泥浆护壁机械冲挖头延导向伸缩杆向下冲挖。In the step S4, the pile driver is started to jump the hole according to the pile positions, and the mud protection wall mechanical punching head is used to punch down the guiding telescopic rod.
所述步骤S5中清理孔底沉渣、测量泥浆浓度,泥浆比重控制在1.15一1.20之间。In the step S5, the sediment at the bottom of the hole is cleaned, the mud concentration is measured, and the specific gravity of the mud is controlled between 1.15 and 1.20.
所述步骤S7中桩机移位按顺序跳补施工,利用泥浆护壁与机械冲挖头延导向伸缩杆向下冲挖,把土渣石块从槽内抓起取出地面,按以上步骤逐步进行,冲挖成槽至墙底标高。In the step S7, the displacement of the pile driver is carried out sequentially, and the construction is carried out step by step according to the above steps. , Dig into a groove to the level of the bottom of the wall.
所述步骤S8中剔除两边界墙泥土成槽,起动高压泵,输通管道,高压喷头延导向杆上下移动,水浆冲切清洗两边界墙接头,增加墙体之间连接固性,达到施工质量要求。In the step S8, the soil of the two boundary walls is removed to form grooves, the high-pressure pump is started, the transportation pipeline is moved up and down along the guide rod, the water slurry is punched to clean the joints of the two boundary walls, and the solidity of the connection between the walls is increased to achieve the goal of construction. Quality requirements.
一种属于地下桩连墙施工方法的成墙设备,其特征在于:包括桩机,所述桩机连接定向伸缩导向杆1,所述定向伸缩导向杆下方设有斗体2,所述斗体两侧设有油缸3,所述油缸下端设有冲挖抓头4,所述冲挖抓头铰接在斗体上,所述油缸驱动冲挖抓头开启或闭合,所述斗体下方还设有斗齿6。A wall-forming device belonging to the construction method of underground piles connecting walls, characterized in that it includes a pile driver, the pile driver is connected to a directional telescopic guide rod 1, a bucket body 2 is arranged below the directional telescopic guide rod, and the bucket body Oil cylinders 3 are arranged on both sides, and the lower end of the oil cylinder is provided with a punching and digging head 4, and the punching and digging head is hinged on the bucket body, and the oil cylinder drives the punching and digging head to open or close. There are bucket teeth 6.
所述油缸通过液压装置来控制。The oil cylinder is controlled by a hydraulic device.
定向伸缩导向杆1在卷扬机钢丝绳的作用下沿着井支架5滑道升降。Orientation telescopic guide rod 1 lifts along well support 5 slideways under the effect of hoist wire rope.
所述冲挖抓头的一端头通过销轴固定在斗体上,所述冲挖抓头的另一端与油缸连接。One end of the punching and digging head is fixed on the bucket body through a pin shaft, and the other end of the punching and digging head is connected with the oil cylinder.
所述斗体与定向伸缩导向杆轴套连接。The bucket body is connected with the bushing of the directional telescopic guide rod.
桩机上设有电磁力盘管随动装置7,所述电磁力盘管随动装置用于收放高压管9,所述高压管连接油缸及高压喷头。The pile driver is provided with an electromagnetic force coil follower 7, which is used for retracting a high-pressure pipe 9, and the high-pressure pipe is connected to an oil cylinder and a high-pressure nozzle.
盘管通过井支架顶部滑轮8滑动。The coiled pipe slides through the top pulley 8 of the well support.
实施例一:Embodiment one:
通过地下桩连墙的施工方法,将本施工工艺应用在地下桩连墙上,结合图2-4,所述步骤包括如下:Through the construction method of underground pile connection wall, this construction technology is applied to the underground pile connection wall, in conjunction with Figure 2-4, described steps include as follows:
S1: 平整场地;S1: Leveling the site;
S2: 下设护筒;S2: Underneath the casing;
S3:桩机就位;S3: the pile driver is in place;
S4: 启动桩机按顺序跳桩排列对准桩位,利用泥浆护壁冲挖头在导向杆与主机的作用下向下冲挖,利用冲挖头把土渣石块从槽内抓起取出地面,按以上步骤逐步进行,冲挖成槽至墙底标高,形成一个跳格单元槽(如图2所示);S4: Start the pile driver to jump the piles in sequence and align them with the pile positions, use the mud retaining head to dig down under the action of the guide rod and the main engine, and use the punching head to grab the soil, debris and stones from the groove and take them out of the ground , carry out step by step according to the above steps, punching and digging the groove to the level of the bottom of the wall, forming a jumping grid unit groove (as shown in Figure 2);
S5:清理孔底沉渣,测量泥浆浓度,S5: Clean up the sediment at the bottom of the hole, measure the mud concentration,
S6:下钢筋笼浇灌混凝土,完成一个单元跳孔(跳格)墙段;S6: Pour concrete in the lower reinforcement cage to complete a unit jump hole (jump grid) wall section;
S7: 按顺序跳补施工, 将桩机对准桩位点,利用泥浆护壁冲挖头在导向杆与主机的作用下向下冲挖,把土渣石块从槽内抓起取出地面,按以上步骤逐步进行,冲挖成槽至墙底标高,形成一个补孔单元槽(如图3所示);S7: Jump repair construction in sequence, aim the pile driver at the pile site, use the mud retaining wall punching head to dig down under the action of the guide rod and the main engine, grab the soil, slag and rocks from the groove and take them out of the ground, press The above steps are carried out step by step, and the groove is excavated to the level of the bottom of the wall to form a repair hole unit groove (as shown in Figure 3);
S8: 高压喷浆头延导向杆上下移动,水浆冲切清洗两边界墙接头;S8: The high-pressure spray head moves up and down along the guide rod, and the water slurry is punched to clean the joints of the two boundary walls;
S9: 清理孔底沉渣,测量泥浆浓度;S9: Clean up the sediment at the bottom of the hole and measure the mud concentration;
S10:下设钢筋笼浇灌混凝土成墙(如图4所示)。S10: Set up a reinforcement cage and pour concrete into the wall (as shown in Figure 4).
实施例二:Embodiment two:
结合附图5-7,通过本发明方法,用于施工地下桩连墙,所述步骤如下:In conjunction with accompanying drawing 5-7, by the method of the present invention, be used for construction underground pile connecting wall, described steps are as follows:
S1: 平整场地;S1: Leveling the site;
S2: 下设护筒;S2: Underneath the casing;
S3:桩机就位;S3: the pile driver is in place;
S4: 按桩位排列跳孔施工,泥浆护壁冲挖成孔至设定深度,S4: Arrange jump hole construction according to the pile position, punch and excavate the mud retaining wall to the set depth,
S5: 清理孔底沉渣,测量泥浆浓度;S5: Clean up the sediment at the bottom of the hole and measure the mud concentration;
S6:下设钢筋笼浇灌混凝土,完成一条跳孔单元墙段;S6: Concrete is poured with reinforcement cages to complete a jump hole unit wall section;
S7: 补桩施工,泥浆护壁冲挖成孔;S7: Pile filling construction, mud retaining wall punching and digging into holes;
S8: 剔除两边界墙泥土成槽,高压喷头延导向杆上下移动,水浆冲切清洗两边界墙接头;S8: Eliminate the soil on the two boundary walls to form grooves, the high-pressure nozzle moves up and down along the guide rod, and the water slurry punches to clean the joints of the two boundary walls;
S9: 清理孔底沉渣,测量泥浆浓度;S9: Clean up the sediment at the bottom of the hole and measure the mud concentration;
S10:下设钢筋笼浇灌混凝土成墙。S10: The reinforcement cage is set up and the concrete is poured into the wall.
以上所述仅为本发明的具体实施方式,但发明的保护范围并不局限于此,任何熟悉本领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在发明的保护范围之内。The above description is only a specific embodiment of the present invention, but the scope of protection of the invention is not limited thereto. Any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed in the present invention shall be covered. within the protection scope of the invention.
Claims (10)
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