CN108441407B - Automatic cell purification and cryopreservation device - Google Patents
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Abstract
一种细胞自动纯化冻存装置,本发明属于生物技术领域,它要解决目前在分离样本时手动操作步骤频繁,易导致细胞污染、细胞易被损伤而影响生物学效果等缺陷。该细胞自动纯化冻存装置包括纯化冻存箱、液袋架、截止阀、蠕动泵、混悬分离装置和推注装置,纯化冻存箱的左侧为电控纯化区,纯化冻存箱的右侧为冻存区,电控纯化区的中部箱壁上设置有多个蠕动泵和一个混悬分离装置,电控纯化区的下部设置有推注装置,在液袋架上挂设有细胞存储袋,细胞存储袋的底部连接的输注管经截止阀夹载在蠕动泵内,冻存区的箱体内预混匀平台上放置有冻存袋和热合装置。本发明细胞自动纯化冻存装置实现了多功能自动化,提高操作精确性和减少生物性污染风险。
An automatic cell purification and cryopreservation device belongs to the field of biotechnology, and aims to solve the defects of frequent manual operation steps when separating samples, which easily leads to cell contamination, and cells are easily damaged to affect biological effects. The cell automatic purification and freezing device includes a purification freezing box, a liquid bag rack, a stop valve, a peristaltic pump, a suspension separation device and a bolus injection device. The left side of the purification freezing box is an electronically controlled purification area. The right side is the cryopreservation area. There are multiple peristaltic pumps and a suspension separation device on the central box wall of the electronically controlled purification area. The lower part of the electronically controlled purification area is provided with a bolus device, and cells are hung on the liquid bag rack. The storage bag, the infusion tube connected to the bottom of the cell storage bag is clamped in the peristaltic pump through the stop valve, and the freezing bag and the heat sealing device are placed on the pre-mixing platform in the box of the freezing area. The cell automatic purification and cryopreservation device of the present invention realizes multifunctional automation, improves operation accuracy and reduces the risk of biological contamination.
Description
技术领域technical field
本发明属于生物技术领域,具体涉及一种细胞自动纯化和程序冻存,用于细胞分离、提取以及程序冻存的控制装置。The invention belongs to the field of biotechnology, and in particular relates to a control device for automatic cell purification and program cryopreservation, used for cell separation, extraction and program cryopreservation.
背景技术Background technique
随着生物治疗技术的发展,细胞纯化技术也逐渐优化和发展,从最初的传统离心机通过相应转速的控制,达到细胞分层分离的目的,到目前发展的整套无菌管路通过离心杯高速离心,将细胞成分分离到边缘,从而分离出所需成分,但分离速度慢、噪音大、细胞损失多,人为干预多以及制备稳定性差。With the development of biological therapy technology, cell purification technology has also been gradually optimized and developed, from the original traditional centrifuge through the control of the corresponding speed to achieve the purpose of cell stratified separation, to the current development of a complete set of sterile pipelines through the centrifugal cup at high speed Centrifugation separates the cellular components to the edge, thereby separating the desired components, but the separation speed is slow, the noise is high, the cell loss is high, the human intervention is more, and the preparation stability is poor.
程控降温技术是将需要超低温冻存的样本,采用温控技术和液氮分散技术,安全可靠的控制温变速率进行程序冻存,广泛应用于农、医、基础生物研究等各个领域中,用于淋巴细胞、组织库、干细胞、骨髓细胞、肿瘤细胞、动、植物细胞、心肌细胞等的冻存,然而目前使用中需要提前预冷,细胞冻存预处理和转移等程序,而且由于血浆分层,容易出现检测探头未完全浸入血浆中,导致检测数据异常,进而导致冻存曲线不真实,影响细胞活率,造成人力、物力等的不必要浪费,增加生产成本。Program-controlled cooling technology uses temperature control technology and liquid nitrogen dispersion technology to safely and reliably control the temperature change rate for program freezing of samples that need ultra-low temperature freezing. It is widely used in various fields such as agriculture, medicine, and basic biological research. It is suitable for cryopreservation of lymphocytes, tissue banks, stem cells, bone marrow cells, tumor cells, animal and plant cells, cardiomyocytes, etc. However, pre-cooling in advance, cell cryopreservation pre-treatment and transfer procedures are required in current use. It is easy to see that the detection probe is not completely immersed in the plasma, resulting in abnormal detection data, which in turn leads to unrealistic cryopreservation curves, affects cell viability, causes unnecessary waste of manpower and material resources, and increases production costs.
因此,本领域还需要从集成化、智能化方式进行细胞纯化与冻存,包括血浆、红细胞、血小板等选择性富集干细胞或其他细胞,同时实现自动化分离纯化,保持无菌、细胞存活力以及再生和细胞活性的冻存装置。Therefore, the field also needs to carry out cell purification and cryopreservation in an integrated and intelligent manner, including selective enrichment of stem cells or other cells such as plasma, red blood cells, platelets, etc., while realizing automated separation and purification, maintaining sterility, cell viability and Cryopreservation device for regeneration and cell viability.
发明内容SUMMARY OF THE INVENTION
本发明目的在于从液态生物制品中纯化干细胞或其他细胞并自动程序冻存,克服目前在分离样本时手动操作步骤频繁,易导致细胞污染、细胞易被损伤而影响生物学效果等缺陷,而提供一种减少开放式操作避免样本被污染的细胞自动纯化冻存装置,以提高制备效率、减少样本污染和细胞活率。The purpose of the present invention is to purify stem cells or other cells from liquid biological products and freeze them by automatic procedure, and overcome the defects of frequent manual operation steps when separating samples at present, which easily lead to cell contamination, and cells are easily damaged to affect biological effects. An automatic cell purification and cryopreservation device that reduces open operation and avoids sample contamination, so as to improve preparation efficiency, reduce sample contamination and cell viability.
本发明细胞自动纯化冻存装置包括纯化冻存箱、液袋架、截止阀、蠕动泵、混悬分离装置和推注装置,纯化冻存箱的左侧为电控纯化区,纯化冻存箱的右侧为冻存区,电控纯化区的上部为显示屏,电控纯化区的中部箱壁上设置有多个蠕动泵和一个混悬分离装置,电控纯化区的下部设置有推注装置,电控纯化区的侧箱壁上设置有多个截止阀,电控纯化区与冻存区之间开有连接管通道;The cell automatic purification and freezing device of the present invention includes a purification freezing box, a liquid bag rack, a stop valve, a peristaltic pump, a suspension separation device and a bolus injection device. The left side of the purification freezing box is an electronically controlled purification area. The purification freezing box The right side is the cryopreservation area, the upper part of the electronically controlled purification area is the display screen, a plurality of peristaltic pumps and a suspension separation device are arranged on the central box wall of the electronically controlled purification area, and the lower part of the electronically controlled purification area is provided with a bolus injection In the device, a plurality of stop valves are arranged on the side box wall of the electronically controlled purification area, and a connecting pipe channel is opened between the electronically controlled purification area and the cryopreservation area;
液袋架设置在纯化冻存箱的箱顶表面,在液袋架上挂设有细胞存储袋,细胞存储袋的底部连通有输注管的一端,输注管经截止阀夹载在蠕动泵内,输注管的另一端与混悬分离装置的输入口相连,混悬分离装置底部侧壁的输出口通过第一连接管穿过连接管通道与冻存袋相连通,推注装置的出液口通过第二连接管穿过连接管通道与冻存袋相连通;The liquid bag rack is arranged on the top surface of the purification freezing box, and a cell storage bag is hung on the liquid bag rack. The bottom of the cell storage bag is connected with one end of an infusion tube, and the infusion tube is clamped to the peristaltic pump through a stop valve. Inside, the other end of the infusion tube is connected to the input port of the suspension separation device, the output port of the bottom side wall of the suspension separation device is communicated with the freezing bag through the first connecting tube through the connecting tube channel, and the outlet of the bolus device is connected to the freezing bag. The liquid port is communicated with the freezing bag through the second connecting pipe through the connecting pipe channel;
在冻存区的前箱壁上设置有开关门,冻存区的箱体内预混匀平台上放置有冻存袋和热合装置,第一连接管和第二连接管穿过热合装置的热合模具,冻存区内通过液氮使冻存袋内的纯化细胞冻存。An opening and closing door is arranged on the front box wall of the freezing area, and a freezing bag and a heat sealing device are placed on the pre-mixing platform in the box of the freezing area. The first connecting pipe and the second connecting pipe pass through the heat sealing mold of the heat sealing device. , the purified cells in the freezing bag are cryopreserved by liquid nitrogen in the cryopreservation area.
本发明涉及一种细胞自动纯化分离、冻存装置,该装置主要包括自动细胞纯化分离部分、细胞获取预混匀部分和(程序)冻存部分,所述自动细胞纯化分离部分位于自动纯化冻存装置左侧,细胞预混匀平台位于程序冻存区内,程序冻存部分的程序控制部分位于自动纯化冻存装置左侧上方,设置有液晶触控显示屏、电路板与各微电机、推注装置及各传感器连接,电路板上的MCU芯片输出信号,控制微电机带动蠕动泵步进正反向偏转,精确控制蠕动泵动作和推注装置的动作,控制输注管路液流定向流动,自动细胞纯化分离部分将细胞液流经过微孔混悬分离装置的分离,输送至预混匀部分,通过程序冻存部分进行程序冻存。The present invention relates to an automatic cell purification, separation, and cryopreservation device. The device mainly includes an automatic cell purification and separation part, a cell acquisition premixing part and a (program) cryopreservation part. The automatic cell purification and separation part is located in the automatic purification and cryopreservation part. On the left side of the device, the cell premixing platform is located in the program cryopreservation area, and the program control part of the program cryopreservation part is located on the upper left side of the automatic purification cryopreservation device. The injection device and each sensor are connected, the MCU chip on the circuit board outputs the signal, controls the micromotor to drive the peristaltic pump to move forward and reverse, accurately controls the movement of the peristaltic pump and the bolus device, and controls the directional flow of the infusion pipeline. , the automatic cell purification and separation part separates the cell liquid flow through the microporous suspension separation device, transports it to the pre-mixing part, and performs programmed freezing through the programmed freezing part.
本发明所述的细胞自动纯化冻存装置包含以下有益效果:The cell automatic purification and cryopreservation device of the present invention includes the following beneficial effects:
1、本发明自动细胞纯化分离部分,液袋架上的液袋,经液晶触控显示屏内部预制程序调节截止阀控制输注管路的通断,再经蠕动泵和推注装置的加压,分别泵给微孔混悬分离装置和预混匀平台上的冻存袋中,实现多功能自动化,极大节省了体力物力,从而增加了细胞过滤效率、提高操作精确性和减少生物性污染风险。1. The automatic cell purification and separation part of the present invention, the liquid bag on the liquid bag rack, is controlled by the cut-off valve through the internal prefabricated program of the liquid crystal touch screen to control the on-off of the infusion pipeline, and then pressurized by the peristaltic pump and the bolus device. , respectively pumped into the microporous suspension separation device and the freezing bag on the premixing platform to realize multi-functional automation, which greatly saves physical and material resources, thereby increasing cell filtration efficiency, improving operation accuracy and reducing biological pollution. risk.
2、本发明细胞获取预混匀部分设置有透视开关门,将与自动细胞纯化分离部分连接的冻存袋置于腔体内部预混匀平台上摇匀,液晶触控显示屏通过称量传感器计量并热合管路分离,MCU控制液氮控制器将液氮输入腔体内,通过超低温传感器的参数响应进行程序冷冻。可以通过不同成套塑料多联袋一起在微孔径混悬分离装置的作用下,实现血液成分纯化混匀,避免了因误操作引起的细胞的损失。2. The cell acquisition and premixing part of the present invention is provided with a see-through switch door, the freezing bag connected with the automatic cell purification and separation part is placed on the premixing platform inside the cavity and shaken, and the liquid crystal touch display screen passes through the weighing sensor. The measuring and heat sealing pipelines are separated, and the MCU controls the liquid nitrogen controller to input liquid nitrogen into the cavity, and program freezing is performed through the parameter response of the ultra-low temperature sensor. The blood components can be purified and mixed together under the action of the micro-aperture suspension separation device through different sets of plastic multi-unit bags, and the loss of cells caused by misoperation can be avoided.
3、本发明程序冻存部分,将含有冻存液等液体通过输注管路输注到腔体内部预混匀平台上的冻存袋中混匀,液氮控制器将液氮由液氮输出口输入腔体内,通过超低温传感器的参数响应进行程序冷冻。在密闭的环境中,通过液氮间接程序控制内腔温度,并快速降温细胞,避免因传递、转移细胞的影响,确保操作者和细胞的保护。3. In the cryopreservation part of the program of the present invention, liquids such as cryopreservation liquid are infused into the freezing bag on the pre-mixing platform inside the cavity through the infusion pipeline, and the liquid nitrogen controller transfers the liquid nitrogen from the liquid nitrogen to the freezing bag. The output port is input into the cavity, and the program freezing is performed by the parameter response of the ultra-low temperature sensor. In a closed environment, the temperature of the lumen is controlled by an indirect program of liquid nitrogen, and the cells are rapidly cooled to avoid the influence of transfer and transfer of cells, and ensure the protection of operators and cells.
4、本发明与现有技术相比,具有节省了人力、物力,操作精确,具有针对不同细胞特性进行高效滤过的优点。4. Compared with the prior art, the present invention has the advantages of saving manpower and material resources, accurate operation, and high-efficiency filtration for different cell characteristics.
附图说明Description of drawings
图1为本发明细胞自动纯化冻存装置的结构示意图;Fig. 1 is the structural schematic diagram of the cell automatic purification and cryopreservation device of the present invention;
图2为冻存区的结构示意图;Fig. 2 is the structural representation of cryopreservation area;
图3为混悬分离装置的结构示意图;Fig. 3 is the structural representation of the suspension separation device;
图4为混悬分离装置的俯视示意图。FIG. 4 is a schematic top view of the suspension separation device.
具体实施方式Detailed ways
具体实施方式一:本实施方式细胞自动纯化冻存装置包括纯化冻存箱1、液袋架5、截止阀7、蠕动泵8、混悬分离装置9和推注装置10,纯化冻存箱1的左侧为电控纯化区,纯化冻存箱1的右侧为冻存区,电控纯化区的上部为显示屏6,电控纯化区的中部箱壁上设置有多个蠕动泵8和一个混悬分离装置9,电控纯化区的下部设置有推注装置10,电控纯化区的侧箱壁上设置有多个截止阀7,电控纯化区与冻存区之间开有连接管通道4;Embodiment 1: The cell automatic purification and cryopreservation device in this embodiment includes a purification cryobox 1, a liquid bag rack 5, a
液袋架5设置在纯化冻存箱1的箱顶表面,在液袋架5上挂设有细胞存储袋,细胞存储袋的底部连通有输注管13的一端,输注管13经截止阀7夹载在蠕动泵8内,输注管13的另一端与混悬分离装置9的输入口9-5相连,混悬分离装置9底部侧壁的输出口9-6通过第一连接管穿过连接管通道4与冻存袋相连通,推注装置10的出液口通过第二连接管穿过连接管通道4与冻存袋相连通;The liquid bag rack 5 is arranged on the top surface of the purification freezing box 1, and a cell storage bag is hung on the liquid bag rack 5. The bottom of the cell storage bag is connected with one end of an
在冻存区的前箱壁上设置有开关门2,冻存区的箱体内预混匀平台3上放置有冻存袋和热合装置12,第一连接管和第二连接管穿过热合装置12的热合模具,冻存区内通过液氮使冻存袋内的纯化细胞冻存。An opening and closing
本实施方式冻存区内设置有液氮输出口,液氮通过该输出口流入冻存区内。In this embodiment, a liquid nitrogen output port is provided in the cryopreservation area, and the liquid nitrogen flows into the cryopreservation area through the output port.
具体实施方式二:本实施方式与具体实施方式一不同的是在预混匀平台3上设置有称重传感器。Embodiment 2: The difference between this embodiment and Embodiment 1 is that a load cell is provided on the
本实施方式通过称重传感器测量冻存袋内细胞液重量,通过参数给定计量控制热合装置热合输注管路,使管路分离。In this embodiment, the weight of the cell fluid in the cryopreservation bag is measured by a weighing sensor, and the heat-sealing device is controlled by a given parameter to measure and control the heat-sealing and infusion pipeline to separate the pipeline.
具体实施方式三:本实施方式与具体实施方式一或二不同的是在冻存区内设置有温度传感器。Embodiment 3: The difference between this embodiment and
具体实施方式四:本实施方式与具体实施方式一至三之一不同的是所述的推注装置10为微量注射泵。Embodiment 4: The difference between this embodiment and one of Embodiments 1 to 3 is that the
具体实施方式五:本实施方式与具体实施方式一至四之一不同的是多个截止阀7竖直排列。Embodiment 5: The difference between this embodiment and one of Embodiments 1 to 4 is that a plurality of shut-off
具体实施方式六:本实施方式与具体实施方式一至五之一不同的是推注装置10内装有冻存液。Embodiment 6: The difference between this embodiment and one of Embodiments 1 to 5 is that the
具体实施方式七:本实施方式与具体实施方式一至六之一不同的是混悬分离装置9包括圆柱外壳9-1、驱动轴9-2、十字叶轮9-3、纤维滤膜9-4、输入口9-5、输出口9-6和废弃细胞排出口9-7,纤维滤膜9-4呈圆筒形套设在圆柱外壳9-1内,圆柱外壳9-1的内壁与纤维滤膜9-4之间形成过滤腔9-8,圆柱外壳9-1的壳内顶部设置有十字叶轮9-3,驱动轴9-2与十字叶轮9-3相连接并从圆柱外壳9-1的壳顶穿出,输入口9-5设置在圆柱外壳9-1的壳体侧壁上部并与纤维滤膜9-4围成的内腔相连通,输出口9-6设置在圆柱外壳9-1的壳体侧壁下部,废弃细胞排出口9-7竖直设置在圆柱外壳9-1的底壳上。Embodiment 7: The difference between this embodiment and one of Embodiments 1 to 6 is that the
本实施方式中的驱动轴由电机驱动旋转,细胞液从输入口进入纤维滤膜围成的内腔中,旋涡旋转使细胞通过纤维滤膜,进入纤维滤膜与透明外壳形成的空腔内并通过浓缩细胞输出口输注至冻存袋中,输出口沿着圆柱外壳的径向,废弃细胞排出口与纤维滤膜内腔相通,废弃细胞无法通过纤维滤膜在旋转力的作用下经废弃细胞排出口回收到废液袋中。In this embodiment, the drive shaft is driven to rotate by a motor, and the cell fluid enters the cavity enclosed by the fiber filter membrane from the input port, and the vortex rotation makes the cells pass through the fiber filter membrane, enter the cavity formed by the fiber filter membrane and the transparent shell, and The concentrated cells are infused into the freezing bag through the output port. The output port is along the radial direction of the cylindrical shell. The waste cell discharge port is communicated with the inner cavity of the fiber filter membrane. The waste cells cannot pass through the fiber filter membrane and are discarded under the action of rotational force. The cell discharge port is recovered into the waste bag.
具体实施方式八:本实施方式与具体实施方式七不同的是混悬分离装置9的废弃细胞排出口9-7通过输注管13与废液回收袋相连通。Embodiment 8: The difference between this embodiment and
具体实施方式九:本实施方式与具体实施方式七不同的是混悬分离装置9中的纤维滤膜9-4是由多层纤维素纳米纤维叠加而成。Embodiment 9: The difference between this embodiment and
本实施方式纤维滤膜的孔径可制作为2~10微米之间,以适应红细胞、白细胞及粒细胞等不同细胞滤过的需要。The pore size of the fiber filtration membrane in this embodiment can be made to be between 2 and 10 microns, so as to meet the needs of filtration of different cells such as red blood cells, white blood cells, and granulocytes.
实施例:本实施例细胞自动纯化冻存装置包括纯化冻存箱1、液袋架5、截止阀7、蠕动泵8、混悬分离装置9和推注装置10,纯化冻存箱1的左侧为电控纯化区,纯化冻存箱1的右侧为冻存区,电控纯化区的上部为液晶触控显示屏6,电控纯化区的中部箱壁上设置有多个蠕动泵8和一个混悬分离装置9,电控纯化区的下部设置有推注装置10,电控纯化区的侧箱壁上设置有多个截止阀7,电控纯化区与冻存区之间开有连接管通道4;Example: The cell automatic purification and cryopreservation device in this example includes a purification cryobox 1, a liquid bag rack 5, a
液袋架5设置在纯化冻存箱1的箱顶表面,在液袋架5上挂设有细胞存储袋,细胞存储袋的底部连通有输注管13的一端,输注管13经截止阀7夹载在蠕动泵8内,输注管13的另一端与混悬分离装置9的输入口9-5相连,混悬分离装置9底部侧壁的输出口9-6通过第一连接管穿过连接管通道4与冻存袋相连通,推注装置10的出液口通过第二连接管穿过连接管通道4与冻存袋相连通,在连接管通道4内填充有聚酯纤维棉以隔绝液氮和保温;The liquid bag rack 5 is arranged on the top surface of the purification freezing box 1, and a cell storage bag is hung on the liquid bag rack 5. The bottom of the cell storage bag is connected with one end of an
在冻存区的前箱壁上设置有开关门2,冻存区的箱体内预混匀平台3上放置有冻存袋和热合装置12,所述的预混匀平台3为震荡或摇动平台,第一连接管和第二连接管穿过热合装置12的热合模具,液氮通过液氮口11进入冻存区内使冻存袋内的纯化细胞冻存。An opening and closing
本实施例中自动纯化过程如下:In the present embodiment, the automatic purification process is as follows:
一、在液袋架5上挂设有生理盐水袋(右侧),生理盐水袋的底部连通有输注管,输注管经过截止阀夹载在蠕动泵内,输注管的另一端与混悬分离装置9的输入口9-5相连,混悬分离装置9底部侧壁的输出口9-6通过第三连接管经蠕动泵和截止阀与废液回收袋相连通,清洗液对混悬分离装置9进行清洗、充填。1. A physiological saline bag (right side) is hung on the liquid bag holder 5. The bottom of the physiological saline bag is connected with an infusion tube. The infusion tube is clamped in the peristaltic pump through the stop valve. The other end of the infusion tube is connected to the peristaltic pump. The input port 9-5 of the
二、在液袋架5上挂设有细胞存储袋,细胞存储袋的底部连通有输注管13的一端,输注管13经截止阀7夹载在蠕动泵8内,输注管13的另一端与混悬分离装置9的输入口9-5相连,混悬分离装置9底部侧壁的输出口9-6通过第一连接管穿过连接管通道4与冻存袋相连通,推注装置10的出液口通过第二连接管穿过连接管通道4与冻存袋相连通;2. A cell storage bag is hung on the liquid bag holder 5. The bottom of the cell storage bag is connected with one end of the
三、根据第二步中混悬分离装置9底部侧壁的输出口9-6通过第一连接管穿过连接管通道4与冻存袋相连通,该底部侧壁的输出口9-6并联一路将未完全纯化细胞通过第四连接管经蠕动泵和截止阀回输至细胞存储袋中,再次进入混悬分离装置9纯化分离。3. According to the second step, the output port 9-6 of the bottom side wall of the
本实施例中自动冻存过程如下:In the present embodiment, the automatic freezing process is as follows:
一、在自动纯化过程开始,MCU控制液氮控制器将液氮输入腔体内,通过超低温传感器的参数响应进行程序冷冻,在纯化过程中至称重传感器测量冻存袋内细胞液重量符合冻存重量前,冻存腔体内保持4℃;1. At the beginning of the automatic purification process, the MCU controls the liquid nitrogen controller to input the liquid nitrogen into the cavity, and performs programmed freezing through the parameter response of the ultra-low temperature sensor. Before weighting, keep 4°C in the freezing chamber;
二、当在纯化过程中至称重传感器测量冻存袋内细胞液重量符合冻存重量后,自动纯化过程停止并进行管道冲洗,通过参数给定计量控制热合装置热合输注管路,使管路分离,此时置于腔体内部预混匀平台上冻存袋再保持4℃下10分钟,接着MCU控制液氮控制器将液氮输入腔体内并保持>-20℃下25分钟,最后液氮控制器将液氮输入腔体内以-1~-3℃/分钟的速度由室温降至-80℃以下并保持。2. During the purification process, when the weight of the cell fluid in the cryopreservation bag measured by the weighing sensor matches the cryopreservation weight, the automatic purification process is stopped and the pipeline is flushed. At this time, place the freezing bag on the premixing platform inside the chamber and keep it at 4°C for 10 minutes, then the MCU controls the liquid nitrogen controller to input the liquid nitrogen into the chamber and keep it at >-20°C for 25 minutes. The nitrogen controller inputs liquid nitrogen into the cavity at a speed of -1 to -3°C/min from room temperature to below -80°C and maintains it.
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