CN108434858B - Self-cleaning continuous filter - Google Patents
Self-cleaning continuous filter Download PDFInfo
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- CN108434858B CN108434858B CN201810499687.6A CN201810499687A CN108434858B CN 108434858 B CN108434858 B CN 108434858B CN 201810499687 A CN201810499687 A CN 201810499687A CN 108434858 B CN108434858 B CN 108434858B
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- 238000004140 cleaning Methods 0.000 title claims abstract description 45
- 239000010865 sewage Substances 0.000 claims abstract description 149
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 146
- 238000011010 flushing procedure Methods 0.000 claims abstract description 27
- 238000009826 distribution Methods 0.000 claims description 14
- 230000001681 protective effect Effects 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 11
- 239000007921 spray Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 abstract description 25
- 238000003973 irrigation Methods 0.000 abstract description 17
- 230000002262 irrigation Effects 0.000 abstract description 12
- 238000005265 energy consumption Methods 0.000 abstract description 8
- 239000013049 sediment Substances 0.000 abstract description 4
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 239000012065 filter cake Substances 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 239000003621 irrigation water Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004062 sedimentation Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000010813 municipal solid waste Substances 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 206010033799 Paralysis Diseases 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000013014 water-saving technology Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/04—Combinations of filters with settling tanks
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Abstract
Description
技术领域Technical Field
本申请涉及节水灌溉过滤装置技术领域,是一种自清洗网筒式连续过滤器。The present application relates to the technical field of water-saving irrigation filter devices, and is a self-cleaning net-cylinder type continuous filter.
背景技术Background technique
节水灌溉在经济社会的可持续发展中具有重大战略意义,国家农业节水纲要中制定的我国至2020年需达到的目标为全国农田有效灌溉面积达到10亿亩,新增节水灌溉工程面积3亿亩,其中新增高效节水灌溉工程面积1.5亿亩以上,农田灌溉水利用系数达到0.55以上,全国旱作物节水技术推广面积达到5亿亩以上,高效用水技术覆盖率达到50%以上。微灌工程技术在高效节水方面发挥着重要的作用,微灌系统的首部枢纽是整个系统的核心,但是由于灌溉水源往往存在含沙量高、泥沙粒径大、微生物多等问题,易造成滴头、微喷头等灌水器堵塞,影响灌溉水质量,造成作物减产,严重时甚至会造成整个微灌系统瘫痪。为保证微灌系统正常运行,灌溉水的处理就显得尤为重要,目前通常为设置沉沙池并配置组合式过滤器,对灌溉水进一步沉降过滤后,再将过滤水输送到管道系统用于微灌。但是现有使用的水力旋流过滤器、砂石过滤器、网式过滤器及叠片过滤器等过滤装置,以及由其组合而成的组合式过滤器,都属于泵后式过滤器,存在易堵塞、过滤效率低、需频繁冲洗、成本及能耗较高等问题,无法满足节水灌溉的实际需要,严重制约了先进节水灌溉技术的快速推广和应用。Water-saving irrigation has great strategic significance in the sustainable development of the economy and society. The goal set in the National Agricultural Water-Saving Outline is that the effective irrigation area of farmland in China will reach 1 billion mu, the area of new water-saving irrigation projects will be 300 million mu, of which the area of new high-efficiency water-saving irrigation projects will be more than 150 million mu, the water utilization coefficient of farmland irrigation will reach more than 0.55, the area of water-saving technology promotion for dry crops will reach more than 500 million mu, and the coverage rate of high-efficiency water-use technology will reach more than 50%. Micro-irrigation engineering technology plays an important role in efficient water saving. The first hub of the micro-irrigation system is the core of the entire system. However, since the irrigation water source often has high sand content, large sediment particle size, and many microorganisms, it is easy to cause the blockage of drippers, micro-sprinklers and other irrigation devices, affecting the quality of irrigation water, resulting in crop yield reduction, and even causing the entire micro-irrigation system to be paralyzed in severe cases. In order to ensure the normal operation of the micro-irrigation system, the treatment of irrigation water is particularly important. At present, a sedimentation tank is usually set up and a combined filter is configured to further settle and filter the irrigation water, and then the filtered water is transported to the pipeline system for micro-irrigation. However, the existing filtering devices such as hydraulic cyclone filters, sand and gravel filters, mesh filters and laminated filters, as well as the combined filters composed of them, are all post-pump filters, which have the problems of easy clogging, low filtration efficiency, frequent flushing, high cost and energy consumption, etc., and cannot meet the actual needs of water-saving irrigation, which seriously restricts the rapid promotion and application of advanced water-saving irrigation technology.
发明内容Summary of the invention
本申请的目的在于提供了一种自清洗网筒式连续过滤器,克服了上述现有技术之不足,其能有效解决现有节水灌溉过滤装置存在的易堵塞、过滤效率低、需频繁冲洗、成本及能耗较高的问题。The purpose of the present application is to provide a self-cleaning mesh cylinder type continuous filter, which overcomes the deficiencies of the above-mentioned prior art and can effectively solve the problems of easy clogging, low filtration efficiency, frequent flushing, high cost and energy consumption in the existing water-saving irrigation filter device.
本申请的目的是这样实现的:一种自清洗网筒式连续过滤器,包括过滤网筒、排污转轴、冲洗管架和集污槽,过滤网筒为轴线沿水平布置的横向圆柱筒,过滤网筒左端固定有左小右大的左锥筒圈,过滤网筒右端固定有左大右小的右锥筒圈,左锥筒圈或过滤网筒左端的内腔中心固定有左心轴座,右锥筒圈或过滤网筒右端的内腔中心固定有右心轴座,过滤网筒通过左心轴座、右心轴座安装在排污转轴上并能够转动,排污转轴的左右两端分别延伸至过滤网筒的左右两边并安装有冲洗管架,所述冲洗管架能够向过滤网筒外部喷射高压水流并使过滤网筒转动,左锥筒圈左方设有进水管,进水管的右端伸至左锥筒圈内腔内并设有出水口,进水管的内腔通过出水口与左锥筒圈内腔相通,排污转轴的内部有排污轴腔,左心轴座、右心轴座之间的排污转轴上固定有集污槽,排污转轴上设有连通集污槽内腔底部与排污轴腔的排污通孔,排污转轴的右端设有排污口,集污槽内腔通过排污通孔、排污轴腔与排污口相连通。The purpose of the present application is achieved in this way: a self-cleaning mesh cylinder type continuous filter, including a filter cylinder, a sewage discharge shaft, a flushing pipe rack and a sewage collection tank, the filter cylinder is a horizontal cylindrical cylinder arranged along the axis horizontally, a left cone cylinder ring with a small left and a large right is fixed to the left end of the filter cylinder, a right cone cylinder ring with a large left and a small right is fixed to the right end of the filter cylinder, a left spindle seat is fixed to the center of the inner cavity of the left cone cylinder ring or the left end of the filter cylinder, and a right spindle seat is fixed to the center of the inner cavity of the right cone cylinder ring or the right end of the filter cylinder, the filter cylinder is installed on the sewage discharge shaft through the left spindle seat and the right spindle seat and can rotate, and the left and right ends of the sewage discharge shaft extend to the filter cylinder respectively A flushing pipe rack is installed on the left and right sides, and the flushing pipe rack can spray high-pressure water to the outside of the filter screen cylinder and rotate the filter screen cylinder. A water inlet pipe is arranged on the left side of the left cone cylinder circle, and the right end of the water inlet pipe extends into the inner cavity of the left cone cylinder circle and is provided with a water outlet. The inner cavity of the water inlet pipe is communicated with the inner cavity of the left cone cylinder circle through the water outlet. There is a sewage discharge shaft cavity inside the sewage discharge shaft, and a sewage collecting tank is fixed on the sewage discharge shaft between the left spindle seat and the right spindle seat. A sewage discharge through hole connecting the bottom of the inner cavity of the sewage collecting tank and the sewage discharge shaft cavity is provided on the sewage discharge shaft. A sewage discharge port is arranged on the right end of the sewage discharge shaft, and the inner cavity of the sewage collecting tank is communicated with the sewage discharge port through the sewage discharge through hole and the sewage discharge shaft cavity.
进一步的,集污槽包括左槽板、右槽板、前槽板、后槽板和槽底板,左槽板、前槽板、右槽板、后槽板依次连接并形成上大下小的斗状的导槽,导槽的下端焊接固定在排污转轴上,导槽的底部固定有沿左高右低方向倾斜的槽底板,对应排污通孔位置的槽底板右部设有集污出口,导槽的内腔通过集污出口、排污通孔与排污轴腔连通。Furthermore, the sewage collecting trough includes a left trough plate, a right trough plate, a front trough plate, a rear trough plate and a trough bottom plate. The left trough plate, the front trough plate, the right trough plate and the rear trough plate are connected in sequence to form a bucket-shaped guide trough that is larger at the top and smaller at the bottom. The lower end of the guide trough is welded and fixed to the sewage discharge shaft. The bottom of the guide trough is fixed with a trough bottom plate inclined in the direction of higher on the left and lower on the right. A sewage collecting outlet is provided on the right part of the trough bottom plate corresponding to the position of the sewage discharge through hole. The inner cavity of the guide trough is connected with the sewage discharge shaft cavity through the sewage collecting outlet and the sewage discharge through hole.
进一步的,过滤网筒外侧设有不少于三个的滤筒叶片,各滤筒叶片的内端固定在过滤网筒上,各滤筒叶片沿过滤网筒外侧圆周均匀对称布置。Furthermore, at least three filter cartridge blades are arranged on the outside of the filter screen cartridge, the inner end of each filter cartridge blade is fixed on the filter screen cartridge, and each filter cartridge blade is evenly and symmetrically arranged along the circumference of the outside of the filter screen cartridge.
进一步的,靠近出水口处的进水管上固定有圆锥分水盘,圆锥分水盘的边缘通过不少于两个的连接杆固定在进水管上,圆锥分水盘的圆锥面与出水口之间形成间隙,圆锥分水盘的顶点朝向出水口的中心。Furthermore, a conical water distribution plate is fixed on the water inlet pipe near the water outlet, and the edge of the conical water distribution plate is fixed to the water inlet pipe by no less than two connecting rods. A gap is formed between the conical surface of the conical water distribution plate and the water outlet, and the apex of the conical water distribution plate faces the center of the water outlet.
进一步的,过滤网筒包括过滤网层、保护网层和支承栅杆,保护网层位于过滤网层外部,保护网层外侧设有支承栅杆,所述过滤网层、保护网层为硬质滤网。Furthermore, the filter screen cylinder includes a filter screen layer, a protective screen layer and a supporting grid rod, the protective screen layer is located outside the filter screen layer, and a supporting grid rod is provided outside the protective screen layer, and the filter screen layer and the protective screen layer are hard filter screens.
进一步的,进水管上有支管口并连接有清污支管,清污支管上设有清污阀,排污转轴的左端设有与排污轴腔相通的清污进水口,清污支管的右端与清污进水口相连通。Furthermore, the water inlet pipe has a branch pipe opening connected to a sewage cleaning branch pipe, the sewage cleaning branch pipe is provided with a sewage cleaning valve, the left end of the sewage discharge shaft is provided with a sewage cleaning water inlet communicating with the sewage discharge shaft cavity, and the right end of the sewage cleaning branch pipe is connected to the sewage cleaning water inlet.
进一步的,进水管上设有进水阀,进水阀为电磁阀或电动阀,清污阀为电磁阀或电动阀,进水阀的控制端子、清污阀的控制端子电连接有控制器,集污槽的上部内壁上设有液位传感器,液位传感器的输出端子与控制器电连接。Furthermore, an inlet valve is provided on the water inlet pipe, the inlet valve is a solenoid valve or an electric valve, the sewage cleaning valve is a solenoid valve or an electric valve, the control terminals of the inlet valve and the sewage cleaning valve are electrically connected to the controller, and a liquid level sensor is provided on the upper inner wall of the sewage collecting tank, and the output terminal of the liquid level sensor is electrically connected to the controller.
进一步的,冲洗管架包括左架杆、右架杆、左竖管、右竖管、上喷管、左横管、右横管和前喷管,左锥筒圈左方的排污转轴上固定有左架杆,右锥筒圈右方的排污转轴上固定有右架杆,左架杆上端固定有左竖管,右架杆上端固定有右竖管,上喷管的左右两端分别与左竖管、右竖管的上端相连,左竖管下端固定有向前伸出的左横管,右竖管下端固定有向前伸出的右横管,前喷管的左右两端分别与左横管、右横管的前端相连,对应过滤网筒位置的上喷管下端、前喷管的前下端分别沿长度方向均布有冲洗孔,左竖管或右竖管或左横管或右横管上设有引水接口并连接有引水管,所述引水管连接有能够将过滤网筒过滤后的部分清水输送至引水接口的压力水泵。Furthermore, the flushing pipe rack includes a left frame rod, a right frame rod, a left vertical pipe, a right vertical pipe, an upper nozzle pipe, a left horizontal pipe, a right horizontal pipe and a front nozzle pipe. The left frame rod is fixed on the sewage discharge rotating shaft on the left side of the left cone cylinder circle, and the right frame rod is fixed on the sewage discharge rotating shaft on the right side of the right cone cylinder circle. The left vertical pipe is fixed at the upper end of the left frame rod, and the right vertical pipe is fixed at the upper end of the right frame rod. The left and right ends of the upper nozzle pipe are respectively connected with the upper ends of the left vertical pipe and the right vertical pipe, the left horizontal pipe extending forward is fixed at the lower end of the left vertical pipe, and the right horizontal pipe extending forward is fixed at the lower end of the right vertical pipe, and the left and right ends of the front nozzle pipe are respectively connected with the front ends of the left horizontal pipe and the right horizontal pipe, and the lower end of the upper nozzle pipe and the front lower end of the front nozzle corresponding to the position of the filter screen cylinder are evenly distributed with flushing holes along the length direction, and a water diversion interface is provided on the left vertical pipe or the right vertical pipe or the left horizontal pipe or the right horizontal pipe and is connected with a water diversion pipe, and the water diversion pipe is connected with a pressure water pump that can transport part of the clean water filtered by the filter screen cylinder to the water diversion interface.
本申请结构合理而紧凑,使用方便,其通过冲洗管架喷出的高压水流冲洗过滤网筒上部并带动其转动,能够避免网孔堵塞、防止滤饼形成、增加过滤面积,通过集污槽、排污轴腔持续排出污物,使得过滤、排污同时进行,互不干扰,在降低能耗的同时还提高了过滤效率,用于泵前泥沙过滤能够显著降低水头损失、节约能源,具有结构简单、高效节能的特点。The present application has a reasonable and compact structure and is easy to use. It flushes the upper part of the filter screen cylinder with high-pressure water flow sprayed from the flushing pipe rack and drives it to rotate, which can avoid mesh blockage, prevent filter cake formation, and increase the filtration area. Dirt is continuously discharged through the sewage sump and the sewage discharge shaft cavity, so that filtering and sewage discharge are carried out simultaneously without interfering with each other, thereby reducing energy consumption and improving filtration efficiency. It is used for sediment filtration before the pump to significantly reduce head loss and save energy, and has the characteristics of simple structure and high efficiency and energy saving.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
本申请的具体结构由以下的附图和实施例给出:The specific structure of this application is given by the following drawings and embodiments:
图1是本申请最佳实施例的主视局部剖视结构示意图;FIG1 is a schematic diagram of a partial cross-sectional structure of a preferred embodiment of the present application;
图2是图1中A-A处的剖视放大结构示意图;Fig. 2 is a schematic diagram of an enlarged cross-sectional view of the structure at A-A in Fig. 1;
图3是本申请的工作状态示意图。FIG3 is a schematic diagram of the working state of the present application.
图例:1、过滤网筒,2、排污转轴,3、集污槽,4、左锥筒圈,5、右锥筒圈,6、左心轴座,7、右心轴座,8、进水管,9、出水口,10、排污轴腔,11、排污通孔,12、排污口,13、槽底板,14、清污支管,15、清污阀,16、清污进水口,17、滤筒叶片,18、圆锥分水盘,19、连接杆,20、左架杆,21、右架杆,22、左竖管,23、右竖管,24、上喷管,25、前喷管,26、引水接口,27、引水管,28、压力水泵,29、进水阀,30、液位传感器,31、沉沙池,32、过滤池,33、出水管,34、排污池,35、回水管,36、拦污栅,37、回水滤网。Legend: 1. Filter screen, 2. Drain shaft, 3. Drain tank, 4. Left cone ring, 5. Right cone ring, 6. Left spindle seat, 7. Right spindle seat, 8. Water inlet pipe, 9. Water outlet, 10. Drain shaft cavity, 11. Drain hole, 12. Drain port, 13. Groove bottom plate, 14. Drain branch pipe, 15. Drain valve, 16. Drain water inlet, 17. Filter blades, 18. Conical water distribution plate, 19. , connecting rod, 20, left frame rod, 21, right frame rod, 22, left vertical pipe, 23, right vertical pipe, 24, upper nozzle, 25, front nozzle, 26, water diversion interface, 27, water diversion pipe, 28, pressure water pump, 29, water inlet valve, 30, liquid level sensor, 31, sedimentation tank, 32, filter tank, 33, outlet pipe, 34, sewage tank, 35, return pipe, 36, trash rack, 37, return water filter.
具体实施方式Detailed ways
本申请不受下述实施例的限制,可根据本申请的技术方案与实际情况来确定具体的实施方式。The present application is not limited to the following embodiments, and the specific implementation method can be determined according to the technical solution of the present application and actual conditions.
实施例:如图1—3所示,该自清洗网筒式连续过滤器包括过滤网筒1、排污转轴2、冲洗管架和集污槽3,过滤网筒1为轴线沿水平布置的横向圆柱筒,过滤网筒1左端固定有左小右大的左锥筒圈4,过滤网筒1右端固定有左大右小的右锥筒圈5,左锥筒圈4或过滤网筒1左端的内腔中心固定有左心轴座6,右锥筒圈5或过滤网筒1右端的内腔中心固定有右心轴座7,过滤网筒1通过左心轴座6、右心轴座7安装在排污转轴2上并能够转动,排污转轴2的左右两端分别延伸至过滤网筒1的左右两边并安装有冲洗管架,所述冲洗管架能够向过滤网筒1外部喷射高压水流并使过滤网筒1转动,左锥筒圈4左方设有进水管8,进水管8的右端伸至左锥筒圈4内腔内并设有出水口9,进水管8的内腔通过出水口9与左锥筒圈4内腔相通,排污转轴2的内部有排污轴腔10,左心轴座6、右心轴座7之间的排污转轴2上固定有集污槽3,排污转轴2上设有连通集污槽3内腔底部与排污轴腔10的排污通孔11,排污转轴2的右端设有排污口12,集污槽3内腔通过排污通孔11、排污轴腔10与排污口12相连通。本申请在过滤作业过程中,通过冲洗管架喷出的高压水流冲洗过滤网筒1上部并带动过滤网筒1转动,过滤网筒1的转动能够避免网孔堵塞、防止滤饼形成、增加过滤面积,通过集污槽3进行集污排污,通过排污通孔11、排污轴腔10、排污口12持续排出污物,使得过滤、排污同时进行,互不干扰,在降低能耗的同时还提高了过滤效率,将现有普遍采用的泵后过滤形式改为泵前过滤,能够显著降低水头损失、节约能源;本申请可替代现有过滤器用于泥沙过滤,具有结构简单、高效节能的特点,实现了泵前过滤,解决了现有过滤器易堵塞、能耗高等突出问题。Embodiment: As shown in Figures 1-3, the self-cleaning net-drum continuous filter comprises a filter net drum 1, a sewage rotating shaft 2, a flushing pipe rack and a sewage collecting tank 3. The filter net drum 1 is a horizontal cylindrical cylinder with its axis arranged horizontally. A left cone drum ring 4 with a small left and a large right is fixed to the left end of the filter net drum 1, and a right cone drum ring 5 with a large left and a small right is fixed to the right end of the filter net drum 1. A left spindle seat 6 is fixed to the center of the inner cavity of the left cone drum ring 4 or the left end of the filter net drum 1, and a right spindle seat 7 is fixed to the center of the inner cavity of the right cone drum ring 5 or the right end of the filter net drum 1. The filter net drum 1 is installed on the sewage rotating shaft 2 through the left spindle seat 6 and the right spindle seat 7 and can rotate. The left and right ends of the sewage rotating shaft 2 extend to the left and right sides of the filter net drum 1 and are installed There is a flushing pipe rack, which can spray high-pressure water flow to the outside of the filter screen cylinder 1 and make the filter screen cylinder 1 rotate. A water inlet pipe 8 is provided on the left side of the left cone cylinder circle 4. The right end of the water inlet pipe 8 extends into the inner cavity of the left cone cylinder circle 4 and is provided with a water outlet 9. The inner cavity of the water inlet pipe 8 is communicated with the inner cavity of the left cone cylinder circle 4 through the water outlet 9. There is a sewage shaft cavity 10 inside the sewage discharge shaft 2. A sewage collecting tank 3 is fixed on the sewage discharge shaft 2 between the left spindle seat 6 and the right spindle seat 7. A sewage through hole 11 connecting the bottom of the inner cavity of the sewage collecting tank 3 and the sewage shaft cavity 10 is provided on the sewage discharge shaft 2. A sewage outlet 12 is provided on the right end of the sewage discharge shaft 2. The inner cavity of the sewage collecting tank 3 is communicated with the sewage outlet 12 through the sewage through hole 11 and the sewage shaft cavity 10. During the filtering operation, the high-pressure water flow sprayed from the flushing pipe rack is used to flush the upper part of the filter screen cylinder 1 and drive the filter screen cylinder 1 to rotate. The rotation of the filter screen cylinder 1 can avoid mesh blockage, prevent filter cake formation, and increase the filtering area. The sewage is collected and discharged through the sewage collecting tank 3, and the sewage is continuously discharged through the sewage discharge through hole 11, the sewage discharge shaft cavity 10, and the sewage discharge port 12, so that filtering and sewage discharge are carried out simultaneously without interfering with each other, and the filtering efficiency is improved while reducing energy consumption. The commonly used post-pump filtration form is changed to pre-pump filtration, which can significantly reduce head loss and save energy. The present application can replace the existing filter for sediment filtration, has the characteristics of simple structure, high efficiency and energy saving, realizes pre-pump filtration, and solves the outstanding problems of easy clogging and high energy consumption of the existing filter.
如图1—3所示,集污槽3包括左槽板、右槽板、前槽板、后槽板和槽底板13,左槽板、前槽板、右槽板、后槽板依次连接并形成上大下小的斗状的导槽,导槽的下端焊接固定在排污转轴2上,导槽的底部固定有沿左高右低方向倾斜的槽底板13,对应排污通孔11位置的槽底板13右部设有集污出口,导槽的内腔通过集污出口、排污通孔11与排污轴腔10连通。实际使用时,最好使前槽板、后槽板的上端尽可能地靠近过滤网筒1上部内壁,以便较多地承接冲刷下来的污物;槽底板13呈左高右低设置,便于使槽底板13上集聚的污物随水流快速由集污出口进入排污通孔11内。As shown in Fig. 1-3, the sewage collecting tank 3 comprises a left tank plate, a right tank plate, a front tank plate, a rear tank plate and a tank bottom plate 13. The left tank plate, the front tank plate, the right tank plate and the rear tank plate are connected in sequence to form a bucket-shaped guide tank with a large upper portion and a small lower portion. The lower end of the guide tank is welded and fixed to the sewage discharge shaft 2. The bottom of the guide tank is fixed with a tank bottom plate 13 inclined in the direction of high on the left and low on the right. A sewage collecting outlet is provided at the right part of the tank bottom plate 13 corresponding to the position of the sewage discharge through hole 11. The inner cavity of the guide tank is connected with the sewage discharge shaft cavity 10 through the sewage collecting outlet and the sewage discharge through hole 11. In actual use, it is best to make the upper ends of the front tank plate and the rear tank plate as close as possible to the upper inner wall of the filter screen cylinder 1 so as to receive more of the washed dirt; the tank bottom plate 13 is set to be high on the left and low on the right, so that the dirt collected on the tank bottom plate 13 can quickly enter the sewage discharge through hole 11 from the sewage collecting outlet along with the water flow.
如图1—2所示,过滤网筒1外侧设有不少于三个的滤筒叶片17,各滤筒叶片17的内端固定在过滤网筒1上,各滤筒叶片17沿过滤网筒1外侧圆周均匀对称布置。通过滤筒叶片17能够使冲洗管架喷射的高压水流有效驱动过滤网筒1旋转,进一步降低能源损耗、节省成本。As shown in Fig. 1-2, at least three filter cartridge blades 17 are arranged on the outside of the filter screen cylinder 1, and the inner end of each filter cartridge blade 17 is fixed on the filter screen cylinder 1, and each filter cartridge blade 17 is evenly and symmetrically arranged along the outer circumference of the filter screen cylinder 1. The filter cartridge blades 17 can effectively drive the filter screen cylinder 1 to rotate by the high-pressure water flow sprayed by the flushing pipe rack, further reducing energy loss and saving costs.
如图1、3所示,靠近出水口9处的进水管8上固定有圆锥分水盘18,圆锥分水盘18的边缘通过不少于两个的连接杆19固定在进水管8上,圆锥分水盘18的圆锥面与出水口9之间形成间隙,圆锥分水盘18的顶点朝向出水口9的中心。通过圆锥分水盘18能够使进水管8输送来的待过滤灌溉水尽可能地分散开并有效减速,利于污物的分离,同时减小对过滤网筒1的冲击,过滤效果更好;实际使用时,连接杆19的数量最好为三个并均匀布置,这样使用效果较好,便于制造且连接强度也较好。As shown in Figs. 1 and 3, a conical water distribution plate 18 is fixed on the water inlet pipe 8 near the water outlet 9. The edge of the conical water distribution plate 18 is fixed on the water inlet pipe 8 by at least two connecting rods 19. A gap is formed between the conical surface of the conical water distribution plate 18 and the water outlet 9. The apex of the conical water distribution plate 18 faces the center of the water outlet 9. The conical water distribution plate 18 can disperse the irrigation water to be filtered delivered by the water inlet pipe 8 as much as possible and effectively slow down, which is conducive to the separation of dirt, while reducing the impact on the filter screen cylinder 1, and the filtering effect is better; in actual use, the number of connecting rods 19 is preferably three and evenly arranged, so that the use effect is better, it is easy to manufacture and the connection strength is also better.
根据实际需要,过滤网筒1包括过滤网层、保护网层和支承栅杆,保护网层位于过滤网层外部,保护网层外侧设有支承栅杆,所述过滤网层、保护网层为硬质滤网。通过过滤网层、保护网层构成双层滤网,通过支承栅杆固定、支撑及保护滤网,不但过滤效果更好,而且滤网强度更高,过滤网筒1的使用寿命更长。According to actual needs, the filter screen cylinder 1 includes a filter screen layer, a protective screen layer and a supporting grid rod. The protective screen layer is located outside the filter screen layer, and a supporting grid rod is arranged outside the protective screen layer. The filter screen layer and the protective screen layer are hard filter screens. The filter screen layer and the protective screen layer form a double-layer filter screen, and the filter screen is fixed, supported and protected by the supporting grid rod, which not only has a better filtering effect, but also has a higher filter screen strength, and the service life of the filter screen cylinder 1 is longer.
如图1、3所示,进水管8上有支管口并连接有清污支管14,清污支管14上设有清污阀15,排污转轴2的左端设有与排污轴腔10相通的清污进水口16,清污支管14的右端与清污进水口16相连通。通过清污支管14能够利用进水管8中的压力水流冲洗排污轴腔10,有效实现清污,通过清污阀15能够根据实际需要控制清污水流,使用更加方便。As shown in Figs. 1 and 3, the water inlet pipe 8 has a branch pipe opening and is connected with a cleaning branch pipe 14, the cleaning branch pipe 14 is provided with a cleaning valve 15, the left end of the sewage discharge shaft 2 is provided with a cleaning water inlet 16 communicating with the sewage discharge shaft cavity 10, and the right end of the cleaning branch pipe 14 is connected with the cleaning water inlet 16. The sewage discharge shaft cavity 10 can be flushed by the pressure water flow in the water inlet pipe 8 through the cleaning branch pipe 14, and the sewage can be effectively cleaned. The cleaning valve 15 can control the clean water flow according to actual needs, which is more convenient to use.
如图1—3所示,进水管8上设有进水阀29,进水阀29为电磁阀或电动阀,清污阀15为电磁阀或电动阀,进水阀29的控制端子、清污阀15的控制端子电连接有控制器,集污槽3的上部内壁上设有液位传感器30,液位传感器30的输出端子与控制器电连接。实际使用时,通过控制器预先设置的程序,按照集污槽3的预设液位、预设时间进行排污轴腔10的自动清污,不但使用更加方便,而且能够有效降低能耗、实现有效过滤。As shown in Fig. 1-3, the water inlet pipe 8 is provided with a water inlet valve 29, which is a solenoid valve or an electric valve, and the cleaning valve 15 is a solenoid valve or an electric valve. The control terminals of the water inlet valve 29 and the cleaning valve 15 are electrically connected to the controller, and a liquid level sensor 30 is provided on the upper inner wall of the sewage collection tank 3, and the output terminal of the liquid level sensor 30 is electrically connected to the controller. In actual use, the automatic cleaning of the sewage discharge shaft cavity 10 is performed according to the preset liquid level and preset time of the sewage collection tank 3 through the program pre-set by the controller, which is not only more convenient to use, but also can effectively reduce energy consumption and achieve effective filtration.
如图1—3所示,冲洗管架包括左架杆20、右架杆21、左竖管22、右竖管23、上喷管24、左横管、右横管和前喷管25,左锥筒圈4左方的排污转轴2上固定有左架杆20,右锥筒圈5右方的排污转轴2上固定有右架杆21,左架杆20上端固定有左竖管22,右架杆21上端固定有右竖管23,上喷管24的左右两端分别与左竖管22、右竖管23的上端相连,左竖管22下端固定有向前伸出的左横管,右竖管23下端固定有向前伸出的右横管,前喷管25的左右两端分别与左横管、右横管的前端相连,对应过滤网筒1位置的上喷管24下端、前喷管25的前下端分别沿长度方向均布有冲洗孔,左竖管22或右竖管23或左横管或右横管上设有引水接口26并连接有引水管27,所述引水管27连接有能够将过滤网筒1过滤后的部分清水输送至引水接口26的压力水泵28。通过上喷管24的冲洗孔喷出的高压水流垂直冲洗滤网,通过前喷管25的冲洗孔喷出的高压水流驱动过滤网筒1转动,解决了嵌在网孔内的污物难以清除的问题,大大提高了冲净率;通过压力水泵28能够吸取过滤后的部分清水,并形成高压水流输送给上喷管24、前喷管25;前喷管25的冲洗孔位于其前下端,能够使喷射的水流冲力沿切线方向推动过滤网筒1旋转,使用效果更好。As shown in Figures 1-3, the flushing pipe rack includes a left rack rod 20, a right rack rod 21, a left vertical pipe 22, a right vertical pipe 23, an upper nozzle 24, a left horizontal pipe, a right horizontal pipe and a front nozzle 25. The left rack rod 20 is fixed to the sewage discharge shaft 2 on the left side of the left cone cylinder circle 4, and the right rack rod 21 is fixed to the sewage discharge shaft 2 on the right side of the right cone cylinder circle 5. The left vertical pipe 22 is fixed to the upper end of the left rack rod 20, and the right vertical pipe 23 is fixed to the upper end of the right rack rod 21. The left and right ends of the upper nozzle 24 are respectively connected to the upper ends of the left vertical pipe 22 and the right vertical pipe 23. The lower end of the left vertical pipe 22 is fixed with A left horizontal pipe extending forward, a right horizontal pipe extending forward is fixed to the lower end of the right vertical pipe 23, the left and right ends of the front nozzle pipe 25 are respectively connected to the front ends of the left horizontal pipe and the right horizontal pipe, the lower end of the upper nozzle pipe 24 corresponding to the position of the filter screen cylinder 1 and the front lower end of the front nozzle pipe 25 are respectively provided with flushing holes evenly distributed along the length direction, the left vertical pipe 22 or the right vertical pipe 23 or the left horizontal pipe or the right horizontal pipe is provided with a water diversion interface 26 and is connected to a water diversion pipe 27, and the water diversion pipe 27 is connected to a pressure water pump 28 that can transport part of the clean water filtered by the filter screen cylinder 1 to the water diversion interface 26. The high-pressure water flow sprayed out through the flushing hole of the upper nozzle 24 vertically flushes the filter screen, and the high-pressure water flow sprayed out through the flushing hole of the front nozzle 25 drives the filter screen cylinder 1 to rotate, which solves the problem that the dirt embedded in the mesh is difficult to remove and greatly improves the flushing rate; the pressure water pump 28 can absorb part of the filtered clean water and form a high-pressure water flow to transport it to the upper nozzle 24 and the front nozzle 25; the flushing hole of the front nozzle 25 is located at its front lower end, which can make the impact of the sprayed water flow push the filter screen cylinder 1 to rotate along the tangential direction, and the use effect is better.
上述说明仅仅是为清楚地说明本申请所作的举例,而并非是对本申请的实施方式的限定。凡是属于本申请的技术方案所引申出的显而易见的变化或变动仍处于本申请的保护范围之列。The above description is only an example for clearly explaining the present application, and is not intended to limit the implementation methods of the present application. Any obvious changes or modifications derived from the technical solution of the present application are still within the scope of protection of the present application.
本申请的工作过程如下:如图3所示,事先设置沉沙池31并储存待过滤的灌溉水,进水管8的进口位于沉沙池31内并设有拦污栅36,最好使进水管8中的待过滤灌溉水的压力水头为0.2至0.5米,设置与沉沙池31相隔离的过滤池32,将本申请安装在过滤池32上方,过滤池32设有带阀门的出水管33,并且出水管33能够与节水灌溉的管道系统相连实现供水,压力水泵28安装在过滤池32底部或者出水管33的支管上,压力水泵28开启前,过滤池32中须预留一部分水供压力水泵28抽取,对应排污口12的位置设置排污池34,排污池34的位置高于过滤池32并且其下部有带回水滤网37的回水管35,回水管35的出口与过滤池32上部相通。进行过滤作业时,首先,控制器使进水阀29开启、清污阀15保持关闭,同时压力水泵28启动,沉沙池31内的待过滤灌溉水通过拦污栅36后,由进水管8进入左锥筒圈4及过滤网筒1内,通过过滤网筒1自内向外过滤,所有大于滤网孔径尺寸的污物均被截留在过滤网筒1内,压力水泵28将过滤后的清水通过引水管27输送至上喷管24和前喷管25,前喷管25喷射出的高压水流推动滤筒叶片17使过滤网筒1转动,随着过滤网筒1转动,粘附在滤网上的污物被上喷管24喷出的高压水流冲入集污槽3内,并随水流通过排污轴腔10、排污口12进入排污池34中,过滤网筒1过滤后的清水持续进入过滤池32中,过滤池32内的清水由出水管33进入管道系统,通过加压或自压的方式输送至田间;接着,随着靠近排污通孔11处的排污轴腔10中污物的累积,排污轴腔10逐渐堵塞、集污槽3内的水位逐渐上升,当集污槽3内的实际水位高于液位传感器30时,液位传感器30发送信号至控制器使得清污阀15自动开启,进水管8内的压力水流通过清污支管14对排污轴腔10进行彻底冲洗并使其疏通,排污轴腔10内积存的污物随水流进入排污池34内,排污池34内收集的浑水经沉淀后被回水滤网37过滤,通过回水管35进入过滤池32内被再次利用,从而尽可能地减少耗水量;最后,当达到预设的清污时长后,或者集污槽3内的实际水位值降至液位传感器30以下位置时,控制器使清污阀15自动关闭,清污结束,这样就实现了在持续过滤灌溉水的同时,能够根据需要自动进行清污作业,从而在降低能耗的前提下,显著地提高了过滤效率。The working process of the present application is as follows: as shown in Figure 3, a desilting tank 31 is set in advance and the irrigation water to be filtered is stored. The inlet of the water inlet pipe 8 is located in the desilting tank 31 and is provided with a trash rack 36. It is best to make the pressure head of the irrigation water to be filtered in the water inlet pipe 8 0.2 to 0.5 meters. A filter tank 32 isolated from the desilting tank 31 is set, and the present application is installed above the filter tank 32. The filter tank 32 is provided with an outlet pipe 33 with a valve, and the outlet pipe 33 can be connected to the pipeline system of water-saving irrigation to realize water supply. The pressure water pump 28 is installed at the bottom of the filter tank 32 or on the branch of the outlet pipe 33. Before the pressure water pump 28 is turned on, a part of water must be reserved in the filter tank 32 for the pressure water pump 28 to extract. A sewage tank 34 is set at the position corresponding to the sewage outlet 12. The position of the sewage tank 34 is higher than the filter tank 32 and there is a return pipe 35 with a return water filter 37 at its lower part, and the outlet of the return pipe 35 is connected to the upper part of the filter tank 32. When filtering, first, the controller opens the water inlet valve 29 and keeps the cleaning valve 15 closed. At the same time, the pressure water pump 28 is started. After the irrigation water to be filtered in the sedimentation tank 31 passes through the trash rack 36, it enters the left cone ring 4 and the filter screen cylinder 1 through the water inlet pipe 8, and is filtered from the inside to the outside through the filter screen cylinder 1. All dirt larger than the filter screen aperture size is trapped in the filter screen cylinder 1. The pressure water pump 28 transports the filtered clean water to the upper nozzle 24 and the front nozzle 25 through the water diversion pipe 27. The front nozzle The high-pressure water flow ejected by the upper nozzle 25 pushes the filter cartridge blades 17 to rotate the filter screen cartridge 1. As the filter screen cartridge 1 rotates, the dirt adhering to the filter screen is flushed into the sewage collection tank 3 by the high-pressure water flow ejected by the upper nozzle 24, and enters the sewage collection tank 34 through the sewage discharge shaft cavity 10 and the sewage discharge port 12 with the water flow. The clean water filtered by the filter screen cartridge 1 continuously enters the filter tank 32. The clean water in the filter tank 32 enters the pipeline system through the outlet pipe 33 and is transported to the field by pressurization or self-pressure. Then, as the sewage discharge passage approaches, the clean water in the filter tank 32 enters the pipeline system through the outlet pipe 33 and is transported to the field by pressurization or self-pressure. The accumulation of dirt in the sewage shaft cavity 10 at the hole 11 causes the sewage shaft cavity 10 to be gradually blocked and the water level in the sewage collection tank 3 to gradually rise. When the actual water level in the sewage collection tank 3 is higher than the liquid level sensor 30, the liquid level sensor 30 sends a signal to the controller to automatically open the sewage cleaning valve 15, and the pressure water flow in the water inlet pipe 8 thoroughly rinses and dredges the sewage shaft cavity 10 through the sewage cleaning branch pipe 14, and the accumulated dirt in the sewage shaft cavity 10 flows into the sewage tank 34 with the water flow, and the muddy water collected in the sewage tank 34 is filtered by the return water filter 37 after sedimentation, and enters the filter tank 32 through the return water pipe 35 to be reused, thereby reducing water consumption as much as possible; finally, when the preset cleaning time is reached, or the actual water level value in the sewage collection tank 3 drops below the position of the liquid level sensor 30, the controller automatically closes the sewage cleaning valve 15, and the sewage cleaning ends, so that while continuously filtering the irrigation water, the sewage cleaning operation can be automatically performed as needed, thereby significantly improving the filtration efficiency under the premise of reducing energy consumption.
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CN111729379A (en) * | 2020-07-24 | 2020-10-02 | 内蒙古自治区水利科学研究院 | Self-flowing filtering type micro-filter |
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CN114432773A (en) * | 2022-03-19 | 2022-05-06 | 新疆农业大学 | Rotating cone-barrel mesh filter system |
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