CN108423405B - Betel nut dishing is with discernment linkage sensing device and betel nut dishing mechanism - Google Patents
Betel nut dishing is with discernment linkage sensing device and betel nut dishing mechanism Download PDFInfo
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- CN108423405B CN108423405B CN201810439715.5A CN201810439715A CN108423405B CN 108423405 B CN108423405 B CN 108423405B CN 201810439715 A CN201810439715 A CN 201810439715A CN 108423405 B CN108423405 B CN 108423405B
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- 235000006226 Areca catechu Nutrition 0.000 title claims abstract description 98
- 244000080767 Areca catechu Species 0.000 title claims abstract description 98
- 230000007246 mechanism Effects 0.000 title abstract description 21
- 238000002360 preparation method Methods 0.000 claims abstract description 27
- 235000008180 Piper betle Nutrition 0.000 claims description 53
- 240000008154 Piper betle Species 0.000 claims description 53
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000006694 eating habits Nutrition 0.000 description 1
- 235000021022 fresh fruits Nutrition 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/44—Arrangements or applications of hoppers or chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0202—Agricultural and processed food products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigging Conveyors (AREA)
Abstract
An identification linkage sensing device for betel nut dishing comprises: the device comprises a direct vibration assembly, a material preparation sensing assembly, a blanking assembly and a blanking sensing assembly, wherein the direct vibration assembly comprises a plurality of direct vibration tracks and a plurality of direct vibration control units which are arranged in a arraying manner. The stock material sensing assembly comprises a plurality of stock material sensors. The blanking assembly comprises a plurality of blanking pieces which are in one-to-one correspondence with the plurality of direct vibration tracks. The blanking sensor assembly includes a plurality of blanking sensors. The betel nut dishing is with discernment linkage sensing device is through setting up material sensing subassembly and blanking sensing subassembly of preparing to adopt a plurality of material sensors and a plurality of blanking sensors to prepare the detection operation of material and blanking, simultaneously through the coordinated control to direct vibration control unit and blanking drive portion, thereby solved betel nut and leaked loading or many loading scheduling problem in direct vibration mechanism conveying operation, guarantee from this that betel nut can singly pack into the charging tray, make betel nut dishing operation more accurate, be difficult for appearing neglected loading or many dress problem.
Description
Technical Field
The invention relates to betel nut processing technology, in particular to an identification linkage sensing device for betel nut dishing and a betel nut dishing mechanism.
Background
Betel nuts are various in eating habits, and some users directly eat fresh fruits, so that the betel nuts are processed less, but the betel nuts are processed by complicated processing operations aiming at some users who like to eat and process the betel nuts.
The traditional method is to completely adopt manual processing, but with the development of industrialization and the development requirement of betel nut market, the betel nut processing operation is required to rely on industrialization to replace manual production with lower production efficiency.
At present, in the integral processing technology of edible betel nuts, an important tray loading process is provided, and only betel nuts are sequentially and leaklessly loaded into a tray, so that the subsequent processes such as marinating, quality inspection and the like can be ensured to be smoothly carried out, and the industrial production of the integral technology is realized.
As is well known, the betel nut structure has the problem of poor rule degree, namely, parameters such as the size, the weight, the outline and the like of each betel nut are all indefinite, so that more factors are considered during the tray loading, the difficulty is also higher, in order to improve the space utilization rate of the tray, the compactness of the whole structure of betel nut processing equipment is improved, the production efficiency is considered, the gap between two adjacent material tanks in the tray is reduced as much as possible, and in the actual design of the tray, the gap between two adjacent material tanks in the tray is also truly smaller, so that the betel nut tray loading difficulty is further increased. In the process of loading edible betel nuts, the betel nuts are required to be loaded into corresponding material grooves of a material tray, normally, the betel nuts are scattered in a hopper in a disordered manner, then, the betel nuts are conveyed and shaken off into the material grooves of the material tray through a direct vibration structure, and when the betel nuts are conveyed and blanked into the material grooves of the material tray through the direct vibration structure, on one hand, two or more betel nuts are easily conveyed and blanked into the material grooves of the material tray, so that the betel nuts are required to be inspected manually in subsequent processing, and redundant betel nuts are removed manually; on the other hand, the situation of material leakage easily occurs, namely, the situation of material shortage occurs in a material groove on a material tray, so that the situation of material shortage also needs to be checked manually, betel nuts are loaded into the material groove corresponding to the material shortage, namely, the operation of loading betel nuts is not accurate enough, and the problem of material leakage or multiple loading easily occurs.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide an identification linkage sensing device for betel nut dishing and a betel nut dishing mechanism, which can enable betel nut dishing operation to be more accurate and are not easy to cause missing or multiple dishing problems.
The aim of the invention is realized by the following technical scheme:
an identification linkage sensing device for betel nut dishing, which is characterized by comprising:
the direct vibration assembly comprises a plurality of direct vibration tracks and a plurality of direct vibration control units which are arranged in a arrayed manner, a material preparation area is respectively arranged on each direct vibration track, and each direct vibration control unit is used for controlling each direct vibration track to execute vibration operation in a one-to-one correspondence manner;
The spare material sensing assembly comprises a plurality of spare material sensors, each spare material sensor is electrically connected with each direct vibration control unit in a one-to-one correspondence manner, each spare material sensor is used for respectively detecting whether betel nut spare material operation is finished on each spare material area, if yes, the corresponding spare material sensor controls the corresponding direct vibration track to stop vibration operation through the corresponding direct vibration control unit, and if no, the corresponding spare material sensor controls the corresponding direct vibration track to execute vibration operation through the corresponding direct vibration control unit;
The blanking assembly comprises a plurality of blanking pieces which are in one-to-one correspondence with the plurality of direct vibration tracks, wherein each blanking piece comprises a blanking driving part and a blanking slideway connected with the blanking driving part, and the blanking driving part is used for enabling betel nuts on the material preparation area to slide out to a preset station along the blanking slideway; and
The blanking sensing assembly comprises a plurality of blanking sensors, each blanking sensor is electrically connected with each blanking driving part in a one-to-one correspondence manner, each blanking sensor is used for respectively detecting whether each blanking slideway completes single betel nut sliding-out operation, if so, the corresponding blanking sensor controls the corresponding blanking slideway to move to be far away from the preset station through the corresponding blanking driving part, and if not, the corresponding blanking sensor controls the corresponding blanking slideway to maintain an initial state through the corresponding blanking driving part.
In one embodiment, each direct vibration track is provided with a first blanking port, and each material preparation area is in one-to-one correspondence with each first blanking port and is arranged next to each first blanking port.
In one embodiment, the blanking driving part is used for enabling betel nuts on the material preparation area to slide out to a preset station along the first blanking port of the blanking slideway.
In one embodiment, the stock material sensor and the blanking sensor are both photoelectric sensors.
In one embodiment, each stock material sensor is arranged above the stock material area in a straight line.
In one embodiment, each blanking sensor is arranged above the blanking slideway in a straight shape.
In one embodiment, the direct vibration control unit is a direct vibration feeder.
In one embodiment, the blanking driving part is a cylinder.
In one embodiment, the direct-vibration tracks are arranged in parallel with each other.
The betel nut dishing mechanism comprises the betel nut dishing identification linkage sensing device, and further comprises a discharging hopper, wherein each direct vibration rail is respectively communicated with the discharging hopper.
Compared with the prior art, the invention has at least the following advantages:
The betel nut dishing is with discernment linkage sensing device is through setting up material sensing subassembly and blanking sensing subassembly of preparing to adopt a plurality of material sensors and a plurality of blanking sensors to prepare the detection operation of material and blanking, simultaneously through the coordinated control to direct vibration control unit and blanking drive portion, thereby solved betel nut and leaked loading or many loading scheduling problem in direct vibration mechanism conveying operation, guarantee from this that betel nut can singly pack into the charging tray, make betel nut dishing operation more accurate, be difficult for appearing neglected loading or many dress problem.
Drawings
FIG. 1 is a schematic diagram of a betel nut dishing identification linkage sensor according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a blanking assembly of the identifying linkage sensing device for betel nut dishing shown in FIG. 1;
FIG. 3 is a schematic diagram of a betel nut tray mechanism according to an embodiment of the invention;
Fig. 4 is a schematic structural diagram of a blanking device of the betel nut dishing mechanism shown in fig. 3;
fig. 5 is a schematic structural diagram of a direct vibration device and a betel nut distance adjusting device according to another embodiment of the invention.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In one embodiment, an identification linkage sensing device for betel nut dishing comprises: the device comprises a direct vibration assembly, a material preparation sensing assembly, a blanking assembly and a blanking sensing assembly, wherein the direct vibration assembly comprises a plurality of direct vibration tracks and a plurality of direct vibration control units which are arranged in a arrayed mode, a material preparation area is respectively arranged on each direct vibration track, and each direct vibration control unit is used for controlling each direct vibration track to execute vibration operation in a one-to-one correspondence mode; the spare material sensing assembly comprises a plurality of spare material sensors, each spare material sensor is electrically connected with each direct vibration control unit in a one-to-one correspondence manner, each spare material sensor is used for respectively detecting whether betel nut spare material operation is finished on each spare material area, if yes, the corresponding spare material sensor controls the corresponding direct vibration track to stop vibration operation through the corresponding direct vibration control unit, and if not, the corresponding spare material sensor controls the corresponding direct vibration track to execute vibration operation through the corresponding direct vibration control unit; the blanking assembly comprises a plurality of blanking pieces which are in one-to-one correspondence with the plurality of direct vibration tracks, wherein each blanking piece comprises a blanking driving part and a blanking slideway connected with the blanking driving part, and the blanking driving part is used for enabling betel nuts on the material preparation area to slide out to a preset station along the blanking slideway; the blanking sensing assembly comprises a plurality of blanking sensors, each blanking sensor is electrically connected with each blanking driving part in a one-to-one correspondence manner, each blanking sensor is used for respectively detecting whether each blanking slideway completes single betel nut sliding-out operation, if so, the corresponding blanking sensor controls the corresponding blanking slideway to move to be far away from the preset station through the corresponding blanking driving part, and if not, the corresponding blanking sensor controls the corresponding blanking slideway to maintain an initial state through the corresponding blanking driving part. The betel nut dishing is with discernment linkage sensing device is through setting up material sensing subassembly and blanking sensing subassembly of preparing to adopt a plurality of material sensors and a plurality of blanking sensors to prepare the detection operation of material and blanking, simultaneously through the coordinated control to direct vibration control unit and blanking drive portion, thereby solved betel nut and leaked loading or many loading scheduling problem in direct vibration mechanism conveying operation, guarantee from this that betel nut can singly pack into the charging tray, make betel nut dishing operation more accurate, be difficult for appearing neglected loading or many dress problem.
In order to better explain the betel nut dishing identification linkage sensing device, the concept of the betel nut dishing identification linkage sensing device is better understood. Referring to fig. 1, an identification linkage sensor 20 for betel nut dishing comprises: the direct vibration assembly 200a, the stock material sensing assembly 300a, the blanking assembly 400a and the blanking sensing assembly 500a, wherein the direct vibration assembly 200a comprises a plurality of direct vibration tracks 210a and a plurality of direct vibration control units 220a which are arranged in a arrayed manner, stock material preparing areas are respectively arranged on each direct vibration track 210a, and each direct vibration control unit 220a is used for controlling each direct vibration track 210a to execute vibration operation in a one-to-one correspondence manner.
In an embodiment, each direct vibration rail 210a is provided with a first blanking port 213a, and each material preparation area is disposed adjacent to each first blanking port in a one-to-one correspondence manner. The direct-vibration tracks 210a are arranged parallel to each other.
Referring to fig. 1 again, the stock sensor assembly 300a includes a plurality of stock sensors 310a, each stock sensor 310a is electrically connected to each direct vibration control unit 220a in a one-to-one correspondence manner, each stock sensor 310a is configured to detect whether the betel nut stock operation is completed on each stock area, if yes, the corresponding stock sensor 310a controls the corresponding direct vibration rail 210a to stop the vibration operation through the corresponding direct vibration control unit 220a, and if not, the corresponding stock sensor 310a controls the corresponding direct vibration rail 210a to execute the vibration operation through the corresponding direct vibration control unit 220 a.
In one embodiment, each stock material sensor 310a is disposed above the stock material area in a straight line.
As shown in fig. 2, the blanking device 400a includes a plurality of blanking members 410a corresponding to the plurality of direct vibration tracks 210a one by one, wherein each blanking member 410a includes a blanking driving portion 411a and a blanking slideway 412a connected to the blanking driving portion 411a, and the blanking driving portion 411a is used for making betel nuts on the stock area slide out to a preset station along the blanking slideway 412 a.
In one embodiment, the blanking driving portion 411a is configured to slide betel nuts on the stock area to a preset station along the first blanking port of the blanking chute.
Referring to fig. 1 again, the blanking sensor assembly 500a includes a plurality of blanking sensors 510a, each blanking sensor 510a is electrically connected to each blanking driving portion 411a in a one-to-one correspondence manner, each blanking sensor 510a is configured to detect whether each blanking slide 412a completes a single betel nut sliding operation, if yes, the corresponding blanking sensor 510a controls the corresponding blanking slide 412a to move away from the preset station through the corresponding blanking driving portion 411a, and if no, the corresponding blanking sensor 510a controls the corresponding blanking slide 412a to maintain an initial state through the corresponding blanking driving portion 411 a.
In one embodiment, each blanking sensor 510a is disposed above a blanking slide in a straight line.
It should be noted that, when the betel nut is conveyed through the direct vibration rail 210a, each of the stock sensors 310a detects the stock area of the direct vibration rail 210a, when the stock sensor 310a on the corresponding direct vibration rail 210a detects that the betel nut passes through the stock area, the corresponding stock sensor 310a controls the corresponding direct vibration rail 210a to stop the vibration operation through the corresponding direct vibration control unit 220a, when the direct vibration rail 210a stops the vibration operation, the betel nut is blanked to the preset station through the blanking slideway 412a, and if the corresponding direct vibration rail 210a does not detect that the betel nut passes through the stock area, the corresponding stock sensor 310a controls the corresponding direct vibration rail 210a to perform the vibration operation through the corresponding direct vibration control unit 220a until the betel nut passes through the stock area to complete the vibration operation, thereby preventing the betel nut from leaking out of the tray. When betel nuts are blanked to a preset station through the corresponding blanking slide ways 412a, the corresponding blanking sensors 510a control the corresponding blanking slide ways 412a to move away from the preset station through the corresponding blanking driving parts 411a, so that a plurality of betel nuts can be prevented from being charged into the same trough of the charging tray, and single betel nut charging operation is achieved. And when the corresponding blanking sensor 510a does not detect that the betel nut is blanked from the corresponding blanking slideway 412a to the preset station, the corresponding blanking sensor 510a controls the corresponding blanking slideway 412a to maintain the initial state through the corresponding blanking driving part 411a, so as to ensure that the material tanks on the material trays can all complete single tray loading operation.
Compared with the prior art, the invention has at least the following advantages:
The betel nut dishing is with discernment linkage sensing device is through setting up material sensing subassembly and blanking sensing subassembly of preparing to adopt a plurality of material sensors and a plurality of blanking sensors to prepare the detection operation of material and blanking, simultaneously through the coordinated control to direct vibration control unit and blanking drive portion, thereby solved betel nut and leaked loading or many loading scheduling problem in direct vibration mechanism conveying operation, guarantee from this that betel nut can singly pack into the charging tray, make betel nut dishing operation more accurate, be difficult for appearing neglected loading or many dress problem.
In one embodiment, the stock sensor and the blanking sensor are photoelectric sensors; for another example, the direct vibration control unit is a direct vibration feeder; for example, the blanking driving part is a cylinder, so that the overall structural strength can be improved, and the stability of the sensor during detection and linkage operation can be improved.
In still another embodiment, the betel nut dishing mechanism comprises the betel nut dishing identification linkage sensing device, and further comprises a discharge hopper, wherein each direct vibration rail is respectively communicated with the discharge hopper, so that betel nuts can be fed onto each direct vibration rail through the discharge hopper.
In order to better explain the inventive concept of the identification linkage sensor device for betel nut dishing, the identification linkage sensor device for betel nut dishing is applied to betel nut dishing mechanism for explanation, in one implementation, please refer to fig. 3, a betel nut dishing mechanism 10 includes: hopper 100, direct vibration device 200, blanking device 300 and betel nut distance adjusting device 400.
Referring to fig. 3 again, the direct-vibration device 200 includes a plurality of direct-vibration tracks 210 arranged in an aligned manner, each direct-vibration track 210 is respectively communicated with the discharge hopper 100, and each direct-vibration track 210 is respectively provided with a first blanking port 213, where each direct-vibration track 210 includes a direct-vibration control module 211 and a plurality of sequentially connected direct-vibration units 212, and the direct-vibration control module 212 is configured to sequentially enhance the vibration frequency of each direct-vibration unit 212 from a direction close to the discharge hopper 100 to a direction far from the discharge hopper 100.
It should be noted that, betel nuts are poured into the discharging hopper 100 through manual or corresponding mechanical equipment, and the discharging hopper 100 charges betel nuts onto each direct vibration track 210 of the direct vibration device 200 through arranging a rotating rod and a plurality of rotating plates mounted on the rotating rod. After the betel nuts enter the direct vibration track 210, the direct vibration control module 211 controls each of the sequentially connected direct vibration units 212 to vibrate, so that the betel nuts are conveyed along each of the sequentially connected direct vibration units 212. Since the vibration frequency of each direct vibration unit 212 is sequentially increased from the direction from the position close to the discharge hopper 100 to the position far away from the discharge hopper 100, the speed of betel nuts is gradually increased in the conveying process, and the distance between two adjacent betel nuts is increased, so that the betel nuts are prevented from being simultaneously blanked due to too close distance between the betel nuts in the conveying process, and the betel nuts can be blanked one by one at the first blanking port of the direct vibration track 210.
Referring to fig. 4 again, the blanking device 300 includes a plurality of blanking members 310 corresponding to the plurality of direct vibration tracks 210 one by one, wherein each blanking member 310 includes a blanking driving portion 311 and a blanking slideway 312 connected to the blanking driving portion 311.
It should be noted that, after the betel nut is fed to the first discharging port of the direct vibration rail 210, the discharging driving portion 311 drives the discharging slide rail 312 to move, so that the discharging slide rail 312 is located at the feeding end of the first discharging port and the next station, and the betel nut can slide down along the discharging slide rail 312 to the feeding end of the next station.
Referring to fig. 4 again, the betel nut distance adjusting device 400 includes a plurality of transporting rails 410, each transporting rail 410 is provided with a second discharging opening 411, wherein a distance between two adjacent second discharging openings is smaller than a distance between two adjacent direct-vibration rails 210, or a distance between two adjacent first discharging openings and two second discharging openings is smaller than a distance between two adjacent direct-vibration rails 210.
In an embodiment of the present invention, the conveying rails 410 are arranged in a row, and the blanking driving portion 311 is configured to control each blanking chute 312 to be in one-to-one correspondence with each conveying rail 410, and the distance between the conveying rails 410 gradually decreases from the direction of approaching the blanking device 300 to the direction of separating from the blanking device 300, so that the distance between two adjacent second blanking ports is smaller than the distance between two adjacent direct-vibration rails 210.
It should be noted that, the betel nuts on each direct vibration rail 210 enter each transporting rail 410 through each blanking slideway 312, and are transported by a corresponding stirring mechanism (such as a stirring rod stirring mechanism in the prior art) on each transporting rail 410, so that the betel nuts are transported to the second blanking port of each transporting rail 410 along each transporting rail 410 for blanking and dishing operation. The distance between the conveying rails 410 gradually decreases from the direction close to the blanking device 300 to the direction far away from the blanking device 300, so that the distance between the betel nuts on the conveying rails 410 gradually decreases, meanwhile, the distance between the two adjacent second blanking holes is smaller than the distance between the two adjacent direct vibrating rails 210, namely, when the betel nuts are conveyed to the second blanking holes of the conveying rails 410, the distance between the betel nuts reaches the degree that the distance between the betel nuts and the corresponding material grooves in the corresponding material discs is matched, and therefore each betel nut can be transferred into the corresponding material disc material groove when the second blanking holes are blanking, the problem that the structure of the direct vibrating rails in the direct vibrating structure is complex, a large installation space is required to be occupied, and the gap between the two adjacent direct vibrating rails in the existing direct vibrating structure is far larger than the gap between the two adjacent material grooves in the material discs required by actual production is solved.
As shown in fig. 5, in an embodiment of the present invention, each of the transporting rails 410 and each of the direct vibration rails 210 are staggered, and the second blanking port of each of the transporting rails 410 and the first blanking port of each of the direct vibration rails 210 are arranged at intervals, so that the distance between the adjacent first blanking port and the second blanking port is smaller than the distance between the adjacent two direct vibration rails. The transport rails 410 and the direct-vibration rails 210 are disposed parallel to each other. The betel nut distance adjusting device 400 further comprises a plurality of auxiliary blanking members 430, each of which comprises an auxiliary blanking driving portion and an auxiliary blanking slideway connected with the auxiliary blanking driving portion.
It should be noted that, each transporting rail 410 and each direct vibrating rail 210 are staggered, each transporting rail 410 is arranged at one side, each direct vibrating rail 210 is arranged at one side opposite to each transporting rail 410, the second blanking port of each transporting rail 410 is arranged at intervals with the first blanking port of each direct vibrating rail 210, so that the distance between the adjacent first blanking port and the second blanking port is smaller than the distance between the adjacent two direct vibrating rails, and each first blanking port and each second blanking port form a blanking output port group corresponding to the feeding tray trough, therefore, when each direct vibrating rail 210 transports betel nuts to each first blanking port, the betel nut distance adjusting device 400 adopts the same structure as the discharging hopper 100 to feed betel nuts onto each transporting rail 410, and simultaneously adopts a corresponding stirring mechanism or direct vibrating driving mechanism to enable betel nuts on each transporting rail 410 to carry out conveying operation, the betel nuts are conveyed to the second blanking ports, and the betel nuts are mutually arranged in a row due to the fact that the second blanking ports of the conveying tracks 410 and the first blanking ports of the direct vibration tracks 210 are arranged at intervals, then the betel nuts on the first blanking ports and the second blanking ports are palletized to the corresponding material tray material grooves through the blanking device 300 and the auxiliary blanking pieces 430, betel nut palletizing operation is completed, meanwhile, the betel nuts are mutually staggered with the direct vibration tracks 210 by adopting the mode that the conveying tracks 410 and the direct vibration tracks 210 are mutually staggered, so that the mutual distance between the betel nuts reaches the degree of matching with the mutual distance between the material grooves in the corresponding material trays, and the betel nuts can be transferred into the corresponding material tray material grooves when the second blanking ports are in blanking, thereby the structure of the direct vibration tracks in the direct vibration structure is complex, and larger installation space is required, the problem that the gap between two adjacent direct vibration tracks in the existing direct vibration structure is far larger than the gap between two adjacent material grooves in the material tray required by actual production is caused, so that the production operation requirement of the small gap between two adjacent material grooves in the material tray required by actual production can be adapted.
In one embodiment, the blanking driving part is a cylinder; for another example, the auxiliary blanking driving part is an air cylinder; for example, the rotation plectrum is installed to the interior rotation of discharge hopper, so, can improve holistic structural strength, and can improve overall structure's stability.
Referring to fig. 3 again, the betel nut dishing mechanism 10 further includes a betel nut dishing identification linkage sensor device 500, the betel nut dishing identification linkage sensor device 500 includes a material preparation sensor assembly 510 and a blanking sensor assembly 520, each direct vibration rail 210 is respectively provided with a material preparation area, and each direct vibration control module 211 is used for controlling each direct vibration rail 210 to perform a vibration operation in a one-to-one correspondence manner; the stock sensing assembly 510 includes a plurality of stock sensors 511, each of the stock sensors 511 is electrically connected to each of the direct vibration control modules 211 in a one-to-one correspondence manner, each of the stock sensors 511 is configured to detect whether the betel nut stock operation is completed on each of the stock areas, if yes, the corresponding stock sensor 511 controls the corresponding direct vibration rail 210 to stop the vibration operation through the corresponding direct vibration control module 211, and if not, the corresponding stock sensor 511 controls the corresponding direct vibration rail 210 to execute the vibration operation through the corresponding direct vibration control module 211; the blanking driving part 311 is used for enabling betel nuts on the material preparation area to slide out to a preset station along the blanking slideway 312; the blanking sensor assembly 520 includes a plurality of blanking sensors 521, each blanking sensor 521 is electrically connected to each blanking driving portion 311 in a one-to-one correspondence manner, each blanking sensor 521 is configured to detect whether each blanking slideway 312 completes a single betel nut sliding operation, if so, the corresponding blanking sensor 521 controls the corresponding blanking slideway 312 to move away from the preset station through the corresponding blanking driving portion 311, and if not, the corresponding blanking sensor 521 controls the corresponding blanking slideway 312 to maintain an initial state through the corresponding blanking driving portion 311. In this embodiment, the stock material sensor 511 and the blanking sensor 512 are both photoelectric sensors.
It should be noted that, when the betel nut is conveyed through the direct vibration rail 210, each of the material preparation sensors 511 detects the material preparation area of the direct vibration rail 210, when the material preparation sensor 511 on the corresponding direct vibration rail 210 detects that betel nut passes through the material preparation area, the corresponding material preparation sensor 511 controls the corresponding direct vibration rail 210 to stop vibrating operation through the corresponding direct vibration control module 211, when the direct vibration rail 210 stops vibrating operation, betel nut is blanked to a preset station through the blanking slideway 312, and if betel nut is not detected to pass through the material preparation area, the corresponding material preparation sensor 511 controls the corresponding direct vibration rail 210 to perform vibrating operation through the corresponding direct vibration control module 211 until betel nut passes through the material preparation area to complete blanking operation, thereby preventing betel nut from missing from a tray. When betel nuts are blanked to a preset station through the corresponding blanking slide ways 312, the corresponding blanking sensors 512 control the corresponding blanking slide ways 312 to move away from the preset station through the corresponding blanking driving parts 311, so that a plurality of betel nuts can be prevented from being charged into the same trough of the charging tray, and single betel nut charging operation is achieved. And when the corresponding blanking sensor 521 does not detect that the betel nut is blanked from the corresponding blanking slideway 312 to the preset station, the corresponding blanking sensor 521 controls the corresponding blanking slideway 312 to maintain the initial state through the corresponding blanking driving part 311, thereby ensuring that the material tanks on the material trays can all complete the single tray loading operation.
The betel nut dishing is with discernment linkage sensing device 500 is through setting up material sensor module 510 and blanking sensor module 520 of preparing to adopt a plurality of material sensors 511 and a plurality of blanking sensors 521 to prepare the detection operation of material and blanking, simultaneously through the coordinated control to direct vibration control module 211 and blanking drive portion 311, thereby solved betel nut and leaked loading or many loading scheduling problem in direct vibration mechanism conveying operation, guarantee from this that betel nut can single dishing, make betel nut dishing operation more accurate, be difficult for appearing leaking or many dress problem.
Compared with the prior art, the invention has at least the following advantages:
According to the betel nut dishing mechanism 10, the discharging hopper 100, the direct vibration device 200, the blanking device 300 and the betel nut distance adjusting device 400 are arranged, so that the problems that the direct vibration track in the direct vibration structure is complex in structure and occupies a large installation space, and the gap between two adjacent direct vibration tracks in the existing direct vibration structure is far larger than the gap between two adjacent material tanks in the material tray required by actual production are solved, and therefore the production operation requirement of the small gap between two adjacent material tanks in the material tray required by actual production can be met.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (4)
1. An identification linkage sensing device for betel nut dishing, which is characterized by comprising:
the direct vibration assembly comprises a plurality of direct vibration tracks and a plurality of direct vibration control units which are arranged in a arrayed manner, a material preparation area is respectively arranged on each direct vibration track, and each direct vibration control unit is used for controlling each direct vibration track to execute vibration operation in a one-to-one correspondence manner;
The spare material sensing assembly comprises a plurality of spare material sensors, each spare material sensor is electrically connected with each direct vibration control unit in a one-to-one correspondence manner, each spare material sensor is used for respectively detecting whether betel nut spare material operation is finished on each spare material area, if yes, the corresponding spare material sensor controls the corresponding direct vibration track to stop vibration operation through the corresponding direct vibration control unit, and if no, the corresponding spare material sensor controls the corresponding direct vibration track to execute vibration operation through the corresponding direct vibration control unit;
The blanking assembly comprises a plurality of blanking pieces which are in one-to-one correspondence with the plurality of direct vibration tracks, wherein each blanking piece comprises a blanking driving part and a blanking slideway connected with the blanking driving part, and the blanking driving part is used for enabling betel nuts on the material preparation area to slide out to a preset station along the blanking slideway; and
The blanking sensing assembly comprises a plurality of blanking sensors, each blanking sensor is electrically connected with each blanking driving part in a one-to-one correspondence manner, each blanking sensor is used for respectively detecting whether each blanking slideway completes single betel nut sliding-out operation, if so, the corresponding blanking sensor controls the corresponding blanking slideway to move to be far away from the preset station through the corresponding blanking driving part, and if not, the corresponding blanking sensor controls the corresponding blanking slideway to maintain an initial state through the corresponding blanking driving part;
each direct vibration track is provided with a first blanking port, and each material preparation area is in one-to-one correspondence with each first blanking port and is closely adjacent to each first blanking port;
The blanking driving part is used for enabling betel nuts on the material preparation area to slide out to a preset station along the first blanking port of the blanking slideway;
Each material preparation sensor is arranged above the material preparation area in a straight shape; each blanking sensor is arranged above the blanking slideway in a straight shape; the direct vibration tracks are mutually parallel.
2. The betel nut dishing identification linkage sensing device according to claim 1, wherein the stock preparation sensor and the blanking sensor are photoelectric sensors.
3. The betel nut dishing identification linkage sensing device according to claim 1, wherein the direct vibration control unit is a direct vibration feeder.
4. The betel nut dishing identification linkage sensor device according to claim 1, wherein the blanking driving part is a cylinder.
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