CN108441892A - The method of metastable state high temperature fused salt electrolysis refining high purity titanium based on complex ion - Google Patents
The method of metastable state high temperature fused salt electrolysis refining high purity titanium based on complex ion Download PDFInfo
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Abstract
本发明公开了基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法。在亚稳态高温熔盐中,钛离子源中的钛离子以络合离子的形式存在,其中钛离子包括高价钛离子、低价钛离子。络合离子的存在可以减小钛离子歧化反应造成的电耗损失。在亚稳态熔盐中电解精炼得到高纯钛,其纯度可以实现4N5~5N的要求,电解效率大于90%。
The invention discloses a metastable high-temperature molten salt electrolytic refining method for high-purity titanium based on complex ions. In the metastable high-temperature molten salt, the titanium ions in the titanium ion source exist in the form of complex ions, wherein the titanium ions include high-valent titanium ions and low-valent titanium ions. The presence of complex ions can reduce the power consumption loss caused by the disproportionation reaction of titanium ions. High-purity titanium is obtained by electrolytic refining in metastable molten salt, the purity of which can meet the requirements of 4N5-5N, and the electrolytic efficiency is greater than 90%.
Description
技术领域technical field
本发明属于冶金技术领域,具体涉及基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法。The invention belongs to the technical field of metallurgy, and in particular relates to a method for electrolytically refining high-purity titanium with metastable high-temperature molten salt based on complex ions.
背景技术Background technique
高纯钛具有质量轻、耐腐蚀、电阻率低等优异性能,主要应用于大规模集成电路制造、高端新型钛合金等产业,是电工电子、航空航天所必需的战略性关键材料,对国家安全、国防建设起着至关重要的作用。高纯钛作为制造大规模集成电路的溅射靶材,要求其纯度达到4N5级(99.995%)~6N级(99.9999%),其中含氧量在200ppm之下,金属杂质含量低于10ppm。而目前制备高纯钛的技术不成熟,在相当程度上致使高纯钛价格过高,直接导致其未得到大规模的应用。High-purity titanium has excellent properties such as light weight, corrosion resistance, and low resistivity. It is mainly used in large-scale integrated circuit manufacturing, high-end new titanium alloys and other industries. It is a strategic key material necessary for electrical, electronics, and aerospace. , National defense construction plays a vital role. As a sputtering target for manufacturing large-scale integrated circuits, high-purity titanium requires a purity of 4N5 (99.995%) to 6N (99.9999%), with an oxygen content below 200ppm and a metal impurity content below 10ppm. However, the current technology for preparing high-purity titanium is immature, which to a considerable extent leads to the high price of high-purity titanium, which directly leads to its lack of large-scale application.
在高纯钛诸多制备技术中,作为工艺过程简单、易于实现连续化的熔盐电解工艺具有非常广阔的应用前景,备受关注。熔盐电解法是利用电化学原理提取高纯钛,通常是以粗钛、钛合金或钛化合物作阳极,在一定析出电位下使原料钛溶入电解液中,并在阴极析出高纯钛。电解过程中溶出电位比钛高的杂质留在阳极上或沉淀在电解液中,溶出电位比钛低的杂质也同钛一起溶入电解液中。例如,专利文献CN102517611A、CN104947152A公开了有关熔盐电解法提炼高纯钛的技术方案,专利文献CN102230193A、CN103014775A、CN104928719A、CN105568320A、CN201605337U、CN204982083U、CN204874773U与CN205653517U公开了有关熔盐电解精炼高纯钛的设备。但是,现有技术中采用熔盐电解精炼高纯钛的技术方案一般以碱金属氯化物为电解质熔盐,电解质熔盐中添加的或阳极电化学溶解的钛离子以Ti2+或Ti3+形式存在于熔盐中,熔盐中原有的Ti2+及由Ti3+还原的Ti2+在熔盐中发生歧化反应这造成了大量电耗损失,电解效率偏低;而且,电解成分的改变带来的产品形貌的变化会影响到高纯钛的品质。Among the many preparation technologies of high-purity titanium, the molten salt electrolysis process, which is simple and easy to realize continuous process, has very broad application prospects and has attracted much attention. The molten salt electrolysis method is to extract high-purity titanium by using electrochemical principles. Usually, coarse titanium, titanium alloy or titanium compound is used as the anode, and the raw material titanium is dissolved into the electrolyte under a certain precipitation potential, and high-purity titanium is precipitated at the cathode. During the electrolysis process, impurities with a higher stripping potential than titanium remain on the anode or precipitate in the electrolyte, and impurities with a lower stripping potential than titanium also dissolve into the electrolyte together with titanium.例如,专利文献CN102517611A、CN104947152A公开了有关熔盐电解法提炼高纯钛的技术方案,专利文献CN102230193A、CN103014775A、CN104928719A、CN105568320A、CN201605337U、CN204982083U、CN204874773U与CN205653517U公开了有关熔盐电解精炼高纯钛的equipment. However, in the prior art, the technical scheme of using molten salt electrolytic refining of high-purity titanium generally uses alkali metal chloride as the electrolyte molten salt, and the titanium ions added in the electrolyte molten salt or electrochemically dissolved in the anode are represented by Ti 2+ or Ti 3+ The form exists in the molten salt, and the original Ti 2+ in the molten salt and the Ti 2+ reduced by Ti 3+ undergo a disproportionation reaction in the molten salt This caused a lot of power loss and low electrolysis efficiency; moreover, the change of product morphology caused by the change of electrolysis composition would affect the quality of high-purity titanium.
发明内容Contents of the invention
为了至少解决以上提到现有技术存在的技术问题之一,本发明公开了基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,在亚稳态高温熔盐中,钛离子以络合离子的形式稳定存在。In order to solve at least one of the technical problems in the prior art mentioned above, the present invention discloses a method for electrolytically refining high-purity titanium based on complex ion-based metastable high-temperature molten salt. In the metastable high-temperature molten salt, titanium ions It exists stably in the form of complex ions.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,在所述亚稳态高温熔盐中加入含氟离子的物质,加入的氟离子与钛离子形成络合离子。In the method for electrolytically refining high-purity titanium based on metastable high-temperature molten salt disclosed in some embodiments of the present invention, substances containing fluorine ions are added to the metastable high-temperature molten salt, and the added fluorine ions and titanium ions form complex ions.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,氟离子与钛离子的摩尔比设置为1:1~15:1。In the method for electrolytically refining high-purity titanium based on metastable high-temperature molten salt based on complex ions disclosed in some embodiments of the present invention, the molar ratio of fluoride ions to titanium ions is set to 1:1-15:1.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,含氟离子的物质包括碱金属或碱土金属氟化物。According to some embodiments of the present invention, the metastable high-temperature molten salt electrolytic refining method for high-purity titanium based on complex ions, the substance containing fluorine ions includes alkali metal or alkaline earth metal fluoride.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,钛离子包括高价钛离子和低价钛离子。Some embodiments of the present invention disclose a metastable high-temperature molten salt electrolytic refining method for high-purity titanium based on complex ions. The titanium ions include high-valent titanium ions and low-valent titanium ions.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,钛离子为高价钛离子时,高价钛离子以络合离子的形式稳定存在;钛离子为低价钛离子时,低价钛离子转化为高价钛离子,然后高价钛离子以络合离子的形式稳定存在。According to some embodiments of the present invention, the metastable high-temperature molten salt electrolytic refining method for high-purity titanium based on complex ions, when the titanium ions are high-valent titanium ions, the high-valent titanium ions exist stably in the form of complex ions; When titanium ions are produced, the low-valent titanium ions are transformed into high-valent titanium ions, and then the high-valent titanium ions exist stably in the form of complex ions.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,钛离子由钛离子源提供,该钛离子源在亚稳态高温熔盐中的重量含量设置在2.0%~15.0%之间。Some embodiments of the present invention disclose a method for electrolytically refining high-purity titanium based on metastable high-temperature molten salt based on complex ions. Titanium ions are provided by a titanium ion source, and the weight content of the titanium ion source in the metastable high-temperature molten salt is set. Between 2.0% and 15.0%.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,亚稳态高温熔盐包括LiCl、MgCl2、LiCl-KCl、LiCl-RbCl、LiCl-CsCl、MgCl2-LiCl、MgCl2-NaCl、MgCl2-KCl、MgCl2-RbCl、CaCl2-LiCl、CaCl2-NaCl、NaCl、KCl、RbCl、CsCl、CaCl2、NaCl-KCl、NaCl-RbCl、NaCl-CsCl、MgCl2-CsCl、CaCl2-KCl、CaCl2-RbCl。Some embodiments of the present invention disclose a method for electrolytic refining of high-purity titanium based on metastable high-temperature molten salts based on complex ions. The metastable high-temperature molten salts include LiCl, MgCl 2 , LiCl-KCl, LiCl-RbCl, LiCl-CsCl, MgCl 2 -LiCl, MgCl 2 -NaCl, MgCl 2 -KCl, MgCl 2 -RbCl, CaCl 2 -LiCl, CaCl 2 -NaCl, NaCl, KCl, RbCl, CsCl, CaCl 2 , NaCl-KCl, NaCl-RbCl, NaCl -CsCl, MgCl 2 -CsCl, CaCl 2 -KCl, CaCl 2 -RbCl.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,电解之前亚稳态高温熔盐经过预熔精制处理。Some embodiments of the present invention disclose a method for electrolytic refining of high-purity titanium based on metastable high-temperature molten salt based on complex ions. Before electrolysis, the metastable high-temperature molten salt is pre-melted and refined.
本发明一些实施例公开的基于络合离子的亚稳态高温熔盐电解精炼高纯钛的方法,预熔精制处理具体包括:The method for electrolytically refining high-purity titanium based on metastable high-temperature molten salt based on complex ions disclosed in some embodiments of the present invention, the pre-melting and refining treatment specifically includes:
(i)、预熔主体电解质;(i), pre-melted main body electrolyte;
(ii)、加入与主体电解质形成共晶盐的其他电解质;(ii), adding other electrolytes that form eutectic salts with the host electrolyte;
(iii)、在共晶温度之上50℃的温度下,使主体电解质与其他电解质充分混合、形成共晶盐电解质;(iii) At a temperature of 50°C above the eutectic temperature, the main electrolyte is fully mixed with other electrolytes to form a eutectic salt electrolyte;
(iv)、对共晶盐电解质在真空下加热,其中,加热温度设置在100~300℃之间,真空度设置在10-2~10-5Pa之间,保持时间设置在6~12小时之间;(iv) Heating the eutectic salt electrolyte under vacuum, wherein the heating temperature is set between 100°C and 300°C, the degree of vacuum is set between 10 -2 and 10 -5 Pa, and the holding time is set between 6 and 12 hours between;
(v)、在氩气氛中将共晶盐电解质分别加热至熔点、共晶点之上50℃的温度,进行二次重熔,保持24小时;(v) In an argon atmosphere, heat the eutectic salt electrolyte to a temperature of 50°C above the melting point and the eutectic point respectively, perform secondary remelting, and keep for 24 hours;
(vi)、使用氯化氢气体对共晶盐电解质进行脱氧处理,处理时间设置在1~3小时之间。(vi) Using hydrogen chloride gas to deoxidize the eutectic salt electrolyte, the treatment time is set between 1 and 3 hours.
本发明公开的方法通过改变电解质成分、添加含氟离子物质作为添加剂改变熔盐中钛离子的存在状态,形成具有稳定性更强的络合离子,减少熔盐电解过程中钛离子歧化反应的影响,提升电解效率,在亚稳态熔盐中电解精炼得到高纯钛,其纯度可以实现4N5~5N要求,电解效率大于90%。The method disclosed by the invention changes the state of existence of titanium ions in the molten salt by changing the composition of the electrolyte and adding fluorine-containing substances as additives to form more stable complex ions and reduce the impact of the disproportionation reaction of titanium ions in the electrolysis process of molten salts , improve electrolysis efficiency, and obtain high-purity titanium by electrolytic refining in metastable molten salt, its purity can meet the requirements of 4N5-5N, and the electrolysis efficiency is greater than 90%.
附图说明Description of drawings
图1基于络合离子的亚稳态高温熔盐电解精炼高纯钛原理示意图Figure 1 Schematic diagram of the principle of metastable high-temperature molten salt electrolytic refining of high-purity titanium based on complex ions
图2本发明公开实施例1-3所得样品图Fig. 2 sample figure obtained from embodiment 1-3 disclosed by the present invention
具体实施方式Detailed ways
在这里专用的词“实施例”,作为“示例性”所说明的任何实施例不必解释为优于或好于其它实施例。本法实施例中性能指标测试,除非特别说明,采用本领域常规试验方法。应理解,本发明中所述的术语仅仅是为描述特别的实施方式,并非用于限制本发明公开的内容。The word "embodiment" is used here exclusively, and any embodiment described as "exemplary" is not necessarily to be construed as superior or better than other embodiments. In the performance index test in the embodiment of this method, unless otherwise specified, conventional test methods in this field are adopted. It should be understood that the terminology described in the present invention is only used to describe a specific embodiment, and is not used to limit the disclosed content of the present invention.
除非另有说明,否则本文使用的技术和科学术语具有本发明所属技术领域的普通技术人员通常理解的相同含义;作为本发明中的其它未特别注明的原材料、试剂、试验方法和技术手段均指本领域内普通技术人员通常使用的原材料和试剂,以及通常采用的实验方法和技术手段;本发明公开述及的熔盐电解质包括但不限于单质电解质和共晶盐电解质,通常单质电解质是指一种单质电解质,如LiCl;共晶盐电解质是指两种或两种以上单质电解质混合能够形成具有共晶点的混合电解质,具有共晶点的共晶盐中,组成成分的比例是恒定的,例如LiCl和KCl形成的共晶盐电解质LiCl-KCl,其中二者的摩尔比为0.59:0.41;本发明公开述及的主体电解质,通常是指共晶盐中的主要成分,其他电解质,则是指共晶盐中除了主体电解质的其他组成成分;高价钛离子通常是指三价钛离子Ti3+,低价钛离子通常是指二价钛离子Ti2+;含有氟离子的物质,通常是指在亚稳态高温熔盐中能够释放F-氟离子的物质,包括但不限于氟化钠、氟化钾;钛离子源通常是指在高温熔盐中能够释放钛离子的物质,包括但不限于二氯化钛、三氯化钛;摩尔含量通常是指摩尔/摩尔,重量含量通常是指重量/重量。Unless otherwise specified, the technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the present invention belongs; as other unspecified raw materials, reagents, test methods and technical means in the present invention are all Refers to the raw materials and reagents commonly used by those of ordinary skill in the art, as well as the commonly used experimental methods and technical means; the molten salt electrolytes mentioned in the disclosure of the present invention include but are not limited to elemental electrolytes and eutectic salt electrolytes, usually elemental electrolytes refer to A single substance electrolyte, such as LiCl; eutectic salt electrolyte refers to the mixture of two or more simple electrolytes that can form a mixed electrolyte with a eutectic point. In the eutectic salt with a eutectic point, the proportion of the components is constant For example, the eutectic salt electrolyte LiCl-KCl formed by LiCl and KCl, wherein the molar ratio of the two is 0.59:0.41; the main electrolyte mentioned in the disclosure of the present invention usually refers to the main component in the eutectic salt, and other electrolytes, then Refers to other components in the eutectic salt except the main electrolyte; high-valent titanium ions usually refer to trivalent titanium ions Ti 3+ , and low-valent titanium ions usually refer to divalent titanium ions Ti 2+ ; substances containing fluoride ions, usually Refers to substances that can release F - fluoride ions in metastable high-temperature molten salts, including but not limited to sodium fluoride and potassium fluoride; titanium ion sources usually refer to substances that can release titanium ions in high-temperature molten salts, including But not limited to titanium dichloride and titanium trichloride; the molar content usually refers to mole/mole, and the weight content usually refers to weight/weight.
本公开所用的术语“基本”和“大约”用于描述小的波动。例如,它们可以是指小于或等于±5%,如小于或等于±2%,如小于或等于±1%,如小于或等于±0.5%,如小于或等于±0.2%,如小于或等于±0.1%,如小于或等于±0.05%。浓度、量和其它数值数据在本文中可以以范围格式表示或呈现。这样的范围格式仅为方便和简要起见使用,因此应灵活解释为不仅包括作为该范围的界限明确列举的数值,还包括该范围内包含的所有独立的数值或子范围。例如,“1%至5%”的数值范围应被解释为不仅包括1%至5%的明确列举的值,还包括在所示范围内的独立值和子范围。因此,在这一数值范围中包括独立值,如2%、3.5%和4%,和子范围,如1%~3%、2%~4%和3%~5%等。这一原理同样适用于仅列举一个数值的范围。此外,无论该范围的宽度或所述特征如何,这样的解释都适用。The terms "substantially" and "approximately" are used in this disclosure to describe small fluctuations. For example, they may refer to less than or equal to ±5%, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ± 0.1%, if less than or equal to ±0.05%. Concentrations, amounts, and other numerical data may be expressed or presented herein in a range format. Such a range format is used merely for convenience and brevity and, therefore, should be construed flexibly to include not only the values explicitly recited as the boundaries of the range, but also all individual values or subranges subsumed within the range. For example, a numerical range of "1% to 5%" should be interpreted to include not only the explicitly recited value of 1% to 5%, but also include individual values and subranges within the indicated range. Accordingly, individual values such as 2%, 3.5% and 4%, and subranges such as 1% to 3%, 2% to 4% and 3% to 5% etc. are included in this numerical range. The same principle applies to ranges reciting only one numerical value. Moreover, such an interpretation applies regardless of the breadth of the range or the characteristics described.
在本公开,包括权利要求书中,所有连接词,如“包含”、“包括”、“带有”、“具有”、“含有”、“涉及”、“容纳”等被理解为是开放性的,即是指“包括但不限于”。只有连接词“由...构成”和“基本由...构成”应该是封闭或半封闭连接词。In this disclosure, including the claims, all conjunctions such as "comprises," "comprises," "with," "has," "containing," "relates to," "contains," etc., are to be construed as open-ended means "including but not limited to". Only the conjunctions "consisting of" and "consisting essentially of" should be closed or semi-closed conjunctions.
为了更好的说明本发明内容,在下文的具体实施例中给出了众多的具体细节。本领域技术人员应当理解,没有某些具体细节,本发明同样可以实施。在实施例中,对于本领域技术人员熟知的一些方法、手段、仪器、设备、原料组成、分子结构等未作详细描述,以便于凸显本发明的主旨。In order to better illustrate the contents of the present invention, numerous specific details are given in the following specific examples. It will be understood by those skilled in the art that the present invention may be practiced without certain of the specific details. In the embodiments, some methods, means, instruments, equipment, raw material compositions, molecular structures, etc. that are well known to those skilled in the art are not described in detail, so as to highlight the gist of the present invention.
本发明公开一些实施方式中,在亚稳态高温熔盐中加入含有氟离子的物质,钛离子源中的钛离子与加入的氟离子形成络合离子。在一些实施方式中,钛离子源离子为高价钛离子Ti3+,含有氟离子的物质作为添加剂加入到熔盐电解质中,可有效络合熔盐中的高价钛离子Ti3+,形成络合离子:In some embodiments disclosed in the present invention, substances containing fluoride ions are added to the metastable high-temperature molten salt, and the titanium ions in the titanium ion source form complex ions with the added fluoride ions. In some embodiments, the titanium ion source ion is high-valent titanium ion Ti 3+ , and the substance containing fluoride ion is added to the molten salt electrolyte as an additive, which can effectively complex the high-valent titanium ion Ti 3+ in the molten salt to form a complex ion:
TiCl6-iFi 3-,其中,x为1-6之间整数TiCl 6-i F i 3- , where x is an integer between 1-6
该络合离子的稳定存在使熔盐电解质中的Ti3+离子浓度在钛离子总浓度中占比最大,此时的钛离子在熔盐中的平均价态大于2.8。继而,在电化学还原的过程中可以实现由Ti3+到金属钛的三电子一步还原。The stable existence of the complex ions makes the concentration of Ti 3+ ions in the molten salt electrolyte account for the largest proportion of the total concentration of titanium ions, and the average valence state of titanium ions in the molten salt at this time is greater than 2.8. Then, the three-electron one-step reduction from Ti 3+ to titanium metal can be achieved during the electrochemical reduction process.
在一些实施方式中,钛离子源离子为低价钛离子Ti2+,在电解质熔盐中低价钛离子Ti2+发生歧化反应与高价钛离子Ti3+共同存在,形成如下式所示的平衡状态:In some embodiments, the source ions of titanium ions are low-valent titanium ions Ti 2+ . In the molten electrolyte, the low-valent titanium ions Ti 2+ undergo disproportionation reactions and coexist with high-valent titanium ions Ti 3+ , forming the following formula: Balanced state:
含有氟离子的物质作为添加剂加入到熔盐电解质中,可有效络合熔盐中的高价钛离子Ti3+,形成络合离子,该络合离子的稳定存在使熔盐电解质中的低价钛离子Ti2+离子浓度减小,而高价钛离子Ti3+在钛离子总浓度中占比最大,进而在电化学还原的过程中可以实现由Ti3+到金属钛的三电子一步还原。Substances containing fluoride ions are added to the molten salt electrolyte as additives, which can effectively complex the high-valent titanium ions Ti 3+ in the molten salt to form complex ions. The stable existence of the complex ions makes the low-valent titanium in the molten salt electrolyte The ion concentration of Ti 2+ decreases, and the high-valent titanium ion Ti 3+ accounts for the largest proportion of the total concentration of titanium ions, and then the three-electron one-step reduction from Ti 3+ to metal titanium can be realized in the process of electrochemical reduction.
通常添加的含氟离子的物质包括碱金属或碱土金属氟化物,例如,氟化钠、氟化钾等。氟化钠、氟化钾等在电解质熔盐中释放出氟离子。本发明一些实施方式中,含有氟离子的物质与钛离子源的摩尔比为1:1~15:1;作为较为优选实施方式,可以选择为2:1~12:1,进一步作为更为优选实施方式,可以选择为3:1~10:1。The commonly added fluoride ion-containing substances include alkali metal or alkaline earth metal fluorides, for example, sodium fluoride, potassium fluoride and the like. Sodium fluoride, potassium fluoride, etc. release fluoride ions in the electrolyte molten salt. In some embodiments of the present invention, the molar ratio of the substance containing fluoride ions to the source of titanium ions is 1:1 to 15:1; as a more preferred embodiment, it can be selected as 2:1 to 12:1, and as a further preferred In an embodiment, it can be selected as 3:1 to 10:1.
通常钛离子源包括含低价钛的物质和含高价钛的物质;通常低价钛包括Ti2+,作为低价钛离子源的物质可以选择TiCl2与TiCl3混合盐;通常高价钛包括Ti3+,作为高价钛离子源的物质可以选择TiCl3。通常将TiCl2与电解质或共晶盐电解质制成含有低价钛离子Ti2+的熔盐,作为加入低价钛离子钛离子源的可选实施方式。Usually titanium ion sources include substances containing low-valent titanium and substances containing high-valent titanium; usually low-valent titanium includes Ti 2+ , as the source of low-valent titanium ions can choose TiCl 2 and TiCl 3 mixed salt; usually high-valent titanium includes Ti 3+ , TiCl 3 can be selected as the source of high-valent titanium ions. Usually, TiCl 2 and electrolyte or eutectic salt electrolyte are made into a molten salt containing low-valent titanium ions Ti 2+ , as an optional implementation of adding low-valent titanium ions and titanium ion sources.
在一些实施方式中,采用的亚稳态高温熔盐包括LiCl、MgCl2、LiCl-KCl、LiCl-RbCl、LiCl-CsCl、LiCl-NaCl、KCl-CsCl、MgCl2-LiCl、MgCl2-NaCl、MgCl2-KCl、MgCl2-RbCl、CaCl2-LiCl、CaCl2-NaCl、NaCl、KCl、RbCl、CsCl、CaCl2、NaCl-KCl、NaCl-RbCl、NaCl-CsCl、MgCl2-CsCl、CaCl2-KCl、CaCl2-RbCl、CaCl2-CsCl。以上所述共晶盐电解质的组成及比例如表1所列。In some embodiments, the metastable high-temperature molten salt used includes LiCl, MgCl 2 , LiCl-KCl, LiCl-RbCl, LiCl-CsCl, LiCl-NaCl, KCl-CsCl, MgCl 2 -LiCl, MgCl 2 -NaCl, MgCl 2 -KCl, MgCl 2 -RbCl, CaCl 2 -LiCl, CaCl 2 -NaCl, NaCl, KCl, RbCl, CsCl, CaCl 2 , NaCl-KCl, NaCl-RbCl, NaCl-CsCl, MgCl 2 -CsCl, CaCl 2 -KCl, CaCl 2 -RbCl, CaCl 2 -CsCl. The composition and ratio of the above-mentioned eutectic salt electrolyte are listed in Table 1.
表1共晶盐电解质组成及其摩尔比Table 1 Eutectic salt electrolyte composition and its molar ratio
本发明一些实施方式,在基于络合离子的亚稳态高温熔盐电解精炼高纯钛中,在电解之前将亚稳态熔盐进行预熔精制处理。具体地,预熔精制处理包括以下内容:In some embodiments of the present invention, in metastable high-temperature molten salt electrolytic refining of high-purity titanium based on complex ions, the metastable molten salt is subjected to pre-melting and refining treatment before electrolysis. Specifically, the pre-melting and refining treatment includes the following:
(i)、预熔主体电解质;(i), pre-melted main body electrolyte;
(ii)、加入与主体电解质形成共晶盐的其他电解质;(ii), adding other electrolytes that form eutectic salts with the host electrolyte;
(iii)、在共晶温度之上50℃的温度下,使主体电解质与其他电解质充分混合、形成共晶盐电解质;(iii) At a temperature of 50°C above the eutectic temperature, the main electrolyte is fully mixed with other electrolytes to form a eutectic salt electrolyte;
(iv)、对共晶盐电解质在真空下加热,其中,加热温度设置在100~300℃之间,真空度设置在10-2~10-5Pa之间,保持时间设置在6~12小时之间;即在真空环境条件下去除共晶盐电解质中存在的水;(iv) Heating the eutectic salt electrolyte under vacuum, wherein the heating temperature is set between 100°C and 300°C, the degree of vacuum is set between 10 -2 and 10 -5 Pa, and the holding time is set between 6 and 12 hours Between; that is, the removal of water present in the eutectic salt electrolyte under vacuum ambient conditions;
(v)、在氩气氛中将共晶盐电解质分别加热至熔点、共晶点之上50℃的温度,进行二次重熔,保持24小时;通常在去除共晶盐电解质中的水后,将高纯氩气充入真空环境中,在氩气保护下分别在单体电解质的熔点温度、共晶盐电解质的共晶点温度之上50℃的温度下,进行二次重熔;(v) In an argon atmosphere, heat the eutectic salt electrolyte to a temperature of 50°C above the melting point and the eutectic point, perform secondary remelting, and keep for 24 hours; usually after removing the water in the eutectic salt electrolyte, Fill high-purity argon into a vacuum environment, and carry out secondary remelting under the protection of argon at a temperature 50°C above the melting point temperature of the monomer electrolyte and the eutectic point temperature of the eutectic salt electrolyte;
(vi)、使用氯化氢气体对共晶盐电解质进行脱氧处理,处理时间设置在1~3小时之间;通常将经过二次重熔的共晶盐电解质在氯化氢气体存在下进行处理,以便脱除其中的氧。通常情况下,脱除氧气结束后,需要用惰性气体,例如氩气,置换氯化氢气体,以便除去氯化氢气体。(vi) Use hydrogen chloride gas to deoxidize the eutectic salt electrolyte, and the treatment time is set between 1 and 3 hours; usually, the eutectic salt electrolyte that has been remelted twice is treated in the presence of hydrogen chloride gas to remove Oxygen in it. Usually, after the deoxygenation is completed, it is necessary to replace the hydrogen chloride gas with an inert gas, such as argon, so as to remove the hydrogen chloride gas.
通常情况下,预熔精制处理中的(i)、(ii)(iii)可以统称为预熔处理,(iv)、(v)、(vi)可以统称为精制处理。作为一些实施方式,可以将预熔处理与精制处理分别进行。在预熔处理和精制处理过程中,如果使用单质熔盐作为电解质,则主体电解质即为该单质电解质,同时省略涉及其他电解质的步骤。Generally, (i), (ii) and (iii) in the premelting and refining treatment can be collectively referred to as premelting treatment, and (iv), (v), and (vi) can be collectively referred to as refining treatment. As some embodiments, the pre-melting treatment and the refining treatment can be performed separately. In the process of premelting and refining, if a single molten salt is used as the electrolyte, the main electrolyte is the simple electrolyte, and the steps involving other electrolytes are omitted.
本发明一些实施方式中,以低价钛为钛离子源电解精炼高纯钛的方法中,对共晶盐电解质进行预熔精制处理后,在共晶盐电解质中加入含低价钛离子的物质,然后将含氟离子物质加入共晶盐电解质中,使熔盐中各离子混匀,低价钛离子Ti2+转化为高价钛离子Ti3+,进而以Ti3+络合离子的形式稳定在电解质熔盐中,获得Ti3+浓度具有绝对比例的熔盐电解质。In some embodiments of the present invention, in the method of electrolytically refining high-purity titanium using low-valent titanium as a source of titanium ions, after pre-melting and refining the eutectic salt electrolyte, a substance containing low-valent titanium ions is added to the eutectic salt electrolyte , and then add fluorine-containing ions into the eutectic salt electrolyte, so that the ions in the molten salt are mixed evenly, and the low-valent titanium ions Ti 2+ are converted into high-valent titanium ions Ti 3+ , and then stabilized in the form of Ti 3+ complex ions In the electrolyte molten salt, a molten salt electrolyte with an absolute ratio of Ti 3+ concentration is obtained.
本发明一些实施方式中,以高价钛为钛离子源电解精炼高纯钛的方法中,在共晶盐电解质中加入含氟离子的物质,进行预熔精制处理,在高于共晶盐电解质共晶温度50℃的温度下,在共晶盐电解质中加入含高价钛离子的物质,例如,粉末状三氯化钛,使熔盐中各离子混匀,高价钛离子Ti3+以络合离子的形式稳定存在于熔盐电解质中,获得Ti3+浓度具有绝对比例的熔盐电解质。In some embodiments of the present invention, in the method of electrolytically refining high-purity titanium using high-valent titanium as a source of titanium ions, substances containing fluorine ions are added to the eutectic salt electrolyte, and pre-melting and refining treatment is performed. At a crystal temperature of 50°C, add substances containing high-valent titanium ions, such as powdered titanium trichloride, to the eutectic salt electrolyte to mix the ions in the molten salt, and high-valent titanium ions Ti 3+ to form complex ions The form of is stable in the molten salt electrolyte, and the molten salt electrolyte with the absolute ratio of Ti 3+ concentration is obtained.
在电解质熔盐中稳定存在的钛络合离子,参与电解精炼高纯钛的电解反应过程,如图1所示例,钛络合离子在恒电流电解过程中,逐渐在阴极沉积,得到高纯钛金属,阳极逐渐消耗,以钛离子形式溶解在电解质熔盐中,形成钛络合离子,补充电解质中消耗的钛络合离子。Titanium complex ions, which exist stably in molten electrolyte, participate in the electrolytic reaction process of electrolytic refining of high-purity titanium. As shown in Figure 1, titanium complex ions are gradually deposited on the cathode during constant current electrolysis to obtain high-purity titanium. The metal, which is gradually consumed by the anode, dissolves in the electrolyte molten salt in the form of titanium ions to form titanium complex ions to supplement the titanium complex ions consumed in the electrolyte.
在本发明公开中,亚稳态高温熔盐电解精炼高纯钛的电解效率根据公式(1)计算。电解效率计算公式(1)为:In the disclosure of the present invention, the electrolytic efficiency of metastable high-temperature molten salt electrolytic refining of high-purity titanium is calculated according to formula (1). The electrolytic efficiency calculation formula (1) is:
式(1)中:ma为实际获得电解产物质量,mt为按照法拉第定律计算理论所得产物质量,根据如下公式(2)计算:In the formula (1): ma is the mass of the electrolysis product actually obtained, and m t is the theoretical product mass calculated according to Faraday's law, which is calculated according to the following formula (2):
式(2)中:I为实际电解电流,t为实际电解时间,MTi为金属钛原子质量,Z为放电离子价态,F是法拉第常数。In the formula (2): I is the actual electrolysis current, t is the actual electrolysis time, M Ti is the atomic mass of metal titanium, Z is the valence state of the discharge ion, and F is the Faraday constant.
本发明一些实施例中,亚稳态高温熔盐中电解精炼高纯钛,按照以下方法进行,具体包括:In some embodiments of the present invention, the electrolytic refining of high-purity titanium in metastable high-temperature molten salt is carried out according to the following methods, specifically including:
预熔精制处理共晶盐电解质;Pre-melted and refined eutectic salt electrolyte;
将预熔精制处理后的共晶盐电解质放置于氧化铝坩埚中,添加钛离子源,得到预混合物;将该混合物在氩气保护下升温至熔融温度,例如,750℃,使各离子充分混合均匀,获得具有均相钛离子的预备熔盐;将氟离子源按比例添加到该预备熔盐中,待氟离子与钛离子充分络合,在工作温度保持设定的时间,通常设定时间在12~24小时之间;降温;Place the pre-melted and refined eutectic salt electrolyte in an alumina crucible, add a titanium ion source to obtain a pre-mixture; heat the mixture to the melting temperature, for example, 750°C under the protection of argon, to fully mix the ions Uniform, to obtain a preliminary molten salt with homogeneous titanium ions; add the fluoride ion source to the preliminary molten salt in proportion, and wait for the fluorine ions to fully complex with the titanium ions, and maintain the set time at the working temperature, usually the set time Between 12 and 24 hours; cool down;
使用两个阳极、一个阴极作为电解电极,合理布置电极距,将电极置于炉体中、并确保炉体密闭,抽真空;在设定温度下利用高纯氩气清洗炉腔,并置正压保护;例如,可以在300℃下清洗炉腔;待温度升至熔融温度后保温,缓慢将电极放入熔盐中;在恒电流密度下进行恒电流电解;通常恒电流设置在0.1~1.5A/cm2之间;电解结束后将电极置于熔盐上方,沥除产品中的夹盐;开炉取出阴极,并将沉积有高纯钛产品的阴极板放置于去离子水中超声波洗涤;将洗涤后的阴极产物在真空烘箱并烘干,得到高纯钛金属,例如,烘干温度可以设定为50℃。Use two anodes and one cathode as the electrolysis electrodes, arrange the electrode distance reasonably, place the electrodes in the furnace body, and ensure that the furnace body is airtight and vacuumize; clean the furnace chamber with high-purity argon at the set temperature, and place it in the normal position. For example, the furnace chamber can be cleaned at 300°C; after the temperature rises to the melting temperature, keep warm, slowly put the electrode into the molten salt; perform constant current electrolysis at a constant current density; usually the constant current is set at 0.1 to 1.5 A/ cm2 ; after electrolysis, place the electrode above the molten salt to drain the salt contained in the product; open the furnace to take out the cathode, and place the cathode plate deposited with high-purity titanium products in deionized water for ultrasonic cleaning; Dry the washed cathode product in a vacuum oven to obtain high-purity titanium metal. For example, the drying temperature can be set at 50°C.
实施例1Example 1
根据本发明公开方法预熔精制处理NaCl-KCl(0.5:0.5)共晶盐电解质;According to the disclosed method of the present invention, pre-melt and refine the NaCl-KCl (0.5:0.5) eutectic salt electrolyte;
将预熔精制处理后的NaCl-KCl共晶盐放置于氧化铝坩埚中,添加含低价钛离子的NaCl-KCl-TiCl2熔盐到该坩埚中,使TiCl2在熔盐中的含量为4.5%;将该混合物在氩气保护下升温至750℃,使各离子充分混合均匀,获得具有均相钛离子的预备熔盐;以KF为氟离子源按比例添加到该预备熔盐中,本实施例1中氟离子与低价钛离子的摩尔比为2.0。待氟离子与钛离子充分络合,在工作温度保持24小时,降温;Place the NaCl-KCl eutectic salt after pre-melting and refining treatment in an alumina crucible, add NaCl-KCl-TiCl molten salt containing low-valent titanium ions to the crucible, so that the content of TiCl in the molten salt is 4.5%; the mixture is heated to 750°C under the protection of argon, so that the ions are fully mixed to obtain a preliminary molten salt with homogeneous titanium ions; KF is added to the preliminary molten salt in proportion as the fluoride ion source, In Example 1, the molar ratio of fluoride ions to low-valent titanium ions is 2.0. After the fluorine ions and titanium ions are fully complexed, keep at the working temperature for 24 hours and cool down;
使用两个阳极、一个阴极作为电解电极,合理布置电极距,将电极置于炉体中、并确保炉体密闭,抽真空;在300℃利用高纯氩气清洗炉腔,并置正压保护;待温度升至750℃后保温2小时,缓慢将电极放入熔盐中;在电流密度为0.5A/cm2的条件下进行恒电流电解;电解结束后将电极置于熔盐上方3~5cm处,沥除产品中的夹盐;开炉取出阴极,并将沉积有高纯钛产品的阴极板放置于去离子水中超声波洗涤;将洗涤后的阴极产物放入50℃的真空烘箱并烘干,得到高纯钛金属。Use two anodes and one cathode as electrolytic electrodes, reasonably arrange the electrode distance, place the electrodes in the furnace body, and ensure that the furnace body is airtight and vacuumized; clean the furnace cavity with high-purity argon at 300 ° C, and set positive pressure protection ; After the temperature rises to 750°C, keep it warm for 2 hours, then slowly put the electrode into the molten salt; carry out constant current electrolysis under the condition of a current density of 0.5A/cm 2 ; after the electrolysis, place the electrode above the molten salt for 3~ 5cm, drain the salt in the product; open the furnace to take out the cathode, and place the cathode plate deposited with high-purity titanium products in deionized water for ultrasonic cleaning; put the washed cathode product in a vacuum oven at 50°C and dry it Dry to obtain high-purity titanium metal.
图2(a)即为本实施例1得到的高纯钛样品图。可以看出高纯钛是颗粒状晶体,具有明显的金属光泽。Fig. 2(a) is the sample diagram of the high-purity titanium obtained in Example 1. It can be seen that high-purity titanium is granular crystal with obvious metallic luster.
根据公式(1)、(2)计算本实施例1的电解效率,约为91.7%,其中放电离子价态按3计算。According to the formulas (1) and (2), the electrolysis efficiency of the present embodiment 1 is calculated to be about 91.7%, wherein the valence state of the discharged ions is calculated as 3.
实施例2Example 2
根据本发明公开方法预熔精制处理NaCl-KCl(0.5:0.5)共晶盐电解质;According to the disclosed method of the present invention, pre-melt and refine the NaCl-KCl (0.5:0.5) eutectic salt electrolyte;
将预熔精制处理后的NaCl-KCl共晶盐放置于氧化铝坩埚中,添加含低价钛离子的NaCl-KCl-TiCl2熔盐到该坩埚中,使TiCl2的在熔盐中的含量为2.5%;将该混合物在氩气保护下升温至750℃,使各离子充分混合均匀,获得具有均相钛离子的预备熔盐;以KF为氟离子源按比例添加到该预备熔盐中,本实施例2中氟离子与低价钛离子的摩尔比为4.0。待氟离子与钛离子充分络合,在工作温度保持24小时,降温;Place the premelted and refined NaCl-KCl eutectic salt in an alumina crucible, add NaCl-KCl-TiCl 2 molten salt containing low-valent titanium ions to the crucible, so that the content of TiCl 2 in the molten salt It is 2.5%; the mixture is heated to 750°C under the protection of argon, so that the ions are fully mixed and uniform, and a preliminary molten salt with homogeneous titanium ions is obtained; KF is added to the preliminary molten salt in proportion as the fluoride ion source , The molar ratio of fluoride ions to low-valent titanium ions in Example 2 is 4.0. After the fluorine ions and titanium ions are fully complexed, keep at the working temperature for 24 hours and cool down;
使用两个阳极、一个阴极作为电解电极,合理布置电极距,将电极置于炉体中、并确保炉体密闭,抽真空;在300℃利用高纯氩气清洗炉腔,并置正压保护;待温度升至750℃后保温2小时,缓慢将电极放入熔盐中;在电流密度为0.5A/cm2的条件下进行恒电流电解;电解结束后将电极置于熔盐上方5cm处,沥除产品中的夹盐;开炉取出阴极,并将沉积有高纯钛产品的阴极板放置于去离子水中超声波洗涤;将洗涤后的阴极产物放入50℃的真空烘箱并烘干,得到高纯钛金属。Use two anodes and one cathode as electrolytic electrodes, reasonably arrange the electrode distance, place the electrodes in the furnace body, and ensure that the furnace body is airtight and vacuumized; clean the furnace cavity with high-purity argon at 300 ° C, and set positive pressure protection ; After the temperature rises to 750°C, keep it warm for 2 hours, slowly put the electrode into the molten salt; carry out constant current electrolysis under the condition of a current density of 0.5A/cm 2 ; after the electrolysis, place the electrode 5cm above the molten salt , drain the salt in the product; open the furnace to take out the cathode, and place the cathode plate deposited with high-purity titanium products in deionized water for ultrasonic cleaning; put the washed cathode product in a vacuum oven at 50°C and dry it. Obtain high-purity titanium metal.
图2(b)即为本实施例2得到的高纯钛样品图。可以看高纯钛是颗粒状晶体为主,有少量发粉末状钛。Fig. 2(b) is the sample diagram of the high-purity titanium obtained in Example 2. It can be seen that high-purity titanium is mainly granular crystals, with a small amount of powdered titanium.
根据公式(1)、(2)计算本实施例2的电解效率,约为93.1%,其中放电离子价态按3计算。According to the formulas (1) and (2), the electrolysis efficiency of the present embodiment 2 is about 93.1%, and the valence state of the discharged ions is calculated as 3.
实施例3Example 3
根据本发明公开方法预熔精制处理NaCl-KCl(0.5:0.5)共晶盐电解质;According to the disclosed method of the present invention, pre-melt and refine the NaCl-KCl (0.5:0.5) eutectic salt electrolyte;
将预熔精制处理后的NaCl-KCl共晶盐放置于氧化铝坩埚中,添加TiCl3到该坩埚中,使TiCl3在熔盐中含量为4.0%;将该混合物在氩气保护下升温至750℃,使各离子充分混合均匀,静置约6小时,获得具有均相钛离子的预备熔盐;以NaF为氟离子源按比例添加到该预备熔盐中,本实施例3中氟离子与高价钛离子的摩尔比为6.0。待氟离子与钛离子充分络合,在工作温度保持24小时,降温;The NaCl-KCl eutectic salt after the pre-melting and refining treatment is placed in an alumina crucible, and TiCl is added to the crucible so that the content of TiCl in the molten salt is 4.0%; the mixture is heated up to 750°C, mix the ions fully and evenly, and let stand for about 6 hours to obtain a preliminary molten salt with homogeneous titanium ions; NaF is added to the preliminary molten salt in proportion as the source of fluoride ions. In Example 3, the fluoride ion The molar ratio to high-valent titanium ions is 6.0. After the fluorine ions and titanium ions are fully complexed, keep at the working temperature for 24 hours and cool down;
使用两个阳极、一个阴极作为电解电极,合理布置电极距,将电极置于炉体中、并确保炉体密闭,抽真空;在300℃利用高纯氩气清洗炉腔,并置正压保护;待温度升至750℃后保温2小时,缓慢将电极放入熔盐中;在电流密度为0.5A/cm2的条件下进行恒电流电解;电解结束后将电极置于熔盐上方5cm处,沥除产品中的夹盐;开炉取出阴极,并将沉积有高纯钛产品的阴极板放置于去离子水中超声波洗涤;将洗涤后的阴极产物放入50℃的真空烘箱并烘干,得到高纯钛金属。Use two anodes and one cathode as electrolytic electrodes, reasonably arrange the electrode distance, place the electrodes in the furnace body, and ensure that the furnace body is airtight and vacuumized; clean the furnace cavity with high-purity argon at 300 ° C, and set positive pressure protection ; After the temperature rises to 750°C, keep it warm for 2 hours, slowly put the electrode into the molten salt; carry out constant current electrolysis under the condition of a current density of 0.5A/cm 2 ; after the electrolysis, place the electrode 5cm above the molten salt , drain the salt in the product; open the furnace to take out the cathode, and place the cathode plate deposited with high-purity titanium products in deionized water for ultrasonic cleaning; put the washed cathode product in a vacuum oven at 50°C and dry it. Obtain high-purity titanium metal.
图2(c)即为本实施例3得到的高纯钛样品图。可以看高纯钛是颗粒状晶体,颗粒粒度相对细小均匀,具有金属光泽。Fig. 2(c) is the sample diagram of the high-purity titanium sample obtained in Example 3. It can be seen that high-purity titanium is a granular crystal with a relatively fine and uniform particle size and a metallic luster.
根据公式(1)、(2)计算本实施例3的电解效率,约为94.6%,其中放电离子价态按3计算。According to the formula (1), (2), the electrolysis efficiency of the present embodiment 3 is calculated to be about 94.6%, wherein the valence state of the discharged ions is calculated as 3.
本发明公开的方法通过添加含氟添加剂改变熔盐中钛离子的存在状态,形成具有稳定性更强的络合离子,减少熔盐电解过程中钛离子歧化反应的影响,提升电解效率,在亚稳态熔盐中电解精炼得到的高纯钛,其纯度可以实现4N5~5N要求,电解效率大于90%。The method disclosed in the present invention changes the state of titanium ions in the molten salt by adding fluorine-containing additives to form more stable complex ions, reduces the impact of the disproportionation reaction of titanium ions in the molten salt electrolysis process, and improves the electrolysis efficiency. The high-purity titanium obtained by electrolytic refining in steady-state molten salt can meet the requirements of 4N5-5N in purity, and the electrolysis efficiency is greater than 90%.
本发明公开的技术方案和实施例中公开的技术细节,仅是示例性说明本发明的构思,并不构成对本发明的限定,凡是对本发明公开的技术细节所做的没有创造性的改变,都与本发明具有相同的发明精神,都在本发明权利要求的保护范围之内。The technical solutions disclosed in the present invention and the technical details disclosed in the embodiments are only exemplary illustrations of the concept of the present invention, and do not constitute a limitation to the present invention. Any non-creative changes to the technical details disclosed in the present invention are consistent The present invention has the same inventive spirit and is within the protection scope of the claims of the present invention.
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