CN108438756A - load-bearing separation transport device - Google Patents
load-bearing separation transport device Download PDFInfo
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- CN108438756A CN108438756A CN201810244905.1A CN201810244905A CN108438756A CN 108438756 A CN108438756 A CN 108438756A CN 201810244905 A CN201810244905 A CN 201810244905A CN 108438756 A CN108438756 A CN 108438756A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
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Abstract
Description
技术领域technical field
本发明涉及安检设备领域,尤其涉及安检用传送设备。The invention relates to the field of security inspection equipment, in particular to transmission equipment for security inspection.
背景技术Background technique
目前,中国的经济不断发展,人的流动性越来越大。城市间的联系—火车站,以及城市内的联系—地铁,也面临着巨大人流带来的更多考验。而安检,就是深受考验的一环。在火车站和地铁站,安检的履带还是较为原始的匀速履带。以身边的地铁为例,在非上下班高峰期等人流量较少的时间段内,地铁站安检的效率可以满足旅客的需求,但在旅客人流量大的时候,它的问题就明显的显露出来了。目前它存在的不足之处主要表现在:安检的速度较慢,人的速度较快,将出现“人等货”的问题;安检无法根据人的流量调速,在人多的时间段需要等待很长时间;安检需要进一步检查时,会造成拥堵,进一步造成时间的浪费。At present, China's economy continues to develop, and people's mobility is increasing. The connection between cities - the railway station, and the connection within the city - the subway, are also facing more tests brought about by the huge flow of people. The security check is a part of the test. In railway stations and subway stations, the crawlers for security checks are still relatively primitive constant speed crawlers. Taking the nearby subway as an example, the efficiency of security checks at subway stations can meet the needs of passengers during periods of low traffic such as off-peak hours, but its problems are clearly revealed when the traffic of passengers is heavy. Out. At present, its shortcomings are mainly manifested in: the speed of security check is slow, and the speed of people is fast, and the problem of "people waiting for goods" will appear; It takes a long time; when the security check needs further inspection, it will cause congestion and further waste time.
针对于人流量较大时所需的安检要求,目前火车站、地铁站等处采取的措施为:In view of the security inspection requirements required when there is a large flow of people, the current measures taken by railway stations, subway stations, etc. are as follows:
(1)增加安检装置的数量,在旅客流量较小时,可能会造成人力、财力等资源的浪费;(1) Increase the number of security inspection devices, which may cause a waste of human and financial resources when the passenger flow is small;
(2)为了保证安检的速度,不造成拥挤情况,不得不适当降低安检时的严苛程度。(2) In order to ensure the speed of the security check and not cause congestion, the severity of the security check has to be appropriately reduced.
发明内容Contents of the invention
为了解决火车站和地铁站安检匀速履带存在的上述问题,本发明提供了一种承载式分离运送装置。In order to solve the above-mentioned problems of the uniform-speed crawler belts in the security inspection of railway stations and subway stations, the present invention provides a load-bearing separation transport device.
本发明为实现上述目的所采用的技术方案是:承载式分离运送装置,底板前部安装电动机,电动机的传动轴连接小型传动轮,小型传动轮通过传动带连接大型传动轮,大型传动轮安装于第一主动履带轮和第二主动履带轮之间,第一主动履带轮通过第一传动轴安装于前部的一个支撑架上,第一传动轴贯穿安装于大型传动轮中心,第二主动履带轮通过第二传动轴安装于前部的另一支撑架上,第一主动履带轮通过第一履带连接第一从动履带轮,第二主动履带轮通过第二履带连接第二从动履带轮上,第一从动履带轮和第二从动履带轮分别通过小型传动轴安装于后部的支撑架上;大型传动轮位于第二主动履带轮一侧的端面上对称安装两个支架,支架内侧设有四个互相垂直啮合安装的伞齿轮,横向的两个伞齿轮通过轴贯穿安装于两个支架上,与两个横向伞齿轮垂直的外侧的伞齿轮连接第二传动轴。The technical solution adopted by the present invention to achieve the above object is: a load-bearing separation and conveying device, a motor is installed at the front of the bottom plate, the transmission shaft of the motor is connected to a small transmission wheel, and the small transmission wheel is connected to a large transmission wheel through a transmission belt, and the large transmission wheel is installed on the second Between the first driving track wheel and the second driving track wheel, the first driving track wheel is installed on a support frame at the front through the first drive shaft, the first drive shaft is installed through the center of the large drive wheel, and the second drive track wheel The second transmission shaft is installed on another support frame at the front, the first driving track wheel is connected to the first driven track wheel through the first track, and the second driving track wheel is connected to the second driven track wheel through the second track , the first driven track wheel and the second driven track wheel are respectively installed on the support frame at the rear through a small transmission shaft; two brackets are symmetrically installed on the end surface of the large drive wheel on one side of the second driving track wheel, and the inside of the bracket There are four bevel gears installed vertically meshing with each other, the two horizontal bevel gears pass through the shaft and are installed on the two brackets, and the outer bevel gear perpendicular to the two horizontal bevel gears is connected to the second transmission shaft.
所述四个互相垂直啮合的伞齿轮5的轴心线交点一致。The intersection points of the axis lines of the four bevel gears 5 which are vertically meshed with each other are consistent.
所述轴17两端与支架13之间处安装轴套,所述第一传动轴16、第二传动轴18和小型传动轴8上与支撑架7之间处安装轴套。A shaft sleeve is installed between the two ends of the shaft 17 and the support 13 , and an axle sleeve is installed between the first transmission shaft 16 , the second transmission shaft 18 and the small transmission shaft 8 and the support frame 7 .
所述支架13为倒U型结构,支架13上设有与轴17匹配安装的孔洞;所述支撑架7为倒U型结构,支撑架7上设有与第一传动轴19、第二传动轴18或小型传动轴8匹配安装的孔洞。The support 13 is an inverted U-shaped structure, and the support 13 is provided with a hole matched with the shaft 17; Axle 18 or small drive shaft 8 matches the hole that is installed.
本发明的承载式分离运送装置,通过设置货物传送履带和人传送履带,实现了旅行箱的运送速度大于旅客的运送速度,并且能够根据重量差距自动调节运送速度,巧妙的避免出现“人等货”的现象,解决了在安检口处等货物安检所造成的旅客拥堵的现象,提高安检效率,且转换运输速度时消耗的电功率不变,具有结构新颖、安全可靠、节能、控制方便等特点。The load-bearing separation conveying device of the present invention realizes that the conveying speed of suitcases is higher than that of passengers by setting cargo conveying crawlers and people conveying crawlers, and can automatically adjust the conveying speed according to the weight difference, cleverly avoiding the occurrence of "people waiting for goods". "Phenomenon, it solves the phenomenon of passenger congestion caused by cargo security check at the security checkpoint, improves the efficiency of security check, and the electric power consumed when switching the transportation speed remains unchanged. It has the characteristics of novel structure, safety and reliability, energy saving, and convenient control.
附图说明Description of drawings
图1是本发明承载式分离运送装置结构图。Fig. 1 is a structural diagram of the load-bearing separation and conveying device of the present invention.
图2是本发明承载式分离运送装置周转轮系差动装置部分结构图。Fig. 2 is a partial structural diagram of the epicyclic gear train differential device of the load-carrying separation conveying device of the present invention.
图中:1、货物,2、电动机,3、小型传动轮,4、传动带,5、伞齿轮,6、大型传动轮,7、支撑架,8、小型传动轴,9、底板,10、第一履带,11、第一从动履带轮,12、第二主动履带轮,13、支架,14、第二履带,15、第二从动履带轮,16、第一主动履带轮,17、轴,18、第二传动轴,19、第一传动轴。In the figure: 1. Cargo, 2. Electric motor, 3. Small transmission wheel, 4. Transmission belt, 5. Bevel gear, 6. Large transmission wheel, 7. Support frame, 8. Small transmission shaft, 9. Base plate, 10. The first One track, 11, the first driven track wheel, 12, the second driving track wheel, 13, the bracket, 14, the second track wheel, 15, the second driven track wheel, 16, the first driving track wheel, 17, the shaft , 18, the second transmission shaft, 19, the first transmission shaft.
具体实施方式Detailed ways
本发明的承载式分离运送装置结构如图1所示,由三个大部分组成,分别为供电传动装置、周转轮系差速装置以及旅客及货物专用运送装置。各个部分均安装在底板上,其中:供电传送装置与外界电源连接,安装于整个装置的前部;周转轮系差动装置安装于供电传动装置后部,以及专用运送装置中部;专用运送装置安装于周转轮系差动装置上部。其中,电动机2将电能转换为机械能,带动小型传动轮3与大型传动轮6,此为供电传动装置;四个相互垂直的精密啮合的伞齿轮5能够输出转速不同的运输速度,此为周转轮系差速装置;第一从动履带轮11、第一履带10、第二从动履带轮15、第二履带14、第一主动履带轮16和第二主动履带轮12作为运送货物与旅客的设备,此为运送装置。The structure of the load-bearing separation transport device of the present invention is shown in Figure 1, and consists of three major parts, which are respectively a power supply transmission device, an epicyclic wheel train differential device, and a special transport device for passengers and goods. All parts are installed on the bottom plate, among them: the power supply transmission device is connected with the external power supply and installed at the front of the whole device; On the upper part of the epicyclic gear train differential device. Among them, the motor 2 converts electrical energy into mechanical energy, drives the small transmission wheel 3 and the large transmission wheel 6, which is the power supply transmission device; the four vertical and precise meshing bevel gears 5 can output different transport speeds, and this is the epicyclic wheel It is a differential device; the first driven track wheel 11, the first track wheel 10, the second driven track wheel 15, the second track wheel 14, the first driving track wheel 16 and the second driving track wheel 12 are used as vehicles for transporting goods and passengers. equipment, this is the delivery device.
具体结构如下:底板9前部安装电动机2,电机安装在系统支撑装置上,电动机2的传动轴连接小型传动轮3,小型传动轮3通过传动带4连接大型传动轮6,大型传动轮6安装于第一主动履带轮16和第二主动履带轮12之间,第一主动履带轮16通过第一传动轴19安装于前部的一个支撑架7上,第一传动轴19贯穿安装于大型传动轮6中心,第二主动履带轮12通过第二传动轴18安装于前部的另一支撑架7上,第一主动履带轮16通过第一履带10连接第一从动履带轮11,第二主动履带轮12通过第二履带14连接第二从动履带轮15上,第一从动履带轮11和第二从动履带轮15分别通过小型传动轴8安装于后部的支撑架7上;大型传动轮6位于第二主动履带轮12一侧的端面上对称安装两个支架13,支架13内侧设有四个互相垂直啮合安装的伞齿轮5,横向的两个伞齿轮5通过轴17贯穿安装于两个支架13上,与两个横向伞齿轮垂直的外侧的伞齿轮5连接第二传动轴18。支架13为倒U型结构,支架13上设有与轴17匹配安装的孔洞;所述支撑架7为倒U型结构,支撑架7上设有与第一传动轴19、第二传动轴18或小型传动轴8匹配安装的孔洞。轴17两端与支架13之间处安装轴套,所述第一传动轴16、第二传动轴18和小型传动轴8上与支撑架7之间处安装轴套。The specific structure is as follows: the motor 2 is installed on the front of the base plate 9, and the motor is installed on the system support device. Between the first driving track wheel 16 and the second driving track wheel 12, the first driving track wheel 16 is installed on a support frame 7 at the front through the first transmission shaft 19, and the first transmission shaft 19 is installed through the large transmission wheel 6 center, the second driving track wheel 12 is installed on another support frame 7 at the front through the second drive shaft 18, the first driving track wheel 16 is connected to the first driven track wheel 11 through the first track 10, and the second driving track wheel The track wheel 12 is connected to the second driven track wheel 15 through the second track 14, and the first driven track wheel 11 and the second driven track wheel 15 are respectively installed on the support frame 7 at the rear through a small transmission shaft 8; The transmission wheel 6 is located on the end surface of the second driving track wheel 12 and two brackets 13 are installed symmetrically. The inside of the bracket 13 is provided with four bevel gears 5 that are installed perpendicular to each other, and the two horizontal bevel gears 5 are installed through the shaft 17. On the two brackets 13 , the outer bevel gear 5 perpendicular to the two transverse bevel gears is connected to the second transmission shaft 18 . The support 13 is an inverted U-shaped structure, and the support 13 is provided with holes matched with the shaft 17; Or the hole that small-sized propeller shaft 8 matches and installs. A shaft sleeve is installed between the two ends of the shaft 17 and the support 13 , and an axle sleeve is installed between the first transmission shaft 16 , the second transmission shaft 18 and the small transmission shaft 8 and the support frame 7 .
本装置中,电动机2与小传动轮3、大型传动轮6为整个装置提供基础的动力,要求传动带4的材料能够与大小传动轮之间可以实现紧密贴合,不至于出现相对滑动,且大小传动轮之间由传动带传递的拉力不要过大,以免主体机构出现偏心的情况。In this device, the motor 2, the small transmission wheel 3, and the large transmission wheel 6 provide the basic power for the whole device. The tension transmitted by the transmission belt between the transmission wheels should not be too large, so as to avoid the eccentricity of the main mechanism.
装置的主体部分由四个伞齿轮5垂直啮合,如图2所示,要求制造精度和装配精度较高,四个伞齿轮5的连接轴心线能够精确的汇聚到一点。由大型传动轮6端面上的支架13带动其中横向的两个伞齿轮5自由自转,亦可以跟随大传动轮进行周转,此两个伞形齿之间装有间隙配合的轴17。其余两个伞齿轮5分别装配着过盈配合的第一传动轴19和第二传动轴18,第一传动轴19和第二传动轴18分别连接外部的第一主动履带轮16和第二主动履带轮12,这两对伞齿轮、第一传动轴、第二传动轴和第一主动履带轮16、第二主动履带轮12之间不能有相对滑动,且相互之间应该能时刻保证对心的关系。但是第一传动轴19与大型传动轮6和支撑架7之间需要实现间隙配合,能够保证伞齿轮、第一传动轴、第二传动轴和主动履带轮可以自由转动,轴套起到连接轴肩作用。The main part of the device is vertically meshed by four bevel gears 5, as shown in Figure 2, requiring high manufacturing precision and assembly precision, and the connecting axes of the four bevel gears 5 can be accurately converged to one point. The support 13 on the end face of the large transmission wheel 6 drives the two horizontal bevel gears 5 to rotate freely, and can also follow the large transmission wheel to carry out turnover. A shaft 17 with clearance fit is housed between these two bevel gears. The remaining two bevel gears 5 are respectively equipped with a first transmission shaft 19 and a second transmission shaft 18 of interference fit, and the first transmission shaft 19 and the second transmission shaft 18 are respectively connected to the external first driving track wheel 16 and the second driving wheel. The track wheel 12, the two pairs of bevel gears, the first transmission shaft, the second transmission shaft, the first driving track wheel 16, and the second driving track wheel 12 should not have relative slippage, and they should be able to keep the center of each other at all times Relationship. But first transmission shaft 19 and large transmission wheel 6 and support frame 7 need to realize clearance fit, can guarantee that bevel gear, first transmission shaft, second transmission shaft and driving crawler wheel can rotate freely, and axle sleeve acts as connecting shaft Shoulder effect.
主体机构两侧的第一主动16履带轮和第二主动履带轮12带动履带作为分别运送旅客与货物的装置。履带的材料应达到运送货物、旅客的要求,所能提供的摩擦力应足够大,运送阻力应能够及时传送给两侧的履带轮。The first driving 16 track wheels and the second driving track wheels 12 on both sides of the main mechanism drive the crawler belts as devices for transporting passengers and goods respectively. The material of the track should meet the requirements of transporting goods and passengers, and the friction force it can provide should be large enough, and the transport resistance should be able to be transmitted to the track wheels on both sides in time.
差速轮系传动比计算举例:Calculation example of differential gear ratio:
以下尺寸为模型尺寸,是较为理想的计算状态。如要计算实际传动比,请考虑其他因素的影响。The following dimensions are model dimensions, which are ideal calculation conditions. To calculate the actual gear ratio, consider the effects of other factors.
小传动轮直径d1=18mm;Small drive wheel diameter d 1 =18mm;
大传动轮直径d2=36mm;Large transmission wheel diameter d 2 =36mm;
电机输出转速:n1=60r/min(恒定);Motor output speed: n 1 =60r/min (constant);
r/min(恒定); r/min (constant);
(1)当两个履带轮都不受阻力时,(1) When both track wheels are free of resistance,
n3=n4=n2=30r/min;n 3 =n 4 =n 2 =30r/min;
(2)当其中一个轮子受到阻力时,在极端情况下我们可以认为其是相对于地面静止的,此时n3=0r/min。(2) When one of the wheels is subjected to resistance, we can consider it to be stationary relative to the ground in extreme cases, and n 3 =0r/min at this time.
H为系杆,锥齿模数0.5,齿数均为z=16,3齿与1齿转向相反,H is the tie rod, the modulus of the bevel teeth is 0.5, the number of teeth is z=16, the rotation of the 3 teeth is opposite to that of the 1 tooth,
n3=0,此时H作为系杆,nH=30r/min,n4=2×nH=2×30=60r/min,n 3 =0, at this time H is used as tie rod, n H =30r/min, n 4 =2×n H =2×30=60r/min,
此时我们得到,如果控制一个轮子不动,另一个轮子将会以2倍于系杆的转速旋转。At this point we get that if one wheel is controlled to stay still, the other wheel will rotate at twice the speed of the tie rod.
主体结构(周转轮系差动装置)两侧的履带为分别运送货物与旅客的装置,作为运送旅客的传动带需要安装在安检门的下方,使得旅客可以站上履带依次通过安检门进行扫描;作为运送货物的履带需要安装于安检扫描机内部,以便于将货物通过安检设备进行扫描。安装人员可以根据具体情况安装履带的位置和高度,从而可以调整履带的长度。The caterpillars on both sides of the main structure (revolving gear train differential device) are devices for transporting goods and passengers respectively. As the transmission belt for transporting passengers, it needs to be installed under the security gate, so that passengers can stand on the caterpillars and pass through the security gate for scanning; as The crawler belt for transporting goods needs to be installed inside the security inspection scanner so that the goods can be scanned through the security inspection equipment. The installer can install the position and height of the track according to the specific situation, so that the length of the track can be adjusted.
具体差速的方法为:旅客与货物的重量不会时刻保持一致,当旅客踏上履带后施加给履带的力,小于货物放上另一侧的履带后施加给履带的力时,这种阻力的差距会经过履带传送给两侧的主动履带轮,主动履带轮连接着伞齿轮,其中横向的两个伞形齿轮会根据运送阻力的大小自行调节自转速度,而其他两个伞形齿轮的公转速度不变,且随时根据自转来协调横向两个齿轮之间的转速差,这就使两侧很自然的输出两种不同的转速;当旅客与货物施加给传动带的速度大致相同时,两侧的主动履带轮不会感知到阻力的差距,此时横向的两个伞形齿轮不会有自转速度上的差异,大型传动轮所带动的两个公转齿轮根据自转协调两侧齿轮速度一致的自转速度,这就使两侧输出了完全一致的自转速度,从而旅客和货物运送速度一致。The specific method of differential speed is: the weight of passengers and goods will not be consistent at all times. When the force applied to the track after the passenger steps on the track is less than the force applied to the track after the goods are placed on the other side of the track, this resistance The gap will be transmitted to the active track wheels on both sides through the track. The active track wheels are connected to the bevel gears. Among them, the two horizontal bevel gears will automatically adjust the rotation speed according to the size of the transport resistance, while the revolution of the other two bevel gears The speed is constant, and the speed difference between the two lateral gears is coordinated according to the rotation at any time, which makes the two sides naturally output two different speeds; when the speeds applied to the transmission belt by passengers and goods are roughly the same, the The active track wheel will not sense the difference in resistance. At this time, the two horizontal bevel gears will not have a difference in rotation speed. The two revolving gears driven by the large transmission wheel will coordinate the rotation of the gears on both sides at the same speed according to the rotation. Speed, which makes the two sides output completely consistent rotation speed, so that the speed of passenger and cargo delivery is consistent.
本发明是通过实施例进行描述的,本领域技术人员知悉,在不脱离本发明的精神和范围的情况下,可以对这些特征和实施例进行各种改变或等效替换。另外,在本发明的教导下,可以对这些特征和实施例进行修改以适应具体的情况及材料而不会脱离本发明的精神和范围。因此,本发明不受此处所公开的具体实施例的限制,所有落入本申请的权利要求范围内的实施例都属于本发明的保护范围。The present invention has been described by means of embodiments, and those skilled in the art will appreciate that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, the features and examples may be modified to adapt a particular situation and material to the teachings of the invention without departing from the spirit and scope of the invention. Therefore, the present invention is not limited by the specific embodiments disclosed here, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.
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