CN108438793A - A kind of flexible production line and separate drive body device - Google Patents
A kind of flexible production line and separate drive body device Download PDFInfo
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- CN108438793A CN108438793A CN201810275348.XA CN201810275348A CN108438793A CN 108438793 A CN108438793 A CN 108438793A CN 201810275348 A CN201810275348 A CN 201810275348A CN 108438793 A CN108438793 A CN 108438793A
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- upper layer
- conveying
- production line
- conveying device
- separate drive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/14—Combination of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/30—Modular constructions
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of flexible production line and separate drive body devices, wherein flexible production line includes:Multiple separate drive body devices in pipeline system arrangement, the quantity of the separate drive body device can be increased and decreased, to adapt to the production technology of different station number;Each separate drive body device is all provided with:Rack, upper layer driving device and upper layer conveying device, the upper layer driving device and upper layer conveying device are fixed in the rack;Wherein, upper layer driving device is for driving upper layer conveying device, and upper layer conveying device is for carrying and conveying pending product.Flexible production line provided by the invention so that when the treatment process number of pending product changes, process number of variations can be adapted to by increasing and decreasing separate drive body device, eliminate the replacement cost of double-speed chain.
Description
Technical field
The present invention relates to production line technology fields more particularly to a kind of flexible production line and separate drive body to fill
It sets.
Background technology
Multistage manufacturing line mostly uses the transport model of double-speed chain, such as the assembling line of color TV trade, this conveying
Pattern requires double-speed chain that must require formulate length according to product size, processing technology at the beginning of design, after coming into operation with
The update iteration of product, production technology is also constantly changing.With the adjustment of production process number, speed chain length is often
It needs to re-replace, production cost is higher.
As it can be seen that the existing technology needs to be improved and developed.
Invention content
In view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of flexible production line and separate drives
Body device, it is intended to solve in the prior art use double-speed chain transport model, when production process number adjust, double-speed chain needs with
Replacement, the problem of increased production cost.
Technical scheme is as follows:
A kind of flexible production line comprising:Multiple separate drive body devices in pipeline system arrangement, the separate drive
The quantity of body device can be increased and decreased, to adapt to the production technology of different station number;Each separate drive body device is all set
It is equipped with:Rack, upper layer driving device and upper layer conveying device, the upper layer driving device and upper layer conveying device are fixed on described
In rack;Wherein, upper layer driving device is for driving upper layer conveying device, and upper layer conveying device is for carrying and conveying pending
Product.
Further, the rack is the double-deck rack, and the bilayer rack includes:Upper layer frame body and lower layer's frame body;It is described
Upper layer driving device and upper layer conveying device are fixed on the frame body of upper layer, and be then fixed on lower layer's frame body lower layer's driving device and
Lower layer's conveying device, lower layer's driving device is for driving lower layer's conveying device, and lower layer's conveying device is at conveying
Product or reflux hollow plate after reason, and the conveying direction of lower layer's conveying device is opposite with the conveying direction of upper layer conveying device.
Further, lower layer's driving device and lower layer's conveying device are respectively adopted defeated with upper layer driving device and upper layer
Send device identical part configuration.
Further, the upper layer driving device includes:Sequentially connected source of rotational drive, driving gear, driven gear
And rotating bar;The upper layer conveying device includes:Structure is identical and symmetrically arranged first conveying mechanism and second conveyor structure,
First conveying mechanism and the second structure for conveying are all provided with:First belt pulley, conveyer belt and the second belt pulley, two first
Belt pulley is separately positioned on the both ends of rotating bar and is rotated under the drive of rotating bar.
Further, first conveying mechanism and second conveyor structure are respectively arranged with multiple drag wheels, the dragging
Wheel is used to support conveyer belt and auxiliary conveyor belt conveys pending product between the first belt pulley and the second belt pulley.
Further, upper layer stopper is additionally provided on the upper layer frame body, the upper layer stopper is arranged in rack tail
Portion, for the pending product of blocking before current process is completed.
Further, it is provided with conductor rail support frame in the middle part of the frame upper end, the conductor rail support frame upper surface is fixed with
Multiple conductor rails.
Further, the flexible production line further includes:PLC controller;The separate drive body device further includes:
PLC module, multiple PLC modules after industrial connector plug parallel connection by being connected to PLC controller, to realize each independent driving
The independent control of wire body device.
Further, the separate drive body device is additionally provided at least one of following four module:ESOP moulds
Block, RFID module, SCADA modules and ANDON modules.
A kind of separate drive body device comprising:Rack, upper layer driving device and upper layer conveying device, the upper layer
Driving device and upper layer conveying device are fixed in the rack;Wherein, upper layer driving device is used to drive upper layer conveying device,
Upper layer conveying device is for carrying and conveying pending product.
Compared with prior art, flexible production line provided by the invention, as a result of with independent rack, upper layer driving
Device and lower layer's conveying device, and in the separate drive body device of pipeline system arrangement, the quantity of separate drive body device
It can be increased and decreased, to adapt to the production technology of different station number.Flexible production line provided by the invention so that pending product
Treatment process number when changing, process number of variations can be adapted to by increasing and decreasing separate drive body device, eliminated times
The replacement cost of fast chain.
Description of the drawings
Fig. 1 is the structural schematic diagram of flexible production line preferred embodiment in the present invention.
Fig. 2 is the structural schematic diagram at the first visual angle in separate drive body device preferred embodiment of the present invention.
Fig. 3 is the structural schematic diagram at the second visual angle in separate drive body device preferred embodiment of the present invention.
Fig. 4 is the structural representation at separate drive body device preferred embodiment of the present invention the first visual angle of driving device at the middle and upper levels
Figure.
Fig. 5 is the structural representation at separate drive body device preferred embodiment of the present invention the second visual angle of driving device at the middle and upper levels
Figure.
Fig. 6 is the structural schematic diagram of separate drive body device preferred embodiment of the present invention stopper at the middle and upper levels.
Specific implementation mode
A kind of flexible production line of present invention offer and separate drive body device, to make the purpose of the present invention, technical solution
And effect is clearer, clear, referring to the drawings and gives an actual example that the present invention is described in more detail.It should be appreciated that herein
Described specific embodiment is only used to explain the present invention, is not intended to limit the present invention.
Flexible production line provided by the present invention, can application field it is extensive, in preferred embodiment, the present invention is raw by the flexibility
Producing line is applied assembles field in television set, and understandable to be, the assembly of smart mobile phone, tablet, computer monitor and other items is same
Sample can use the flexible production line.
By taking television set assembles double-speed chain used as an example, when production process changes, traditional double-speed chain production line is flexible
It is not enough to adapt to the variation, the main form of expression is:First, the automation equipment upgrading carried in wire body is difficult, speed
The shake of chain wire body is severe, and a point has exception to would interfere with whole wire body, and automation equipment is carrying out positioning work to product
Relatively high stationarity and accuracy are kept when industry, such influence factor is just more and miscellaneous, just needed when upgrading
More fully consider change that a problem takes the case where several new problems occur out of, virtually increase upgrading difficulty and
Cost.Second is that information-based upgrading is difficult, the entire motor of double-speed chain wire body drives chain drive, at all without data-interface,
Do not have a control module yet, motor turn how soon the beat of whole wire body with regard to how soon, acquisition, monitoring, processing of creation data etc. are substantially complete
The mode for manually doing report, thus information-based upgrading this part can not upgrading.Third, debugging cost is high,
Traditional wire body is an entirety, is unable to single-point debugging, to be debugged under the actual condition of production just can reflect most really
The problem of, problem occurs that wire body can be influenced in turn again intermittent not timing is caused to stop production, and once stop production may result in it is artificial,
The waiting of equipment, the energy etc. wastes, and cost improves therewith.
Flexible production line in the present invention can at least solve that double-speed chain production line some point is abnormal to cause entire wire body to stop
Work and the high problem of debugging cost.
As shown in Figure 1, the flexible production line in the present invention includes:Multiple separate drive body dresses in pipeline system arrangement
Set 100.The specific number of the separate drive body device 100 determines according to specific station, while can be according to station number
Adjustment, and adaptive change;Such as:Starting in application, process number is N, 100 number of separate drive body device is M(M
More than N);After process modification, process number is N-2, then 100 number of separate drive body device can change therewith as M-2;
And this number adjustment mode is very simple, directly removes the separate drive body device 100 of end two.It needs herein
It is noted that the number of separate drive body device 100 can be identical as process number, it can also be different, root when specifically used
It is selected according to concrete condition, for example, assembling field in television set, it is preferred to use process produces number+buffering wire body number
Purpose calculation designs the number of separate drive body device 100.
Above structure can realize single hop wire body(That is single separate drive body device 100)Unicellular operation, reach
As soon as an operation station is exactly a separate drive body device 100, how many production process of product corresponds to how many independently
Drive wire body device 100(A certain proportion of breeze way can be added).It can remove, increase when being changed according to product sequence
Add or adjust wire body hop count, to realize Flexible Production, realizes spliced, building block system, stacking-type novel production model.
As shown in Figures 2 and 3, in the specific implementation, the separate drive body device 100 is provided with:Rack 110, on
Layer driving device 120 and upper layer conveying device 130, the upper layer driving device 120 and upper layer conveying device 130 are fixed on described
In rack 110.Wherein, upper layer driving device 120 is for driving upper layer conveying device 130, and upper layer conveying device 130 is for carrying
And pending product is conveyed, when assembling field specific to television set, first upper layer conveying device 130 is for receiving and carrying electricity
Matrix is assembled depending on machine, and after the completion of first of assembly process, is delivered to second separate drive body device 100;Second
Upper layer conveying device 130 receives and carries the assembly matrix after completing first of assembly process, and complete in second assembly process
Cheng Hou is delivered to third separate drive body device 100;Until last one of assembly process is completed.
Due to the separate drive body device 100 in the present invention respectively possess rack 110, upper layer driving device 120 and under
Layer conveying device 170 so that new one section can be inserted directly into when Product Process increase needs extension wire body, when Product Process subtracts
It needs directly remove wherein one section when shortening less, and newly increases or the wire body of reduction will not have an impact front and back station.
Thus, in newly-increased wire body, increased wire body is online directly can first debug outside, when changing shifts to be produced, rest
Insertion of directly reaching the standard grade positions, and can be completed in the process a few houres, is different from traditional double-speed chain wire body and stops line cost nearly two weeks
Time go to rectify and improve, the present invention greatly reduces the cost that is spent during rectification.
In the present invention further preferred embodiment, the rack 110 is the double-deck rack, and the bilayer rack includes:
Upper layer frame body and lower layer's frame body.The upper layer driving device 120 and upper layer conveying device 130 are fixed on the frame body of upper layer, and under
Lower layer's driving device 160 and lower layer's conveying device 170 are then fixed on layer frame body, lower layer's driving device 160 is for driving
Lower layer's conveying device 170, lower layer's conveying device 170 are used for product after transport process, and the conveying of lower layer's conveying device 170
Direction is opposite with the conveying direction of upper layer conveying device 130.
Field is assembled in television set, product refers to the television set that assembly is completed after processing, and at least current flexible production is traditional thread binding
With the completed TV half finished product of process.Lower layer's driving device 160 and lower layer's conveying device 170 will be responsible for after handling
Product or hollow plate transport back starting point(That is first separate drive body device 100).It is preferred that lower layer's driving device 160 using with
120 identical structure of upper layer driving device, and lower layer's conveying device 170 then uses structure identical with upper layer conveying device 130.
Herein it should be noted that identical structure does not represent identical arrangement mode, in a further embodiment, the upper layer
Driving device 120 is arranged in 110 upper layer tail end of rack, and lower layer's driving device 160 is then arranged in 110 lower layer's head end of rack, due to
Conveying direction is on the contrary, therefore two driving device position settings are also opposite.The pending product is generally positioned at working plate
On flow in the production line, therefore, otherwise after 170 transport process of lower layer's driving device 160 and lower layer's conveying device product to rise
Put or only convey the working plate for not clamping object(That is hollow plate)To starting point.
As shown in Figures 4 and 5, in the specific implementation, the upper layer driving device 120 includes:Sequentially connected rotation is driven
Dynamic source 121, driving gear 122, driven gear 123 and rotating bar 124.According to installation space, the driving gear 122 with it is passive
Transmission gear can also be added between gear 123(It hides not shown).
The upper layer conveying device 130 includes:Structure is identical and symmetrically arranged first conveying mechanism and second conveyor
Structure.Symmetrically arranged symmetrical centre described herein refers to the center line on the sides X of rack 110.It is described by taking the first conveying mechanism as an example
First conveying mechanism includes:First belt pulley 131, conveyer belt 132 and the second belt pulley 133, two the first belt pulley 131 difference
It is arranged at the both ends of rotating bar 124 and is rotated under the drive of rotating bar 124.
Object is conveyed by conveyer belt 132, when conveyer belt 132 is longer or object is heavier, conveyer belt 132 can be in object
It is bent downwardly under pressure, causes conveying speed is slack-off can not even convey.In order to solve this problem, the present invention is defeated first
Send mechanism and second conveyor structure to be respectively provided with multiple drag wheels 134, the drag wheel 134 be located at the first belt pulley 131 with
Between second belt pulley 133, while on belt pulley between band and lower band, it is used to support conveyer belt 132 and auxiliary conveyor belt
The 132 pending products of conveying.
In addition, in order to set up the first belt pulley 131, drag wheel 134 and the second belt pulley 133, the present invention is in rack 110
It is provided with two support plates in left and right, wherein left support plate 125 is L-shaped, as shown in Figure 4;Right support plate and left support plate 125 with
First belt pulley, 131 median plane is mirrored center mirror symmetry;The two support plate upper ends in left and right are all provided with multiple U-lags, position
In first U-lag of 124 one end of rotating bar for accommodating rotating bar 124, and it is allow to be rotated in the first U-lag;It is located at
Second U-lag at middle part is used to accommodate the shaft of drag wheel 134, and makes rotation that can be rotated in the second U-lag.
Preferably, left-and-right supporting plate identical with above structure is also provided on lower layer's frame body;Make entire independent drive
Moving-wire body device 100 using unitized parts, reduces maintenance and the maintenance difficulty of wire body as possible.
In the present invention further preferred embodiment, upper layer stopper 140 is additionally provided on the upper layer frame body, it is described
The setting of upper layer stopper 140 is in 110 tail portion of rack, for the pending product of blocking before current process is completed.As shown in fig. 6,
The upper layer stopper 140 includes:Moving source 141, corner block 142 and fixed seat 143, the moving source 141 are mobile cylinder
Or mobile motor, first jiao of output shaft and corner block 142 is connected, for pushing 142 first jiaos of corner block to move up and down;
Second jiao of the corner block 142 is rotatably connected in fixed seat 143, when its first jiao of tension is in limit inferior position, the
Triangle is in limes superiors position, stops pending product, and when pushed away at first jiao in limes superiors position, third foot is in limit inferior
Position, removes blocking, and pending product is allow to enter next station, or enters buffering segment body;That is, corner block 142
Second jiao of fulcrum being equivalent in lever.On upper layer, sensor can also be arranged in the front of stopper 140, wait locating for detecting
The position for managing product, to control 140 state of upper layer stopper.
Further, underlying barrier device 180 identical with 140 structure of upper layer stopper is provided on lower layer's frame body,
Likewise, sensor can also be arranged in the front of underlying barrier device 180, front here refers to the direction that article to be transported comes.
In the present invention further preferred embodiment, 110 upper center of the rack is provided with conductor rail support frame 151,
151 upper surface of the conductor rail support frame is fixed with multiple conductor rails 152.Installation position, length and the width of the conductor rail 152
Tooling machine where adapting to pending product, this is the prior art, and the present invention repeats no more.
It is preferred that the flexible production line further includes:PLC controller;The separate drive body device 100 also wraps
It includes:PLC module, multiple PLC modules are each independent to realize by being connected to PLC controller after industrial connector plug parallel connection
Drive the independent control of wire body device 100.
In addition, at least one of following four module can also be arranged in the separate drive body device 100:ESOP moulds
Block, RFID module, SCADA modules and ANDON modules.
ESOP:The standard operation of electronization supports system.RFID:Radio Frequency Identification Technology, also known as radio frequency identification are one
The kind communication technology, is commonly called as electronic tag;Specific objective can be identified by radio signals and read and write related data, without identification
Mechanical or optical contact is established between system and specific objective).SCADA(Supervisory Control And Data
Acquisition)System, i.e. data acquire and supervisor control, is related to configuration software, data transmission link(Such as:Number passes
Radio station, GPRS etc.)Industrial isolation safe gateway, wherein security isolation gateway are the safety for ensureing industrial information network, industry
Upper most of gateways that will use this safety, prevent virus, to ensure the safety of industrial data, information.
ANDON:Concealed light system is a visual management tool, and people is allowed to one can easily see that the operational situation of work at a glance, and
It is any have unusual condition when send out signal.The system can be used to refer to production status (for example, which platform machine is operating),
Abnormal conditions (for example, quality problems, tooling failure, delay and material shortage of operator etc., occurs in machine down), with
And the measure taken is needed, such as mold changing.In addition, Andon can also equally be reflected by planning the ratio with actual production
Production status.
It is integrated that systematicness is carried out by above-mentioned module, so that it may disclosure satisfy that physics operation, information guiding, number to form one
According to acquisition, the multi-functional separate unit in one of material concealed light and power transmission etc. is made to be freely combined, meets flexibility, modern times
Change, intelligentized production requirement.
To sum up, it is as follows to can reach effect by the present invention:
(1)Product Process iteration updates, and technological requirement can directly be adapted to by changing 100 hop count of separate drive body device, shorten production
Product improve single hourly output in production line flowing time, improve place service efficiency, the final drop for realizing production cost
It is low.
(2)Can directly reach the standard grade insertion after being debugged successfully outside line, not had an impact to front and back section wire body, and physics movement is only needed to allow
Go out vacancy, the operation of wire body nonproductive time can be utilized, wire body production suspension induced losses will not be caused, secondary upgrading expense is only
Need the own cost of separate drive body device 100.
(3)Reserved interface module can load other systems, such as ESOP, RFID, SCADA carry out the system integration, work(
It can expand, it is made to be suitable for and meet information-based, intelligentized production requirement, shorten the transformation period of upgrading.
In order to facilitate the movement of separate drive body device 100, the present invention is provided with four rolling and four adjustable height
The support leg of degree;The support leg can guarantee that idler wheel is detached from ground when being in limit inferior position, reaches and stablizes support separate drive
The purpose of body device 100, meanwhile, each support leg can be adjusted to different height, adapt to the multiple types of floors that flatness differs;And work as
When support leg is in limes superiors position, it is ensured that idler wheel contacts ground, and separate drive body device 100 is driven to move.
The present invention also provides a kind of separate drive body device, concrete structure is as described above.
It should be understood that the application of the present invention is not limited to the above for those of ordinary skills can
With improvement or transformation based on the above description, all these modifications and variations should all belong to the guarantor of appended claims of the present invention
Protect range.
Claims (10)
1. a kind of flexible production line, which is characterized in that including:Multiple separate drive body devices in pipeline system arrangement, institute
Stating the quantity of separate drive body device can be increased and decreased, to adapt to the production technology of different station number;Each independent driving
Wire body device is provided with:Rack, upper layer driving device and upper layer conveying device, the upper layer driving device and upper layer conveying device
It is fixed in the rack;Wherein, upper layer driving device is for driving upper layer conveying device, and upper layer conveying device is for carrying simultaneously
Convey pending product.
2. flexible production line according to claim 1, which is characterized in that the rack is the double-deck rack, the bilayer machine
Frame includes:Upper layer frame body and lower layer's frame body;The upper layer driving device and upper layer conveying device are fixed on the frame body of upper layer, and under
Lower layer's driving device and lower layer's conveying device are then fixed on layer frame body, lower layer's driving device is for driving lower layer's conveying dress
Set, lower layer's conveying device be used for transport process after product or reflux hollow plate, and the conveying direction of lower layer's conveying device with
The conveying direction of upper layer conveying device is opposite.
3. flexible production line according to claim 2, which is characterized in that lower layer's driving device and lower layer's conveying device
Part configuration identical with upper layer driving device and upper layer conveying device is respectively adopted.
4. flexible production line according to claim 1, which is characterized in that the upper layer driving device includes:It is sequentially connected
Source of rotational drive, driving gear, driven gear and rotating bar;The upper layer conveying device includes:Structure is identical and symmetrically sets
The first conveying mechanism and second conveyor structure set, first conveying mechanism and the second structure for conveying are all provided with:First skin
Belt wheel, conveyer belt and the second belt pulley, two the first belt pulleys are separately positioned on the both ends of rotating bar and the drive in rotating bar
Lower rotation.
5. flexible production line according to claim 3, which is characterized in that first conveying mechanism and second conveyor structure
Multiple drag wheels are respectively arranged with, the drag wheel is used to support conveyer belt between the first belt pulley and the second belt pulley
And auxiliary conveyor belt conveys pending product.
6. flexible production line according to claim 1, which is characterized in that be additionally provided with upper layer blocking on the upper layer frame body
Device, the upper layer stopper setting is in frame aft, for the pending product of blocking before current process is completed.
7. flexible production line according to claim 1, which is characterized in that be provided with conductor rail branch in the middle part of the frame upper end
Frame, the conductor rail support frame upper surface are fixed with multiple conductor rails.
8. flexible production line according to claim 1, which is characterized in that the flexible production line further includes:PLC is controlled
Device;The separate drive body device further includes:PLC module, multiple PLC modules after industrial connector plug parallel connection by connecting
To PLC controller, to realize the independent control of each separate drive body device.
9. flexible production line according to claim 1, which is characterized in that the separate drive body device be additionally provided with
At least one of lower four modules:ESOP modules, RFID module, SCADA modules and ANDON modules.
10. a kind of separate drive body device, which is characterized in that including:Rack, upper layer driving device and upper layer conveying device,
The upper layer driving device and upper layer conveying device are fixed in the rack;Wherein, upper layer driving device is for driving upper layer
Conveying device, upper layer conveying device is for carrying and conveying pending product.
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