CN108422537B - Support device for reducing cracks of ceramic tiles, flat printing machine and printing method - Google Patents
Support device for reducing cracks of ceramic tiles, flat printing machine and printing method Download PDFInfo
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- CN108422537B CN108422537B CN201810462166.3A CN201810462166A CN108422537B CN 108422537 B CN108422537 B CN 108422537B CN 201810462166 A CN201810462166 A CN 201810462166A CN 108422537 B CN108422537 B CN 108422537B
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- supporting
- support
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- adjusting mechanism
- printing
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- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008093 supporting effect Effects 0.000 claims abstract description 194
- 239000011449 brick Substances 0.000 claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000011324 bead Substances 0.000 claims description 9
- 238000005336 cracking Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
Landscapes
- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a supporting device for reducing cracks of a production flat printed ceramic tile, which comprises at least four supporting blocks, wherein a plurality of supporting blocks are arranged in an array; the supporting block comprises a supporting head, an angle adjusting mechanism and a first height adjusting mechanism, wherein the angle adjusting mechanism is connected with the supporting head in a matched mode and used for adjusting the angle of the supporting head, and the first height adjusting mechanism is used for adjusting the height of the supporting head. The top parts of the supporting heads of the supporting blocks form supporting surfaces which are similar to spherical surfaces. The invention also discloses a tile flat-bed printing machine and a tile flat-bed printing method using the tile flat-bed printing machine. The supporting surface of the sphere-like surface can be attached to the bottom surface of the green brick after water spraying, so that the bearing capacity of the green brick is improved, and the downward pressure channel of the printing head is met. The height and radian of the supporting surface can be adjusted through the angle adjusting mechanism and the first height adjusting mechanism, so that the supporting surface is suitable for green bricks of various specifications.
Description
Technical Field
The invention relates to the technical field of tile production, in particular to a support device for reducing tile cracks, a flat printing machine and a printing method.
Background
The glazed tile has rich color and wide application, and is popular with people, and the color pattern of the flat-plate printed tile has better expressive force. The production steps of the flat-plate printing glazed tile are as follows: pressing the green bricks, drying the green bricks, spraying water on the surfaces of the green bricks for wetting, glazing, printing on a flat plate and sintering.
During flat printing, the green bricks after water spraying are conveyed to a supporting table of a flat printing machine, and the printing heads are removed from the bottom to start flat printing. When in flat printing, the printing head has larger pressure on the green bricks, so that the printing definition can be ensured. After the green bricks are sprayed with water, only the upper surfaces of the green bricks are sprayed with water, and due to the fact that the clay content in raw materials of the green bricks is large, the upper surfaces of the green bricks are empty after absorbing water, as shown in fig. 1, namely, the thin plate-shaped green bricks 01 are spherical. When in printing, the green bricks 01 are supported by a flat supporting table 02, a printing head is pressed down, and the green bricks are easy to crack. However, if the print head force is reduced, the printing effect is poor.
Therefore, under the existing tile flat-plate printing process, the product percent of pass is low, the green brick breakage rate is high, and the production cost is high.
Disclosure of Invention
The invention aims to provide a supporting device for reducing cracks of a production flat-plate printed ceramic tile, which has the characteristic of high qualification rate of a flat-plate printing process.
The invention further aims at providing a tile flat-plate printing machine which has the characteristic of reducing the breakage rate of green tiles.
Still another object of the present invention is to provide a tile flat printing method using a tile flat printing machine, which has the characteristic of high qualification rate of flat printing process
To achieve the purpose, the invention adopts the following technical scheme:
A supporting device for reducing cracks of a production flat printed ceramic tile comprises at least four supporting blocks, wherein a plurality of supporting blocks are arranged in an array;
The supporting block comprises a supporting head, an angle adjusting mechanism and a first height adjusting mechanism, wherein the angle adjusting mechanism is connected with the supporting head in a matched mode and used for adjusting the angle of the supporting head, and the first height adjusting mechanism is used for adjusting the height of the supporting head.
The top parts of the supporting heads of the supporting blocks form supporting surfaces which are similar to spherical surfaces.
Therefore, the supporting surface of the sphere-like surface can be attached to the bottom surface of the green brick after water spraying, the bearing capacity of the green brick is improved, and the downward pressure channel of the printing head is met. The height and radian of the supporting surface can be adjusted through the angle adjusting mechanism and the first height adjusting mechanism, so that the supporting surface is suitable for green bricks of various specifications.
Further, the orthographic projection of the supporting surface is rectangular, the supporting surface is provided with four vertex angles, the four vertex angles are positioned on the same plane, the distance between the vertex of the supporting surface and the plane is H, and the length of the minimum edge of the orthographic projection rectangular of the supporting surface is L, wherein: h=80:1 to 120:1.
The radian of the supporting surface is limited by limiting the proportion of L to H, and in the range, the supporting surface can be better attached to the green bricks after water spraying.
Further, at least two supporting blocks are arranged on the same supporting frame side by side to form a supporting part; the support part is provided with at least two support parts and a plurality of support parts which are arranged side by side. Through the setting of supporting part, simplified the mounting structure of supporting shoe for strutting arrangement's dismantlement installation operation is more swift.
Further, the support portion is connected with a second height adjusting mechanism. Therefore, the heights of the supporting blocks and the supporting parts are adjustable, and when the heights of the supporting parts are adjusted, the heights of the supporting blocks are adjusted at the same time, so that the adjusting difficulty of the supporting device is reduced.
Furthermore, the distance between two adjacent supporting heads is 1-20 mm, so that the green brick has a good supporting effect.
Further, the supporting head comprises balls, and the vertexes of the balls are positioned on a sphere to form a supporting surface;
The angle adjusting mechanism comprises a containing cavity and small beads, wherein the balls and the small beads are positioned in the containing cavity, the bottoms of the balls are propped against the small beads, and the tops of the balls protrude out of the containing cavity;
The first height adjusting mechanism is connected with the accommodating cavity.
The vertex of the ball can realize supporting function on the green bricks, the ball can roll in all directions, and the vertex position can be ensured to be fixed. The green bricks can move on the supporting surface in a sliding mode, and when the green bricks are placed on the supporting surface, the green bricks can be automatically adjusted under the action of gravity until the green bricks are completely attached to the supporting surface.
Further, the supporting head further comprises a supporting piece, the supporting piece is fixedly connected with the ball, and the supporting pieces form a supporting surface. The setting of backing sheet makes the holding surface have better supporting effect. The supporting piece can be along with the rotation angle of adjustment of ball, and the area of supporting piece is the smaller quantity more, and the laminating degree with the adobe is just better.
The ceramic tile flat printing machine comprises the support device for reducing cracks of the produced flat printing ceramic tiles, a printing head and two sliding rails, wherein the printing head is slidably arranged on the two sliding rails, and the support device is positioned between the two sliding rails and corresponds to the position of the printing head.
When the green bricks sprayed with water and glazed are positioned on the supporting device between the two sliding rails, the printing head moves downwards to perform flat printing on the patent. The bottom surface of the green brick is attached to the supporting surface of the sphere-like surface of the supporting device, so that the green brick has stronger bearing capacity and the printing effect is effectively improved.
The tile flat-plate printing method using the tile flat-plate printing machine comprises the following steps:
(1) Spraying water on the upper surface of the green brick of the ceramic tile, and glazing;
(2) Transferring the glazed ceramic tile blank to a supporting device, wherein the top of a supporting head of the supporting device forms a supporting surface, and the supporting surface is completely attached to the bottom surface of the ceramic tile blank;
(3) The printing head carries out flat printing on the surface of the glazed green brick;
(4) And (5) finishing flat printing.
Further, at least two supporting blocks are arranged on the same supporting frame side by side to form a supporting part; the support parts are at least two and a plurality of support parts are arranged side by side; the supporting part is connected with a second height adjusting mechanism.
In the step (2), the height of the supporting head is adjusted through the first height adjusting device and the second height adjusting device, so that the supporting surface is completely attached to the bottom surface of the green brick.
The beneficial effects of the invention are as follows:
1. The supporting surface of the sphere-like surface can be attached to the bottom surface of the green brick after water spraying, so that the bearing capacity of the green brick is improved, and the downward pressure channel of the printing head is met. The height and radian of the supporting surface can be adjusted through the angle adjusting mechanism and the first height adjusting mechanism, so that the supporting surface is suitable for green bricks of various specifications.
2. When the green bricks are subjected to flat printing, the green bricks which are subjected to hollowing phenomenon after water spraying are completely attached to the supporting surface of the spheroid, and the printing head can have enough printing force, so that the green bricks are prevented from cracking while the printing effect is improved, and the product quality is improved.
3. The heights of the supporting blocks and the supporting parts can be adjusted, so that the supporting blocks have larger adjusting space, and the adjusting flexibility can be improved.
Drawings
FIG. 1 is a schematic illustration of a green brick on an existing support plate after spraying water;
Fig. 2 is a schematic structural view of a supporting device for reducing cracks in producing flat printed ceramic tiles according to an embodiment of the present invention, fig. 2a is a schematic top view of the supporting device, and fig. 2b is a schematic view of a green brick supported by the supporting device;
FIG. 3 is a schematic view of a support head of the support apparatus shown in FIG. 2 forming a ball-like support surface, FIG. 3a is a schematic view of a support head having four support blocks forming a support surface, FIG. 3b is a schematic view of a plurality of support sheets forming a support surface, and FIG. 3c is a schematic view of a plurality of balls forming a support surface;
Fig. 4 is a schematic structural view of a support block of the support device of the present invention, fig. 4a is a schematic view of a support block in which a support head includes balls and a support piece, and fig. 4b is a schematic view of a support block in which a support head is a ball;
FIG. 5 is a cross-sectional view of the support block of FIG. 4 a;
fig. 6 is a schematic structural view of a supporting device according to another embodiment of the present invention, fig. 6a is a schematic top view of the supporting device, and fig. 6b is a schematic side view of the supporting device; FIG. 6c is a schematic view of another view of the support device;
fig. 7 is a schematic structural view of a supporting device according to still another embodiment of the present invention, fig. 7a is a schematic top view of the supporting device, and fig. 7b is a schematic side view of the supporting device;
the green brick 01, the support table 02, the support block 10, the support head 11, the angle adjusting mechanism 12, the first height adjusting mechanism 13, the support surface 14, the balls 111, the support piece 112, the support frame 20, the second height adjusting mechanism 30 and the support part 100.
Detailed Description
The technical scheme of the invention is further described below with reference to the accompanying drawings and the specific embodiments.
As shown in fig. 2, 6 and 7, a supporting device for reducing cracks in the production of flat printed tiles comprises at least four supporting blocks 10, and a plurality of supporting blocks 10 are arranged in an array. The support device shown in fig. 2 has four support blocks 10, the support device shown in fig. 6 has thirty-six support blocks 10, and the support device shown in fig. 7 has sixty-four support blocks 10. When the number of the supporting blocks 10 is larger, the supporting force is dispersed more, and a better supporting effect is obtained.
As shown in fig. 2, 4 and 5, the supporting block 10 includes a supporting head 11, an angle adjusting mechanism 12 and a first height adjusting mechanism 13, the angle adjusting mechanism 12 is cooperatively connected with the supporting head 11 for adjusting the angle of the supporting head 11, and the first height adjusting mechanism 13 is used for adjusting the height of the supporting head 11. The support heads of the plurality of support blocks 10 have support surfaces 14 formed at the tops thereof, and the support surfaces 14 are spherical-like surfaces.
Therefore, the supporting surface of the sphere-like surface can be attached to the bottom surface 01 of the green brick after water spraying, the bearing capacity of the green brick 01 is improved, and the downward pressure channel of the printing head is met. The height and radian of the supporting surface 14 can be adjusted through the angle adjusting mechanism 12 and the first height adjusting mechanism 13, so that the supporting surface 14 is suitable for green bricks with various specifications.
Referring to fig. 4, there are various structures of the supporting head 11. The supporting head 11 shown in fig. 4a includes balls 111, and the vertexes of the balls 111 of the plurality of supporting heads 11 are located on a sphere-like surface to form a supporting surface 14. The top point of the ball 111 can support the green brick 01, the ball 111 can roll in all directions, and the top point position can be ensured to be fixed. The green bricks 01 can move on the supporting surface 14 in a sliding manner, and when the green bricks 01 are placed on the supporting surface 14, the green bricks 01 can be automatically adjusted in position under the action of gravity until the green bricks are completely attached to the supporting surface 14.
The supporting head 11 shown in fig. 4b further comprises supporting pieces 112, wherein the supporting pieces 112 are fixedly connected with the balls 111 by welding, and a plurality of supporting pieces 112 form the supporting surface 14. The support sheet 112 is provided to provide a better support for the support surface 14. The supporting plate 112 can adjust the angle along with the rotation of the ball 111, and the smaller the area of the supporting plate 112 is, the more the number is, and the better the fitting degree with the green brick 01 is.
Specifically, as shown in fig. 5, the angle adjusting mechanism 12 includes a receiving cavity and a bead, the ball and the bead are both located in the receiving cavity, the bottom of the ball 111 abuts against the bead, and the top of the ball 111 protrudes out of the receiving cavity; the first height adjustment mechanism 13 is connected to the receiving chamber. Both support heads 11 shown in fig. 4 may correspond to the above-described angle adjustment mechanism 12.
The first height adjusting mechanism 13 comprises a spring, the top end of the spring is fixedly connected with the bottom of the accommodating cavity, and the bottom end of the spring is fixed at the bottom of the supporting block 10. By setting the elasticity of the spring, the device is suitable for the gravity of the green brick 01, and when the green brick is conveyed to the supporting device, the height of the supporting head 11 is adjusted by the stress condition of the spring, so that automatic adjustment is realized. In other embodiments, the first height adjusting mechanism 13 further has a positioning member, and before the flat printing, the height of the support head 11 is manually adjusted and positioned by the positioning member, and this adjustment manner makes the support force of the support head 11 on the green brick more uniform.
As shown in fig. 3a, the orthographic projection of the supporting surface 14 is rectangular, the supporting surface 14 has four vertex angles, the four vertex angles are located on the same plane, the distance between the vertex of the supporting surface 14 and the plane is H, and the length of the minimum side of the orthographic projection rectangle of the supporting surface 14 is L, L: h=80:1 to 120:1. By limiting the ratio of L to H, the radian of the supporting surface 14 is limited, and in the range, the supporting surface 14 can be better attached to the green brick 01 after water spraying.
As shown in fig. 3b and 3c, when the supporting head 11 includes only the balls 111, the vertexes of the balls 111 of the plurality of supporting heads 11 are located on a sphere of a type to form the supporting surface 14. The apexes of the balls 111 at the four corners of the support surface 14 constitute four apex angles of the support surface 14. When the supporting head 11 includes the balls 111 and the supporting pieces 112, the supporting pieces 112 form the supporting surface 14, and the top corners of the supporting pieces 112 at the four corners of the supporting surface 14 constitute four top corners of the supporting surface 14.
Further, the distance between two adjacent supporting heads 11 is 1-20 mm, so that the green brick has a good supporting effect. When the supporting heads 11 include only the balls 111, the distance between the adjacent two supporting heads 11 is the distance between the apexes of the adjacent two balls 111. When the supporting heads 11 include the balls 111 and the supporting pieces 112, the distance between the adjacent two supporting heads 11 is the distance between the adjacent sides of the adjacent two supporting pieces 112. The smaller the interval between the adjacent two supporting heads 11 is, the better the supporting effect is.
As shown in fig. 6 and 7, at least two support blocks 10 are mounted side by side on the same support frame 20 to form a support part 100; the support parts 100 are provided in at least two, and the plurality of support parts 100 are arranged side by side. Through the setting of supporting part, the mounting structure of supporting shoe 10 has been simplified for strutting arrangement's dismantlement installation operation is more swift.
Further, the second height adjusting mechanism 30 is connected to the supporting portion 100. Therefore, the heights of the supporting blocks 10 and the supporting parts 100 are adjustable, and when the height of the supporting parts 100 is adjusted, the heights of the supporting blocks 10 are adjusted simultaneously, so that the difficulty of adjusting the supporting device is reduced. The second height adjusting mechanism 30 includes a spring and a positioning member that can position the height of the support plate 20.
The ceramic tile flat printing machine comprises the support device for reducing cracks of the produced flat printing ceramic tiles, a printing head and two sliding rails, wherein the printing head is slidably arranged on the two sliding rails, and the support device is positioned between the two sliding rails and corresponds to the position of the printing head.
The tile flat-plate printing method using the tile flat-plate printing machine comprises the following steps:
(1) Spraying water on the upper surface of the green brick of the ceramic tile, and glazing;
(2) Transferring the glazed ceramic tile blank to a supporting device, wherein the top of a supporting head of the supporting device forms a supporting surface, and the supporting surface is completely attached to the bottom surface of the green tile;
(3) The printing head carries out flat printing on the surface of the glazed green brick;
(4) And (5) finishing flat printing.
When the supporting device is provided with the supporting portion 100, in step (2), the height of the supporting head 10 is adjusted by the first height adjusting device and the second height adjusting device, so that the supporting surface 14 is completely attached to the bottom surface of the green brick 01.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.
Claims (7)
1. A supporting device for reducing cracks of a production flat printed ceramic tile, which is characterized by comprising at least four supporting blocks, wherein a plurality of the supporting blocks are arranged in an array;
The supporting block comprises a supporting head, an angle adjusting mechanism and a first height adjusting mechanism, wherein the angle adjusting mechanism is connected with the supporting head in a matched mode and is used for adjusting the angle of the supporting head, and the first height adjusting mechanism is used for adjusting the height of the supporting head;
The supporting head comprises balls and supporting pieces, and the vertexes of a plurality of the balls are positioned on a sphere; the supporting pieces are fixedly connected with the balls, a plurality of supporting pieces form the supporting surface, and the supporting surface is a sphere-like surface;
The orthographic projection of the supporting surface is rectangular, the supporting surface is provided with four vertex angles, the four vertex angles are positioned on the same plane, the distance between the vertex of the supporting surface and the plane is H, and the length of the minimum edge of the orthographic projection rectangle of the supporting surface is L, wherein the length of the minimum edge of the orthographic projection rectangle of the supporting surface is L: h=80:1 to 120:1;
The angle adjusting mechanism comprises a containing cavity and small beads, the balls and the small beads are both positioned in the containing cavity, the bottoms of the balls are propped against the small beads, and the tops of the balls protrude out of the containing cavity;
the first height adjusting mechanism is connected with the accommodating cavity.
2. The support device for reducing cracking in producing flat printed ceramic tiles according to claim 1, wherein at least two of said support blocks are mounted side by side on the same support frame forming a support portion;
the support parts are at least two, and a plurality of support parts are arranged side by side.
3. The support device for reducing cracking in producing flat printed ceramic tiles of claim 2, wherein a second height adjusting mechanism is connected to the support portion.
4. The support device for reducing cracks in production of flat printed tiles according to claim 1, wherein a distance between two adjacent support heads is 1-20 mm.
5. A tile flat printing machine comprising the support device for reducing cracking in producing flat printed tiles according to any one of claims 1 to 4, further comprising a printing head and two slide rails, wherein the printing head is slidably mounted on the two slide rails, and the support device is located between the two slide rails and corresponds to the position of the printing head.
6. A tile printing method using the tile printing machine of claim 5, comprising the steps of:
(1) Spraying water on the upper surface of the green brick of the ceramic tile, and glazing;
(2) Transferring the glazed ceramic tile blank to the supporting device, wherein the top of a supporting head of the supporting device forms a supporting surface, and the supporting surface is completely attached to the bottom surface of the ceramic tile blank;
(3) The printing head carries out flat printing on the surface of the glazed green brick;
(4) And (5) finishing flat printing.
7. The tile printing method according to claim 6, wherein at least two of the support blocks are mounted side by side on the same support frame to form a support portion; the support parts are at least two, and a plurality of the support parts are arranged side by side; the supporting part is connected with a second height adjusting mechanism;
In the step (2), the height of the supporting head is adjusted through the first height adjusting device and the second height adjusting device, so that the supporting surface is completely attached to the bottom surface of the green brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810462166.3A CN108422537B (en) | 2018-05-15 | 2018-05-15 | Support device for reducing cracks of ceramic tiles, flat printing machine and printing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810462166.3A CN108422537B (en) | 2018-05-15 | 2018-05-15 | Support device for reducing cracks of ceramic tiles, flat printing machine and printing method |
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| CN108422537A CN108422537A (en) | 2018-08-21 |
| CN108422537B true CN108422537B (en) | 2024-06-25 |
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| CN208232030U (en) * | 2018-05-15 | 2018-12-14 | 佛山市东鹏陶瓷有限公司 | It is a kind of to reduce the support device of ceramic tile crackle, flat plate decorating machine |
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| CN108422537A (en) | 2018-08-21 |
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